CN212334193U - Strip thread gluing area compound head end splitter - Google Patents
Strip thread gluing area compound head end splitter Download PDFInfo
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- CN212334193U CN212334193U CN202020463408.3U CN202020463408U CN212334193U CN 212334193 U CN212334193 U CN 212334193U CN 202020463408 U CN202020463408 U CN 202020463408U CN 212334193 U CN212334193 U CN 212334193U
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Abstract
The utility model discloses a strip thread gluing area compound head end splitter, including outer frame, storage case, feeding device, head end separator, detection device and the programmable control system that has the workstation. The product is carried by feeding device and manipulator, and after the product got into head end separator and accomplished head end separation process, detection device judged whether the product is qualified product according to machine vision camera image contrast result, and material collecting device rejected the nonconforming product to the nonconforming product containing box in, the nonconforming product was transmitted to the qualified product containing box in. The utility model discloses automatic head end separation and the quality inspection of accomplishing strip thread gluing area complex reject the defective work, ensure the quality of product, whole process is quick, continuous, production efficiency is high, and the practicality is strong.
Description
Technical Field
The utility model relates to a thread gluing area technical field, concretely relates to strip thread gluing area complex head end splitter.
Background
At present, a general strip-shaped fastening tape compound is mainly formed by compounding an ejection hook and a protective soft pad, wherein the ejection hook is embedded into the protective soft pad, and the protective soft pad and the ejection hook can be separated. After the strip-shaped fastening tape compound is formed, in order to be convenient to use and simple to operate later, the head end of the compound needs to be separated, and at present, the head end separation work depends on a worker to manually use a pair of tweezers to peel the shooting hook from the head end of the protective soft pad. The product has large production capacity, low manual separation efficiency and large working strength, and the phenomenon that fingers are punctured is easily caused by fatigue of human vision under the condition of long-term work, so that the safety production is not facilitated.
SUMMERY OF THE UTILITY MODEL
Based on the background art the problem with not enough, the utility model aims at providing a strip thread gluing area compound head end splitter can automize and accomplish the head end separation and the quality inspection of strip thread gluing area compound.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a strip-shaped hook and loop fastener compound head end separation device comprises an outer frame with a workbench, a material storage box arranged on the workbench, a material conveying device, a head end separation device, a detection device, a material receiving device arranged below the workbench and a manipulator arranged above the material conveying device; the manipulator, the material conveying device, the head end separating device, the detecting device and the material receiving device are controlled to move through a programmable control system.
Preferably, the material conveying device comprises a conveying line, a supporting plate, a rotary roller, a speed regulating motor and a servo motor; the middle position of the workbench is provided with the conveying line and the servo motor, and the power output by the servo motor drives the conveying line to convey materials; the rotary drum is arranged at the upper right part of the conveying line through a supporting plate, and the rotary drum is driven to rotate through a speed regulating motor.
Preferably, the feeding device further comprises a first sensor and a second sensor which are arranged on the conveying line, and the first sensor and the second sensor are respectively located on two sides of the rotary roller.
Preferably, the storage box is arranged at the front end of the material conveying device and is used for accommodating the fastening tape compound to be separated from the head end.
Preferably, the material receiving device comprises a blanking gap, a rotating arm, a rotating slideway, a fixed slideway, a mounting seat and an electric push rod; the feeding device is characterized in that the workbench is provided with the blanking notch, the blanking notch is positioned at the rear end of the feeding device, and the receiving device is positioned under the blanking notch.
Preferably, one end of the rotating slideway is rotatably connected with the rotating arm, and the other end of the rotating slideway is adjacent to one end of the fixed slideway; the rotating arm is fixedly arranged at the bottom of the outer frame through a supporting seat; the telescopic end of the electric push rod is connected with the rotary slideway, and the fixed end of the electric push rod is fixed on the bottom plate of the lower rack through the mounting seat.
Preferably, an unqualified product containing box is arranged below the other end of the rotating slide way, and a qualified product containing box is arranged below the other end of the fixed slide way.
