CN207594085U - A kind of truck -mounted mixer and Mobile concrete mixing plant - Google Patents
A kind of truck -mounted mixer and Mobile concrete mixing plant Download PDFInfo
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Abstract
本实用新型涉及混凝土施工领域,具体而言,涉及一种混凝土拌合车和移动式混凝土搅拌装置。本实用新型提供了一种混凝土拌合车,其包括控制其移动的牵引车以及牵引车上设置的拌合装置,利用拌合装置将水泥、水按照比例混合,并利用提升斗加入骨料,在搅拌仓内进行搅拌,能够准确、高效的实现混凝土的拌合,且机动性强。本实用新型还提供的一种移动式混凝土搅拌装置,其包括骨料仓、传送带和上述混凝土拌合车。其机动能力强、占地面积小,能够适应各种需要频繁转场的施工工地的场合、减少施工人员工作强度,此外混凝土拌合自动化程度高,且各个组分比例控制准确,保障了混凝土质量。
The utility model relates to the field of concrete construction, in particular to a concrete mixing vehicle and a mobile concrete mixing device. The utility model provides a concrete mixing truck, which includes a tractor for controlling its movement and a mixing device arranged on the tractor, the mixing device is used to mix cement and water in proportion, and the lifting bucket is used to add aggregates. Stirring in the mixing chamber can accurately and efficiently realize concrete mixing, and has strong mobility. The utility model also provides a mobile concrete mixing device, which includes an aggregate bin, a conveyor belt and the above-mentioned concrete mixing truck. It has strong maneuverability and small footprint, which can adapt to various construction sites that require frequent transitions and reduce the work intensity of construction personnel. In addition, the degree of automation of concrete mixing is high, and the proportion of each component is accurately controlled to ensure the quality of concrete. .
Description
技术领域technical field
本实用新型涉及混凝土施工领域,具体而言,涉及一种混凝土拌合车和移动式混凝土搅拌装置。The utility model relates to the field of concrete construction, in particular to a concrete mixing vehicle and a mobile concrete mixing device.
背景技术Background technique
随着我国基础建设的飞速发展,国家政策的改革,村村通建设项目越来越多,由于项目位置往往是狭窄的村路,混凝土的拌合运输存在一定困难,个别位置据混凝土拌合站距离较远,混凝土无法保证质量,传统拌合站拆卸麻烦,转运费用较高。传统施工方法,受地形限制,混凝土拌合站要建在场地开阔地段,对于整条路都是在山里,道路狭窄路段,混凝土拌合站往往要建在距施工现场很远的地方,这样不仅增加了混凝土的运距,且由于运距较远,混凝土运至现场时,无法保证其质量。传统混凝土拌合站,拆卸较为麻烦,需要大型机械配合,人工配合,拆卸费用较高。With the rapid development of my country's infrastructure and the reform of national policies, there are more and more village-to-village construction projects. Since the project locations are often narrow village roads, there are certain difficulties in concrete mixing and transportation. Some locations are based on concrete mixing stations. The distance is long, the quality of the concrete cannot be guaranteed, the disassembly of the traditional mixing plant is troublesome, and the transfer cost is high. The traditional construction method, limited by the terrain, the concrete mixing station should be built in the open area of the site. For the whole road is in the mountains, the road is narrow, the concrete mixing station is often built far away from the construction site, so that not only The transportation distance of concrete has been increased, and due to the long transportation distance, the quality of the concrete cannot be guaranteed when it is transported to the site. Traditional concrete mixing plants are more troublesome to disassemble, requiring large-scale mechanical cooperation, manual cooperation, and higher disassembly costs.
现有技术中利用滚筒搅拌机施工,往往需要大量人员机械配合,造成人员机械大量使用,增加人工及机械成本。此外利用滚筒搅拌机施工,成品混凝土运输采用农用三轮车运输,三轮车运输存在车厢内封堵不严实,无法覆盖,运输过程中无法搅拌,容易造成混凝土离析等问题。In the prior art, the use of drum mixers for construction often requires the cooperation of a large number of personnel and machinery, resulting in the use of a large number of personnel and machinery, increasing labor and machinery costs. In addition, the drum mixer is used for construction, and the finished concrete is transported by agricultural tricycles. The tricycles are not tightly sealed in the compartments and cannot be covered, and cannot be stirred during transportation, which may easily cause problems such as concrete segregation.
