CN202970728U - Self-propelled full-automatic numerically-controlled hydraulic feeding concrete jetting equipment - Google Patents

Self-propelled full-automatic numerically-controlled hydraulic feeding concrete jetting equipment Download PDF

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Publication number
CN202970728U
CN202970728U CN 201220380354 CN201220380354U CN202970728U CN 202970728 U CN202970728 U CN 202970728U CN 201220380354 CN201220380354 CN 201220380354 CN 201220380354 U CN201220380354 U CN 201220380354U CN 202970728 U CN202970728 U CN 202970728U
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concrete
hydraulic
stirring
self
feeding funnel
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Expired - Fee Related
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CN 201220380354
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Chinese (zh)
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陈千鑫
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Abstract

The utility model relates to self-propelled full-automatic numerically-controlled hydraulic feeding concrete jetting equipment. The self-propelled full-automatic numerically-controlled hydraulic feeding concrete jetting equipment consists of a cart body, a feeding hopper, a setting accelerator stirring system, a numerical control system and jets, wherein the cart body is core component carrying equipment; the main body of the feeding hopper is supported by a hydraulic system; in the loading process, the hydraulic system drives the feeding hopper to lift and turn over so as to pour concrete into a setting accelerator stirring hopper; the setting accelerator stirring system mainly comprises a stirring hopper, a stirring system and a hydraulic supporting system; a driving main body of the stirring system is a variable-frequency motor; a numerically-controlled testing system is arranged in the circuit of the motor; relevant data is displayed on a striking LED (light-emitting diode) display; the concrete from the feeding hopper enters the setting accelerator stirring system through the stirring hopper, and then enters three corresponding jets; under the action of air pressure, the concrete is uniformly jetted out through jet pipes; and worker can uniformly jet the concrete on the surface of a target object only by operating spray heads of the jet pipes.