Preferably, the head end separation device comprises a first head end separation device and a second head end separation device which have the same structure and are arranged on two sides of the blanking gap; the first head end separation device comprises a conveying line, a material pressing plate, a first linear guide rail, a second linear guide rail, a first air cylinder, a second air cylinder, a stepping motor, a pneumatic finger and a third air cylinder; the conveying line is arranged on the workbench, a material pressing plate is arranged above the conveying line, one end of the conveying line is connected with a speed regulating motor, and the other end of the conveying line is adjacently connected with a pneumatic finger.
Preferably, the material pressing plate is connected with a first air cylinder to move back and forth along the width direction of the conveying line, and a second air cylinder drives the material pressing plate to move up and down along the height direction of the conveying line.
Preferably, the pneumatic finger is connected with a stepping motor for driving the pneumatic finger to rotate, a third cylinder is arranged right above a clamping jaw of the pneumatic finger, and the third cylinder is installed at one end of the material pressing plate.
Preferably, the detection device comprises a machine vision camera, a mounting bracket and a sensor; the machine vision camera is arranged on the workbench through the mounting bracket, and the sensor is arranged on the side edge of the conveying line.
Preferably, the manipulators comprise a first manipulator and a second manipulator which are identical in structure, and the first manipulator and the second manipulator are arranged on the top of the outer frame in parallel and are positioned between the material storage box and the material conveying device; the first manipulator is used for picking up products in the storage box and placing the products on a conveying line of the conveying device; the second manipulator is used for picking up products on the conveying line, and the second manipulator rotatably places or directly places the products on the conveying line of the first head end separating device or the second head end separating device.
Preferably, the first manipulator comprises an XY double-shaft sliding table module, a mounting seat, a double-shaft cylinder, a linear guide rail, a stepping motor, a pneumatic finger, a Y-shaft bottom plate and an industrial camera; the industrial camera and the XY double-shaft sliding table module are installed at the top of the outer frame, the installation seat is installed on the Y-shaft bottom plate, the double-shaft cylinder is arranged on the Y-shaft bottom plate, the linear guide rail is installed on the double-shaft cylinder, the stepping motor is arranged on the linear guide rail, and the shaft of the stepping motor is connected with the pneumatic finger.
Preferably, the programmable control system comprises an electric control box and a display, the electric control box is fixed below the workbench, and the display is arranged above the electric control box.
The utility model has the advantages that: the utility model discloses strip thread gluing area compound head end splitter can automize and accomplish the head end separation and the quality inspection of strip thread gluing area compound, rejects the defective work, ensures the quality of product, and whole process is quick, continuous, production efficiency is high, and the practicality is strong. Data analysis is completed by matching with a machine vision system to shoot, manual operation is replaced by the mechanical arm, head end separation and product quality inspection of products are automatically achieved, labor is saved, production efficiency is high, performance is stable, and economic benefits are remarkable.
Drawings
FIG. 1 is a schematic structural view of the separation apparatus of the present invention;
FIG. 2 is a schematic view of the separating apparatus of the present invention with the upper housing shell removed;
FIG. 3 is a schematic structural view of the feeding device of the present invention;
FIG. 4 is a schematic structural view of the first head end separating device and the detecting device of the present invention;
fig. 5 is a schematic structural view of the first head end separating device and the detecting device at another view angle according to the present invention;
FIG. 6 is a schematic structural view of the material receiving device of the present invention;
fig. 7 is a schematic structural diagram of the first robot or the second robot of the present invention.
