CN208290165U - Concrete precast element production system - Google Patents

Concrete precast element production system Download PDF

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Publication number
CN208290165U
CN208290165U CN201820852035.1U CN201820852035U CN208290165U CN 208290165 U CN208290165 U CN 208290165U CN 201820852035 U CN201820852035 U CN 201820852035U CN 208290165 U CN208290165 U CN 208290165U
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China
Prior art keywords
die station
roller
fitted
control
conveying
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CN201820852035.1U
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Chinese (zh)
Inventor
由维健
秦永
毛自刚
李磊
孙庆涛
杨东选
王宣睿
夏子柏
胡朋程
肖家良
马力
厉严廷
孙森
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China Railway Construction Bridge Engineering Bureau Group Co Ltd
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China Railway Construction Bridge Engineering Bureau Group Co Ltd
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Priority to CN201820852035.1U priority Critical patent/CN208290165U/en
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Abstract

A kind of Concrete precast element production system includes mixing plant, workbench, concrete mix lifting device, supporting frame, moving track, first movement formula distribution device, second Mobile material distributing device, left first die station, left second die station, right first die station, right second die station and mold transferring device, mixing plant and concrete mix lifting device are equipped, left first die station and left second die station are located at the lower section in the left side of supporting frame, right first die station and right second die station are located at the lower section on the right side of supporting frame, moving track is fitted on supporting frame, first movement formula material-receiving device and the second mobile material-receiving device are fitted on moving track, concrete mix lifting device is fitted on supporting frame, and it is located above moving track.The utility model can continuously carry out the production of precast concrete, and production efficiency is relatively high.

