CN211440590U - Walking type concrete mixing and distributing machine with front-mounted feeding and discharging ports - Google Patents
Walking type concrete mixing and distributing machine with front-mounted feeding and discharging ports Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及浇筑生产技术领域,具体的说,是涉及一种进出料口前置的行走式混凝土搅拌布料机。The utility model relates to the technical field of pouring production, in particular to a walking type concrete mixing and placing machine with an inlet and outlet in front.
背景技术Background technique
随着我国建筑技术的不断发展,对施工质量要求、环保意识的不断提高,装配式建筑得到了越来越多的认可,在政府的指引和推动下更得到了迅速发展。PC构件市场需求巨大,构件厂在全国各地遍地开花。同时,PC构件生产也存在着很多急需解决的技术问题。With the continuous development of construction technology in my country and the continuous improvement of construction quality requirements and environmental protection awareness, prefabricated buildings have been recognized more and more, and have developed rapidly under the guidance and promotion of the government. The market demand for PC components is huge, and component factories are blooming all over the country. At the same time, there are also many technical problems that need to be solved urgently in the production of PC components.
目前,PC构件厂混凝土运送方式多采用搅拌站→料斗→输送廊道→布料机→生产线模台的方式。由于生产线占地面积较大,从搅拌站到布料机的距离大都较远,搅拌好的混凝土通过这种方式运输存在以下问题:At present, the concrete transportation method of PC component factory mostly adopts the method of mixing station → hopper → conveying corridor → placing machine → production line die table. Due to the large area of the production line, the distance from the mixing station to the placing machine is mostly long. The following problems exist when the mixed concrete is transported in this way:
1、由于料斗以及斗内混凝土总重量较重,惯性大,速度过快在减速时易发生翻转事故。因此料斗在运送中速度设置较低,生产线等待时间长,工时损失大、生产效率低;1. Due to the heavy weight of the hopper and the concrete in the hopper, the inertia is large, and the speed is too fast, and it is prone to overturning accidents when decelerating. Therefore, the speed setting of the hopper during transportation is low, the waiting time of the production line is long, the loss of man-hours is large, and the production efficiency is low;
2、通过输送廊道长时间运送后,料斗的震动导致混凝土在料斗中密实并粘在料斗中,在卸料入布料机斗时很困难,多需人工铲料;2. After being transported through the conveying corridor for a long time, the vibration of the hopper causes the concrete to be dense in the hopper and stick to the hopper. It is very difficult to discharge the material into the hopper of the placing machine, and manual shovelling is often required;
3、砼泌水、离析问题导致浇筑后PC构件多种质量缺陷;3. Concrete bleeding and segregation problems lead to various quality defects of PC components after pouring;
4、混凝土在料斗中长时间运输使砼塌落度损失过大,易造成浇筑后振捣不实,构件表面有孔洞。造成质量隐患以及后期修补的工时损失;4. The long-term transportation of concrete in the hopper will cause the loss of concrete slump to be too large, which will easily lead to poor vibration after pouring and holes on the surface of the components. Causing hidden dangers in quality and loss of man-hours for later repairs;
5、料斗、布料机清洗困难,清洗废水难以有组织排放,清洗废料难以回收。5. It is difficult to clean the hopper and distributing machine, the cleaning wastewater is difficult to discharge in an organized manner, and the cleaning waste is difficult to recover.
发明内容SUMMARY OF THE INVENTION
为了克服现有的技术的不足, 本实用新型提供一种进出料口前置的行走式混凝土搅拌布料机。In order to overcome the deficiencies of the prior art, the utility model provides a walking type concrete mixing and placing machine with an inlet and outlet in front.
