CN208197140U - Pre-stress rail plate continuous production complete set of equipments - Google Patents

Abstract

The utility model discloses a kind of pre-stress rail plate continuous production complete set of equipments, it includes the stripping process equipment being sequentially distributed from after going to, clear die process equipment, package processing apparatus and casting equipment, it further include being arranged in parallel and for two sets of transport mechanisms of delivery track board mold and positioned at two sets of transport mechanism one end and for the steering conveyor structure of delivery track board mold, two sets of transport mechanisms and steering conveyor structure form U-shaped pipeline, pipeline is equipped with spaced multiple railway plate dies, the side of pipeline is equipped with water and supports pond and track plates storage rack, the other end of two sets of transport mechanisms is equipped with curing box, multiple brackets are equipped in curing box, the pre-stress rail plate continuous production complete set of equipments further includes that can open the chamber door of curing box and railway plate die is transported to the transfer car(buggy) on bracket simultaneously.The utility model can realize the continuous production of pre-stress rail plate, have the advantages that the track plates quality of production is effectively ensured and improve labor efficiency.

Description

Pre-stress rail plate continuous production complete set of equipments

Technical field

The utility model relates to a kind of pre-stress rail plate continuous production complete set of equipments.

Background technique

Currently, ballastless track structure form is generally used with the continuous development of China express railway standard of construction.For The ballastless track structure pattern adapted under different operation conditions is improved, is provided for the going global development strategy of China express railway Strong technical support, the Ministry of Railways organize III plate-type ballastless track structure of relevant unit's independent research CRTS.

III type track plates of CRTS (pre-stress rail plate) in process of production, are needed to carry out following processing step, be first had to Clear mould, to guarantee track plates Surface Quality of Concrete, after template is cleaned out, one layer of release agent of even application；Secondly it carries out The installation lifting of service sleeve, steel reinforcement cage be put into and mantle fiber, after mantle fiber, reinforcing bar just pre-tighten, cushion block is placed into After carry out reinforced bar stretching, carry out Insulation monitoring after tensioning；Finally, put into concrete into mold and vibrate, steam curing After put, tear open and demoulding, then carry out water-bath maintenance.

For above-mentioned production technology, the processing line of complete set and relevant device realize production currently not yet, need Railway plate die is transported through repeatedly, thus labor efficiency is low and the quality of product is difficult to be guaranteed.

Utility model content

The technical problems to be solved in the utility model is in view of the foregoing drawbacks, to provide a kind of continuous metaplasia of pre-stress rail plate Complete set of equipments is produced, realizes continuous production, while ensure that the quality of production of pre-stress rail plate.

In order to solve the above-mentioned technical problem, provided pre-stress rail plate continuous production complete set of equipments includes going to certainly Stripping process equipment, clear die process equipment, package processing apparatus and the casting equipment being sequentially distributed afterwards are structurally characterized in that also Including being arranged in parallel and for two sets of transport mechanisms of delivery track board mold and positioned at two sets of transport mechanism one end and for defeated Send the steering conveyor structure of railway plate die, two sets of transport mechanisms and steering conveyor structure form U-shaped pipeline, on pipeline Equipped with spaced multiple railway plate dies, the side of pipeline is equipped at least one water and supports pond and support pond side positioned at water Track plates storage rack, the other end of two sets of transport mechanisms are equipped at least one curing box, are equipped in curing box for placing pre- answer Power track plates and the multiple brackets arranged according to stratose, the pre-stress rail plate continuous production complete set of equipments further include that can incite somebody to action The transfer car(buggy) that the chamber door of curing box is opened and is simultaneously transported to railway plate die on bracket.

After adopting the above structure, it is acted on by the series connection of transport mechanism, steering conveyor structure and transfer car(buggy), is set each The machine of having is cascaded, and realizes circulating production, i.e., by the operating of railway plate die, up-to-standard pre- of continuous production Stress track plates support the structure in pond and track plates storage rack by curing box, water and position are arranged, it is no longer necessary to will answer in advance Power track plates transport maintenance on a large scale, directly store after directly conserving and conserve in the production line, substantially increase labor efficiency. The equipment arrangement of this serialization can handle the problem in each process in time, ensure that pre- answer convenient for on-line monitoring The quality of production of power track plates.

The transport mechanism includes two rows of support wheel groups disposed in parallel, and every row's support wheel group includes spaced multiple Support wheel is equipped with friction driving mechanisms between part of adjacent support wheel；Friction driving mechanisms include pedestal, are cut with scissors on pedestal It is connected to the mounting base of energy or more elastic floating, driving motor is connected in mounting base, is equipped on the power output shaft of driving motor Friction driving roller；Steering conveyor structure includes two tracks disposed in parallel and the support bracket on track, is filled on support bracket There is the traveling wheel being driven by motor along track travel, is also equipped on support bracket and is risen, by lifting power plant driving for support The pallet of mold.

The stripping process equipment includes tearing top side bolt mechanism, Fang Zhang mechanism, Chai Zhang mechanism and demoulding mechanism open, described to put Mechanism includes putting a rack, put slidably connected in a rack by put an elevator drives oscilaltion and be oppositely arranged to Few a pair of hoisting cross beam is connected on hoisting cross beam by putting the tenter of putting that a lateral machine drives edge hoisting cross beam moves horizontally, two It is a be oppositely arranged put to be correspondingly connected in tenter and put a joint head by put the driving of engine, putting a joint head includes rotation It is connected to put and puts an axis in tenter, put and be connected by power on an axis with putting the rotation of axis and can be along put that an axis axially slides two A drive sleeve, drive sleeve are set in together, and the overhanging end of drive sleeve and putting is connected between an axis puts a top spring, and two The inner extending end portion of drive sleeve is respectively equipped with face gear and the groove of both ends face gear is arranged in a staggered manner, and the interior of an axis of putting is stretched End, which is rotatably connected to, puts a driving head, and the overhanging end face for putting a driving head is equipped with and can engage with any one face gear Driven face gear.

The demoulding mechanism includes being correspondingly arranged at transport mechanism two sides and piston rod can withstand on the bottom of railway plate die At least four support cylinders on face, the lower sections of the central axes of transport mechanism are equipped at least one demoulding oil jar and demoulding oil jar Piston rod can jack up the pre-stress rail plate in railway plate die, and the two sides of transport mechanism are symmetrically arranged with demoulding support, demoulding branch Seat on be hinged with demoulding swing arm and demoulding be pressed against oil cylinder, demoulding swing arm inner end be hinged with downwardly extending demoulding pressure head, outer end and The piston rod that oil cylinder is pressed against in demoulding is hinged, and demoulding pressure head includes downwardly extending demoulding last item, and demoulding last item is connected with bullet from bottom to top Pressure head ontology, pressure sensor and limit casing made of property material.

The clear die process equipment includes clear mold mechanism and spraying mechanism, and the clear mold mechanism includes clear mould rack and by moving The clear mould support frame of the clear mould stands longitudinal sliding of power machine drives edge, clear mould support frame bottom is connected with to be driven by bottom brush power device Horizontal sliding and the bottom surface roller brush that rotation is driven by motor, bottom surface roller brush include horizontal cylindrical stent cylinder and are arranged in cylinder The bristle of shape rack tube external peripheral surface, clear mould support frame lower part two sides are connected with can vertically be slid by the driving of side brush power device And the side roller brush of rotation is driven by motor, the front and rear of clear mould support frame has been correspondingly connected with respectively by end brush power device Horizontal sliding is driven with slot brush power device and vertically slides and be driven by motor the end face roller brush and slot brush of rotation, side roller Brush, end face roller brush and slot brush all include the cylindrical stent cylinder being vertically arranged and the brush that cylindrical stent cylinder external peripheral surface is arranged in Hair；The bottom of clear mould support frame, which is also connected with to be driven horizontal sliding by rib brush power device and vertically slid and be driven by motor, to be turned Dynamic rib brush, rib brush have the caput of brush bar and spherical crown shape, and brush bar and caput are all provided with bristle, and the bottom of clear mould support frame is also Be connected with and vertically slide and be driven by motor the set brush of rotation by the driving of set brush power device, set brush have cylindric brush pot and Bristle is connected on the inner wall of brush pot and bottom surface, equipped with for drawing each dust for sweeping up brushed on the clear mould support frame Dust exhaust apparatus.

The spraying mechanism includes spraying rack and the spraying support frame by the spraying rack longitudinal sliding motion of engine drives edge, Spraying support frame bottom is connected with the bottom surface roller brush for driving horizontal sliding by bottom brush power device and rotation being driven by motor, bottom surface Roller brush includes horizontal cylindrical stent cylinder and the bristle that cylindrical stent cylinder external peripheral surface is arranged in, and sprays support frame lower part Two sides are connected with the side roller brush that can vertically slide and be driven by motor rotation by the driving of side brush power device, spray support frame Front and rear be correspondingly connected with respectively by end brush power device and slot brush power device driving horizontal sliding and vertical sliding and The end face roller brush and slot brush of rotation is driven by motor, side roller brush, end face roller brush and slot brush all include the cylinder being vertically arranged Rack tube and the bristle that cylindrical stent cylinder external peripheral surface is set；The front end of spraying support frame, which is equipped with, to be laterally arranged Support rod, multiple spray heads being arranged downward are installed at interval on support rod, and each spray head is connect by pipeline with release agent delivery pipe.