Description

Concrete precast element production system
Technical field:
The utility model relates to precast concrete production technical fields, in particular to a kind of precast concrete production system System.
Background technique:
Precast concrete is in the factory by the concrete product of standardization, mechanized manner processing, coagulation Native prefabricated component is usually to pass through molded-in-place, pour by mold and spray maintenance process to be made, and precast concrete part is wide It is general to be applied to the fields such as building, traffic, water conservancy.
As country accelerates the paces of housing industrialization and traffic Fast Construction, concrete prefabricated industry obtains at home Develop by leaps and bounds, the main production equipments of precast concrete production line first is that concrete mixing plant, concrete mixing plant are The device of mixed concrete, concrete are carried to splicing dress after mixing plant mixes and stirs, through the transport vehicle of concrete mixing plant It sets, concrete is then poured onto die station, carry out the production of prefabricated component.In the prior art in concrete production equipment, work effect Rate is relatively low, is not able to satisfy the paces of housing industrialization and traffic Fast Construction.
Summary of the invention:
In view of this, it is necessary to provide a kind of Concrete precast element production systems.
A kind of Concrete precast element production system, including mixing plant, workbench, concrete mix lifting device, support Frame body, moving track, first movement formula distribution device, the second Mobile material distributing device, left first die station, left second die station, the right side First die station, right second die station and mold transferring device, mixing plant and concrete mix lifting device are equipped, supporting frame, Left first die station, left second die station, right first die station, right second die station and mold transferring device are equipped on the table, and left the One die station and left second die station are located at the lower section in the left side of supporting frame, and right first die station and right second die station are located at supporting frame Right side lower section, moving track is fitted on supporting frame, first movement formula distribution device and the second Mobile material distributing device It is fitted on moving track, concrete mix lifting device is fitted on supporting frame, and is located above moving track.
Preferably, concrete mix lifting device includes mix elevator and mix output hopper, and mix is defeated Discharge bucket is located above moving track.
Preferably, the structure of first movement formula distribution device and the second Mobile material distributing device is identical, first movement formula cloth Expect device include receiving hopper, moving trolley, magazine and discharge port, receiving hopper is fitted in moving trolley, magazine with It is equipped at the lower ending opening of receiving hopper, the lower section of magazine is equipped with discharge port, and moving trolley is fitted on moving track.
Preferably, moving trolley includes mobile framework, preceding walking roller, rear walking roller, idler wheel control chain wheel set and control The drive sprocket of idler wheel motor processed, the output shaft and idler wheel control chain wheel set that control idler wheel motor is equipped, and idler wheel controls chain wheel set Driven sprocket and preceding walking roller it is equipped, the wheel shaft of preceding walking roller and rear walking roller is fitted in mobile framework, is moved ahead It walks idler wheel and rear walking roller is fitted on moving track, the middle position of receiving hopper is fitted in mobile framework.
Preferably, magazine includes material stock tank, material stock tank interface, spiral reel and reel motor, and the one of spiral reel End is fitted in the axis output end of reel motor, and spiral reel is fitted in material stock tank, and material stock tank interface is fitted in the upper of material stock tank End, and communicated with material stock tank, the position of material stock tank interface is opposite with the lower end of receiving hopper.
Preferably, discharge meter is equipped on discharge port.
Preferably, left first die station, left second die station, right first die station are identical with the structure of right second die station, a left side first Die station includes lift die station frame body, vibrating grid, live-roller, roller drive sprocket group and roller driving motor, lift die station frame Body and vibrating grid are equipped, and lift die station frame body can be gone up and down on vibrating grid, roller drive sprocket group include driven sprocket group and The output shaft of drive sprocket, drive sprocket and roller driving motor is equipped, and driven sprocket group is equipped by chain and drive sprocket, The roll shaft end of each driven sprocket of driven sprocket group and each live-roller is equipped, the quantity of the driven sprocket of driven sprocket group with The quantity of live-roller is equal, and the quantity of live-roller is no less than five, and the roll shaft end of live-roller is fitted on lift die station frame body, roller Wheel driving motor is fixed on the lower end of lift die station frame body;By prefabricated-member mould be placed on left first die station, left second die station, In right first die station and right second die station, first movement formula distribution device is mobile and in left first die station, left second die station Prefabricated-member mould cloth, the second Mobile material distributing device are mobile and to the prefabricated-member mould in right first die station, right second die station Cloth, after cloth, vibrating grid starts to vibrate, and after the completion of vibration, lift die station frame body rises, and is higher than vibrating grid, and roller passes Dynamic motor drives live-roller rotation, and the prefabricated component that vibration is completed is sent to front end by live-roller, and is sent on fork truck, and fork truck will The prefabricated component vibrated is placed maintenance region and is conserved.
Preferably, workbench is equipped with waste material splicing pond, and waste material splicing pond is located at the lower section of mix output hopper.
Preferably, mold transferring device includes conveying frame body, conveying control motor, conveying active roll, several conveyings Transfer roller, the driven roller of conveying and conveyor belt, conveying active roll, several conveying transfer rollers and the driven roller of conveying It is fitted on conveying frame body, the output shaft end and conveying active roll of conveying control motor are equipped, and conveyor belt is fitted in conveying On active roll, several conveying transfer rollers and the driven roller of conveying, the quantity for conveying transfer roller is no less than three.