实用新型内容Utility model content
本实用新型的目的在于,提供了一种混凝土拌合车,其包括控制其移动的牵引车以及牵引车上设置的拌合装置,利用拌合装置将水泥、水按照比例混合,并利用提升斗加入骨料,在搅拌仓内进行搅拌,能够准确、高效的实现混凝土的拌合,且机动性强。The purpose of this utility model is to provide a concrete mixing truck, which includes a tractor that controls its movement and a mixing device installed on the tractor, the mixing device is used to mix cement and water in proportion, and the lifting bucket is used to Adding aggregates and stirring in the mixing chamber can accurately and efficiently realize concrete mixing, and has strong mobility.
本实用新型的第二个目的在于,提供的一种移动式混凝土搅拌装置,其包括骨料仓、传送带和上述混凝土拌合车。其机动能力强、占地面积小,能够适应各种需要频繁转场的施工工地的场合、减少施工人员工作强度,此外混凝土拌合自动化程度高,且各个组分比例控制准确,保障了混凝土质量。The second object of the present utility model is to provide a mobile concrete mixing device, which includes an aggregate bin, a conveyor belt and the above-mentioned concrete mixing truck. It has strong maneuverability and small footprint, which can adapt to various construction sites that require frequent transitions and reduce the work intensity of construction personnel. In addition, the degree of automation of concrete mixing is high, and the proportion of each component is accurately controlled, which ensures the quality of concrete. .
本实用新型的实施例是这样实现的:Embodiments of the utility model are achieved in that:
一种混凝土拌合车,其包括牵引车和牵引车上设置的拌合装置;A concrete mixer truck, which includes a tractor and a mixing device arranged on the tractor;
拌合装置包括动力装置、水泥仓、储水仓、搅拌仓、提升斗、碱水仓和电控装置;The mixing device includes a power unit, a cement silo, a water storage silo, a mixing silo, a lifting bucket, an alkaline water silo and an electric control device;
搅拌仓包括螺旋输送机、入料口和出料口;螺旋输送机设于出料口内;水泥仓、储水仓和碱水仓分别与入料口连接;提升斗在动力装置带动下,靠近或远离入料口;The mixing bin includes a screw conveyor, a material inlet and an outlet; the screw conveyor is located in the outlet; the cement bin, the water storage bin and the alkaline water bin are respectively connected to the inlet; feed inlet;
电控装置被构造成控制水泥仓、储水仓和碱水仓与入料口的通断。The electric control device is configured to control the on-off of the cement silo, the water storage silo, the alkaline water silo and the material inlet.
该混凝土拌合车能够准确、高效的实现混凝土的拌合,且机动性强。The concrete mixer truck can accurately and efficiently realize concrete mixing, and has strong maneuverability.
本实用新型的一种实施例中:In a kind of embodiment of the present utility model:
混凝土拌合车还包括液压支腿;液压支腿设于牵引车远离拌合装置的一侧。The concrete mixer truck also includes hydraulic outriggers; the hydraulic outriggers are arranged on the side of the tractor away from the mixing device.
本实用新型的一种实施例中:In a kind of embodiment of the present utility model:
入料口包括骨料下料口和混合下料口;当提升斗靠近入料口时,与骨料下料口连接;水泥仓、储水仓和碱水仓分别与混合下料口连接。The material inlet includes an aggregate discharge port and a mixing discharge port; when the lifting bucket is close to the feed port, it is connected to the aggregate discharge port; the cement silo, the water storage bin and the alkaline water silo are respectively connected to the mixing discharge port.
本实用新型的一种实施例中:In a kind of embodiment of the present utility model:
拌合装置还包括配料输送机;水泥仓、储水仓和碱水仓分别通过配料输送机与混合下料口连接;配料输送机与电控装置电连接。The mixing device also includes a batching conveyor; the cement bin, the water storage bin and the alkaline water bin are respectively connected to the mixing discharge port through the batching conveyor; the batching conveyor is electrically connected to the electric control device.