Description of reference numerals: the device comprises an outer frame 1, a rack 1-1, a workbench 1-2, a protective panel 1-3, a storage box 2, a material conveying device 3, a first conveying line 3-1, a first sensor 3-2, a material baffle 3-3, a second sensor 3-4, a support plate 3-5, a rotary drum 3-6, a first speed regulating motor 3-7, a support plate 3-8, a servo motor 3-9, a first head separation device 4, a second speed regulating motor 4-1, a coupler 4-2, a second conveying line 4-3, a material pressure plate 4-4, a first linear guide rail 4-5, a support seat 4-6, a second linear guide rail 4-7, a first cylinder 4-8, a connecting piece 4-9, a second cylinder 4-10, a support plate 4-11, a first linear guide rail 4-5, a support seat 4-6, a second linear guide, 4-12 parts of a first stepping motor, 4-13 parts of a first pneumatic finger, 4-14 parts of a third cylinder, 5 parts of a second head end separating device, 6 parts of a detecting device, 6-1 parts of a machine vision camera, 6-2 parts of a mounting bracket, 6-3 parts of a sensor, 7 parts of a material receiving device, 7-1 parts of a blanking gap, 7-2 parts of a supporting frame, 7-3 parts of a rotating arm, 7-4 parts of a rotating slideway, 7-5 parts of a fixed slideway, 7-6 parts of a qualified product containing box, 7-7 parts of the supporting frame, 7-8 parts of a unqualified product containing box, 7-9 parts of a first mounting seat, 7-10 parts of an electric push rod, 8 parts of a first manipulator, 8-1 parts of an XY double-shaft module sliding table, 8-2 parts of a second mounting seat, 8-3 parts of a double-shaft cylinder, 8, A Y-axis bottom plate 8-7, an industrial camera 8-8, a second manipulator 9, a programmable control system 10, an electrical control box 10-1 and a display 10-2.
Detailed Description
The present invention will be described in more detail with reference to the accompanying drawings and embodiments, but the present invention is not limited to the following, and can be modified and implemented as desired within a range not to impair the gist of the present invention.
As shown in fig. 1-2, the utility model discloses strip-shaped hook and loop fastener compound head end splitter includes outer frame 1 with workstation 1-2, storage case 2, feeding device 3, head end separator, detection device 6 that set up on workstation 1-2, material collecting device 7 that sets up below workstation 1-2, and the manipulator that sets up above feeding device 3. The manipulator, the material conveying device 3, the head end separating device, the detecting device 6 and the material receiving device 7 are controlled to move through a programmable control system 10. Due to the arrangement, the strip-shaped hook and loop fastener compound head end separation equipment is reasonable in layout and compact in structure, and the equipment is miniaturized.
The outer frame 1 is composed of a frame 1-1, a workbench 1-2 and a protection panel 1-3, wherein the frame is made of aluminum section, and the workbench 1-2 is made of stainless steel materials. Specifically, the frame 1-1 is composed of four upright posts at four corners, four cross beams at the periphery of the top, four cross beams at the periphery of the middle part and four cross beams at the periphery of the lower part, the upper protective panel 1-3 of the workbench 1-2 is composed of transparent organic glass, and the lower protective panel 1-3 of the workbench 1-2 is composed of a sheet metal panel.
The material storage box 2 is arranged at the right-hand position right in front of the workbench 1-2 and is positioned at the front end of the material conveying device 3. The storage box 2 is used for storing batch hook and loop fastener compounds to be separated from the head end. One side of the storage box 2 close to the discharging direction is provided with a notch so as to be beneficial to the mechanical arm to transfer products.
As shown in fig. 2-3, the feeding device 3 includes a first conveying line 3-1, a first sensor 3-2, a material baffle 3-3, a second sensor 3-4, a support plate 3-5, a rotary drum 3-6, a first speed regulating motor 3-7, a support plate 3-8, and a servo motor 3-9. Wherein, the material baffle 3-3 is made of transparent acrylic material, which is convenient for observing the material. A first conveying line 3-1 and a servo motor 3-9 are arranged in the middle of the workbench 1-2, the servo motor 3-9 is directly connected with a driving wheel of the first conveying line 3-1, and power output by the servo motor 3-9 drives the first conveying line 3-1 to rotate forwards to convey materials.
The rotary drum 3-6 is arranged at the upper right part of the first conveying line 3-1 through a supporting plate 3-5 and a supporting plate 3-8, the rotary drum 3-6 is connected with a first speed regulating motor 3-7 through a belt pulley, the belt pulley is arranged on a machine shaft of the first speed regulating motor 3-7, and power output by the first speed regulating motor 3-7 is transmitted to the rotary drum 3-6 through the belt pulley to enable the rotary drum to rotate. The first sensor 3-2 and the second sensor 3-4 are arranged on the first conveying line 3-1, and the first sensor 3-2 and the second sensor 3-4 are respectively positioned on two sides of the rotary drum 3-6.
