CN112644964B - Matched mounting flow production line for tires - Google Patents

Abstract

The utility model relates to a supporting assembly line of installing of tire belongs to bicycle production facility field, and its technical scheme main points are including the conveying equipment who is used for carrying the work piece, according to wearing a station, braid station, locking station, correction station and the income child station that conveying equipment direction of delivery arranged in proper order, and wherein conveying equipment is the suspension type transfer chain, is connected with the mounted frame that is used for hanging the work piece on the suspension type transfer chain. This application has and to pass through suspension type transfer chain with each station of tire installation and be connected to together for the leader of each station conveniently gets the work piece of putting oneself required work piece or having accomplished, compares with the conventional art, need not walk the required work piece of being responsible for of the supreme station of taking, and then can guarantee the standardization and the convenience of work, thereby can promote work efficiency.

Description

Matched mounting flow production line for tires

Technical Field

The application relates to the field of bicycle production equipment, in particular to a tire matching installation flow production line.

Background

Bicycle wheels are an important component of a bicycle, and generally refer to an assembly consisting of a rim, spokes, bearings, a hub and a tire. The bicycle wheel functions to support the weight of the entire vehicle, to receive driving force, braking force, and various forces of the ground to the wheel, and to perform movement of the bicycle by contact of the tire with the road surface.

The production process of the bicycle wheel generally comprises five procedures of strip threading, ring weaving, locking, correcting and tire entering, and after the tire is assembled through the five procedures, the assembled tire is placed in a full-inspection procedure to be inspected. At present, in the related technology, all processes are independent from each other, and in the process of producing bicycle wheels, after a person in charge of each process finishes a task in hands, the person in charge of each process needs to go to a station of the previous process to take a semi-finished product after work is finished. For example, after the person in charge of the calibration process finishes the tire to be calibrated in his/her hands, the person in charge of the calibration process needs to go to the station of the locking process to take the finished product that the person in charge of the locking process has finished.

To the above-mentioned correlation technique, the inventor thinks that each process person in charge need go to the station of last process and take the work piece after accomplishing the current work in oneself hand, complex operation, and the convenience is poor, and then leads to work efficiency low.

Disclosure of Invention

In order to reduce bicycle tire production process, the convenience when each process person in charge takes to treat the processing work piece, this application provides a supporting assembly line of installing of tire.

The application provides a supporting installation assembly line of tire adopts following technical scheme:

the utility model provides a supporting assembly line of installing of tire, is including the conveying equipment that is used for carrying the work piece, according to wearing a station, the loop knitting station, locking station, the correction station and going into the child station that conveying equipment direction of delivery arranged in proper order, and wherein conveying equipment is the suspension type transfer chain, is connected with the mounted frame that is used for hanging the work piece on the suspension type transfer chain.

By adopting the technical scheme, when the bicycle is produced and assembled, a leader of a threading station places a workpiece for threading beside the station, and when the leader of each other station carries out the work in charge of the leader, the leader takes off the workpiece required by the leader on the suspension bracket and then carries out the work of the leader; after the working procedure work which is responsible for the work is finished, the finished workpiece is placed on the suspension bracket for a person responsible for the next working procedure to take and work. For example, after a strip penetrating station responsible person conducts strip penetrating work, a workpiece after the strip penetrating is placed on a suspension bracket, when the weaving station responsible person needs to conduct weaving work, the workpiece after the strip penetrating is taken down, then the weaving work is conducted, and after the weaving work is finished, the workpiece after the weaving is finished is placed on the suspension bracket; and finally, placing the tire subjected to the tire entering process to a full inspection station for full inspection. Suspension type transfer chain and a plurality of station cooperation are used, can make each station leader when carrying out the during operation, take off own required work piece at any time, compare with the conventional art, need not go other stations and take required work piece, and then can promote the convenience and the flexibility of during operation. Meanwhile, the stations are distributed along the conveying direction of the suspension type conveying line, so that the standardization and the standardization of the process for processing and assembling the bicycle tire can be improved; meanwhile, the workpiece is continuously conveyed by the suspension type conveying line, and the continuity of the workpiece in the conveying process can be improved.