Preferably, master control device is equipped on workbench, master control device includes control cabinet, control button, controls first device Part and control circuit board, control circuit board and control component are fitted in control cabinet, and control button, control are equipped on control cabinet Button is connect with control component and control circuit board, mix elevator, control idler wheel motor, reel motor, roller driving Motor and conveying control motor are connect with control component and control circuit board respectively by power transmission line.
When carrying out the production of precast concrete using the utility model, prefabricated-member mould is placed on mold transferring device On, operator takes out prefabricated-member mould from mold transferring device, and is placed on left first die station, left second die station, the right side In first die station and right second die station, mixing plant, which will carry out the mixing of concrete and stirring, concrete mix lifting device, to be stirred The material for mixing station mix is promoted, and is conveyed to first movement formula distribution device and the second Mobile material distributing device, first movement respectively Formula distribution device splicing, and be moved at left first die station, mix is delivered in the prefabricated-member mould in left first die station, After prefabricated-member mould in first die station fills mix, first movement formula distribution device moves on moving track, and mobile To left second die station, then mix is delivered in the prefabricated-member mould in left second die station, first movement formula cloth After device fills mix, mobile at the second die station of the first die station and a left side to the left, the second Mobile material distributing device continues splicing, connects First die station and movement at right second die station to the right, so repeats after full.Concrete can continuously be carried out using the utility model The production of prefabricated component, production efficiency are relatively high.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of Concrete precast element production system.
Fig. 2 is the structural schematic diagram of the first movement formula distribution device of Concrete precast element production system.
Fig. 3 is the structural schematic diagram of the first die station of a left side of Concrete precast element production system.
Fig. 4 is the structural schematic diagram of the mold transferring device of Concrete precast element production system.
In figure: workbench a, supporting frame b, moving track c, concrete mix lifting device 10, mix elevator 11, mix exports hopper 12, first movement formula distribution device 20, receiving hopper 21, moving trolley 22, mobile framework 220, moves ahead Walk idler wheel 221, rear walking roller 222, idler wheel control chain wheel set 223, control idler wheel motor 224, magazine 23, material stock tank 230, material stock tank interface 231, reel motor 232, discharge port 24, the second Mobile material distributing device 30, left first die station 40, lifting Formula die station frame body 41, live-roller 42, roller driving motor 43, left second die station 50, right first die station 60, right second die station 70, Mold transferring device 80, conveying frame body 81, conveying active roll 82, conveying transfer roller 83, the driven roller 84 of conveying, conveying skin Band 85, waste material splicing pond 90.
Specific embodiment:
Concrete precast element production system provided by the utility model is further described with reference to the accompanying drawing, with Lower embodiment is only used for clearly illustrating the technical solution of the utility model, and cannot be used as a limitation limitation the utility model Protection scope.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the present invention, it should be noted that the orientation or positional relationship of the instructions such as term "left", "right" For be based on the orientation or positional relationship shown in the drawings or the utility model product using when the orientation or position usually put Relationship is merely for convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must There must be specific orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.This Outside, term " first ", " second " etc. are only used for distinguishing description, are not understood to indicate or imply relative importance.
Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, Concrete precast element production system includes that mixing plant (is not shown in figure Show), workbench a, supporting frame b, moving track c, concrete mix lifting device 10, first movement formula distribution device 20, Second Mobile material distributing device 30, left first die station 40, left second die station 50, right first die station 60, right second die station 70 and mould Has conveying device 80, mixing plant and concrete mix lifting device 10 are equipped, supporting frame b, left first die station 40, a left side second Die station 50, right first die station 60, right second die station 70 and mold transferring device 80 are fitted on workbench a, left first die station 40 It is located at the lower section in the left side of supporting frame b with the second die station 50 of a left side, the first die station of the right side 60 and right second die station 70 are located at support frame The lower section on the right side of body b, moving track c are fitted on supporting frame b, first movement formula distribution device 20 and the second mobile cloth Material device 30 is fitted on moving track c, and concrete mix lifting device 10 is fitted on supporting frame b, and is located at movement Above track c.
Concrete mix lifting device 10 includes mix elevator 11 and mix exports hopper 12, mix output Hopper 12 is located above moving track c.