With reference to fig. 3, the products in the storage box 2 are scattered randomly, have uncertain postures and are agglomerated and twisted, so that the right upper end of the first conveying line 3-1 is provided with a rotary drum 3-6. Specifically, the outer wall of the rotary drum 3-6 is provided with a suede structure, and the rotary drum 3-6 is driven by the first speed regulating motor 3-7 to rotate and forwards push and break up agglomerated and kinked products.
As shown in FIG. 6, the material receiving device 7 comprises a blanking gap 7-1, a support frame 7-2, a rotating arm 7-3, a rotating slideway 7-4, a fixed slideway 7-5, a qualified product containing box 7-6, a support frame 7-7, a unqualified product containing box 7-8, a first mounting seat 7-9 and an electric push rod 7-10.
The worktable 1-2 is provided with a blanking gap 7-1, the blanking gap 7-1 is positioned at the rear end of the material conveying device 3, and the material receiving device 7 is arranged below the worktable 1-2 and is positioned right below the blanking gap 7-1. The end part of the rotary slideway 7-4 is connected with a rotary arm 7-3, the rotary arm 7-3 is arranged on a supporting seat 7-2, and the supporting seat 7-2 is fixed on a bottom plate of the lower rack. The telescopic end of the electric push rod 7-10 is connected with the rotary slideway 7-4, and the fixed end of the electric push rod 7-10 is connected with the first mounting seat 7-9 and fixed on the bottom plate of the lower frame through a pin shaft. The qualified product containing box 7-6 is placed on the ground outside the front end of the rack 1-1.
When the product is detected to be unqualified by the detection device 6, the electric push rod 7-10 contracts, the rotating slide way 7-4 is pulled to rotate clockwise (front-back direction) around the rotating arm 7-3, the rotating slide way 7-4 faces downwards in the vertical direction, the rotating slide way 7-4 is separated from the fixed slide way 7-5, the product on the conveying line 4-3 falls into the unqualified product containing box 7-8 under the action of self gravity, and when the product falls into the unqualified product containing box 7-8, the electric push rod 7-10 pushes out, so that the rotating slide way 7-4 returns. When the detection device 6 detects that the products are qualified products, the electric push rod 7-10 has no action, the rotating slide way 7-4 is connected with the fixed slide way 7-5, the products on the conveying line 4-3 fall onto the rotating slide way 7-4 under the action of self gravity and slide into the qualified product storage box 7-6 along the rotating slide way 7-4 and the fixed slide way 7-5.
As shown in fig. 4-5, the head end separation devices are provided in two groups, namely a first head end separation device 4 and a second head end separation device 5. The first head end separating device 4 and the second head end separating device 5 are both arranged on the left side of the workbench 1-2 and are symmetrically distributed on two sides of the blanking gap 7-1. Since the two head end separation devices have the same structure, only the first head end separation device 4-1 will be described in detail below.
The first head end separation device 4 comprises a second speed regulating motor 4-1, a coupler 4-2, a second conveying line 4-3, a material pressing plate 4-4, a first linear guide rail 4-5, a mounting seat 4-6, a second linear guide rail 4-7, a first air cylinder 4-8, a connecting piece 4-9, a second air cylinder 4-10, a supporting plate 4-11, a first stepping motor 4-12, a first pneumatic finger 4-13 and a third air cylinder 4-14. The conveying line 4-3 is fixed on the workbench 1-2, the second conveying line 4-3 is connected with the second speed regulating motor 4-1 through the coupler 4-2, the second speed regulating motor 4-1 is connected with the supporting plate 4-11, and the supporting plate 4-11 is fixed on the workbench 1-2.
The material pressing plate 4-4 is arranged above the conveying line 4-3, and the second air cylinder 4-10 is connected with the material pressing plate 4-4 through a connecting piece 4-9. The first linear guide rail 4-5 is connected with the material pressing plate 4-4, the first linear guide rail 4-5 is fixed on the installation base 4-6, the installation base 4-6 is installed on the second linear guide rail 4-7, and the first air cylinder 4-8 is connected with the installation base 4-6.