Optionally, the suspension bracket comprises a connecting rod, a placing cylinder, a hook and a tray, the connecting rod is vertically arranged, the top end of the suspension bracket is fixedly connected with the suspension type conveying line, the placing cylinder is fixedly connected with the connecting rod, the hook is fixedly connected with the connecting rod, and the tray is fixedly connected with the connecting rod.

By adopting the technical scheme, after the strip penetrating process is finished, the workpiece after the strip penetrating is placed in the placing barrel, then the workpiece assembled on the braiding station, the locking station and the correcting station is placed on the hook, and the workpiece assembled on the tire entering station is placed in the tray. The setting of placing a section of thick bamboo, couple and tray can be accomodate according to the characteristics of the work piece after the equipment is ended on each station and place, and then can promote the convenience when each station responsible person gets to put the work piece, and then can further promote the flexibility of during operation.

Optionally, place a section of thick bamboo and install on the top of connecting rod, the couple is located the below of placing a section of thick bamboo, and the couple is equipped with three groups, distributes along the length direction of connecting rod, and the tray level is located the below of couple.

Through adopting above-mentioned technical scheme, be connected with a plurality of connecting rods on the suspension type transfer chain, place a section of thick bamboo, couple and tray and set gradually, can reduce the staff and put the work piece when getting the work piece and put the condition in disorder, promote the staff and get the standardization when putting the work piece, can promote the convenience when each station responsible person gets and puts the work piece.

Optionally, the suspension type transfer chain is the annular setting, and the tire after going into the child is placed on the tray, and the one end of suspension type transfer chain is equipped with the driving piece that is used for driving the tire after going into the child.

Through adopting above-mentioned technical scheme, when the connecting rod drove the tray and moves to the driving piece next door, the landing is followed to driving piece drive tire on the tray, makes things convenient for to place other tires on the tray. The setting of driving piece can be in time with the tire that the equipment was ended from the slip on the tray, and then can further promote the smooth and easy nature when placing the tire.

Optionally, the driving piece is a driving cylinder, the driving cylinder is located at one end of the suspension type conveying line, and a piston rod of the driving cylinder faces the tray.

Through adopting above-mentioned technical scheme, when needing to take off the tire from the tray, start and drive actuating cylinder, the piston rod drive tire that drives actuating cylinder slips off from the tray. The driving cylinder is arranged, the structure is simple, and the operation is convenient.

Optionally, the suspension type transfer chain is equipped with the supporting component who is used for supporting the tire that is promoted to drop by driving actuating cylinder near the one end that drives actuating cylinder, and supporting component includes support frame and backup pad, and the support frame is located the below of backup pad, the bottom and the ground butt of support frame, the backup pad rotates with the support frame to be connected, and the direction of axis of rotation is the horizontal direction, and the backup pad is connected with drive backup pad pivoted driving piece.

Through adopting above-mentioned technical scheme, after driving actuating cylinder drive tire and slipping from the tray, the tire drops to the backup pad, and the backup pad plays the effect of accepting to the tire, and later driving piece drive backup pad rotates, and the backup pad rotates and makes the tire follow the backup pad landing. The setting of backup pad can play the effect of support to the tire, reduces the tire and directly drops the condition on ground, and then can play the effect of buffering to dropping of tire, promotes the smooth and easy nature that the tire dropped.

Optionally, the driving part is a rotating cylinder, the rotating cylinder is hinged to the support frame, and a piston rod of the rotating cylinder is hinged to the support plate.

Through adopting above-mentioned technical scheme, after the tire dropped to the backup pad, the revolving cylinder drive backup pad rotated. The rotary cylinder is arranged, so that the structure is flexible and the operation is convenient.

Optionally, a containing box for containing the tire sliding down from the supporting plate is arranged on one side of the rotating direction of the supporting plate, and the length direction of the containing box is the same as the direction of the rotating shaft of the supporting plate.