The package processing apparatus includes that service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, mantle fiber mechanism, just open machine Structure puts cushion block mechanism, tensioning mechanism and Insulation monitoring mechanism, and the service sleeve installing mechanism includes service sleeve rack, institute It states and is equipped in service sleeve rack by the service sleeve crossbeam of crossbeam driving device driving straight skidding, on service sleeve crossbeam It is equipped with by the hanger and cantilever of power device driving horizontal sliding, hanger is equipped with service sleeve bracket, under cantilever Portion is equipped with service sleeve pick-and-place manipulator, and it is quickly solid that the service sleeve being located above service sleeve pick-and-place manipulator is housed on cantilever Determine device, service sleeve rapid fixing includes the portable pillar that is connected on cantilever and can slide vertically, the bottom of portable pillar Equipped with tup, it is connected with limit plate on cantilever, is hinged in portable pillar and is stretched out outside portable pillar under the effect of suppressing of elastomeric element The limited block on surface is set with the driving cylinder for driving limited block to retract when vertically can slide and move downward, driving in portable pillar Equipped with the driving top spring for driving cylinder is abutted against upwards between cylinder and the inner wall of portable pillar, it is connected with lifting actuating cylinder on cantilever, is mentioned The piston rod of motive force cylinder can push away when being located in portable pillar upper lumen and can lift when moving upwards portable pillar, moving downward Dynamic driving cylinder.

The tensioning mechanism includes tensioning rack, slidably connects in the tensioning rack and is oppositely arranged on railway plate die Two opposite side on the outside of and by the tensioning sliding rack of power mechanism driving synchronization lifting, be connected in tensioning sliding rack by combining power The inside and outside tensioning joining rack slid of mechanism drives edge tensioning rack, track template die can be acted against by being connected on the tensioning joining rack Bar is abutted against on tool, is corresponded on two opposite tensioning joining racks equipped with the stretching rack driven by stretch power mechanism, stretching rack Inner end is equipped with the fixation tensioning pawl protruded into for the abnormity nut of the tension rod on railway plate die, is connected with tensioning on stretching rack and answers Power monitoring device is rotatably connected on the tensioning joining rack by the driving pivoted housing of locking power device driving rotation, the lock Tight power device includes being rotatably connected on the driving sleeve gear driven on tensioning joining rack by power motor, outside the driving pivoted housing Wall connect and can be sleeved on tension rod with driving pivoted housing gear power, drives the inner end of pivoted housing to be equipped with and locking nut is driven to rotate Driving rotary head.

The Insulation monitoring mechanism includes Insulation monitoring support frame, is connected on Insulation monitoring support frame and is filled by sliding power The two overhang insulations detection crossbeam and intermediate insulation detection crossbeam of driving straight skidding are set, is connected on overhang insulation detection crossbeam Have and the multiple contact bases slid up and down are driven by Insulation monitoring power device, is equipped on contact base and is driven by detection power mechanism And the first contact that can be contacted with longitudinal reinforcement, multiple first contacts of two overhang insulation detection crossbeams are oppositely arranged respectively； It is connected with and is driven by Insulation monitoring power device and spaced at least two contact base on intermediate insulation detection crossbeam, contact The second contact that is driven by detection power mechanism and can be contacted with transverse steel, two the first opposite contact shapes are connected on seat One longitudinal preliminary examination sets of contacts of pairs of longitudinal reinforcement detection, two spaced second contacts are formed to a transverse direction The lateral preliminary examination sets of contacts of one of reinforcing bar detection, any one first contact and the second contact form the longitudinal reinforcement being in contact to it With a cross point detection sets of contacts of the cross point detection of transverse steel, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and Cross point detection sets of contacts passes through conducting wire respectively and connect with insulation detecting circuit.

The railway plate die includes die ontology, and die ontology has molding cavity, and the side wall upper part of die ontology connects It is connected to reinforcing beam, end is fitted on the side wall of die ontology and stretches out tension rod outside reinforcing beam, is hinged on die ontology More intervals are arranged and top is connected to the counter-jib on reinforcing beam, the counter-jib on two opposite side walls of the die ontology It is oppositely arranged, the middle part of counter-jib is hinged on the side wall of die ontology and under two opposite counter-jibs by hinged shaft and hinged seat It is connected with balancing pull rod between portion, bottom-up extension is connected on the die ontology bottom wall of inner cavity and makes pre- after being perfused Stress track plates form the grouting hole forming equipment of grout hole, and grouting can be jacked up by also slidably connecting on die ontology bottom wall of inner cavity Top cover of the hole forming equipment to make pre-stress rail plate after molding demould.

In conclusion above scheme has the advantage that the utility model can realize prestressing force rail compared with prior art The continuous production of guidance tape has the advantages that the track plates quality of production is effectively ensured and improves labor efficiency.

Detailed description of the invention

Specific embodiment of the present utility model is described in further detail with reference to the accompanying drawing:

Fig. 1 is a kind of structural schematic diagram of embodiment of the utility model；

Fig. 2 is the structural schematic diagram of transfer car(buggy)；

Fig. 3 is the structural schematic diagram that Fig. 2 is overlooked；

Fig. 4 is the structural schematic diagram of friction driving mechanisms；

Fig. 5 is the structural schematic diagram of steering conveyor structure；

Fig. 6 is the structural schematic diagram of the line A-A section view along Fig. 5；

Fig. 7 is the structural schematic diagram of the line B-B section view along Fig. 5；

Fig. 8 is the arrangement schematic diagram of curing box in the utility model another kind embodiment；

Fig. 9 is the structural schematic diagram of Fang Zhang mechanism；

Figure 10 is the structural schematic diagram for putting a joint head；

Figure 11 is the structural schematic diagram of demoulding mechanism；

Figure 12 is the structural schematic diagram of clear mold mechanism；

Figure 13 is the structural schematic diagram of the clear mould support frame of one of them in clear mold mechanism；

Figure 14 is the structural schematic diagram of the clear mould support frame of another in clear mold mechanism；

Figure 15 is the structural schematic diagram of spraying mechanism；

Figure 16 is the structural schematic diagram of service sleeve installing mechanism；

Figure 17 is the structural schematic diagram of the line C-C section view along Figure 16；

Figure 18 is the structural schematic diagram of service sleeve rapid fixing；

Figure 19 is the structural schematic diagram of tensioning mechanism；

Figure 20 is the structural schematic diagram on tensioning joining rack；

Figure 21 be in Figure 20 D to structural schematic diagram；

Figure 22 is the structural schematic diagram for driving pivoted housing；

Figure 23 is the structural schematic diagram of the E-E line section view along Figure 22；

Figure 24 is the structural schematic diagram of Insulation monitoring mechanism；

Figure 25 is the structural schematic diagram that contact is connect with contact base；

Figure 26 is the structural schematic diagram of railway plate die.

Specific embodiment

As shown in Figure 1, the utility model gives a kind of embodiment of pre-stress rail plate continuous production complete set of equipments, It includes stripping process equipment, clear die process equipment, package processing apparatus and the casting equipment being sequentially distributed from after going to, In, stripping process equipment includes tearing top side bolt mechanism, Fang Zhang mechanism, Chai Zhang mechanism and demoulding mechanism, clear die process equipment packet open Include clear mold mechanism and spraying mechanism, package processing apparatus includes that service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, die head threading machine Cushion block mechanism, tensioning mechanism and insulating monitoring mechanism are put in structure, Chu Zhang mechanism, casting equipment include casting mechanism, concrete vibrating mechanism and Plucking mechanism, above-mentioned each mechanism are not shown in Fig. 1 one by one, and it is above-mentioned each that correspondence can be arranged on entire tinuous production The station of mechanism carries out the operation of each step process using above-mentioned each mechanism, naturally it is also possible to multiple mechanisms corresponding one be arranged A station, such as a station is only set in stripping process equipment, top side bolt mechanism, Fang Zhang mechanism, Chai Zhang mechanism will be torn open It is all placed on the station and is operated with demoulding mechanism.