First movement formula distribution device 20 is identical with the structure of the second Mobile material distributing device 30, first movement formula cloth dress Set 20 and second Mobile material distributing device 30 include receiving hopper 21, moving trolley 22, magazine 23 and discharge port 24, splicing Bucket 21 is fitted in moving trolley 22, is equipped at the lower ending opening of magazine 23 and receiving hopper 21, the lower section of magazine 23 Equipped discharge port 24, moving trolley 22 are fitted on moving track c.Moving trolley 22 includes mobile framework 220, preceding walking roller 221, rear walking roller 222, idler wheel control chain wheel set 223 and control idler wheel motor 224, preceding walking roller 221 and rear walking rolling Wheel 222 controls chain wheel set 223 by idler wheel and connects, and idler wheel controls chain wheel set 223 and includes drive sprocket, the first driven sprocket, the Two driven sprockets and chain, before the first driven sprocket is fitted on the wheel shaft of walking roller 221, after the second driven sprocket is fitted in On the wheel shaft of walking roller 222, the first driven sprocket and the second driven sprocket are connected by chain, and the first driven sprocket passes through chain Item is connected with drive sprocket, and the drive sprocket of the output shaft and idler wheel control chain wheel set 223 that control idler wheel motor 224 is equipped, preceding The wheel shaft of walking roller 221 and rear walking roller 222 is fitted in mobile framework 220, preceding walking roller 221 and rear walking roller 222 are fitted on moving track c, and the middle position of receiving hopper 21 is fitted in mobile framework 220.
Magazine 23 includes material stock tank 230, material stock tank interface 231, spiral reel (not shown) and reel motor 232, one end of spiral reel is fitted in the axis output end of reel motor 232, and spiral reel is fitted in material stock tank 230, material stock Tank interface 231 is fitted in the upper end of material stock tank 230, and communicates with material stock tank 230, the position of material stock tank interface 231 and receiving hopper 21 lower end is opposite.Discharge meter is equipped on 24 discharge ports.The load of discharge port 24 and the size phase of prefabricated-member mould Matching.
Left first die station 40, left second die station 50, right first die station 60 are identical with the structure of right second die station 70, a left side first Die station 40 (is not shown including lift die station frame body 41, vibrating grid (not shown), live-roller 42, roller drive sprocket group in figure Show) and roller driving motor 43, lift die station frame body 41 be fitted on vibrating grid, lift die station frame body 41 is on vibrating grid It can be gone up and down, roller drive sprocket group includes driven sprocket group and drive sprocket, and drive sprocket is defeated with roller driving motor 43 Shaft is equipped, and driven sprocket group is equipped by chain and drive sprocket, each driven sprocket of driven sprocket group and each transmission The roll shaft end of roller 42 is equipped, and the quantity of the driven sprocket of driven sprocket group is equal with the quantity of live-roller 42, the number of live-roller 42 Amount no less than five, the roll shaft end of live-roller 42 is fitted on lift die station frame body 41, and roller driving motor 43 is fixed on lifting The lower end of formula die station frame body 41.Prefabricated-member mould is placed on left first die station 40, left second die station 50,60 and of right first die station In right second die station 70, first movement formula distribution device 20 is mobile and to prefabricated in left first die station 40, left second die station 50 Part mold cloth, the second Mobile material distributing device 30 are mobile and to the preform mold in right first die station 60, right second die station 70 Has cloth, after cloth, vibrating grid starts to vibrate, and after the completion of vibration, lift die station frame body 41 rises, and is higher than vibrating grid, roller It takes turns driving motor 43 and drives live-roller rotation, the prefabricated component that vibration is completed is sent to front end by live-roller, and is sent on fork truck, The prefabricated component vibrated is placed maintenance region and conserved by fork truck.
Workbench a is equipped with waste material splicing pond 90, and waste material splicing pond 90 is located at the lower section of mix output hopper 12.
Mold transferring device 80 include conveying frame body 81, conveying control motor (not shown), conveying active roll 82, Several conveying transfer rollers 83, the driven roller 84 of conveying and conveyor belt 85, conveying active roll 82, several conveying transmission Roller 83 and the driven roller 84 of conveying are fitted on conveying frame body 81, and conveying controls the output shaft end of motor and conveys active roll 82 is equipped, and conveyor belt 85 is fitted on conveying active roll 82, several conveying transfer rollers 83 and the driven roller 84 of conveying, The quantity of conveying transfer roller 83 is no less than three.
Master control device is equipped on workbench a, master control device includes control cabinet, control button, control component and control Circuit board processed, control circuit board and control component be fitted in control cabinet, on control cabinet be equipped with control button, control button with Control component is connected with control circuit board, and mix elevator 11, control idler wheel motor 224, reel motor 232, roller pass Dynamic motor 43 and conveying control motor are connect with control component and control circuit board respectively by power transmission line.
When carrying out the production of precast concrete using the utility model, prefabricated-member mould is placed on mold transferring device On 80, operator takes out prefabricated-member mould from mold transferring device 80, and is placed on left first die station 40, left second mould Platform 50, right first die station 60 and right second die station 70, mixing plant carry out mixing and the stirring of concrete, and concrete mix is promoted Device 10 promotes the material of mixing plant mix, and is conveyed to first movement formula distribution device 20 and the second movable charge dress respectively Set 30,20 splicing of first movement formula distribution device, and be moved at left first die station 40, mix is delivered to left first die station In prefabricated-member mould on 40, after 40 prefabricated-member moulds fill mix in the first die station, first movement formula distribution device 20 exists It is moved on moving track c, and is moved to left second die station, 50 top, be then delivered to mix pre- in left second die station 50 In part forming die, after first movement formula distribution device 20 fills mix, moved at the first die station 40 and left second die station 50 to the left Dynamic, the second Mobile material distributing device 30 continues splicing, the first die station 60 and movement at right second die station 70 to the right after filling, so It repeats.The production of precast concrete can be continuously carried out using the utility model, production efficiency is relatively high.