Through adopting above-mentioned technical scheme, the tire drops the back from the backup pad, drops to the containing box in, and the convenience when accomodating the tire can be promoted in the setting of containing box for conveniently accomodate the tire and remove the tire to examining the station entirely together with the containing box.

Optionally, the top end of the storage box is flared, and the distance between two sidewalls of the storage box in the length direction is smaller than the diameter of the tire.

By adopting the technical scheme, the flared containing box facilitates the tire to fall into the containing box, so that the convenience of containing the tire can be improved, and meanwhile, after the tire falls into the containing box, the tire can roll in the containing box, so that after the tire falls into the containing box, a person can roll the tire to one end of the containing box, which is far away from the supporting plate.

Optionally, the bottom wall of the containing box is inclined, and one end of the bottom wall of the containing box, which is far away from the supporting plate, is inclined downwards.

Through adopting above-mentioned technical scheme, after the tire dropped to the containing box in, the tire rolled to the direction that the backup pad was kept away from to the containing box in the containing box. The bottom of containing box is the slope setting, can promote the convenience when the tire rolls for the tire directly rolls to the containing box and keeps away from the one end of backup pad after dropping to the containing box, and then does not need the staff to exert the effort to the tire, and then can promote the convenience when containing the tire.

In summary, the present application includes at least one of the following beneficial technical effects:

1. wear the strip station, the braid station, the locking station, correct the station and go into the child station and distribute along the suspension type transfer chain in proper order, can make things convenient for each staff to place the mounted frame with the work after accomplishing on, the work piece that needs assemble or debug is conveniently taken off simultaneously, compare with the conventional art, need not go other stations and take the work piece that needs assemble or need carry out the debugging, and then promote convenience and the flexibility of equipment and production bicycle tire in-process.

2. Place a section of thick bamboo, couple and tray and distribute according to the length direction of connecting rod, can promote the standardization when each process staff gets to put the work piece, and then can promote the standardization when assembling bicycle tire, promote the efficiency to bicycle tire equipment in-process.

3. The setting of containing box can be accomodate the bicycle tire that has assembled, promotes the effect of accomodating to the bicycle tire, and then can conveniently place the bicycle tire of accomodating and examine the station entirely and detect, promotes the convenience of accomodating the bicycle tire in the testing process.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present application.

Fig. 2 is a schematic view of a partial structure of the present application intended to show placement of a cartridge.

Fig. 3 is a schematic view of a partial structure of a support plate intended to be shown in the present application.

Reference numerals: 1. a suspension type conveying line; 2. a strip threading station; 21. a knitting station; 22. locking a station; 23. correcting a station; 24. entering a tire station; 3. a suspension bracket; 31. a connecting rod; 32. placing the cylinder; 321. a rotating assembly; 3211. a fixing ring; 3212. a rotating cylinder; 3213. a horizontal bar; 33. hooking; 34. a tray; 341. a gantry frame; 4. a support bar; 41. a driving cylinder; 411. a drive plate; 5. a support assembly; 51. a support frame; 511. a horizontal frame; 512. a vertical frame; 513. a reinforcing bar; 52. a support plate; 521. rotating the cylinder; 6. a storage box; 61. and pushing the air cylinder.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses a tire is supporting to install flow production line. Referring to fig. 1, a tire-mounted flow production line comprises conveying equipment for conveying workpieces, a strip penetrating station 2, a knitting ring station 21, a locking station 22, a correcting station 23 and a tire entering station 24 which are sequentially arranged along the conveying direction of the conveying equipment, wherein the conveying equipment is a suspension type conveying line 1, and a suspension frame 3 for suspending the workpieces is connected to the suspension type conveying line 1.

When the bicycle tire is assembled, workers at all stations take down workpieces after the working procedure of the previous station, then operate the workpieces at the stations, then place the workpieces on the suspension bracket 3 after the working procedure of the station is finished, and after the workpieces are placed on the suspension bracket 3 after the working procedure of the tire entering station 24 is finished, the workers uniformly take down the tires after the tires are placed and convey the tires to a full inspection station for quality inspection.