As shown in Figure 1, in order to which each mechanism is carried out organic series connection, the utility model further includes being arranged in parallel and for defeated Send two sets of transport mechanism I of mold and positioned at two sets of one end transport mechanism I and for the steering conveyor structure II of delivery mold, two Set transport mechanism I and steering conveyor structure II is formed U-shaped pipeline (overlooking state is at U-shaped), the stripping process equipment, clear Die process equipment, package processing apparatus and casting equipment are located on pipeline, and pipeline is equipped with spaced more A railway plate die, the side of pipeline are equipped at least one water and support pond 14 and support the track plates storage rack of pond side positioned at water 15, the pre-stress rail plate that completion is prepared on pipeline can be placed on water nearby supports and is conserved in pond, directly turns after maintenance It transports in track plates storage shelf and stores, track plates storage rack 15 is a frame body, and multiple mounting grooves are arranged on frame body, can be with By production complete pre-stress rail plate be placed in mounting groove, greatly reduce transhipment time and distance, improve labor efficiency and It ensure that product quality.It in the present embodiment, include two rows of supports disposed in parallel with reference to Fig. 1 and Fig. 4, the transport mechanism I Wheel group, every row's support wheel group include spaced multiple support wheels 1, are driven between part of adjacent support wheel equipped with friction Motivation structure, the friction driving mechanisms include bottom 2, be hinged on pedestal 2 can elastic floating up and down mounting base 3, in mounting base 3 It is connected with driving motor 4, friction driving roller 5, the initial position of friction driving roller 5 are housed on the power output shaft of driving motor 4 Support wheel 1 can be slightly above, in the present embodiment, the side of mounting base 3 is hinged on pedestal, the other side passes through spring and is led Column is connect with pedestal, so that the realization of mounting base 3 be made to float up and down, naturally it is also possible to be realized using the other structures such as elastic cushion Above-mentioned elastic floating, being advantageous in that can make friction driving roller come into full contact with mold bottom, in order to drive mold to advance.Ginseng It examining shown in Fig. 5 to Fig. 7, the steering conveyor structure II includes two tracks disposed in parallel and the support bracket 6 on track, The traveling wheel 8 being driven by motor along track travel is housed on support bracket 6, is also equipped on support bracket 6 and is driven by lifting power plant It rises, for the pallet 7 of support mould, lifting power plant can be lifting cylinder, above-mentioned when to define above-mentioned track be longitudinal Transport mechanism is laterally setting, by the power drive of lifting cylinder, makes pallet picking-up mold and pre-stress rail plate, along rail Road longitudinal movement, when being moved to the end of transport mechanism, lifting cylinder falls pallet, and mold and pre-stress rail plate are fallen It is conveyed in transport mechanism by transport mechanism, vice versa.

With reference to Fig. 1, the other end of two sets of transport mechanisms is equipped at least one curing box 10, in the present embodiment, curing box It is interior that temperature sensor and steam access tube are above housed, electromagnetic valve, temperature sensor and electromagnetic valve are housed on steam access tube It is all electrically connected with the controller for controlling the temperature in curing box, above-mentioned temperature sensor and steam access tube be not all in figure Signal, specific mounting structure needs design according to the structure in curing box, integrally to meet sets requirement and be conserved, 3h or more is stood in 5~30 DEG C of section after guarantee concreting, then into calefactive interzone, heating rate is not greater than 15 DEG C/h, subsequently into constant temperature section, constant temperature time 8h or more, thermostat temperature ensures that plate inner core is mixed no more than 45 DEG C Solidifying soil temperature degree is no more than 55 DEG C, finally enters cooling section, and rate of temperature fall is not greater than 10 DEG C/h.It is equipped with and is used in curing box 10 The multiple brackets 101 placing pre-stress rail plate and arranging according to stratose, i.e., the multiple rows of multiple row bracket 101 of setting in curing box, support Spaced multiple tugboats are installed, the pre-stress rail plate continuous production complete set of equipments further includes that can incite somebody to action on frame 101 The transfer car(buggy) 11 that the chamber door of curing box is opened and is simultaneously transported to mold on bracket.Referring to figs. 2 and 3, the transfer car(buggy) packet Transfer car(buggy) 111 is included, is transported equipped with the traveling wheel being driven by motor on vehicle frame, an at least side for transhipment vehicle frame 111 is equipped with by opening Door drive mechanism drives and is used to open the unpacking pawl 112 of the chamber door of curing box, and enabling driving mechanism is actuator cylinder, transfer car(buggy) Equipped with the lift bracket 115 driven by lifting drive mechanism on frame 111, lifting drive mechanism may include being connected on transhipment vehicle frame Hoist engine 114, the drawstring bottom of hoist engine 114 is connected on lift bracket, and lift bracket 115 is dynamic equipped with idler wheel and by transporting The transhipment friction pulley 113 of power machine driving.With reference to Fig. 1, in the present embodiment, be provided with two curing boxes 10, two curing boxes it Between the transfer car(buggy) 11 is set, the position of corresponding transport mechanism end, which is equipped with, on the curing box 10 transports channel, transports logical Road, which is equipped with, pours casting equipment the mold being poured in and track plate transporting is sent to transition conveyer on transfer car(buggy), which transports The structure of mechanism is as the structure of above-mentioned transport mechanism, and in this not go into detail.The setting of above structure can make to vibrate Complete mold and pre-stress rail plate passes through the transport channel, and the transfer car(buggy) 11 is sent under the driving of transition conveyer, Lift bracket on transfer car(buggy), which is fallen, catches mold and pre-stress rail plate, then by transfer car(buggy) by the mold taken over and prestressing force Track plates by go up and down and transhipment friction pulley power drive be sent into bracket 101 on, pre-stress rail plate in curing box into Row steam curing after maintenance, can be picked out by transfer car(buggy) 11, transported the channel above-mentioned stripping process equipment of feeding and be in Transport mechanism I on carry out the next step operation.

As shown in figure 8, the utility model provides another embodiment, basic structure is same as the previously described embodiments, no It is to be provided with four curing boxes 10 with point, is respectively arranged a transfer car(buggy) between two curing boxes 10 of front and back, by Long in curing time, the quantity of curing box may not be able to be met the requirements, and in order to guarantee continuous production, be guaranteed pre- after casting is vibrated Stress track plates are conserved in time, are further increased efficiency and are guaranteed quality.

Each position equipment in pre-stress rail plate continuous production complete set of equipments is described one by one below.

As shown in Figure 9 and Figure 10, a kind of Fang Zhang mechanism is illustrated in figure, according to the technological requirements, the work which rises With being the both ends to same reinforcing bar while to put and (to unclamp the end of reinforcing bar and tension rod) simultaneously, and meet as far as possible a plurality of Synchronous Radio, Fang Zhang mechanism include putting a rack 1-1 to reinforcing bar simultaneously, put and slidably connect on a rack 1-1 by putting an elevator It is connected on driving oscilaltion and at least a pair of of the hoisting cross beam 1-2, hoisting cross beam 1-2 that are oppositely arranged by putting a lateral machine drive Dynamic two pairs moved horizontally along hoisting cross beam put tenter 1-3, two be oppositely arranged put and be correspondingly connected on tenter 1-3 by putting A joint head is put in engine driving, i.e., a pair of two sections opposite for putting a joint head while clamping a reinforcing bar are carried out while being put , putting a joint head includes being rotatably connected on to put to put an axis 1-4 in tenter, puts and has been connected by power on an axis 1-4 with putting an axis It rotation and can be set in together along the two drive sleeve 1-5 putting an axis and axially sliding, drive sleeve, drive sleeve 1-5's is outer It stretches end and puts to be connected between an axis and put a top spring 1-6, the inner extending end portion of two drive sleeves is respectively equipped with face gear and two The groove of face gear is arranged in a staggered manner, and the inner extending end portion for putting an axis, which is rotatably connected to, puts a driving head 1-7, puts a driving head The overhanging end face of 1-7 is equipped with the driven face gear that can be engaged with any one face gear.The movement of the Fang Zhang mechanism When put, by the lifting of hoisting cross beam and the inside and outside sliding of tenter is put, makes the position for putting a joint head and tension rod Position is corresponding, and a joint head can be put and put an engine in conjunction with the abnormity nut of the end of tension rod by putting a driving head 1-7 It is rotated by, realizes and put Zhang Gong's skill, and by putting the setting for combining header structure, putting for same reinforcing bar both ends can be made The initial rotation position of driving head 1-7 be unlikely to be staggered a face gear a tooth misalignment angle, put when driving When joint head rotates, more reinforcing bars Synchronous Radio simultaneously can effectively ensure that.