本实用新型的一种实施例中:In a kind of embodiment of the present utility model:
电控装置包括发电机、电控箱和打印机;发电机通过电控箱与打印机、动力装置和搅拌仓电连接。The electric control device includes a generator, an electric control box and a printer; the generator is electrically connected with the printer, the power unit and the mixing chamber through the electric control box.
本实用新型的一种实施例中:In a kind of embodiment of the present utility model:
提升斗设于搅拌仓远离储水仓和水泥仓的一侧。The lifting bucket is arranged on the side of the mixing bin away from the water storage bin and the cement bin.
一种移动式混凝土搅拌装置,其包括骨料仓、传送带和上述混凝土拌合车;传送带设于骨料仓底部;传送带被构造成当提升斗远离入料口时与提升斗连接。A mobile concrete mixing device includes an aggregate bin, a conveyor belt and the above-mentioned concrete mixing truck; the conveyor belt is arranged at the bottom of the aggregate bin; the conveyor belt is configured to be connected with the hoist when the hoist is far away from the material inlet.
该移动式混凝土搅拌装置,机动能力强、占地面积小,能够适应各种需要频繁转场的施工工地的场合、减少施工人员工作强度,此外混凝土拌合自动化程度高,且各个组分比例控制准确,保障了混凝土质量。The mobile concrete mixing device has strong maneuverability and a small footprint, and can adapt to various construction sites that require frequent transitions and reduce the work intensity of construction personnel. In addition, the degree of automation of concrete mixing is high, and the proportion of each component is controlled. Accurate, to ensure the quality of concrete.
本实用新型的一种实施例中:In a kind of embodiment of the present utility model:
传送带上还设有称重装置。There is also a weighing device on the conveyor belt.
本实用新型的一种实施例中:In a kind of embodiment of the present utility model:
移动式混凝土搅拌装置还包括装车通道;装车通道包括过渡段和爬坡段;过渡段远离爬坡段的一端与出料口连接。The mobile concrete mixing device also includes a loading channel; the loading channel includes a transition section and a climbing section; the end of the transition section away from the climbing section is connected to the discharge port.
本实用新型的一种实施例中:In a kind of embodiment of the present utility model:
移动式混凝土搅拌装置还包括混凝土罐车;混凝土罐车与爬坡段远离过渡段的一端可分离的连接。The mobile concrete mixing device also includes a concrete tank car; the concrete tank car is detachably connected to the end of the climbing section away from the transition section.
本实用新型的技术方案至少具备以下有益效果:The technical solution of the utility model has at least the following beneficial effects:
本实用新型提供了一种混凝土拌合车,其包括控制其移动的牵引车以及牵引车上设置的拌合装置,利用拌合装置将水泥、水按照比例混合,并利用提升斗加入骨料,在搅拌仓内进行搅拌,能够准确、高效的实现混凝土的拌合,且机动性强。The utility model provides a concrete mixing truck, which includes a tractor for controlling its movement and a mixing device arranged on the tractor, the mixing device is used to mix cement and water in proportion, and the lifting bucket is used to add aggregates, Stirring in the mixing chamber can accurately and efficiently realize concrete mixing, and has strong mobility.
本实用新型还提供的一种移动式混凝土搅拌装置,其包括骨料仓、传送带和上述混凝土拌合车。其机动能力强、占地面积小,能够适应各种需要频繁转场的施工工地的场合、减少施工人员工作强度,此外混凝土拌合自动化程度高,且各个组分比例控制准确,保障了混凝土质量。The utility model also provides a mobile concrete mixing device, which includes an aggregate bin, a conveyor belt and the above-mentioned concrete mixing truck. It has strong maneuverability and small footprint, which can adapt to various construction sites that require frequent transitions and reduce the work intensity of construction personnel. In addition, the degree of automation of concrete mixing is high, and the proportion of each component is accurately controlled, which ensures the quality of concrete. .
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following drawings will be briefly introduced in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.