Description

Self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment
Technical field
The utility model relates to a kind of autocontrol concrete jet equipment, specifically a kind of self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment.
Background technology
Concrete sprayer is widely used in the sprayed mortar strengthening construction operation of hydroelectric project, subterranean tunnel, culvert, subway engineering and colliery moor mine laneway.
At present, in existing concrete sprayer, without automatic charging device, be all that the concrete that uses manual method directly will prepare is poured in hopper, and then by transmitting power mechanism and playpipe, concrete be ejected into the appointed area on the market.Concrete sprayer needs to use a large amount of concrete when working long hours, the concrete in hopper can not need by complete fulfillment, just need to feed in raw material in hopper, and hand charge seems both consuming time very inconvenient, and operating efficiency is low.
And the patent that the patent No. is CN200920113906.9 discloses a kind of automatic material loading device for wet-type concrete spraying, comprise feed bin, lifting appliance and blanking guide rail, described bin bottom is provided with an opening, opening part is provided with baffle plate, the circuit control device that baffle plate and can be controlled the baffle plate switching is connected, and is connected with feeding guide below opening; Described lifting appliance comprises elevator belt, upper lift shaft and lower lift shaft; The upper end charging aperture of described blanking guide rail is located at the below of lift shaft, and the below of blanking guide rail is provided with hopper, and hopper is provided with charging aperture, and the lower end discharging opening of described blanking guide rail is located at the top of charging aperture.This invention is mainly to adopt power-actuated mode to transmit, and flexibility is inadequate, and inefficiency needs many people's operations.
The patent No. is that the patent of CN201020252779 discloses a kind of pulp shooting machine, comprise the car body with pulp shooting machine, it is characterized in that: be hinged with loading bin on described car body, described loading bin one end is articulated in pulp shooting machine charging aperture side, be provided with the hydraulic jack for lifting loading bin outboard end between loading bin movable end and car body, the cylinder body of described hydraulic jack and push rod are hinged with car body and loading bin respectively.The hydraulicdriven mode that this invention is adopted, but during material loading, due to the haul hypertelorism, and shutting down of causing waited to expect.And when pulp shooting machine has fault, due to narrow space, make troubles to the maintenance personal.Intelligent not on the whole.
The utility model content
The purpose of this utility model is to provide a kind of self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment, its set accelerating admixture stirs, stirs the functions such as observing and controlling, self-feeding in one, and adopt many hoppers, uninterrupted material loading, large volume dual hopper, overcome traditional pulp shooting machine and had discontinuity feeding, the defective such as lose time.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment is characterized in that it is made of car body, feeding funnel, accelerating admixture stirring system, digital control system and pulp shooting machine.
Described car body is core apparatus delivery equipment, and it is driven by heavy duty, and the driver's seat of hommization is set; The feeding funnel main body is supported by hydraulic system, and during loading concrete mud, hydraulic system is sent to ground with feeding funnel, so that charging, after filling concrete, hydraulic system drives the feeding funnel upset that raises up, and pours concrete into accelerating admixture and stirs and struggle against; The accelerating admixture stirring system mainly consists of by stirring bucket, stirring system and hydraulic support system, the driving main body of stirring system is a variable-frequency motor, be provided with the numerical control test macro in motor circuit, but numerical control test macro real-time testing mixing speed and accelerating admixture and concrete proportioning, relevant data manifests on an eye-catching LED display, in order to control mixing speed and accelerating admixture proportioning, whole accelerating admixture stirring system is by another hydraulic support system carrying; From the concrete of feeding funnel by stirring struggle against enter the accelerating admixture stirring system after, enter three corresponding pulp shooting machines by three outlets; Pulp shooting machine mainly is made of screen pack, whitewashing assembly and shotcrete pipe, screen pack is used for filtering larger blocks of solid, enter the whitewashing assembly through the concrete after filtering, under powerful air pressure, concrete evenly ejects by shotcrete pipe, and the shower nozzle that operating worker only need operate shotcrete pipe can evenly be ejected into concrete mud the object surface.
Compare with traditional pulp shooting machine, significant advantage of the present utility model has: but 1, hydraulic pressure feed system friction feeding is set, greatly saved feeding time; 2, the accelerating admixture stirring system is set, greatly reduces the task difficulty of manually shedding accelerating admixture, and make stirring more even, efficient, improved Solidification Quality; 3, digital detect and control system is set, can observes in fact work data, provide equipment intelligent degree.
Description of drawings
Fig. 1 is the utility model overall structure schematic diagram
Fig. 2 is the overall schematic after feeding funnel rises
Fig. 3 is the fundamental diagram of machine of casting anchor
Wherein, 1-car body, 2-accelerating admixture stirring system, 3-hydraulic support system, 4-feeding funnel, 5-hydraulic control chamber, 6-hydraulic automatic balance pole, 7-vibrator, 8-cover plate, 9-pulp shooting machine, 10-hydraulic electric motor, 11-safety supporting rod, 12-variable-frequency motor, 13-small vibrating device, 14-shotcrete pipe.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