As shown in figure 11, a kind of demoulding mechanism is illustrated in figure, according to the technological requirements, the demoulding mechanism role be by The pre-stress rail plate that prefabricated and maintenance is completed is deviate from from track Die and mould plate, and the demoulding mechanism includes being correspondingly arranged at biography It send mechanism two sides and piston rod can withstand at least four support cylinder 2-1 on the bottom surface of railway plate die, only show in figure The elementary contour of meaning errant board mold, is not to express its specific structure, sets below the central axes of transport mechanism There is the piston rod of at least one demoulding oil jar 2-2 and demoulding oil jar that can jack up the pre-stress rail plate in railway plate die, transmits The two sides of mechanism are symmetrically arranged with demoulding support 2-3, demould to be hinged with demoulding swing arm 2-4 on support 2-3 and demould and are pressed against oil cylinder 2- 5, demoulding swing arm 2-4 inner end be hinged with it is downwardly extending demoulding pressure head 2-6, outer end and demoulding pressing oil cylinder piston rod it is hinged, Demoulding pressure head 2-6 includes downwardly extending demoulding last item, and demoulding last item connects pressure head ontology made of resilient material, pressure from bottom to top Force snesor and limit casing.When being demoulded using the demoulding mechanism, in the case where the power of transport mechanism drives, railway plate die It is transported to demoulding station, railway plate die is supported by support cylinder 2-1, by the supporting role of support cylinder, can be made whole A railway plate die has accurate level steady, is conducive to the vertical depanning of track plates in later period, then the work for passing through demoulding oil jar Stopper rod ejects the pre-stress rail plate in railway plate die, during initial ejection, passes through itself being pressed against for demoulding pressure head And the balance pressure of multiple demoulding pressure heads makes the steady vertical removal from railway plate die of pre-stress rail plate, avoids by effect The problems such as knocking side caused by existing tilt phenomenon is drawn, after pre-stress rail plate is ejected a part, demoulding pressing oil cylinder is pulled through and removes Mould swing arm is absolved, is ejected pre-stress rail plate completely by demoulding oil jar.

A kind of clear mold mechanism is illustrated as shown in Figure 12, Figure 13 and Figure 14, in figure, according to the technological requirements, the clear mold mechanism Role is the particle for being cleaned and being excluded to clean by the inner cavity of track Die and mould plate, and the clear mold mechanism includes clear Mould rack 3-1 and the clear mould support frame 3-2 slided by the clear mould stands longitudinal of engine drives edge, the clear bottom mould support frame 3-2 connect It is connected to the bottom surface roller brush 3-3 that horizontal sliding is driven by bottom brush power device and rotation is driven by motor, bottom surface roller brush 3-3 includes cross The cylindrical stent cylinder set and the bristle that cylindrical stent cylinder external peripheral surface is arranged in, the clear lower part mould support frame 3-2 two sides connect It is connected to the side roller brush 3-4 that can vertically slide and be driven by motor rotation by the driving of side brush power device, clear mould support frame 3-2's Front and rear be correspondingly connected with respectively by end brush power device and slot brush power device driving horizontal sliding and vertical sliding and The end face roller brush 3-5 and slot brush 3-6 of rotation is driven by motor, side roller brush, end face roller brush and slot brush all include being vertically arranged Cylindrical stent cylinder and the bristle that cylindrical stent cylinder external peripheral surface is set；The bottom of clear mould support frame 3-2 is also connected with Horizontal sliding is driven by rib brush power device and is vertically slid and rib the brush 3-7, rib brush 3-7 of rotation is driven by motor with brush bar With the caput of spherical crown shape, brush bar and caput are all provided with bristle, and the bottom of clear mould support frame 3-2, which is also connected with, swipes power dress by set Set driving and vertically slide and be driven by motor the set brush 3-8 of rotation, set brush there is cylindric brush pot and the inner wall of brush pot and It is connected with bristle on bottom surface, is equipped on the clear mould support frame for drawing each dust exhaust apparatus 3-9 for brushing the dust swept up.Bottom Face roller brush is arranged two for cleaning railway plate die bottom surface, bottom surface roller brush interval, can avoid intermediate grout hole shaping column, Due to the two sides of the direct respective carter board mold in the position of bottom surface roller brush, for relative orbit board mold, bottom surface roller brush is for clear It sweeps big face and its bristle is longer, upper and lower position also can determine, roller brush only needs own rotation and follows clear mould support frame mobile i.e. It can；Side roller brush is used to clean left and right two medial surfaces of railway plate die, position pair of the side roller brush on clear mould support frame The surface of railway plate die medial surface is answered, the lifting of side roller brush is controlled as needed, after side roller brush is fallen, follows whole A clear mould support frame is moved forward and backward, to clean while own rotation to two medial surfaces of railway plate die；End Face roller brush is used to clean the forward and backward inner face of railway plate die, end face roller brush own rotation while can move left and right, on move down Dynamic and entirety is moved forward and backward, and two end face roller brushes are arranged, and in the lateral direction, two end face roller brushes can be opposite simultaneously or backwards to shifting Dynamic, so that the inner face to railway plate die cleans, end face roller brush follows clear mould support frame mobile to select to clean track The front end face or rear end face of board mold；Slot brush is bulb shape for cleaning track slot, brush body bottom end, can be carried out to track slot Preliminary to clean, position of two slot brushes on frame body corresponds respectively to the surface of two rows of track slots, control flume as needed Brush lifting, by the back-and-forth motion of entire frame body, two slot brush selections clean a pair of of track slot therein；Rib brush is used for The property at parts of edges and corners inside track slot is cleaned, the particle adhered in slot is swept down, since track slot is relatively small, rib Brush outer diameter is relatively small, and its brush body bottom end is bulb shape, rib brush can move left and right while own rotation, move up and down and It is whole to be moved forward and backward, by accurate flexible mobile, each corner location inside track slot can be cleaned；Set brush is set Tubular, bristle is arranged in sleeve inner, by carrying out elevating control to it, can accurately cover set brush in service sleeve pilot pin On, by set brush rotation, service sleeve pilot pin is cleaned, according to the arrangement of service sleeve pilot pin rule, set brush two It is a to be one group and be respectively arranged one group in two sides, it is slid by the front and back of frame body, service sleeve pilot pin is carried out by cleaning.It can See, by the way that multiple brush bodies are arranged, and brush body is carried out automatically controlling, each position of mold can effectively be cleaned, cleans Effect is good and work efficiency is high.In addition, in actual production, can according to need two parallel clear mould support frame 3-2 of setting, Above-mentioned bottom surface roller brush, side roller brush, end face roller brush, slot brush, rib brush can be distinguished with set brush and its corresponding connection structure It is connected on two clear mould support frame 3-2, prevents it from mutually running generation interference, mutual arrangement position relationship can be according to reality Border situation is arranged, is installed.A large amount of fugitive dusts and particle will necessarily be generated in cleaning, in order to improve cleaning effect, therefore, clear Dust exhaust apparatus is installed on mould support frame, specific: dust exhaust apparatus includes the air-exhaust type dust suction being connected on the clear mould support frame Device, the air inlet of air-exhaust type dust catcher are connected with main pipeline, and more branched pipes flexible are connected on main pipeline, each branched pipe The corresponding site of each brush is guided in import respectively, and the side of the clear mould support frame is also equipped with negative pressure type dust collector, suction type Connect sweep-up pipe on the air inlet of dust catcher, the input end of sweep-up pipe connects dust suction bamboo rake head, and dust suction bamboo rake head is slidably and liftable The rear portion for being mounted on clear mould support frame of formula can will be swept up by the suction-operated of air-exhaust type dust catcher and dust suction bamboo rake head Dust and particle are purged.

As shown in figure 15, a kind of spraying mechanism is illustrated in figure, according to the technological requirements, the spraying mechanism role be by The inner cavity of track Die and mould plate carries out spraying release agent, and the release agent of spraying is made uniformly to be attached to the internal chamber wall of track Die and mould plate On, the spraying mechanism includes spraying rack 4-1 and the spraying support frame 4- by the spraying rack longitudinal sliding motion of engine drives edge 2, the spraying bottom support frame 4-2 is connected with the bottom surface roller for driving horizontal sliding by bottom brush power device and rotation being driven by motor Brush, bottom surface roller brush include horizontal cylindrical stent cylinder and the bristle that cylindrical stent cylinder external peripheral surface is arranged in, and spray branch The lower part support 4-2 two sides are connected with the side roller brush that can vertically slide and be driven by motor rotation by the driving of side brush power device, The front and rear of spraying support frame 4-2 has been correspondingly connected with laterally sliding by end brush power device and the driving of slot brush power device respectively The end face roller brush and slot brush of rotation are moved and vertically slide and be driven by motor, side roller brush, end face roller brush and slot brush all wrap The bristle for including the cylindrical stent cylinder being vertically arranged and cylindrical stent cylinder external peripheral surface being set.Above-mentioned bottom surface roller brush, side roller Brush, end face roller brush, slot brush, rib brush and set brush structure it is identical with the corresponding construction in clear mold mechanism, in figure in detail illustrate with And it no longer specifically uses herein.The front end of spraying support frame 4-2 is equipped with the support rod 4-3 being laterally arranged, on support rod 4-3 Multiple spray heads being arranged downward are installed at interval, and each spray head is connect by pipeline with release agent delivery pipe, and the both ends of support rod 4-3 turn It is dynamic to be connected on spraying support frame 4-2, spray the rotation driving being equipped on support frame 4-2 for driving support rod 4-3 to rotate Mechanism.Specifically, rotation driving mechanism includes swing arm 4-4 and cylinder 4-5, one end of swing arm 4-4 is fixed in the end of support rod 4-3 The piston rod in portion, the other end and cylinder is hinged, and cylinder 4-5 hinge is on spraying support frame 4-2.Support rod is using rotational installation Mode, the spray angle of spray head can be adjusted in the rotational angle by controlling support rod 4-3, so as to the side to railway plate die Angle and side carry out emphasis spraying, are further ensured that spraying effect.

