CN208307781U - Finished tire warehousing pipeline - Google Patents
Finished tire warehousing pipeline Download PDFInfo
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- CN208307781U CN208307781U CN201820698523.1U CN201820698523U CN208307781U CN 208307781 U CN208307781 U CN 208307781U CN 201820698523 U CN201820698523 U CN 201820698523U CN 208307781 U CN208307781 U CN 208307781U
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- tire
- tyre
- automatically
- conveyer belt
- automatic sorting
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Abstract
The utility model relates to a kind of finished tire warehousing pipelines, including overhead chain conveyer, automatically hang device of tyre, fall automatically device of tyre, balladeur train, fall tire automatic sorting conveying device, storage conveyer belt, automatic extension device of tyre is equipped at the feeding end of overhead chain conveyer, it is equipped in the delivery end of overhead chain conveyer and falls device of tyre automatically, automatically it falls device of tyre to be connected through balladeur train with tire automatic sorting conveying device is fallen, falls tire automatic sorting conveying device and be connected with storage conveyer belt.The beneficial effects of the utility model are: realizing automation transmission to suspension type pipeline is installed between finished room in workshop, substituting hand haulage.It is accurate to arrive at finished room designated position and effectively after sorting tire specification and model.Production efficiency is improved, the turnaround time on production link and energy consumption has been saved, has reduced production cost.
Description
Technical field:
The utility model relates to a kind of finished tire warehousing pipelines, belong to technical field of mechanical automation.
Background technique:
In Tire production industry, tire can be carried out storing into warehouse for finished product after last finished product quality inspection, workshop and finished product
Farther out, traditional tire conveying needs a large amount of manpowers and fork truck, and transfer efficiency is low, and it is raw not to be able to satisfy high efficiency in the distance between library
Produce the demand of beat and related process.Since the specification of tire is more, the considerations of for inventory, enterprise requirements tire is shelved by specification
Son is orderly stored in warehouse compartment, and many enterprises realize tiered warehouse facility management, but specification tyre of the same race is made pile score before being put in storage
Class is still the manual sortation process of manual intervention.Hand-sorted needs operator to estimate offline tire, distinguishes its product
Then the information such as board, specification, decorative pattern, level beat pile by hand, distribution storage, there are many problems for such mode, and artificial range estimation is very
It is easy error, especially after estimating multiple tires for a long time, visual fatigue is easy to produce, judges that tire is subtle to reduce
The susceptibility of feature.Mode of operation large labor intensity, high production cost, the production efficiency of existing process are low.With Tire production
The automatization level of the development of technology, tyre production equipment is continuously improved, and many tire conveyings and related process process also start
Automated operation, but the conveying technology connected between each production equipment and storage facilities fails to be used widely always, exists
" doing things in his own way " situation, it has not been convenient to which unitized management influences production efficiency to a certain extent and causes to mention this bottleneck of production drop；At present
Well known fetus is artificial to practical various fork trucks, trolley, battery truck before vulcanizer etc. after molding or drives vehicle
Fetus is put into fetus transport carriage or deposits tire pallet by form is transported through storage, higher again even if the degree of automation
It is nothing but exactly to be conveyed by Automatic Conveying line, but big green tire cart storage occupied space, low efficiency, waste can not be solved largely
The disadvantages of manpower, fault easy to operate.
Summary of the invention:
In order to improve the production efficiency, save production link on turnaround time and energy consumption, reduce production cost, workshop extremely
Mounting finished product tire is put in storage pipeline between finished room, realizes automation transmission, substitutes hand haulage.And effectively sort tire
Accurate to arrive at storage designated position after specification and model, the utility model provides a kind of finished tire warehousing pipeline.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of finished tire warehousing pipeline, including overhead chain conveyer, automatically hang device of tyre, fall automatically device of tyre, balladeur train,
Tire automatic sorting conveying device, storage conveyer belt are fallen, is equipped with automatic extension device of tyre at the feeding end of overhead chain conveyer, it is defeated hanging
It send the delivery end of machine to be equipped with and falls device of tyre automatically, fall device of tyre automatically and be connected through balladeur train with tire automatic sorting conveying device is fallen,
Tire automatic sorting conveying device is fallen to be connected with storage conveyer belt.
The automatic extension device of tyre includes rack, conveying roller and tire overturning system, and face is equipped with several levels on the rack
Conveying roller, one end of rack be equipped with tire overturn system.The tire overturning system is controlled by rollover stand, sensor and PLC
Case composition processed.Automatic device of tyre of hanging is docked with X-ray machine, examines qualified tire to be delivered to suspended chain through X-ray machine for completing.
Described to fall device of tyre automatically and be made of support frame, conveyer belt and access bridge, face is equipped with conveyer belt on the support frame, is passing
The access bridge for sending the support frame with front end to be equipped with one section of arc, enters conveyer belt through access bridge convenient for tire.