In Fig. 1, Fig. 2, the first embodiment shown in Figure 3, a kind of self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment is characterized in that it is made of car body, feeding funnel, accelerating admixture stirring system, digital control system and pulp shooting machine.
Described car body is core apparatus delivery equipment, and it is driven by heavy duty, and the driver's seat of hommization is set; The feeding funnel main body is supported by hydraulic system, and during loading concrete mud, hydraulic system is sent to ground with feeding funnel, so that charging, after filling concrete, hydraulic system drives the feeding funnel upset that raises up, and pours concrete into accelerating admixture and stirs and struggle against; The accelerating admixture stirring system mainly consists of by stirring bucket, stirring system and hydraulic support system, the driving main body of stirring system is a variable-frequency motor, be provided with the numerical control test macro in motor circuit, but numerical control test macro real-time testing mixing speed and accelerating admixture and concrete proportioning, relevant data manifests on an eye-catching LED display, in order to control mixing speed and accelerating admixture proportioning, whole accelerating admixture stirring system is by another hydraulic support system carrying; From the concrete of feeding funnel by stirring struggle against enter the accelerating admixture stirring system after, enter three corresponding pulp shooting machines by three outlets; Pulp shooting machine mainly is made of screen pack, whitewashing assembly and shotcrete pipe, screen pack is used for filtering larger blocks of solid, enter the whitewashing assembly through the concrete after filtering, under powerful air pressure, concrete evenly ejects by shotcrete pipe, and the shower nozzle that operating worker only need operate shotcrete pipe can evenly be ejected into concrete mud the object surface.
In Fig. 1, the second embodiment shown in Figure 2, in whole equipment, hydraulic system is the most key operational system.Feeding funnel below in car body rear end is fixed with hydraulic electric motor, and the hydraulic control chamber is located at the side of car body.The hydraulic electric motor top also is provided with cover plate, for the protection of hydraulic electric motor and three pulp shooting machines.
In the 3rd embodiment shown in Figure 2, place, four jiaos of bottoms of described vehicle body hanger is provided with four hydraulic automatic balance poles, primer fluid compresses switch, four poles propping whole car body balance, even ground is uneven, hydraulic automatic balance pole can be found best balanced state and being supported automatically, prevents that tire from blowing out because car body is overweight.
In Fig. 2, the 4th embodiment shown in Figure 3, described feeding funnel and stir the bucket outside and be provided with vibrator is in case concrete adheres to.The described pulp shooting machine outside also is provided with the small vibrating device, prevents that concrete from stopping up the shotcrete pipe outlet.Be provided with corresponding slideway bottom three pulp shooting machines, the slideway both sides is provided with manual floatless switch, in the problematic situation of pulp shooting machine, can be with trip switch, pulp shooting machine is pulled out along track, be convenient to maintenance and change, flexibly ramp design, solve the difficult problem of narrow space maintenance inconvenience, also greatly alleviated maintenance personal's labour intensity.
In Fig. 1, Fig. 2, the 5th embodiment shown in Figure 3, described accelerating admixture stirring system is provided with hydraulic support system, and when in screen pack, blocks of solid was too much, controlling hydraulic support system can be with whole stirring system jack-up, in order to remove blocks of solid.Malfunctioning for preventing hydraulic system, the feeding funnel bottom is provided with safety supporting rod, after hydraulic support system jack-up stirring system, safety supporting rod should be opened.Under not use state, safety supporting rod can be fixed on by fastener the bottom of feeding funnel.
In Fig. 1, Fig. 2, the 6th embodiment shown in Figure 3, the utility model is when work, three pulp shooting machines on this equipment use simultaneously, only need five people just can operate, this equipment also can separate unit, two platform independent are used, and be intelligence operation, operating platform only needs one man operation in the construction operation process.Starting up operation system only need dub button, and high-pressure blast can be opened automatically, closes, and need not manually, and all operations equipment only needs a people to control, and is convenient, quick, effectively reduces the labour.In the process of operation, multipath hydraulic operating system, hydraulic operation from the hopper lifting, to the equipment autobalance, to machine maintenance, is all adopted in the time and labour saving.And intelligent automatic stirring accelerating admixture adds the pattern that the design of equipment has changed traditional artificial interpolation accelerating admixture, because accelerating admixture has highly corrosive, can consist of injury to human body skin, contacting of people and accelerating admixture avoided in design of the present utility model, free adjustment consumption size, avoid waste as required.During material loading; the utility model adopts self-propelled structure, many hoppers, uninterruptedly material loading; large volume dual hopper; fundamentally solve the haul hypertelorism, and shutting down of causing waited to expect, and do not waste Gunning material; it is clean and tidy that the place keeps; without excessive demand, as long as smooth, the place is done to wet and be need not to haggle over to the place.In the situation that quality of material is overweight, can start hydraulic automatic balance pole, four poles are propped whole car body balance, no matter whether ground is smooth, hydraulic automatic balance pole can automatically be found best balanced state and be supported, and the legacy equipment requirement, the place is dry, ground paving iron plate, the utility model has changed these construction requirements, simple and easy, fast, efficient.