The first stepping motor 4-12 is connected with the support and installed on the table board 1-1, a machine shaft of the first stepping motor 4-12 is connected with the first pneumatic finger 4-13, a third air cylinder 4-14 is arranged right above a clamping jaw of the first pneumatic finger 4-13, and the third air cylinder 4-14 is installed at one end of the material pressing plate 4-4. The first air cylinder 4-8 drives the material pressing plate 4-4 to move back and forth, and the second air cylinder 4-10 drives the material pressing plate 4-4 to move up and down.
The material pressing plate 4-4 moves back and forth along the width direction of the second conveying line 4-3 under the driving of the first air cylinder 4-8, and the material pressing plate 4-4 moves up and down along the height direction of the second conveying line 4-3 under the driving of the second air cylinder 4-10. The material pressing plate 4-4 is used for positioning products of the small conveying line 4-3, the products can be orderly arranged along the length direction of the second conveying line 4-3 in the positioning process, and the conveying line conveys the head end of the products to a position between the first pneumatic fingers 4-13.
The first pneumatic finger 4-13 is arranged to clear chamfers and fillets. The clamping jaw of the first pneumatic finger 4-13 is set to be in an open finger state when in standby and is placed at an angle of 145 degrees with the plane of the small second conveying line 4-3, when a product is conveyed forwards through the small second conveying line 4-3, the end part of the product to be separated is pushed into the space between the clamping jaw open fingers of the first pneumatic finger 4-13, micro separation is formed under the action of the clamping jaw open finger cutting edge, meanwhile, after the product end part is pressed down and positioned and compressed by the third cylinder 4-14, the first pneumatic finger 4-13 rotates 90 degrees in the direction opposite to the direction of the product head end, and the product head end is separated.
The detection device 6 comprises an industrial camera 6-1, a mounting bracket 6-2 and a sensor 6-3. The mounting bracket 6-2 is fixed on the workbench 1-2, the machine vision camera 6-1 is arranged on the mounting bracket 6-2, and the sensor 6-3 is arranged on the side edge of the second conveying line 4-3.
When the product is conveyed to the detection position, the industrial camera 6-1 shoots to judge whether the product meets the quality requirement or not, and the appearance information of the product is fed back to the programmable control system 10. The sensor 6-3 can make up for the error of object information acquisition existing in the single use of the industrial camera 6-1.
As shown in fig. 7, two groups of manipulators are provided, namely a first manipulator 8 and a second manipulator 9, and the first manipulator 8 is arranged on a cross beam in the Y direction at the top end of the rack 1-1 and is positioned between the material storage box 2 and the material conveying device 3; the second manipulator 9 is arranged on a cross beam in the Y direction at the top end of the rack 1-1, and the second manipulator 9 is parallel to the first manipulator 8 and is positioned between the material conveying device 3 and the head end separating device. Since the two sets of robots have the same structure, only the first robot 8 will be described in detail below.
The first manipulator 8 comprises an XY double-shaft sliding table module 8-1, a second mounting seat 8-2, a double-shaft cylinder 8-3, a linear guide rail 8-4, a second stepping motor 8-5, a second pneumatic finger 8-6, a Y-shaft bottom plate 8-7 and an industrial camera 8-8. The XY double-shaft sliding table module 8-1 is installed on a cross beam of the rack 1-1, the second installation seat 8-2 is installed on a Y-shaft bottom plate 8-7, a double-shaft cylinder 8-3 is arranged on the Y-shaft bottom plate 8-7, a linear guide rail 8-4 is installed on the double-shaft cylinder 8-3, a second stepping motor 8-5 is arranged on the linear guide rail 8-4, a machine shaft of the second stepping motor 8-5 is connected with a second pneumatic finger 8-6, and the industrial camera 8-8 is installed on a horizontal X-direction cross beam of the rack 1-1. The double-shaft cylinder 8-3 drives the second pneumatic finger 8-6 to linearly move in the vertical Z direction, the power output by the second stepping motor 8-5 is transmitted to the second pneumatic finger 8-6, and the second stepping motor 8-5 drives the second pneumatic finger 8-6 to rotate around the Z axis direction.
The first manipulator 8 is used for picking up products in the storage box 2 and placing the products on a first conveying line 3-1 of the conveying device 3; the second manipulator 9 is used for picking up products on the first conveyor line 3-1, and the second manipulator 9 places the products in rotation or directly on the conveyor line of the first head-end separating device 4 or the second head-end separating device 5.