图1为本实用新型实施例1中混凝土拌合车第一视角的结构示意图;Fig. 1 is the structural schematic view of the concrete mixer truck in the first perspective of the utility model embodiment 1;
图2为本实用新型实施例1中混凝土拌合车第二视角的结构示意图;Fig. 2 is a structural schematic diagram of a second viewing angle of a concrete mixer truck in Example 1 of the present utility model;
图3为本实用新型实施例2中移动式混凝土搅拌装置的结构示意图。Fig. 3 is a structural schematic diagram of a mobile concrete mixing device in Example 2 of the present utility model.
图中:100-混凝土拌合车;110-牵引车;121-动力装置;123-水泥仓; 125-储水仓;127-提升斗;129-碱水仓;130-搅拌仓;131-螺旋输送机; 133-出料口;135-骨料下料口;137-混合下料口;140-液压支腿;150- 发电机;152-电控箱;200-移动式混凝土搅拌装置;210-骨料仓;220- 传送带;231-过渡段;233-爬坡段。In the figure: 100-concrete mixing truck; 110-tractor; 121-power unit; 123-cement silo; 125-water storage silo; ; 133- discharge port; 135- aggregate discharge port; 137- mixing discharge port; 140- hydraulic outrigger; 150- generator; 152- electric control box; 200- mobile concrete mixing device; silo; 220-conveyor belt; 231-transition section; 233-climbing section.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本实用新型实施方式的描述中,需要说明的是,术语“内”、“外”、“上”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the embodiments of the present utility model, it should be noted that the orientations or positional relationships indicated by the terms "inner", "outer", and "upper" are based on the orientations or positional relationships shown in the accompanying drawings, or the practical The usual orientation or positional relationship of the new product in use is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it cannot be understood as a limitation of the present utility model.
实施例1Example 1
参考图1,图中为本实施例提供的一种混凝土拌合车100,其包括控制其移动的牵引车110以及牵引车110上设置的拌合装置,利用拌合装置将水泥、水按照比例混合,并利用提升斗127加入骨料,在搅拌仓 130内进行搅拌,能够准确、高效的实现混凝土的拌合。With reference to Fig. 1, a kind of concrete mixing truck 100 that present embodiment is provided among the figure, it comprises the tractor 110 that controls its movement and the mixing device that is arranged on the tractor 110, utilizes mixing device to mix cement, water according to the ratio Mixing, and using the lifting bucket 127 to add aggregates, and stirring in the mixing chamber 130, the concrete mixing can be realized accurately and efficiently.
同时参考图2,本实施例中的一种混凝土拌合车100是这样构成的:Referring to Fig. 2 simultaneously, a kind of concrete mixer truck 100 in the present embodiment is constituted like this:
混凝土拌合车100包括牵引车110和牵引车110上设置的拌合装置,拌合装置包括完成混凝土拌合工作所需要的动力装置121、水泥仓123、储水仓125、搅拌仓130、提升斗127、碱水仓129和电控装置。The concrete mixer truck 100 includes a tractor 110 and a mixing device provided on the tractor 110. The mixing device includes a power unit 121, a cement bin 123, a water storage bin 125, a mixing bin 130, and a lifting bucket 127 required for completing concrete mixing work. , alkaline water storehouse 129 and electric control device.
搅拌仓130包括螺旋输送机131、入料口和出料口133,螺旋输送机131设于出料口133内,用于输出搅拌仓130内拌合完成的混凝土。水泥仓123、储水仓125和碱水仓129分别与入料口连接,提升斗127 在动力装置121带动下,靠近或远离入料口,即提升斗127远离入料口时,向提升斗127内添加用于制造混凝土的骨料,然后利用动力装置121 控制提升斗127靠近入料口将骨料卸入搅拌仓130内。电控装置被构造成控制水泥仓123、储水仓125和碱水仓129与入料口的通断,保证水泥、水以及骨料按照预设比例混合,从而制成混凝土。The mixing chamber 130 includes a screw conveyor 131 , a material inlet and a material outlet 133 , and the screw conveyor 131 is arranged in the material outlet 133 for outputting the concrete mixed in the mixing chamber 130 . Cement silo 123, water storage bin 125 and alkaline water bin 129 are respectively connected with feed inlet, and hoist bucket 127 is driven by power unit 121, near or away from feed inlet, that is, when hoist bucket 127 is far away from feed inlet, in hoist bucket 127, Aggregate for making concrete is added, and then the power unit 121 is used to control the lifting bucket 127 to discharge the aggregate into the mixing bin 130 close to the material inlet. The electric control device is configured to control the on-off of the cement silo 123, the water storage silo 125, the alkaline water silo 129 and the material inlet, so as to ensure that the cement, water and aggregate are mixed according to a preset ratio to make concrete.