The side for falling tire automatic sorting conveying device rear portion is equipped with several tire mouths out, sets on the opposite of each tire mouth out
There is a swing arm, equipped with laser range finder is matched at each tire mouth out, is sent the tire thickness data surveyed by laser range finder
To PLC.By PLC to read data compared with setting data, according to comparing result control cylinder, tire is pushed to by swing arm
That formulates goes out tire mouth, is sent on storage conveyer belt.
The beneficial effects of the utility model are: being realized automatic in workshop to suspension type pipeline is installed between finished room
Change transmission, substitutes hand haulage.It is accurate to arrive at finished room designated position and effectively after sorting tire specification and model.It improves
Production efficiency, has saved the turnaround time on production link and energy consumption, reduces production cost.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the overlooking structure diagram of the utility model.
Fig. 3 is to hang device of tyre and schematic illustration in the utility model automatically.
Fig. 4 is to fall tire schematic illustration in the utility model automatically.
Fig. 5 is the structural schematic diagram for falling device of tyre in the utility model automatically.
In figure: 1 overhead chain conveyer, 2 automatic device of tyre, 2-1 rack, 2-2 conveying roller, the 2-3 tires hung overturn system, 3 certainly
It is dynamic to fall device of tyre, 3-1 support frame, 3-2 conveyer belt, 3-3 access bridge, 4 fall tire automatic sorting conveying device, 5 storage conveyer belts, 6 sliding
Frame.
Specific embodiment
A kind of finished tire warehousing pipeline, including overhead chain conveyer (1), automatically hang device of tyre (2), fall device of tyre automatically
(3), balladeur train (6), fall tire automatic sorting conveying device (4), storage conveyer belt (5), be equipped at the feeding end of overhead chain conveyer (1)
It is automatic to hang device of tyre (2), it is equipped in the delivery end of overhead chain conveyer (1) and falls device of tyre (3) automatically, fall device of tyre (3) warp automatically
Balladeur train (6) is connected with tire automatic sorting conveying device (4) is fallen, and falls tire automatic sorting conveying device (4) and storage conveyer belt (5)
It is connected.
The overhead chain conveyor is mainly by overhead track, traction chain, suspender, bracket, driving device, slewing equipment,
The composition such as tensioning apparatus, balladeur train (6), safety device, electric control gear.
1. traction chain, traction chain is the traction element of conveyer, it is desirable that both horizontally and vertically have compared with
It is good around property.Using die forging chain, and through Overheating Treatment, there is preferable comprehensive mechanical performance.Traction chain uses XT100 type
Chain, the single-point maximum of traction chain hang heavy amount and are not less than 100kg, and saving hanging spacing is 3 meters.
2. suspender: suspender is the hook for hanging over the bearing goods on chain, and surface is zinc-plated.
3. driving device: being placed on the direct area end of conveying circuit using crawler belt group motion device, select brand variable-frequency motor
It is controlled with SIEMENS S7-200, and is equipped with overload protection arrangement, automatically cut off electricity when chain pillar is more than 1.5 times of allowable value
Source.
4. slewing equipment: it is to utilize steering sprocket, trough of belt halo or set of rollers that suspension type, which send the steering of machine in the horizontal plane,
Come what is realized, structure is shown in figure, and the principle of selection depends on the form of driving component and the tension of traction chain and turns to partly
Diameter.
5. tensioning apparatus: tensioning apparatus is for overcome overhead chain conveyer (1) since traction chain is worn, temperature rise is drawn
The traction chain length risen changes and keeping driving device to go out around point has an initial tension, prevent occur negative tension on transit route
Device, by the suitable elastic of clump weight self weight adjust automatically traction chain always, turning detour radius is R1000mm
6. safety device, to prevent driving and the running gear of transporter from being destroyed under accidental overload, in drive chain
A safety plug is installed on wheel, when being more than rated drawbar pull 20 ~ 30%, pin is cut off.
When traction chain fracture or accidentally loosen when, positioned at rise section or decline section traction chain, balladeur train (6) and
Suspender will roll under Gravitative Loads lower section and be caused the accident, and happen here to be anti-, rise section and decline section,
It is mounted on catcher.
To prevent burst Electromechanical Accidents, all startings and arresting stop should have distinguishing mark and easily accessible.Suspension conveying
Several emergency stop switches are installed on machine (1) route, generally should ensure that and be no less than one within the scope of 30m.In operation position, rise
Drop section and route turning must install emergency stop switch.The color of emergency stop switch is safety colour red, and should be in institute
There are control point and handling point being capable of rapid and non-hazardous manipulation.Sound equipment or light signal should be arranged in equipment, equipment start with
Preceding warning other staff take care.
7. overhead track: the route of overhead chain conveyer (1) is single-wire line, is selected using the overhead track of knockdown chain
Extraordinary box section section steel manufacture forms, and a length of 5 meters of every track length mark, and guarantee that track has enough intensity, winding degree
Within the scope of operating instruction, track supports fixed bracket to use the rectangular rigid production of 100x100x3, and outdoor gantry frame is adopted for deformation
With 25#-H steel construction, guarantee has enough security intensities.