Referring to fig. 1, the suspension type conveyor line 1 is an annular suspension type conveyor line 1, the strip penetrating station 2 is located at one end of the suspension line in the length direction, and the braiding station 21, the locking station 22, the correcting station 23 and the tire entering station 24 are sequentially distributed at intervals along the annular suspension type conveyor line 1.

Referring to fig. 1 and 2, the suspension frames 3 are provided with a plurality of groups and distributed at intervals along the suspension conveyor line 1, each suspension frame 3 comprises a connecting rod 31, a placing cylinder 32, a hook 33 and a tray 34, the connecting rods 31 are vertically arranged, and the top ends of the connecting rods 31 are fixedly connected with a traction chain of the suspension conveyor line 1; the placing cylinders 32, the hooks 33 and the trays 34 are distributed at intervals from top to bottom along the length direction of the connecting rod 31, the placing cylinders 32 are of a cylindrical structure with an open top end, the number of the placing cylinders 32 is 8, the placing cylinders are distributed along the length direction of the connecting rod 31 in a circumferential array manner, a rotating assembly 321 is arranged between the placing cylinders 32 and the connecting rod 31, the rotating assembly 321 comprises a fixing ring 3211, a rotation section of thick bamboo 3212 and horizontal rod 3213, solid fixed ring 3211 cover is established at the periphery and the connecting rod 31 fixed connection of connecting rod 31, a rotation section of thick bamboo 3212 is located solid fixed ring 3211's top, a rotation section of thick bamboo 3212 cover is established at the periphery and the connecting rod 31 of connecting rod 31 and is rotated and be connected, the bottom of a rotation section of thick bamboo 3212 and solid fixed ring 3211's top surface butt, horizontal rod 3213 level is equipped with 8, 8 horizontal rods 3213 place a section of thick bamboo 32 one-to-one setting with 8 respectively, the one end of horizontal rod 3213 and the global fixed connection who rotates a section of thick bamboo 3212, the other end and the global fixed connection who places a section of thick bamboo 32.

Referring to fig. 1, three groups of hooks 33 are vertically arranged, the three groups of hooks 33 are distributed at intervals along the length direction of the connecting rod 31, each group of hooks 33 comprises two hooks 33, the two hooks 33 are symmetrically distributed along the length direction of the connecting rod 31, and the hooks 33 are fixedly connected with the circumferential surface of the connecting rod 31.

Referring to fig. 1, the tray 34 is horizontally located below the connecting rod 31, vertically arranged gate-shaped frames 341 are arranged at the bottom ends of the tray 34 and the connecting rod 31, two ends of each gate-shaped frame 341 are respectively located at two ends of the tray 34 in the length direction, the bottom ends of the gate-shaped frames 341 are fixedly connected with the top surface of the tray 34, and the top surfaces of the gate-shaped frames 341 are fixedly connected with the bottom end of the connecting rod 31.

When the tire is installed, the workpieces after the working procedure of the strip threading station 2 are placed in the placing cylinders 32, and when the workpieces after the working procedure of the strip threading station 2 need to be placed, the placing cylinders 32 are rotated, so that the workpieces are respectively placed in the placing cylinders 32; the method comprises the steps of placing a workpiece after the working procedure of the knitting station 21 on the uppermost group of hooks 33, placing the workpiece after the working procedure of the locking station 22 on the middle group of hooks 33, then placing the workpiece after the working procedure of the correcting station 23 on the lowermost group of hooks 33, placing the workpiece after the working procedure of the tire entering station 24 above a tray 34, and finally taking down tires on the tray 34 and sending the tires to a full inspection station.

Combine fig. 1 and fig. 3, suspension type transfer chain 1 length direction's one end is equipped with the bracing piece 4 of vertical setting, the bottom and the ground fixed connection of bracing piece 4, the top fixedly connected with driving piece of bracing piece 4, the driving piece is for driving actuating cylinder 41, the piston rod that drives actuating cylinder 41 is towards tray 34, the piston rod that drives actuating cylinder 41 is connected with drive plate 411, drive plate 411 is located the top of tray 34, drive plate 411 is circular-arcly, the axis direction of drive plate 411 is vertical setting, the one end that drive plate 411 is close to tray 34 becomes the bending form.