在本实施例中,搅拌仓130内设有JS1000型搅拌机,加大了施工能力,减少成本。该搅拌机与电控装置连接,通过电控装置供电并控制其起停。In this embodiment, a JS1000 type mixer is installed in the mixing chamber 130, which increases the construction capacity and reduces the cost. The mixer is connected with an electric control device, and the electric control device supplies power and controls its start and stop.
由于在牵引车110上设置了上述拌合装置,拌合装置在满载水泥和水等原料后,具有较大的质量,为了保证牵引车110不会发生翻车并保证拌合装置的正常工作,在本实施例中,混凝土拌合车100还包括液压支腿140,该液压支腿140设于牵引车110远离拌合装置的一侧,在牵引车110停止与预设位置时,该液压支腿140伸出,对该牵引车110提供支撑。需要说明的是,上述混凝土拌合车100还可以利用千斤顶等其他装置进行支撑。Because the above-mentioned mixing device is set on the tractor 110, the mixing device has a relatively large mass after being fully loaded with raw materials such as cement and water. In order to ensure that the tractor 110 will not overturn and ensure the normal operation of the mixing device, In this embodiment, the concrete mixer truck 100 also includes a hydraulic support leg 140, which is arranged on the side of the tractor 110 away from the mixing device. When the tractor 110 stops and is at a preset position, the hydraulic support leg 140 extends to provide support for the tractor 110 . It should be noted that the above-mentioned concrete mixer truck 100 can also be supported by other devices such as a jack.
通过提升斗127与水泥仓123、储水箱等分离设置,为更好的控制各个配料之间的比例,在本实施例中,入料口包括骨料下料口135和混合下料口137。当提升斗127靠近入料口进行卸料时,提升斗127与骨料下料口135连接。水泥仓123、储水仓125和碱水仓129分别与混合下料口137连接,在混合下料口137进行混合后连通骨料一起进入搅拌仓130内进行拌合。需要说明的是,在其他具体实施方式中,上述入料口还可以是其他结构。The lifting hopper 127 is separated from the cement silo 123 and the water storage tank. In order to better control the ratio of each ingredient, in this embodiment, the material inlet includes an aggregate discharge port 135 and a mixing discharge port 137 . When the lifting bucket 127 is close to the material inlet for discharging, the lifting bucket 127 is connected with the aggregate discharge opening 135 . Cement silo 123, water storage silo 125 and alkaline water silo 129 are respectively connected to the mixing and discharging port 137, and after mixing at the mixing and discharging port 137, aggregates are connected to the mixing chamber 130 for mixing. It should be noted that, in other specific implementation manners, the above-mentioned material inlet can also have other structures.
进一步的,在本实施例中,拌合装置还包括配料输送机,水泥仓123、储水仓125和碱水仓129分别通过配料输送机与混合下料口137连接。该混合下料口137与电控装置电连接,利用电控装置进行重量的配比,保证混凝土的生产。Further, in this embodiment, the mixing device further includes a batching conveyor, and the cement bin 123, the water storage bin 125 and the alkaline water bin 129 are respectively connected to the mixing and discharging port 137 through the batching conveyor. The mixing and feeding port 137 is electrically connected to the electric control device, and the electric control device is used to carry out weight ratio to ensure the production of concrete.