本实用新型技术方案如下所述:The technical scheme of the present utility model is as follows:
一种进出料口前置的行走式混凝土搅拌布料机,其特征在于,包括驾驶室、底盘、搅拌罐、行驶驱动装置、清洗装置、搅拌罐驱动装置及操作控制系统,所述行驶驱动装置、清洗装置及搅拌罐驱动装置分别与所述控制系统连接,所述操作控制系统设置在所述驾驶室内,所述搅拌罐设置在所述底盘上,所述搅拌罐的进料口、出料口方向与布料机行进方向一致,所述搅拌罐驱动装置在所述底盘后端,所述搅拌罐驱动装置与所述搅拌罐的后端连接。A walking concrete mixing and placing machine with a front inlet and outlet port is characterized in that it includes a cab, a chassis, a mixing tank, a driving device, a cleaning device, a driving device for the mixing tank and an operation control system, the driving device, The cleaning device and the stirring tank driving device are respectively connected to the control system, the operation control system is arranged in the cab, the stirring tank is arranged on the chassis, and the feeding port and the discharging port of the stirring tank are The direction is consistent with the moving direction of the distributing machine, the stirring tank driving device is at the rear end of the chassis, and the stirring tank driving device is connected with the rear end of the stirring tank.
优选的,其特征在于,所述底盘前端设置有第一支架,所述第一支架与所述进料口、所述出料口连接。Preferably, the front end of the chassis is provided with a first bracket, and the first bracket is connected to the feed port and the discharge port.
优选的,其特征在于,所述出料口上设置有卸料溜槽,所述驾驶室前端设置有液压顶杆装置,所述液压顶杆装置与所述卸料溜槽连接。Preferably, the discharge port is provided with a discharge chute, the front end of the cab is provided with a hydraulic ejector rod device, and the hydraulic ejector rod device is connected with the discharge chute.
优选的,其特征在于,所述底盘前端设置有第二支架,所述第二支架上设置有托轮,所述托轮与所述搅拌罐的侧面接触。Preferably, the front end of the chassis is provided with a second bracket, the second bracket is provided with a supporting wheel, and the supporting wheel is in contact with the side surface of the stirring tank.
优选的,其特征在于,所述清洗装置设置在所述底盘前端。Preferably, the cleaning device is arranged at the front end of the chassis.
优选的,其特征在于,所述清洗装置包括储水罐、水泵和喷头,所述喷头设置在所述第一支架靠近所述搅拌罐罐口处。Preferably, the cleaning device includes a water storage tank, a water pump and a spray head, and the spray head is arranged at the first support near the mouth of the stirring tank.
优选的,其特征在于,所述进料口和所述出料口处设置有视频监控摄像头,所述驾驶室设置有监控终端显示屏,所述视频监控摄像头与所述监控终端触摸显示屏通过有线或无线的方式连接。Preferably, it is characterized in that a video surveillance camera is arranged at the feed port and the material outlet, and a monitoring terminal display screen is arranged in the cab, and the video surveillance camera passes through the touch display screen of the monitoring terminal. Wired or wireless connection.
优选的,其特征在于,所述监控终端触摸显示屏与搅拌站加料控制系统通过无线通信模块连接。Preferably, it is characterized in that the touch screen of the monitoring terminal is connected with the feeding control system of the mixing station through a wireless communication module.
优选的,其特征在于,所述无线通信模块包括WIFI通信模块、蓝牙通信模块。Preferably, the wireless communication module includes a WIFI communication module and a Bluetooth communication module.
优选的,其特征在于,所述监控终端显示屏为触摸屏。Preferably, the display screen of the monitoring terminal is a touch screen.
优选的,其特征在于,所述操作控制系统包括搅拌操作系统、卸料操作系统及清洗操作系统。Preferably, the operation control system includes a stirring operating system, a discharging operating system and a cleaning operating system.