With reference to fig. 1 and 3, a supporting assembly 5 for supporting a tire which is pushed by a driving cylinder 41 and falls is arranged inside one end of the suspended conveyor line 1 close to the driving plate 411, the supporting assembly 5 comprises a supporting plate 52 and a supporting frame 51, the supporting frame 51 comprises a horizontal frame 511 and a vertical frame 512, the horizontal frame 511 is horizontally arranged, the bottom surface of the horizontal frame 511 is fixedly connected with the ground, and the vertical frame 512 is vertically positioned above the horizontal frame 511 and is fixedly connected with one end of the horizontal frame 511 in the length direction; the backup pad 52 is rectangle frame column structure, and length direction is the same with the length direction of suspension type transfer chain 1, and backup pad 52 level is located the top of vertical frame 512, and the top surface of backup pad 52 flushes with the top surface of tray 34, and backup pad 52 is articulated with vertical frame 512, and the orientation of articulated shaft is the same with the length direction of suspension type transfer chain 1.

Referring to fig. 3, a horizontally disposed reinforcing rod 513 is disposed below the supporting plate 52, the reinforcing rod 513 is fixedly connected to the vertical frame 512, a rotating member for driving the supporting plate 52 to rotate is connected between the reinforcing rod 513 and the supporting plate 52, the rotating member is a rotating cylinder 521, the rotating cylinder 521 is disposed below the supporting plate 52, the rotating cylinder 521 is hinged to the reinforcing rod 513, and a piston rod of the rotating cylinder 521 is hinged to the bottom surface of the supporting plate 52.

When the tray 34 containing the tire is conveyed to one end of the piston rod of the driving cylinder 41, the piston rod of the driving cylinder 41 extends to drive the driving plate 411 to be close to the tire, the driving plate 411 pushes the tire onto the supporting plate 52, and the rotating cylinder 521 drives the supporting plate 52 to rotate, so that the tire falls off the supporting plate 52.

With reference to fig. 1 and 3, a containing box 6 for receiving the tire sliding from the supporting plate 52 is arranged below one side of the supporting plate 52 in the length direction, a gap is formed between the top surface of the containing box 6 and the top surface of the supporting plate 52, the containing box 6 is arranged on one side of the vertical frame 512 away from the rotating cylinder 521, the top end of the containing box 6 is in an open shape, the containing box 6 is arranged below the suspension type conveying line 1, the length direction of the containing box 6 is the same as the length direction of the suspension type conveying line 1, and the width of the containing box 6 is larger than the width of the tire and smaller than the diameter of the tire.

Referring to fig. 1, the top end of the storage box 6 is flared, and the top ends of the two side walls in the longitudinal direction of the storage box 6 are bent in directions away from each other. The bottom wall of the storage box 6 is inclined, and one end of the storage box 6 away from the support plate 52 is inclined downward. Pulleys are mounted at four corners of the bottom end of the storage box 6.

Referring to fig. 1, a push cylinder 61 is fixedly connected to one end of the storage box 6 close to the support plate 52, a piston rod of the push cylinder 61 extends to the center of the storage box 6, and the extension direction of the piston rod of the push cylinder 61 is the same as the length direction of the storage box 6.

When the tire is stored, the piston rod of the rotary cylinder 521 drives the support plate 52 to incline downwards towards one end close to the storage box 6, the tire falls into the storage box 6, and the piston rod of the push cylinder 61 drives the tire to roll towards one end of the storage box 6 far away from the support plate 52.

The implementation principle of the assembly line for the matched installation of the tires in the embodiment of the application is as follows: the work piece that the staff who is responsible for each station process will assemble oneself or assemble is taken off from placing a section of thick bamboo 32 or couple 33, then carry out the work of this station, place the work piece that self assembled on a corresponding section of thick bamboo 32 of placing, couple 33 or tray 34, finally, the tire of placing on tray 34 drives the piston rod extension of actuating cylinder 41 when driving actuating cylinder 41, drive plate 411 promotes the tire to the backup pad 52 on, under the effect of revolving cylinder 521, backup pad 52 rotates, the tire drops to containing box 6 in, promote cylinder 61 and promote the tire and roll to the containing box 6 one end far away from backup pad 52, until containing box 6 is full of the tire, promote containing box 6 to the full inspection station, carry out quality inspection and accept to the tire.