Claims (10)

1. a kind of Concrete precast element production system, it is characterised in that: Concrete precast element production system includes mixing plant, work Platform, concrete mix lifting device, supporting frame, moving track, first movement formula distribution device, the second movable charge dress It sets, left first die station, left second die station, right first die station, right second die station and mold transferring device, mixing plant are mixed with concrete It is equipped to close material lifting device, supporting frame, left first die station, left second die station, right first die station, right second die station and mold are defeated Send device equipped on the table, left first die station is located at the lower section in the left side of supporting frame, right first mould with left second die station Platform and right second die station are located at the lower section on the right side of supporting frame, and moving track is fitted on supporting frame, first movement formula cloth Material device and the second Mobile material distributing device are fitted on moving track, and concrete mix lifting device is fitted in supporting frame On, and be located above moving track.
2. Concrete precast element production system as described in claim 1, it is characterised in that: concrete mix lifting device packet Mix elevator and mix output hopper are included, mix output hopper is located above moving track.
3. Concrete precast element production system as claimed in claim 2, it is characterised in that: first movement formula distribution device and The structure of two Mobile material distributing devices is identical, and first movement formula distribution device includes receiving hopper, moving trolley, magazine and goes out Material mouth, receiving hopper are fitted in moving trolley, are equipped at the lower ending opening of magazine and receiving hopper, the lower section of magazine is matched Material mouth is taken on, moving trolley is fitted on moving track.
4. Concrete precast element production system as claimed in claim 3, it is characterised in that: moving trolley include mobile framework, Preceding walking roller, rear walking roller, idler wheel control chain wheel set and control idler wheel motor, control the output shaft and idler wheel of idler wheel motor The drive sprocket for controlling chain wheel set is equipped, and idler wheel controls the driven sprocket of chain wheel set and preceding walking roller is equipped with, preceding walking roller It is fitted in mobile framework with the wheel shaft of rear walking roller, preceding walking roller and rear walking roller are fitted on moving track, are connect The middle position of hopper is fitted in mobile framework.
5. Concrete precast element production system as claimed in claim 4, it is characterised in that: magazine includes material stock tank, deposits Batch can interface, spiral reel and reel motor, one end of spiral reel are fitted in the axis output end of reel motor, and spiral reel is matched In material stock tank, material stock tank interface is fitted in the upper end of material stock tank, and communicates with material stock tank, the position of material stock tank interface with connect The lower end of hopper is opposite.
6. Concrete precast element production system as claimed in claim 3, it is characterised in that: be equipped with discharging metering dress on discharge port It sets.
7. Concrete precast element production system as claimed in claim 5, it is characterised in that: left first die station, left second die station, Right first die station and the right structure of second die station are identical, the first die station of a left side include lift die station frame body, vibrating grid, live-roller, Roller drive sprocket group and roller driving motor, lift die station frame body and vibrating grid are equipped, and roller drive sprocket group includes driven chain The output shaft of wheel group and drive sprocket, drive sprocket and roller driving motor is equipped, and driven sprocket group passes through chain and drive chain Wheel is equipped, and each driven sprocket of driven sprocket group and the roll shaft end of each live-roller are equipped, the driven sprocket of driven sprocket group Quantity it is equal with the quantity of live-roller, the quantity of live-roller is no less than five, and the roll shaft end of live-roller is fitted in lift die station On frame body, roller driving motor is fixed on the lower end of lift die station frame body, and lift die station frame body can carry out on vibrating grid Lifting.
8. Concrete precast element production system as claimed in claim 7, it is characterised in that: workbench is equipped with waste material splicing pond, Waste material splicing pond is located at the lower section of mix output hopper.
9. Concrete precast element production system as claimed in claim 7, it is characterised in that: mold transferring device includes carriage Body, conveying control motor, conveying active roll, several conveying transfer rollers, the driven roller of conveying and conveyor belt, conveying master Dynamic roller, several conveying transfer rollers and the driven roller of conveying are fitted on conveying frame body, the output shaft of conveying control motor End and conveying active roll are equipped, and it is driven that conveyor belt is fitted in conveying active roll, several conveying transfer rollers and conveying On roller, the quantity for conveying transfer roller is no less than three.
10. Concrete precast element production system as claimed in claim 9, it is characterised in that: be equipped with master control dress on workbench It sets, master control device includes control cabinet, control button, control component and control circuit board, the first device of control circuit board and control Part is fitted in control cabinet, and control button is equipped on control cabinet, and control button connect with control component and control circuit board, mixes Close material elevator, control idler wheel motor, reel motor, roller driving motor and conveying control motor by power transmission line respectively with control Component processed is connected with control circuit board.
CN201820852035.1U 2018-05-31 2018-05-31 Concrete precast element production system Active CN208290165U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820852035.1U CN208290165U (en) 2018-05-31 2018-05-31 Concrete precast element production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820852035.1U CN208290165U (en) 2018-05-31 2018-05-31 Concrete precast element production system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110238949A (en) * 2019-05-08 2019-09-17 苏州良浦住宅工业有限公司 A kind of die station of architectural prefab is quickly converted formula production method
CN110587779A (en) * 2019-08-13 2019-12-20 温州大学 Mechanical automatic machining device for steel structure concrete
CN110900810A (en) * 2019-12-16 2020-03-24 庄克强 A conveyer for concrete prefabricated member pouring

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110238949A (en) * 2019-05-08 2019-09-17 苏州良浦住宅工业有限公司 A kind of die station of architectural prefab is quickly converted formula production method
CN110587779A (en) * 2019-08-13 2019-12-20 温州大学 Mechanical automatic machining device for steel structure concrete
CN110900810A (en) * 2019-12-16 2020-03-24 庄克强 A conveyer for concrete prefabricated member pouring
CN110900810B (en) * 2019-12-16 2021-04-09 山东晟华管业科技有限公司 A conveyer for concrete prefabricated member pouring

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