电控装置包括发电机150、电控箱152和打印机,发电机150为整个系统提供电力,其通过电控箱152与打印机、动力装置121和搅拌仓 130电连接。电控箱152可以为常见的PLC控制系统或微型计算机等,在本实施例中,利用微型计算机进行控制。打印机与电控箱152连接,用于在使用中打印各个装置的情况,以及混凝土生产量等数据。需要说明的是,在其他具体实施方式中,上述电控装置还可以包括其他装置,如报警器等。The electric control device comprises a generator 150, an electric control box 152 and a printer, and the generator 150 provides power for the whole system, and it is electrically connected with the printer, the power unit 121 and the mixing bin 130 through the electric control box 152. The electric control box 152 can be a common PLC control system or a microcomputer, etc. In this embodiment, a microcomputer is used for control. The printer is connected with the electric control box 152, and is used for printing the situation of each device in use, and data such as concrete production volume. It should be noted that, in other specific implementation manners, the above-mentioned electronic control device may also include other devices, such as alarms and the like.
为了优化布局,便于骨料的装载,在本实施例中,提升斗127设于搅拌仓130远离储水仓125和水泥仓123的一侧。In order to optimize the layout and facilitate the loading of aggregates, in this embodiment, the lifting bucket 127 is arranged on the side of the mixing bin 130 away from the water storage bin 125 and the cement bin 123 .
该混凝土拌合车100占地面积小、机动能力强,适用于施工期短、施工线长、需要频繁转场的施工工地的场合。此外,该混凝土拌合车100 计量准确保障了混凝土的质量,自动化程度高,减轻工人劳动强度。The concrete mixer truck 100 has a small footprint and strong maneuverability, and is suitable for construction sites with short construction periods, long construction lines, and frequent transitions. In addition, the accurate measurement of the concrete mixer truck 100 ensures the quality of the concrete, and the degree of automation is high, reducing the labor intensity of workers.
实施例2Example 2
参考图3,图中为本实施例提供的一种移动式混凝土搅拌装置200,其包括骨料仓210、传送带和实施例1中的一种混凝土拌合车100。混凝土拌合车100包括牵引车110和牵引车110上设置的拌合装置,拌合装置包括完成混凝土拌合工作所需要的动力装置121、水泥仓123、储水仓125、搅拌仓130、提升斗127、碱水仓129和电控装置。Referring to FIG. 3 , the figure shows a mobile concrete mixing device 200 provided in this embodiment, which includes an aggregate bin 210 , a conveyor belt and a concrete mixing truck 100 in the first embodiment. The concrete mixer truck 100 includes a tractor 110 and a mixing device provided on the tractor 110. The mixing device includes a power unit 121, a cement bin 123, a water storage bin 125, a mixing bin 130, and a lifting bucket 127 required for completing concrete mixing work. , alkaline water storehouse 129 and electric control device.
搅拌仓130包括螺旋输送机131、入料口和出料口133,螺旋输送机131设于出料口133内,用于输出搅拌仓130内拌合完成的混凝土。水泥仓123、储水仓125和碱水仓129分别与入料口连接,提升斗127 在动力装置121带动下,靠近或远离入料口,即提升斗127远离入料口时,向提升斗127内添加用于制造混凝土的骨料,然后利用动力装置121 控制提升斗127靠近入料口将骨料卸入搅拌仓130内。电控装置被构造成控制水泥仓123、储水仓125和碱水仓129与入料口的通断,保证水泥、水以及骨料按照预设比例混合,从而制成混凝土。The mixing chamber 130 includes a screw conveyor 131 , a material inlet and a material outlet 133 , and the screw conveyor 131 is arranged in the material outlet 133 for outputting the concrete mixed in the mixing chamber 130 . Cement silo 123, water storage bin 125 and alkaline water bin 129 are respectively connected with feed inlet, and hoist bucket 127 is driven by power unit 121, near or away from feed inlet, that is, when hoist bucket 127 is far away from feed inlet, in hoist bucket 127, Aggregate for making concrete is added, and then the power unit 121 is used to control the lifting bucket 127 to discharge the aggregate into the mixing bin 130 close to the material inlet. The electric control device is configured to control the on-off of the cement silo 123, the water storage silo 125, the alkaline water silo 129 and the material inlet, so as to ensure that the cement, water and aggregate are mixed according to a preset ratio to make concrete.