The first mechanical arm 8 automatically adjusts and shifts according to the induction information received by the mechanical vision system, so that the movement in the X/Y/Z three-axis direction is realized, and the first mechanical arm 8 grabs the products in the storage box 2 at the offset and places the products on the first conveying line 3-1 of the conveying device 3.
The second manipulator 9 automatically adjusts and shifts according to the sensing information received by the mechanical vision system to realize the movement in the X/Y/Z three-axis direction, and the first manipulator 9 accurately grabs the products on the first conveying line 3-1 at the offset position, directly places or rotates and places the products on the conveying line of the first head end separating device 4 or the second head end separating device 5.
The clamping jaws of the second pneumatic fingers 8-6 of the first manipulator 8 and the second manipulator 9 are made of nylon, and the clamping jaws made of nylon are suitable for grabbing flexible products and cannot damage the products.
The programmable control system 10 is used for controlling all devices to coordinate and complete work, the programmable control system 10 comprises an electric control box 10-1 and a display 10-2, the electric control box 10-1 is fixed below the workbench 1-2, and the display 10-2 is arranged above the electric control box 10-1. The programmable control system 10 is electrically connected with the material conveying device 3, the first head end separation device 4, the second head end separation device 5, the detection device 6 and the material receiving device 7 respectively for supplying power. The programmable control system 10 is used for calculating data acquired by the machine vision camera, and then the programmable control system 10 controls the first manipulator 8, the second manipulator 9, the material conveying device 3, the first head end separating device 4, the second head end separating device 5, the detecting device 6 and the material receiving device 7 to move.
In summary, the operation method of the embodiment is as follows:
in a first step, the first manipulator 8 picks up the product from the storage bin 2 and transports the product to the first transport line 3-1 of the feeding device 3.
In the second step, the rotary drum 3-6 is driven by the first speed regulating motor 3-7 to rotate and advance and break up the agglomerated and kinked products, and the first conveying line 3-1 conveys the products to the lower part of the second mechanical arm 9.
Thirdly, the industrial cameras 8-8 and the sensor capture images of the products entering the visual field of the machine, then the recognized image information is transmitted to the recognition and judgment system, the recognition and judgment system calculates the centroid coordinate position of the products and analyzes the head end orientation according to the known positions and material shapes of the products in the visual coordinate system through the operation of the image processor, the recognition and control system converts the information into a control command and transmits the control command to the programmable control system 10, the programmable control system 10 calculates and controls the second manipulator 9 to grab the products, the second manipulator 9 directly places the products on the second conveying line 4-3 or the second manipulator 9 adjusts the head end orientation of the products, and the second manipulator 9 places the products on the second conveying line 4-3;
fourthly, the product is pressed downwards by a material pressing plate 4-4 on a second conveying line 4-3, meanwhile, the head end of the product is conveyed to a position between the clamping jaw opening fingers of the first pneumatic finger 4-13 by the second conveying line 4-3, the head end of the product forms micro separation under the action of the cutting edges of the clamping jaw opening fingers, meanwhile, the end part of the product is pressed downwards and fixed by a third air cylinder 4-14, after the product is positioned and pressed tightly by the third air cylinder 4-14, further, a first stepping motor 4-12 drives the first pneumatic finger 4-13 to rotate 90 degrees in the opposite direction (anticlockwise) away from the head end of the product to complete the head end separation, then the material pressing plate 4-4 is lifted, and the product is conveyed reversely (towards a blanking gap 7-1) by the second conveying line 4-3;
fifthly, judging whether the product is good or not by the detection device 6 according to the image comparison result of the machine vision camera 6-1;
sixthly, the programmable control system 10 controls the material receiving device 7 to perform two different motions according to the judgment result. One of the situations is: when the separation of the head ends of the products fails, the rotating slide way 7-4 of the material receiving device 7 rotates clockwise (in the front-back direction) around the rotating arm 7-3, the second conveying line 4-3 conveys the products, and the products fall into the unfixed product containing box 7-8 below the blanking notch 7-1 under the action of self gravity; in another case: the material head ends are successfully separated, the rotary slide way 7-4 of the material receiving device 7 does not move, the second conveying line 4-3 conveys the products, the products fall onto the rotary slide way 7-4 under the action of self gravity, and the products slide into the qualified product storage box 7-6 along the rotary slide way 7-4 and the fixed slide way 7-5.