As shown in Figure 16, Figure 17 and Figure 18, the service sleeve installing mechanism includes service sleeve rack 5-1, described pre- It is equipped on bushing burying rack 5-1 by the service sleeve crossbeam 5-2 of crossbeam driving device driving straight skidding, service sleeve crossbeam It is equipped on 5-2 and service sleeve is equipped with by the hanger 5-3 and cantilever 5-4 of power device driving horizontal sliding, hanger 5-3 The lower part of bracket 5-5, cantilever 5-4 are equipped with service sleeve pick-and-place manipulator 5-6, are equipped on cantilever 5-4 and are located at service sleeve pick-and-place Service sleeve rapid fixing above manipulator.Railway plate die is placed below service sleeve rack 5-1, service sleeve Multiple service sleeves being arranged in rows and columns are placed on bracket 5-5.Since service sleeve crossbeam 5-2 can straight skidding, hanger 5-3 can horizontal sliding, therefore service sleeve bracket 5-5 can straight skidding again can horizontal sliding, it can be by service sleeve support Frame 5-5 is transported to arbitrary operating position.Since service sleeve pick-and-place manipulator 5-6 can be longitudinally sliding with service sleeve crossbeam 5-2 Move, can with cantilever 5-4 horizontal sliding, therefore service sleeve pick-and-place manipulator 5-6 can be removed from service sleeve bracket 5-5 it is pre-buried On casing and the service sleeve pilot pin being sleeved in railway plate die.Service sleeve is sleeved on service sleeve pilot pin After upper, service sleeve rapid fixing can quickly be fixed service sleeve, to keep service sleeve firmly solid It is scheduled on service sleeve pilot pin.Cantilever 5-4 in the utility model is driven by cantilever drive device, and cantilever 5-4 is close to suspention After frame 5-3, boom locking device can lock the two, and hanger 5-3 can follow cantilever 5-4 to move at this time, when hanger 5-3 is arrived Up to after designated position, boom locking device can release the locking between cantilever 5-4 and hanger 5-3, cantilever 5-4 at this time can before After move and hanger 5-3 is remained stationary, no longer need to move since service sleeve places bracket 5 and reaches installation site, and cantilever 5-4 Then need to move forward and backward to pick and place, install service sleeve, thus the frequency that moves forward and backward of cantilever 5-4 it is more and before hanger 5-3 The frequency moved afterwards is less, makes hanger 5-3 that cantilever 5-4 can be followed to move using boom locking device, hanger 5-3 is just not It needs to be separately provided driving device again, thus can simplify design, save cost, which includes being located on cantilever Hold-down support and the corresponding servo-actuated support that is located on suspension arm, hold-down support be equipped with slot, set on servo-actuated support Have can side-to-side movement and to the left or to the right movement can be plugged into inserting column in slot, servo-actuated support, which is equipped with, can drive inserting column The inserting column driving device of side-to-side movement.Inserting column driving device can be plugged on hold-down support after driving inserting column to move to a direction Slot in, thus can make hold-down support locking opposite with servo-actuated support, and cantilever and hanger is finally made to be in opposite locking State, at this moment hanger can follow cantilever motion, and after hanger moves to designated position, inserting column driving device drives inserting column Moving to another direction is detached from it with slot, and the opposite latch-release between hold-down support and servo-actuated support, cantilever can be certainly By movement, hanger is unaffected.This boom locking mechanism have the advantages that it is simple and reliable, can be automatically controled.Certain boom Locking mechanism can also use other structures form, such as in another embodiment, and boom locking mechanism includes being located at The structure similar to door lock can be used in manually controllable lockset between cantilever and hanger, lockset, and cantilever is leaned on hanger The two can be locked using lockset when close, the state for changing lockset can release locking between the two.Above-mentioned service sleeve is quick Fixed device includes the portable pillar 5-14 that is connected on cantilever 5-4 and can slide vertically, and the bottom of portable pillar 5-14 is equipped with tup It is connected with limit plate 5-8 on 5-7, cantilever 5-4, the stretching activity under the effect of suppressing of elastomeric element is hinged in portable pillar 5-14 Two opposite limited block 5-9 are arranged in the limited block 5-9 of outer surface of column, and portable pillar is equipped with the hole stretched out for limited block 5-9, Above-mentioned elastomeric element is the spring 5-10 being connected between two limited blocks, be set in portable pillar 5-14 can vertically slide and to The driving cylinder 5-11 for driving limited block to retract when lower movement drives between cylinder 5-11 and the inner wall of portable pillar 5-14 equipped with top upwards By the driving top spring 5-12 of driving cylinder, it is connected with lifting actuating cylinder 5-13 on cantilever, lifts the piston rod of actuating cylinder 5-13 Driving cylinder 5-11 can be pushed when can lift portable pillar 5-14 when in portable pillar upper lumen and moving upwards, move downward, Service sleeve rapid fixing is limited after portable pillar 5-14 is promoted certain height using portable pillar lifting device, It can make portable pillar 5-14 free-falling after releasing limit, tap service sleeve to it using the impact force fallen behind under portable pillar 5-14 Be fixed, due to portable pillar 5-14 fall before height be it is certain, thus can ensure that portable pillar 5-14 is pre-buried to each The percussion power of casing is certain, installation quality of service sleeve certifiable in this way.It is hollow knot referring to Fig. 8, portable pillar 5-14 Structure, in portable pillar 5-14, portable pillar 5-14's driving cylinder 5-11 sliding sleeve can move up and down along the through-hole on limit plate, lifting After portable pillar 5-14 is promoted certain height by actuating cylinder 5-13, when outside the extended side through-hole of limited block and keep off in limit plate Top prevents portable pillar 5-14 from falling, and after spring drives limited block to bounce back, limited block does not re-form blocking, portable pillar to limit plate 5-14 can free-falling.What limited block 5-9 can be swung up and down is hinged on portable pillar 5-14 inner wall, when limited block swings to setting When angle outside extended side through-hole, when portable pillar 5-14 is in raised configuration, under the spring 5-12 effect of driving top, cylinder is driven 5-11 is far from limited block 5-9, and under the action of spring 5-10, limited block 5-9 stretches out outside side through-hole；Need to service sleeve into When row is fixed, lifting actuating cylinder 5-13 drives driving cylinder 5-11 decline, and limited block is pushed, limited by the lower edge of driving cylinder 5-11 Block swings to be retracted into the inner cavity of portable pillar 5-14, and the limited block being retracted into the inner cavity of portable pillar 5-14 no longer has resistance Gear effect, therefore portable pillar 5-14 can free-falling, the portable pillar 5-14 of free-falling can tap service sleeve, thus to pre-buried Casing is fixed, and this limited block driving device realizes automatic trigger, convenient for control.Utilize percussion contact 51 and service sleeve Effect realize percussion to service sleeve, tapping contact 51 can be made of rubber, plastics elastomeric material, to service sleeve Effect is softer, avoids causing to damage to service sleeve.Tapping contact 51 can also be individually replaced, convenient for safeguarding.Pre-buried set Pipe pick-and-place manipulator 5-6 includes clamping jaw driving device and can drive lower opposite two be arranged in pairs opened and closed in clamping jaw driving device Clamping jaw, clamping jaw opposite under the driving of clamping jaw driving device can merge and open relatively, thus realize the pick-and-place of service sleeve, this Kind service sleeve pick-and-place manipulator 5-6 is simple and reliable.Certain service sleeve pick-and-place manipulator 5-6 can also be using other structures Form, such as using the bionic mechanical hand of simulation manpower.Clamping jaw includes outrigger, and top fixture block is equipped on outrigger, under Stretch to be connected with down on bracket and stretch connecting rod, top fixture block is equipped with V-type clip slot for clamping service sleeve upper end, under stretch company The lower end of extension bar is equipped with the lower part hook itself being formed by bending for clamping service sleeve lower end.When two clamping jaws merge relatively, Two top fixture blocks, two lower part hooks can be relatively close, and two V-type clip slots clamp the upper end of service sleeve, two lower hook claw clips The firmly lower end of service sleeve, it is more stable to the clamping of service sleeve.