传送带设于骨料仓210底部,传送带220被构造成当提升斗127远离入料口时与提升斗127连接。控制骨料仓210内的砂料和石料从骨料仓210内卸料至传送带220上,当提升斗127与入料口连接时,传送带 220带动骨料装入提升斗127内。The conveyor belt is arranged at the bottom of the aggregate bin 210, and the conveyor belt 220 is configured to connect with the lifting bucket 127 when the lifting bucket 127 is away from the material inlet. Control the sand and stone in the aggregate bin 210 to be unloaded from the aggregate bin 210 onto the conveyor belt 220. When the lifting bucket 127 is connected to the feed port, the conveyor belt 220 drives the aggregate to be loaded into the lifting bucket 127.
为了保证制得混凝土的质量,在进行混合前需要保证各个组分之间的比例,故在本实施例中传送带220上还设有称重装置。利用称重装置控制骨料的重量,然后控制混凝土拌合车100中加入水泥和水的重量。需要说明的是,在其他具体实施方式中,可以不设置上述称重装置。In order to ensure the quality of the prepared concrete, it is necessary to ensure the ratio of each component before mixing, so in this embodiment, a weighing device is also provided on the conveyor belt 220 . The weighing device is used to control the weight of the aggregate, and then the weight of cement and water added to the concrete mixer truck 100 is controlled. It should be noted that, in other specific implementation manners, the above weighing device may not be provided.
骨料经过提升斗127进入混凝土拌合车100内混合水泥与水后进行拌合后,为了运输至工作区域内,在本实施例中,混凝土搅拌还包括装车通道,装车通道包括过渡段231和爬坡段233。过渡段231远离爬坡段233的一端与出料口133连接,通过该装车通道将拌合后从出料口133 输出的混凝土输送至相应的运输装置中。需要说明的是,在其他具体实施方式中,上述装车通道还可以是其他结构。After the aggregate enters the concrete mixer truck 100 through the lifting bucket 127 and mixes cement and water for mixing, in order to be transported to the working area, in this embodiment, the concrete mixing also includes a loading channel, and the loading channel includes a transition section 231 and climbing section 233. The end of the transition section 231 away from the climbing section 233 is connected to the discharge port 133, and the mixed concrete output from the discharge port 133 is transported to the corresponding transport device through the loading channel. It should be noted that, in other specific implementation manners, the above-mentioned vehicle loading passage may also have other structures.
进一步的,移动式混凝土搅拌装置200还包括混凝土罐车,混凝土罐车与爬坡段233远离过渡段231的一端可分离的连接。最后通过混凝土罐车将拌合好的混凝土运送至工作区域内。由于混凝土加工完成后,由装车通道传送至混凝土罐车上,装车通道中的爬坡段233高度可调节,满足各种混凝土罐车的使用要求。Further, the mobile concrete mixing device 200 also includes a concrete tank truck, and the concrete tank truck is detachably connected to the end of the climbing section 233 away from the transition section 231 . Finally, the mixed concrete is transported to the working area by a concrete tank truck. After the concrete processing is completed, it is transferred to the concrete tanker by the loading channel, and the height of the climbing section 233 in the loading channel can be adjusted to meet the requirements of various concrete tankers.
本实施例中的一种移动时混凝土搅拌装置,机动能力强、占地面积小,能够适应各种需要频繁转场的施工工地的场合、减少施工人员工作强度,此外混凝土拌合自动化程度高,且各个组分比例控制准确,保障了混凝土质量。A mobile concrete mixing device in this embodiment has strong maneuverability and a small footprint, and can adapt to various construction sites that require frequent transitions and reduce the work intensity of construction personnel. In addition, the degree of automation of concrete mixing is high. And the ratio of each component is controlled accurately, which ensures the quality of concrete.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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| CN112078011A (en) * | 2020-08-14 | 2020-12-15 | 湖南创一机械有限公司 | Concrete batching and stirring integrated device for construction site |
| CN115416157A (en) * | 2022-09-02 | 2022-12-02 | 中铁三局集团有限公司 | Movable concrete mixing production facility |
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| CN112078011A (en) * | 2020-08-14 | 2020-12-15 | 湖南创一机械有限公司 | Concrete batching and stirring integrated device for construction site |
| CN115416157A (en) * | 2022-09-02 | 2022-12-02 | 中铁三局集团有限公司 | Movable concrete mixing production facility |
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