The present invention has been described in detail, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the same, and the protection scope of the present invention should not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (10)
1. The utility model provides a strip thread gluing compound head end splitter, includes outer frame (1) that has workstation (1-2), its characterized in that: the separation apparatus further comprises: the material storage box (2), the material conveying device (3), the head end separating device and the detecting device (6) are arranged on the workbench (1-2), the material receiving device (7) is arranged below the workbench (1-2), and the mechanical arm is arranged above the material conveying device (3); the manipulator, the material conveying device (3), the head end separating device, the detecting device (6) and the material receiving device (7) are controlled to move through a programmable control system (10).
2. The apparatus for separating the head end of a strip-shaped fastening tape composite according to claim 1, wherein: the material conveying device (3) comprises a first conveying line (3-1), a supporting plate, a rotary roller (3-6), a first speed regulating motor (3-7) and a servo motor (3-9); the first conveying line (3-1) and the servo motor (3-9) are arranged in the middle of the workbench (1-2), and the first conveying line (3-1) is driven by power output by the servo motor (3-9) to convey materials; the rotary drum (3-6) is arranged at the upper right part of the first conveying line (3-1) through a supporting plate, and the rotary drum (3-6) is driven to rotate through a first speed regulating motor (3-7); the material conveying device (3) further comprises a first sensor (3-2) and a second sensor (3-4) which are arranged on the first conveying line (3-1), and the first sensor (3-2) and the second sensor (3-4) are respectively located on two sides of the rotary drum (3-6).
3. The apparatus for separating the head end of a strip-shaped fastening tape composite according to claim 1, wherein: the material storage box (2) is arranged at the front end of the material conveying device (3) and is used for storing the fastening tape compound to be separated from the head end.
4. The apparatus for separating the head end of a strip-shaped fastening tape composite according to claim 1, wherein: the material receiving device (7) comprises a blanking gap (7-1), a rotating arm (7-3), a rotating slideway (7-4), a fixed slideway (7-5), a first mounting seat (7-9) and an electric push rod (7-10); the workbench (1-2) is provided with the blanking gap (7-1), the blanking gap (7-1) is positioned at the rear end of the material conveying device (3), and the material receiving device (7) is positioned right below the blanking gap (7-1); one end of the rotary slideway (7-4) is rotatably connected with the rotary arm (7-3), and the other end is adjacent to one end of the fixed slideway (7-5); the rotating arm (7-3) is fixedly arranged at the bottom of the outer frame (1) through a supporting seat (7-2); the telescopic end of the electric push rod (7-10) is connected with the rotary slideway (7-4), and the fixed end is fixed on the bottom plate of the lower rack through a first mounting seat (7-9); unqualified product containing boxes (7-8) are arranged below the other ends of the rotary slideways (7-4), and qualified product containing boxes (7-6) are arranged below the other ends of the fixed slideways (7-5).
5. The strip fastener compound head end separation apparatus according to claim 4, wherein: the head end separating device comprises a first head end separating device (4) and a second head end separating device (5) which have the same structure and are arranged on two sides of the blanking gap (7-1); the first head end separation device (4) comprises a second conveying line (4-3), a material pressing plate (4-4), a first linear guide rail (4-5), a second linear guide rail (4-7), a first air cylinder (4-8), a second air cylinder (4-10), a first stepping motor (4-12), a first pneumatic finger (4-13) and a third air cylinder (4-14); the conveying line (4-3) is arranged on the workbench (1-2), the material pressing plate (4-4) is arranged above the second conveying line (4-3), one end of the second conveying line (4-3) is connected with the second speed regulating motor (4-1), and the other end of the second conveying line is adjacently connected with the first pneumatic finger (4-13).