The automatic extension device of tyre (2) includes rack (2-1), conveying roller (2-2) and tire overturning system (2-3), in machine
Frame (2-1) is equipped with the conveying roller (2-2) of several levels above, is equipped with tire overturning system (2-3) in one end of rack (2-1).
Tire overturning system (2-3) is made of rollover stand, sensor and PLC control cabinet.It is automatic to hang device of tyre (2) and X-ray machine pair
It connects, examines qualified tire to be delivered to traction chain through X-ray machine for completing.Rack (2-1) use 10# channel steel, welding and
Formed at, conveying roller (2-2) using 100*1400 deflector roll, active form is divided into delivery area, to preparation area and Flip Zone, each area by
The driving of separate electrical motor speed reducer.Delivery area is used to for tire being transported to by X-ray machine to preparation area, will convey to preparation area for storing
Tire on to traction chain.Flip Zone is used to switch to be disposed vertically by the tire being horizontally arranged, and according to sensor everywhere
Tire is placed on suspender by signal.The transmission in each area of this unit, is detected by sensor, is controlled and is completed by PLC.
It is described to fall device of tyre (3) automatically and be made of support frame (3-1), conveyer belt (3-3) and access bridge (3-2), in support frame
(3-1) is equipped with conveyer belt (3-3) above, and the access bridge of one section of arc is equipped on the support frame (3-1) of the front end conveyer belt (3-3)
(3-2) enters conveyer belt (3-3) through access bridge (3-2) convenient for tire.Automatically device of tyre (3) are fallen for that will be suspended on suspender
Tire is removed, and by barcode scanning, category is respectively delivered to corresponding tire memory block.
The side for falling tire automatic sorting conveying device (4) rear portion is equipped with several tire mouths out, in pair of each tire mouth out
Face is equipped with a swing arm, is equipped at each tire mouth out and matches laser range finder, the tire thickness number that will be surveyed by laser range finder
According to being sent to PLC.By PLC to read data compared with setting data, according to comparing result control cylinder, tire is pushed away by swing arm
Be sent to formulation goes out tire mouth, is sent in storage conveyer belt (5).
Whole pipeline lower part (in addition to hanging tire and falling fetal position), safeguard protection fence is configured, prevents tire from falling
When hurt sb.'s feelings, and the use that can walk on stage, pipeline convenient for safeguarding.
Claims (4)
1. a kind of finished tire warehousing pipeline, including overhead chain conveyer, device of tyre is hung automatically, device of tyre is fallen automatically, balladeur train, falls
Tire automatic sorting conveying device, storage conveyer belt, it is characterized in that: it is equipped with automatic extension device of tyre at the feeding end of overhead chain conveyer,
It is equipped in the delivery end of overhead chain conveyer and falls device of tyre automatically, fallen device of tyre automatically through balladeur train and fall tire automatic sorting conveying device
It is connected, falls tire automatic sorting conveying device and be connected with storage conveyer belt.
2. finished tire warehousing pipeline according to claim 1, it is characterized in that: the automatic extension device of tyre includes machine
Frame, conveying roller and tire overturn system, and face is equipped with the conveying roller of several levels on the rack, turn in one end of rack equipped with tire
Transfer from one department to another to unite, the tire overturning system is made of rollover stand, sensor and PLC control cabinet.
3. finished tire warehousing pipeline according to claim 1, it is characterized in that: described fall device of tyre by supporting automatically
Frame, conveyer belt and access bridge composition, face is equipped with conveyer belt on the support frame, and one section of arc is equipped on the support frame of conveyor front end
Access bridge.
4. finished tire warehousing pipeline according to claim 1, it is characterized in that: described fall tire automatic sorting conveying device
The side at rear portion is equipped with a swing arm equipped with several tire mouths out, on the opposite of each tire mouth out, is equipped with and matches at each tire mouth out
Laser range finder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820698523.1U CN208307781U (en) | 2018-05-11 | 2018-05-11 | Finished tire warehousing pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820698523.1U CN208307781U (en) | 2018-05-11 | 2018-05-11 | Finished tire warehousing pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208307781U true CN208307781U (en) | 2019-01-01 |
Family
ID=64712404
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820698523.1U Active CN208307781U (en) | 2018-05-11 | 2018-05-11 | Finished tire warehousing pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208307781U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112644964A (en) * | 2020-12-29 | 2021-04-13 | 天津皓轮自行车有限公司 | Matched mounting flow production line for tires |
-
2018
- 2018-05-11 CN CN201820698523.1U patent/CN208307781U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112644964A (en) * | 2020-12-29 | 2021-04-13 | 天津皓轮自行车有限公司 | Matched mounting flow production line for tires |
| CN112644964B (en) * | 2020-12-29 | 2022-05-10 | 天津皓轮自行车有限公司 | Matched mounting flow production line for tires |
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