As shown in Figure 19 to Figure 23, the tensioning mechanism includes tensioning rack 6-1, the company of sliding on the tensioning rack 6-1 It is connected on the outside of two opposite side for being oppositely arranged on railway plate die and is driven by power mechanism the tensioning sliding rack 6-2 of synchronization lifting, The tensioning sliding rack 6-2 is slidably connected on tensioning rack 6-1 by the structure of slide plate and guide rail, naturally it is also possible to use example It is slidably connected as the realization of the structure of guide sleeve and guide post is above-mentioned, the power mechanism includes being connected on tensioning rack 6-1 and by moving The vertical lead screw of power machine driving rotation, engine is servo motor, is connected with and is screwed on vertical lead screw in tensioning sliding rack Screw.In order to improve the stability of tensioning rack and the stability of tensioning sliding rack lifting, in the present embodiment, the tensioning Rack 6-1 is substantially square comprising four columns, column are connected on the ground by foundation bolt, adjacent two root posts Top be connected with connecting cross beam, to form stable tower structure, the four corners of the tensioning rack are respectively provided with vertically Four lead screws are arranged in lead screw altogether, the vertical lead screw is rotatably connected in column, and it is sliding that four tensioning being oppositely arranged are arranged altogether Frame is moved, the screw is connected to the both ends of tensioning sliding rack, i.e., controls the synchronous driving silk of multiple servo motors by controller Thick stick rotation, so that tensioning sliding rack be made smoothly to go up and down.It is connected on tensioning sliding rack 6-2 by combining power mechanism drives edge Rail is placed at the inside and outside tensioning joining rack 6-3 slid of machine drawing frame, the inside and outside middle part for meaning that tensioning rack in the utility model Guidance tape mold, the position close to railway plate die are the inside of tensioning rack, are its outside, tensioning combination far from railway plate die Frame 6-3 is slidably connected on tensioning sliding rack 6-2, and the combination power mechanism includes being connected to moving on tensioning sliding rack 6-2 The piston rod of power cylinder, the tensioning joining rack 6-3 and actuator cylinder is connected by power.It is connected on the tensioning joining rack 6-3 It can act against and abut against bar 6-4 on railway plate die, correspond on two opposite tensioning joining rack 6-3 equipped with by stretch power mechanism The stretching rack 6-5 of driving is oppositely arranged positioned at the stretching rack of railway plate die opposite sides, two opposite stretching racks can be same The both ends of Shi Ladong reinforcing bar, the inner end of stretching rack 6-5 is equipped with to be consolidated for what the abnormity nut of the tension rod on railway plate die protruded into Determine tensioning pawl 6-6, the fixed tensioning pawl 6-6 includes the corresponding two claw arms for being hinged on stretching rack two sides, and the tensioning combines Equipped in claw arm when claw arm inner end is drawn close relatively, two claw arms move out when two claw arms inwardly move on frame 6-3 Hold the limit driving device being located remotely from each other；In the present embodiment, the outer surface of the claw arm be arranged in turning shape it is two flat Face, the limit driving device are the limited post 6-31 being connected on tensioning joining rack 6-3, and limited post is fitted in the outer of claw arm On surface, when initial position, stretch power mechanism drives stretching rack inwardly to slide, and the lateral surface of claw arm encounters the limit of limited post Position effect makes the inner end of two claw arms be located remotely from each other open-shaped state (i.e. state in Figure 21), and the abnormity nut of tension rod is caught in Between the two claws arm, when stretch power mechanism driving stretching rack 6-5 slides outward, under the position-limiting action of limited post 6-31, Opposite draw close in claw arm inner end clamps the abnormity nut when two claw arms inwardly move, realize the quick of tensioning boom end and Accurate clamping.Certain above-mentioned limit driving device can also use following structures, and corresponding rail is arranged on tensioning joining rack 6-3 Road is limited when fixing movement inside and outside two claw arms of tensioning pawl by track, to realize card when two claw arms inwardly move Claw arm inner end is located remotely from each other when pawl arm inner end is drawn close relatively, two claw arms move out, and in this not go into detail.Stretching rack Tension stress monitoring device is connected on 6-5, the stretch power mechanism includes the tensioning oil cylinder for being connected to tensioning joining rack 6-3 6-8, the tension stress monitoring device include the displacement sensor 6-9 for being connected to the skidding distance of monitoring stretching rack 6-5, specifically For, displacement sensor 6-9 is connected between piston rod end and the outer wall of tensioning oil cylinder 6-8, the work of the tensioning oil cylinder 6-8 Pressure sensor 6-10 is housed, specifically, which is that piston rod stretches out the two-way of cylinder sleeve both ends on stopper rod The inner end of drive cylinder, piston rod is connect with stretching rack, and land is arranged on the piston rod of outer end, and the outer end of piston rod is bolted with spiral shell Bar, above-mentioned pressure sensor is sleeved in land and the outer end of pressure sensor and the head of screw rod offset, and is passed by the displacement The monitoring of sensor and pressure sensor fully ensures that the dynamics of tensioning and the extension elongation of reinforcing bar, that is, ensure that reinforcing bar has Suitable prestressing force.It is rotatably connected on the tensioning joining rack 6-3 by the driving pivoted housing 6- of locking power device driving rotation 7, the rotation of driving pivoted housing 6-7 drives the locking nut on tension rod to rotate and abuts against the side wall of railway plate die.The locking Power device includes being rotatably connected on the driving sleeve gear 6-12 driven on tensioning joining rack 6-3 by power motor 6-11, at this Pivoted housing gear is driven to engage with the driving gear on the power output shaft of power motor in embodiment, outside the driving pivoted housing 6-7 Wall connect and can be sleeved on tension rod with driving pivoted housing gear power, and the inner end of driving pivoted housing 6-7, which is equipped with, drives locking nut The driving rotary head of rotation.The driving pivoted housing 6-7 includes the driving rotary head and drive sleeve that can be sleeved on tension rod, in this reality It applies in example, driving the end of rotary head is cross claw, and the locking nut on above-mentioned tension rod is cross nut, cross claw and ten The cooperation of word nut drives the locking nut, and driving rotary head is connect with drive sleeve by self-centering structural dynamic, drive sleeve It is connected by power by spline and driving pivoted housing gear 6-12, equipped with driving top spring, tensioning between drive sleeve and tensioning joining rack After, power motor starting drives driving pivoted housing gear 6-12 rotation, so that drive sleeve be driven to rotate, driving rotary head is driven Locking nut rotation, fixes tension rod with railway plate die, to keep the pretightning force of reinforcing bar.It is generally known that due to answering in advance In power track plates should prefabricated more criss-cross reinforcing bars, thus in the combinations of multiple driving rotary heads and multiple locking nuts The problem of Cheng Zhong, unavoidable appearance driving rotary head and locking nut decentraction, is easy to appear in conjunction with insecure, in the present embodiment In, the self-centering structure include be screwed onto driving rotary head outer end and along driving the symmetrical two centering stud 6-13 of rotary head, Equipped with drive sleeve is protruded into and position arms corresponding with centering stud 6-13 in the driving rotary head, arms is trapezoidal, driving Sleeve is equipped with saddle, and saddle can be on saddle along driving equipped with the jack (jack is also trapezoidal) and arms being inserted into for arms Sleeve radial slippage realizes that driving rotary head and drive sleeve are connected by power under the cooperation of arms and saddle, the centering spiral shell The bottom of column is equipped with the baffle 6-14 being sleeved on centering stud and the bottom surface of baffle offsets with saddle, baffle 6-14 and centering spiral shell Equipped with centering top spring 6-15 between the head of column, that is to say, that when driving rotary head to occur with the problem of locking nut decentraction, Driving rotary head makes to drive rotary head radial slippage certain distance by the fit structure of arms and jack, meanwhile, the spring compression of centering top, Until driving rotary head due to driving rotary head can be rotated in power mechanism, thus at any angle not with locking nut in conjunction with With one heart, it can all be adjusted, make to drive rotary head in conjunction with locking nut, so that the mistake of above-mentioned driving locking nut be effectively ensured Journey.