本实用新型的进出料口前置的行走式混凝土搅拌布料机,具有如下的实质性效果:The walking type concrete mixing and placing machine with the inlet and outlet in front of the utility model has the following substantial effects:
1、本实用新型通过驾驶室的操作控制系统可以完成加料、搅拌、卸料、清洗等操作,操作者无需离开驾驶室,全部操作在驾驶室内完成,做到远离危险源,解决了现有生产方式中的安全隐患,同时,大幅改善了工人的工作条件;1. The utility model can complete operations such as feeding, stirring, unloading, and cleaning through the operation control system of the cab. The operator does not need to leave the cab. At the same time, the working conditions of workers have been greatly improved;
2、本实用新型采用前置式进出料装置,在搅拌站时,驾驶员可直接观测到进料装置,可以快速对准进料口完成进料,在施工现场时,也可把卸料溜槽快速对准浇筑的区域完成浇筑,且无需离开驾驶室和旁人的协助,一人即可完成原来需要两到三人以上协同完成的工作,工作效率高,节约人工;2. The utility model adopts a front-mounted feeding and discharging device. When in the mixing station, the driver can directly observe the feeding device, and can quickly align the feeding port to complete the feeding. In the construction site, the discharge chute can also be Quickly align the pouring area to complete the pouring, without leaving the cab and the assistance of others, one person can complete the work that originally required two to three people to complete the work together, with high work efficiency and labor saving;
3、本实用新型自带的行驶驱动系统,行驶速度可控,可在搅拌站与生产线模台之间快速往返,操控便捷,解决了现有生产方式中料斗惯性大、运送速率低下的问题,可适用于长线台浇筑等工况。3. The driving system of the utility model is self-contained, the driving speed is controllable, it can quickly travel back and forth between the mixing station and the mold table of the production line, and the operation is convenient, which solves the problems of the large inertia of the hopper and the low transportation rate in the existing production method. It can be applied to long-line platform pouring and other working conditions.
附图说明Description of drawings
图1为本实用新型的一实施例的结构示意图一;1 is a schematic structural diagram one of an embodiment of the present invention;
图2为本实用新型的一实施例的结构示意图二;2 is a second structural schematic diagram of an embodiment of the present utility model;
在图中,1、驾驶室;2、底盘;3、搅拌罐;4、清洗装置;5、搅拌罐驱动装置;6、进料口;7、出料口;8、第一支架;9、卸料溜槽;10、液压顶杆装置;11、第二支架;12、托轮。In the figure, 1, the cab; 2, the chassis; 3, the mixing tank; 4, the cleaning device; 5, the driving device of the mixing tank; 6, the feed port; 7, the discharge port; 8, the first bracket; 9, Discharge chute; 10. Hydraulic ejector device; 11. Second bracket; 12. Support roller.
具体实施方式Detailed ways
下面结合附图以及实施方式对本实用新型进行进一步的描述:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
如图1-2所示,一种进出料口前置的行走式混凝土搅拌布料机,包括驾驶室1、底盘2、搅拌罐3、行驶驱动装置、清洗装置4、搅拌罐驱动装置5及操作控制系统。行驶驱动装置、清洗装置4及搅拌罐驱动装置5分别与控制系统连接,操作控制系统设置在驾驶室1内。操作控制系统包括搅拌操作系统、卸料操作系统及清洗操作系统,驾驶员通过驾驶室1的操作控制系统可以完成搅拌、卸料、清洗等操作,操作过程中操作者无需离开驾驶室1,全部操作在驾驶室1内完成,做到远离危险源,解决了现有生产方式中的安全隐患,大幅改善了工人的工作条件。As shown in Figure 1-2, a walking concrete mixing and placing machine with a front inlet and outlet port includes a
搅拌罐3设置在底盘2上,搅拌罐3的进料口6、出料口7方向与布料机行进方向一致。底盘2前端设置有第一支架8,第一支架8与进料口6、出料口7连接,出料口7上设置有卸料溜槽9。搅拌罐3的进料口6、出料口7方向与布料机行进方向一致可使得驾驶员直接在驾驶室1内直接观测到卸料溜槽9是否准确对准浇筑目标,而不需要离开驾驶室1观测或者旁人的协助,可以提高工作效率,减少人工成本。The stirring tank 3 is arranged on the chassis 2, and the direction of the feeding
搅拌罐驱动装置5在底盘2后端,搅拌罐驱动装置5与搅拌罐3的后端连接。搅拌罐驱动装置5彻底解决混凝土在料斗运送途中的泌水、离析、塌落度损失可能导致的振捣不实,构件表面孔洞等质量缺陷,大幅节省后期修补人工的工时。The stirring tank driving device 5 is at the rear end of the chassis 2 , and the stirring tank driving device 5 is connected with the rear end of the stirring tank 3 . The mixing tank drive device 5 completely solves the quality defects such as unsteady vibrating and holes on the surface of components that may be caused by bleeding, segregation, and slump loss of the concrete during the transportation of the hopper, which greatly saves man-hours for repairing labor in the later stage.