Claims (8)

1. self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment, it is characterized in that: it is made of car body, feeding funnel, accelerating admixture stirring system, digital control system and pulp shooting machine; Described car body is core apparatus delivery equipment, and it is driven by heavy duty, is provided with driver's seat; The feeding funnel main body is supported by hydraulic system, and during loading concrete mud, hydraulic system is sent to ground with feeding funnel, so that charging, after filling concrete, hydraulic system drives the feeding funnel upset that raises up, and pours concrete into accelerating admixture and stirs and struggle against; The accelerating admixture stirring system mainly consists of by stirring bucket, stirring system and hydraulic support system, the driving main body of stirring system is a variable-frequency motor, be provided with the numerical control test macro in motor circuit, but numerical control test macro real-time testing mixing speed and accelerating admixture and concrete proportioning, relevant data manifests on an eye-catching LED display, in order to control mixing speed and accelerating admixture proportioning, whole accelerating admixture stirring system is by another hydraulic support system carrying; From the concrete of feeding funnel by stirring struggle against enter the accelerating admixture stirring system after, enter three corresponding pulp shooting machines by three outlets; Pulp shooting machine mainly is made of screen pack, whitewashing assembly and shotcrete pipe, screen pack is used for filtering larger blocks of solid, enter the whitewashing assembly through the concrete after filtering, under powerful air pressure, concrete evenly ejects by shotcrete pipe, and the shower nozzle that operating worker only need operate shotcrete pipe can evenly be ejected into concrete mud the object surface.
2. self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment according to claim 1 is characterized in that: feeding funnel below, car body rear end is fixed with hydraulic electric motor, and the hydraulic control chamber is located at the side of car body; The hydraulic electric motor top also is provided with cover plate, can protect hydraulic electric motor and three pulp shooting machines.
3. self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment according to claim 1, is characterized in that: be provided with vibrator outside described feeding funnel and stirring bucket, in case concrete adheres to.
4. self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment according to claim 1, is characterized in that: also be provided with the small vibrating device outside described pulp shooting machine, prevent that concrete from stopping up the shotcrete pipe outlet.
5. self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment according to claim 1, it is characterized in that: be provided with corresponding slideway bottom three pulp shooting machines, the slideway both sides is provided with manual floatless switch, in the problematic situation of pulp shooting machine, can be with trip switch, pulp shooting machine is pulled out along track, be convenient to maintenance and change.
6. self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment according to claim 1, it is characterized in that: described accelerating admixture stirring system is provided with hydraulic support system, when in screen pack, blocks of solid is too much, controlling hydraulic support system can be with whole stirring system jack-up, in order to remove blocks of solid.
7. self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment according to claim 1 is characterized in that: the feeding funnel bottom is provided with safety supporting rod, after hydraulic support system jack-up stirring system, safety supporting rod is opened; Under not use state, safety supporting rod can be fixed on by fastener the bottom of feeding funnel.
8. self-propelled full-automatic numerical-control hydraulic filling concrete jet equipment according to claim 1 is characterized in that: the utility model is when work, and three pulp shooting machines on this equipment use simultaneously, also can separate unit or two platform independent use.
CN 201220380354 2012-08-02 2012-08-02 Self-propelled full-automatic numerically-controlled hydraulic feeding concrete jetting equipment Expired - Fee Related CN202970728U (en)

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CN 201220380354 CN202970728U (en) 2012-08-02 2012-08-02 Self-propelled full-automatic numerically-controlled hydraulic feeding concrete jetting equipment

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Application Number Priority Date Filing Date Title
CN 201220380354 CN202970728U (en) 2012-08-02 2012-08-02 Self-propelled full-automatic numerically-controlled hydraulic feeding concrete jetting equipment

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103758350A (en) * 2014-01-24 2014-04-30 潍坊天瑞重工凿岩机械有限公司 Air and electricity linkage device of full-automatic high-speed concrete spraying machine
CN104047616A (en) * 2014-06-30 2014-09-17 中铁隧道集团有限公司 Full-automatic integrated guniting vehicle and using method thereof
CN108560921A (en) * 2018-03-06 2018-09-21 中国建筑第七工程局有限公司 A kind of automatic gunite concrete equipment
CN117552807A (en) * 2024-01-12 2024-02-13 靖江市智利达混凝土有限公司 Accelerator storage and injection device for concrete spraying vehicle

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103758350A (en) * 2014-01-24 2014-04-30 潍坊天瑞重工凿岩机械有限公司 Air and electricity linkage device of full-automatic high-speed concrete spraying machine
CN103758350B (en) * 2014-01-24 2015-03-11 潍坊天瑞重工凿岩机械有限公司 Air and electricity linkage device of full-automatic high-speed concrete spraying machine
CN104047616A (en) * 2014-06-30 2014-09-17 中铁隧道集团有限公司 Full-automatic integrated guniting vehicle and using method thereof
CN108560921A (en) * 2018-03-06 2018-09-21 中国建筑第七工程局有限公司 A kind of automatic gunite concrete equipment
CN108560921B (en) * 2018-03-06 2024-02-20 中国建筑第七工程局有限公司 Automatic concrete spraying equipment
CN117552807A (en) * 2024-01-12 2024-02-13 靖江市智利达混凝土有限公司 Accelerator storage and injection device for concrete spraying vehicle
CN117552807B (en) * 2024-01-12 2024-04-12 靖江市智利达混凝土有限公司 Accelerator storage and injection device for concrete spraying vehicle

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130605

Termination date: 20200802