As shown in figures 24 and 25, the Insulation monitoring mechanism includes Insulation monitoring support frame 7-0, Insulation monitoring support frame Two overhang insulations detection crossbeam 7-1 by sliding power device driving straight skidding and intermediate insulation detection are connected on 7-0 It is connected on crossbeam 7-2, overhang insulation detection crossbeam 7-1 and the multiple contact bases slid up and down is driven by Insulation monitoring power device The the first contact 7-4 that is driven by detection power mechanism and can be contacted with longitudinal reinforcement, two ends are installed on 7-3, contact base 7-3 Multiple first contacts of portion Insulation monitoring crossbeam 7-1 are oppositely arranged respectively；It is connected on intermediate insulation detection crossbeam 7-2 by insulating It is connected on the driving of detection power device and spaced at least two contact bases 7-3, contact base 7-3 by detection power mechanism Driving and the second contact 7-5 that can be contacted with transverse steel, two the first opposite contact 7-4, which are formed, examines a longitudinal reinforcement The longitudinal preliminary examination sets of contacts of one surveyed, two spaced second contact 7-5 form one to the detection of a transverse steel Lateral preliminary examination sets of contacts, any one first contact and the second contact form the friendship of the longitudinal reinforcement and transverse steel that are in contact to it One cross point detection sets of contacts of crunode detection, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and cross point detection contact Group is connect by conducting wire with insulation detecting circuit respectively, and insulation detecting circuit includes multichannel megameter and display screen, each contact (including the first contact and the second contact) passes through the wherein input terminal connection all the way of conducting wire and megameter respectively.It can use more A megameter is separately connected each contact and carries out testing result respectively and shows, is received using the megameter inputted with multichannel each The switching signal of a detection contact, switching signal are intuitively shown after single-chip microcontroller is handled by display screen.That is, detecting Cheng Zhong, two opposite first the first contact 7-4(longitudinal direction preliminary examination sets of contacts) clamping one longitudinal reinforcement both ends, pass through insulation Detection circuit detects the data of megameter, that is, detects whether the first contact contacts well with longitudinal reinforcement, similarly, can be two the Whether two contacts (lateral preliminary examination sets of contacts) contact well with transverse steel, such as there is a problem of that contact is bad, can be directed to Property is adjusted；Secondly, by multiple first contacts below a wherein radicle Insulation monitoring crossbeam 7-1 respectively with longitudinal reinforcement End contact, successively contacted with more transverse steels by the second contact, that is to say, that any one first contact and any the Two contacts constitute the cross point detection sets of contacts in reality detection, are shown by the data of megameter, can carry out longitudinal steel Whether muscle and transverse steel crosspoint insulate good detection, and the benefit of two radicle Insulation monitoring crossbeam 7-1 of setting also resides in, Between on the move when Insulation monitoring crossbeam 7-2, can occur adequately avoiding space, i.e., when whether detected intersection insulate, The phenomenon that the first contact below any one radicle Insulation monitoring crossbeam 7-1 can be used, prevent interference.In addition, ginseng Figure 25 is examined, since upper and lower two layers of steel mesh being arranged in the pre-stress rail plate in the utility model, one is long and the other is short for contact base setting Two pieces of contact yoke plates, so that each contact is corresponding with two layers of steel mesh respectively, since the movement of each contact is first to drop to one Fixed height, then laterally pushes and contacts reinforcing bar by cylinder, and therefore, the contact movement on two layers is non-interference, primary to be displaced Can two layers of reinforcing bar to steel reinforcement cage detect simultaneously, detection efficiency is higher.

As shown in figure 26, only half railway plate die is illustrated in figure, be symmetrical structure, the railway plate die packet Die ontology 8-1 is included, die ontology 8-1 has molding cavity, and the side wall upper part of die ontology 8-1 is connected with reinforcing beam 8-2, mould The overhanging end tool of the tension rod 8-3 being fitted with above the side wall for having ontology 8-1 outside end stretching reinforcing beam, tension rod 8-3 There are abnormity nut, inner extending end that can be screwed on reinforcing bar, the thread segment being exposed on the outside of die ontology, spiral shell are additionally provided on tension rod 8-3 It is bolted with cross nut in line section, the effect of cross nut is that the tension rod is fixed after tension, hinged on die ontology 8-3 There are more interval settings and top is connected to counter-jib 8-4 on reinforcing beam, on two opposite side walls of the die ontology 8-3 Counter-jib 8-4 be oppositely arranged, the middle part of counter-jib 8-4 is hinged on the side wall of die ontology by hinged shaft and hinged seat and phase Pair two counter-jib lower parts between be connected with balancing pull rod 8-5, by said structure design, die ontology can be made to have more preferable Intensity, die ontology deforms when preventing tensioning, in addition, be equipped with cushion block between the lower part and die ontology side wall of counter-jib, Above-mentioned balancing pull rod passes through the cushion block, and the cushion block of different-thickness can replace use, can be with the length of pre-set balancing pull rod Degree prevents the problems such as deformation causes tensioning rod bending or inconvenient insertion.It is connected on the die ontology 8-1 bottom wall of inner cavity There is bottom-up extension and the pre-stress rail plate after perfusion is made to form the grouting hole forming equipment of grout hole, be in the milk hole forming dress The lower cushion block 8-7 including being connected in die ontology inner bottom wall is set, lower cushion block has through-hole up and down, inserts on lower cushion block There is the upper forming sleeve 8-8 being tightly connected with its outer ring, upper forming sleeve is in the circular cone shape that bottom is big, top is small, mold sheet Grouting hole forming equipment can be jacked up to make pre-stress rail plate after molding demould by also slidably connecting on body 8-1 bottom wall of inner cavity Top cover 8-6, the top of top cover 8-6 connect by bolt with above-mentioned upper forming sleeve, and the piston rod top of demoulding oil jar can be passed through The top cover realizes the demoulding of pre-stress rail plate to make the bottom-up movement of grouting hole forming equipment.

Motor driven lead screw can be used and using ball-screw in power mechanism or power device in above-mentioned each mechanism Power transmission structure realizes power drive, can also directly use the power parts such as cylinder, oil cylinder, no longer goes to live in the household of one's in-laws on getting married one by one herein It states.According to the description process of above-mentioned movement, carrying out manipulation to corresponding action component by electrical control be can be realized.

With reference to Fig. 1, top side bolt mechanism is torn open in the utility model, and Bolt dismantling machine in the prior art can be used, Chai Zhang mechanism, which can be used, tears a machine open in the prior art and lays down tension rod in railway plate die, and steel reinforcement cage, which enters mold mechanism and can be used, to be hung Standby or other manipulator transloading equipments in the prior art are installed, the purpose is to will tie up the steel reinforcement cage made to be packed into railway plate die In, die head threading machine in the prior art can be used in mantle fiber mechanism, carries out mantle fiber for reinforcing bar, the casting mechanism in casting equipment can be used existing Some concrete conveyance casting machines, concrete vibrating mechanism can be used the mode of bobbing machine below railway plate die and realize, plucking mechanism Napper in the prior art can be used, the top of concrete after can pouring smoothes out, above-mentioned each equipment in the prior art This is no longer going to repeat them.

The above is the specific constructive form of the utility model, and the present utility model is not limited to the above embodiments, For those skilled in the art, equivalent variations and part replacement based on specific structure on the utility model are all practical new at this In the protection scope of type.

Claims (10)

1. a kind of pre-stress rail plate continuous production complete set of equipments, including be sequentially distributed after going to certainly stripping process equipment, Clear die process equipment, package processing apparatus and casting equipment, it is characterized in that further including being arranged in parallel and for conveyor track guidance tape Two sets of transport mechanisms of mold and positioned at two sets of transport mechanism one end and be used for delivery track board mold steering conveyor structure, two Set transport mechanism and steering conveyor structure form U-shaped pipeline, and pipeline is equipped with spaced multiple railway plate dies, The side of pipeline is equipped at least one water and supports pond and support the track plates storage rack of pond side positioned at water, two sets of transport mechanisms it is another One end is equipped at least one curing box, and multiple supports for placing pre-stress rail plate and arranging according to stratose are equipped in curing box Frame, the pre-stress rail plate continuous production complete set of equipments further include that can open the chamber door of curing box and simultaneously by track plates Mold is transported to the transfer car(buggy) on bracket.

2. pre-stress rail plate continuous production complete set of equipments according to claim 1, it is characterized in that: the transport mechanism Including two rows of support wheel groups disposed in parallel, every row's support wheel group includes spaced multiple support wheels, part of adjacent Support wheel between be equipped with friction driving mechanisms；Friction driving mechanisms include pedestal, and energy elastic floating up and down is hinged on pedestal Mounting base, driving motor is connected in mounting base, friction driving roller is housed on the power output shaft of driving motor；Turn to conveying Mechanism includes two tracks disposed in parallel and the support bracket on track, is equipped with and is driven by motor along track row on support bracket The traveling wheel walked is also equipped on support bracket and is risen, by lifting power plant driving for the pallet of support mould.

3. pre-stress rail plate continuous production complete set of equipments according to claim 1, it is characterized in that: the stripping process Equipment includes tearing top side bolt mechanism, Fang Zhang mechanism, Chai Zhang mechanism and demoulding mechanism open, and the Fang Zhang mechanism includes putting a rack, Put at least a pair of of the hoisting cross beam slidably connected in a rack by putting an elevator drives oscilaltion and being oppositely arranged, lifting Be connected on crossbeam by putting the tenter of putting that lateral machine drives edge hoisting cross beam moves horizontally, two be oppositely arranged put in tenter It is correspondingly connected with and puts a joint head by put the driving of engine, putting a joint head includes being rotatably connected on to put putting in tenter Axis is put and is connected by power on an axis with putting the rotation of axis and can be along two drive sleeves putting an axis and axially sliding, drive sleeve It is set in together, the overhanging end of drive sleeve and putting is connected between an axis puts a top spring, the inner extending end portion of two drive sleeves The groove for being respectively equipped with face gear and both ends face gear is arranged in a staggered manner, and the inner extending end portion for putting an axis, which is rotatably connected to put, opens Driving head, the overhanging end face for putting a driving head are equipped with the driven face gear that can be engaged with any one face gear.