Wear strip station 2, braid station 21, locking station 22, rectify station 23 and go into child station 24 and follow suspension type transfer chain 1 distribution in proper order, can make things convenient for the staff of each station to take own required work piece, compare with the conventional art, need not go other stations and take own required work piece, and then can promote work efficiency.

The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (3)

1. The utility model provides a supporting assembly line that installs of tire which characterized in that: the device comprises conveying equipment for conveying workpieces, a strip penetrating station (2), a knitting station (21), a locking station (22), a correcting station (23) and a tire entering station (24) which are sequentially arranged along the conveying direction of the conveying equipment, wherein the conveying equipment is a suspension type conveying line (1), and a suspension frame (3) for suspending the workpieces is connected to the suspension type conveying line (1); the suspension frame (3) comprises a connecting rod (31), a placing cylinder (32), a hook (33) and a tray (34), the connecting rod (31) is vertically arranged, the top end of the connecting rod is connected with the suspension type conveying line (1), the placing cylinder (32) is fixedly connected with the connecting rod (31), the hook (33) is fixedly connected with the connecting rod (31), and the tray (34) is fixedly connected with the connecting rod (31); the placing barrel (32) is mounted at the top end of the connecting rod (31), the hooks (33) are located below the placing barrel (32), three groups of hooks (33) are arranged and distributed along the length direction of the connecting rod (31), and the tray (34) is horizontally located below the hooks (33); the suspension type conveying line (1) is arranged in a ring shape, tires after entering tires are placed on the tray (34), and one end of the suspension type conveying line (1) is provided with a driving piece for driving the tires after entering the tires to slide off the tray; the driving piece is a driving cylinder (41), the driving cylinder (41) is located at one end of the suspended conveying line (1), a piston rod of the driving cylinder (41) faces the tray (34), the piston rod of the driving cylinder (41) is connected with a driving plate (411), the driving plate (411) is located above the tray (34), the driving plate (411) is arc-shaped, the axis direction of the driving plate (411) is vertically arranged, and one end, close to the tray (34), of the driving plate (411) is bent; one end of the suspension type conveying line (1) close to the driving cylinder (41) is provided with a supporting assembly (5) for supporting a tire pushed to fall by the driving cylinder (41), the supporting assembly (5) comprises a supporting frame (51) and a supporting plate (52), the supporting frame (51) is located below the supporting plate (52), the bottom end of the supporting frame (51) is abutted to the ground, the supporting plate (52) is rotatably connected with the supporting frame (51), the direction of a rotating shaft is a horizontal direction, and the supporting plate (52) is connected with a driving piece for driving the supporting plate (52) to rotate; the driving piece is a rotating cylinder (521), the rotating cylinder (521) is hinged with the support frame (51), and a piston rod of the rotating cylinder (521) is hinged with the support plate (52); one side of the rotating direction of the supporting plate (52) is provided with a containing box (6) used for containing tires sliding down from the supporting plate (52), the length direction of the containing box (6) is the same as the direction of the rotating shaft of the supporting plate (52), one end of the containing box (6) close to the supporting plate (52) is fixedly connected with a push cylinder (61), a piston rod of the push cylinder (61) faces the center of the containing box (6), and the telescopic direction of the piston rod of the push cylinder (61) is the same as the length direction of the containing box (6).

2. The tire set-up assembly line of claim 1, wherein: the top end of the containing box (6) is in a flaring shape, and the distance between two side walls in the length direction of the containing box (6) is smaller than the diameter of the tire.

3. The tire building assembly line of claim 2, wherein: the bottom wall of the containing box (6) is inclined, and one end, far away from the supporting plate (52), of the bottom wall of the containing box (6) inclines downwards.

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