驾驶室1前端设置有液压顶杆装置10,液压顶杆装置10与卸料溜槽9连接。驾驶员通过控制液压顶杆装置10可实现卸料溜槽9的与卸料点准确对接。A
优选的,底盘2前端设置有第二支架11,第二支架11上设置有托轮12,托轮12与搅拌罐3的侧面接触。托轮12随着搅拌罐3的转动而转动,可以减轻搅拌罐驱动装置5的转动阻力。Preferably, the front end of the chassis 2 is provided with a
优选的,清洗装置4设置在底盘2前端。清洗装置4包括储水罐、水泵和喷头,喷头设置在第一支架8靠近搅拌罐3罐口处。在完成卸料后,可在驾驶室1通过清洗装置4清洗搅拌灌的废弃料。整体清洗时,可回到搅拌站清洗,清洗后的废弃料易于回收,节能减排。Preferably, the cleaning device 4 is arranged at the front end of the chassis 2 . The cleaning device 4 includes a water storage tank, a water pump and a spray head, and the spray head is arranged on the first support 8 near the opening of the mixing tank 3 . After the unloading is completed, the agitated waste material can be cleaned by the cleaning device 4 in the
优选的,进料口6和出料口7处设置有有线视频监控摄像头,驾驶室1设置有监控终端触摸显示屏,监控终端触摸显示屏通过无线通信模块与搅拌站加料控制系统连接。无线通信模块包括WIFI通信模块、蓝牙通信模块。驾驶员可在驾驶室1通过视频监控终端装置,实时操控搅拌站加料控制系统加料以及监控进料口6与出料口7的情况,可做到精准加料、卸料,减少材料浪费。Preferably, wired video surveillance cameras are provided at the feeding
上面结合附图对本实用新型专利进行了示例性的描述,显然本实用新型专利的实现并不受上述方式的限制,只要采用了本实用新型专利的方法构思和技术方案进行的各种改进,或未经改进将本实用新型专利的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围内。The utility model patent has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the realization of the utility model patent is not limited by the above-mentioned methods, as long as various improvements made by the method concept and technical scheme of the utility model patent are adopted, or If the concept and technical solution of the patent of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
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| CN201921347949.3U CN211440590U (en) | 2019-08-20 | 2019-08-20 | Walking type concrete mixing and distributing machine with front-mounted feeding and discharging ports |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112264373A (en) * | 2020-09-30 | 2021-01-26 | 云南白药集团文山七花有限责任公司 | Automatic pseudo-ginseng processing production line |
| CN114895008A (en) * | 2022-05-25 | 2022-08-12 | 湖南三一快而居住宅工业有限公司 | Concrete slump determination method and system |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112264373A (en) * | 2020-09-30 | 2021-01-26 | 云南白药集团文山七花有限责任公司 | Automatic pseudo-ginseng processing production line |
| CN114895008A (en) * | 2022-05-25 | 2022-08-12 | 湖南三一快而居住宅工业有限公司 | Concrete slump determination method and system |
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