4. pre-stress rail plate continuous production complete set of equipments according to claim 3, it is characterized in that: the demoulding mechanism At least four supports including being correspondingly arranged at transport mechanism two sides and piston rod can be withstood on the bottom surface of railway plate die are oily Cylinder, the lower section of the central axes of transport mechanism is equipped at least one demoulding oil jar and the piston rod of demoulding oil jar can jack up track template die Pre-stress rail plate in tool, the two sides of transport mechanism are symmetrically arranged with demoulding support, demould be hinged on support demoulding swing arm and Oil cylinder is pressed against in demoulding, and demoulding swing arm inner end is hinged with the piston rod that oil cylinder is pressed against in downwardly extending demoulding pressure head, outer end and demoulding Hingedly, demoulding pressure head include downwardly extending demoulding last item, demoulding last item connect from bottom to top pressure head ontology made of resilient material, Pressure sensor and limit casing.

5. pre-stress rail plate continuous production complete set of equipments described in any one of -4 according to claim 1, it is characterized in that: institute Stating clear die process equipment includes clear mold mechanism and spraying mechanism, and the clear mold mechanism includes clear mould rack and by engine drives edge The clear mould support frame of clear mould stands longitudinal sliding, clear mould support frame bottom be connected with by bottom brush power device drive horizontal sliding and The bottom surface roller brush of rotation is driven by motor, bottom surface roller brush includes horizontal cylindrical stent cylinder and is arranged outside cylindrical stent cylinder The bristle of circumferential surface, clear mould support frame lower part two sides, which are connected with, can vertically be slid by the driving of side brush power device and be driven by motor The dynamic side roller brush of turn, the front and rear of clear mould support frame, which has been correspondingly connected with, swipes power by end brush power device and slot respectively Device driving horizontal sliding and the end face roller brush and slot brush for vertically sliding and being driven by motor rotation, side roller brush, end face roller Brush and slot brush all include the cylindrical stent cylinder being vertically arranged and the bristle that cylindrical stent cylinder external peripheral surface is arranged in；Clear mould branch The bottom of support, which is also connected with, to be driven horizontal sliding by rib brush power device and vertically slides and be driven by motor the rib brush of rotation, Rib brush has a caput of brush bar and spherical crown shape, and brush bar and caput are all provided with bristle, the bottom of clear mould support frame be also connected with by The set brush that the driving of brush power device vertically slid and be driven by motor rotation is covered, set brush is interior with cylindric brush pot and brush pot It is connected with bristle on wall and bottom surface, is filled on the clear mould support frame equipped with the dust suction for drawing the dust that each brush is swept up It sets.

6. pre-stress rail plate continuous production complete set of equipments according to claim 5, it is characterized in that: the spraying mechanism Including spraying rack and by the spraying support frame of engine drives edge spraying rack longitudinal sliding motion, spraying support frame bottom is connected with Horizontal sliding is driven by bottom brush power device and the bottom surface roller brush of rotation is driven by motor, bottom surface roller brush includes horizontal cylinder Rack tube and the bristle that cylindrical stent cylinder external peripheral surface is arranged in, spraying support frame lower part two sides are connected with by side brush power Device drives the side roller brush that can vertically slide and be driven by motor rotation, and the front and rear for spraying support frame has been correspondingly connected with Respectively by end brush power device and slot brush power device driving horizontal sliding and the end face for vertically sliding and being driven by motor rotation Roller brush and slot brush, side roller brush, end face roller brush and slot brush all include the cylindrical stent cylinder being vertically arranged and are arranged in cylinder The bristle of rack tube external peripheral surface；The front end of spraying support frame is equipped with the support rod being laterally arranged, and is spaced on support rod Multiple spray heads being arranged downward are installed, each spray head is connect by pipeline with release agent delivery pipe.

7. pre-stress rail plate continuous production complete set of equipments described in any one of -4 according to claim 1, it is characterized in that: institute Stating package processing apparatus includes that service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, mantle fiber mechanism, Chu Zhang mechanism, put cushion block Mechanism, tensioning mechanism and Insulation monitoring mechanism, the service sleeve installing mechanism include service sleeve rack, the service sleeve The service sleeve crossbeam for driving straight skidding by crossbeam driving device is installed in rack, is equipped on service sleeve crossbeam by moving Power device drives the hanger and cantilever of horizontal sliding, and hanger is equipped with service sleeve bracket, and the lower part of cantilever is equipped with pre-buried Casing pick-and-place manipulator, equipped with the service sleeve rapid fixing being located above service sleeve pick-and-place manipulator on cantilever, in advance Bushing burying rapid fixing includes the portable pillar that is connected on cantilever and can slide vertically, and the bottom of portable pillar is equipped with tup, It is connected with limit plate on cantilever, the limit of the stretching activity outer surface of column under the effect of suppressing of elastomeric element is hinged in portable pillar Block is set with the driving cylinder for driving limited block to retract when vertically can slide and move downward in portable pillar, drives cylinder and portable pillar Inner wall between lifting actuating cylinder is connected with equipped with the driving top spring for abutting against driving cylinder upwards, on cantilever, lift actuating cylinder Piston rod can push driving cylinder when being located in portable pillar upper lumen and can lift when moving upwards portable pillar, moving downward.

8. pre-stress rail plate continuous production complete set of equipments according to claim 7, it is characterized in that: the tensioning mechanism Including tensioning rack, slidably connected in the tensioning rack on the outside of two opposite side for being oppositely arranged on railway plate die and by power Mechanism drives the tensioning sliding rack of synchronization lifting, is connected in tensioning sliding rack by combining in power mechanism drives edge tensioning rack The tensioning joining rack of outer sliding is connected with the bar that abuts against that can be acted against on railway plate die on the tensioning joining rack, and two is opposite Tensioning joining rack on it is corresponding equipped with the stretching rack driven by stretch power mechanism, the inner end of stretching rack is equipped with for railway plate die On tension rod the fixation tensioning pawl that protrudes into of abnormity nut, be connected with tension stress monitoring device, the tensioning on stretching rack It is rotatably connected on joining rack by the driving pivoted housing of locking power device driving rotation, the locking power device includes that rotation connects Connect the driving sleeve gear driven on tensioning joining rack by power motor, the driving pivoted housing outer wall and driving pivoted housing gear power It connects and can be sleeved on tension rod, the inner end of pivoted housing is driven to be equipped with the driving rotary head for driving locking nut to rotate.

9. pre-stress rail plate continuous production complete set of equipments according to claim 7, it is characterized in that: the Insulation monitoring Mechanism includes Insulation monitoring support frame, is connected on Insulation monitoring support frame by two of sliding power device driving straight skidding Overhang insulation detects crossbeam and intermediate insulation detects crossbeam, is connected on overhang insulation detection crossbeam by Insulation monitoring power device Multiple contact bases that driving slides up and down are equipped on contact base and to be driven by detection power mechanism and can be contacted with longitudinal reinforcement Multiple first contacts of first contact, two overhang insulation detection crossbeams are oppositely arranged respectively；Connect on intermediate insulation detection crossbeam It is connected to and is driven by Insulation monitoring power device and spaced at least two contact base, is connected on contact base by detection power The second contact that mechanism drives and can contact with transverse steel, two the first opposite contacts, which are formed, detects a longitudinal reinforcement A longitudinal preliminary examination sets of contacts, two spaced second contacts form pre- to a transverse direction of transverse steel detection Sets of contacts is examined, any one first contact and the second contact form the crosspoint inspection of the longitudinal reinforcement and transverse steel that are in contact to it The cross point detection sets of contacts surveyed, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and cross point detection sets of contacts difference It is connect by conducting wire with insulation detecting circuit.

10. pre-stress rail plate continuous production complete set of equipments described in any one of -4 according to claim 1, it is characterized in that: The railway plate die includes die ontology, and die ontology has molding cavity, and the side wall upper part of die ontology is connected with reinforcement Beam is fitted with end on the side wall of die ontology and stretches out tension rod outside reinforcing beam, is hinged with more intervals on die ontology It is arranged and top is connected to counter-jib on reinforcing beam, the counter-jib on two opposite side walls of the die ontology is opposite is set It sets, the middle part of counter-jib is hinged on the side wall of die ontology and between two opposite counter-jib lower parts by hinged shaft and hinged seat It is connected with balancing pull rod, bottom-up extension is connected on the die ontology bottom wall of inner cavity and makes the prestressing force rail after perfusion Guidance tape forms the grouting hole forming equipment of grout hole, and grouting hole forming can be jacked up by also slidably connecting on die ontology bottom wall of inner cavity Top cover of the device to make pre-stress rail plate after molding demould.