6. The apparatus for separating the head end of a strip-shaped fastening tape composite according to claim 5, wherein: the material pressing plate (4-4) is connected with a first air cylinder (4-8) and a second air cylinder (4-10), the first air cylinder (4-8) drives the material pressing plate (4-4) to move back and forth along the width direction of the second conveying line (4-3), and the second air cylinder (4-10) drives the material pressing plate (4-4) to move up and down along the height direction of the second conveying line (4-3); the first pneumatic finger (4-13) is connected with a first stepping motor (4-12) for driving the first pneumatic finger to rotate, a third cylinder (4-14) is arranged right above a clamping jaw of the first pneumatic finger (4-13), and the third cylinder (4-14) is installed at one end of the material pressing plate (4-4).
7. The apparatus for separating the head end of a strip-shaped fastening tape composite according to claim 1, wherein: the detection device (6) comprises a machine vision camera (6-1), a mounting bracket (6-2) and a sensor (6-3); the machine vision camera (6-1) is arranged on the workbench (1-2) through a mounting bracket (6-2), and the sensor (6-3) is arranged on the side edge of the second conveying line (4-3).
8. The apparatus for separating the head end of a strip-shaped fastening tape composite according to claim 1, wherein: the mechanical arms comprise a first mechanical arm (8) and a second mechanical arm (9) which are identical in structure, the first mechanical arm (8) and the second mechanical arm (9) are arranged on the top of the outer frame (1) in parallel and are positioned between the material storage box (2) and the material conveying device (3); the first manipulator (8) is used for picking up products in the storage box (2) and placing the products on a first conveying line (3-1) of the conveying device (3); the second manipulator (9) is used for picking up products on the first conveying line (3-1), and the second manipulator (9) places the products in a rotating mode or directly on the conveying line of the first head end separating device (4) or the second head end separating device (5).
9. The apparatus for separating the head end of a strip-shaped fastening tape composite according to claim 8, wherein: the first manipulator (8) comprises an XY double-shaft sliding table module (8-1), a second mounting seat (8-2), a double-shaft cylinder (8-3), a linear guide rail (8-4), a second stepping motor (8-5), a second pneumatic finger (8-6), a Y-shaft bottom plate (8-7) and an industrial camera (8-8); the industrial camera (8-8) and the XY double-shaft sliding table module (8-1) are installed at the top of the outer frame (1), the second installation seat (8-2) is installed on the Y-shaft bottom plate (8-7), the Y-shaft bottom plate (8-7) is provided with the double-shaft cylinder (8-3), the double-shaft cylinder (8-3) is provided with the linear guide rail (8-4), the linear guide rail (8-4) is provided with the second stepping motor (8-5), and a crankshaft of the second stepping motor (8-5) is connected with the second pneumatic finger (8-6).
10. The apparatus for separating the head end of a strip-shaped fastening tape composite according to claim 1, wherein: the programmable control system (10) comprises an electric control box (10-1) and a display (10-2), wherein the electric control box (10-1) is fixed below the workbench (1-2), and the display (10-2) is arranged above the electric control box (10-1).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020463408.3U CN212334193U (en) | 2020-04-02 | 2020-04-02 | Strip thread gluing area compound head end splitter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020463408.3U CN212334193U (en) | 2020-04-02 | 2020-04-02 | Strip thread gluing area compound head end splitter |
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| CN212334193U true CN212334193U (en) | 2021-01-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111264981A (en) * | 2020-04-02 | 2020-06-12 | 无锡百和织造股份有限公司 | Strip-shaped fastening tape compound head end separation equipment and operation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111264981A (en) * | 2020-04-02 | 2020-06-12 | 无锡百和织造股份有限公司 | Strip-shaped fastening tape compound head end separation equipment and operation method thereof |
| CN111264981B (en) * | 2020-04-02 | 2024-08-13 | 江苏百宏复合材料科技股份有限公司 | Strip-shaped fastening tape compound head end separation equipment and operation method thereof |
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Address after: 214101 Jiangsu Baihong composite material technology Co., Ltd. in Wuxi, Jiangsu Province Patentee after: Jiangsu Baihong composite material technology Co.,Ltd. Address before: No.18 Hexin Road, Xishan Economic Development Zone, Wuxi City, Jiangsu Province Patentee before: WUXI PAIHO TEXTILES Co.,Ltd. |