CN108274607A

CN108274607A - A kind of pre-stress rail plate continuous production complete set of equipments

Info

Publication number: CN108274607A
Application number: CN201810196953.8A
Authority: CN
Inventors: 黄兴启; 张铭真; 廉栋; 王春峰; 张大伟; 高志伟; 苏嘉睿; 尹翔; 周志伟; 焦作坤; 赵浩
Original assignee: SHANDONG HIGH-SPEED RAIL EQUIPMENT MATERIAL Co Ltd
Current assignee: SHANDONG HIGH-SPEED RAIL EQUIPMENT MATERIAL Co Ltd
Priority date: 2018-03-10
Filing date: 2018-03-10
Publication date: 2018-07-13
Anticipated expiration: 2038-03-10
Also published as: CN108274607B

Abstract

The invention discloses a kind of pre-stress rail plate continuous production complete set of equipments, it includes the stripping process equipment being sequentially distributed from after going to, clear die process equipment, package processing apparatus and casting equipment, pre-stress rail plate continuous production complete set of equipments further includes two sets of transport mechanisms, steering conveyor structure and curing kilns, more set transport mechanisms are arranged in parallel, steering conveyor structure is located at transport mechanism both ends and is used for delivery track board mold, two sets of transport mechanisms and the rectangular pipeline of steering conveyor structure group, pipeline is equipped with spaced multiple railway plate dies, stripping process equipment, clear die process equipment, package processing apparatus and casting equipment are located in a set of transport mechanism, remaining send mechanism to be located in curing kilns, rest chamber is set gradually in curing kilns, firing chamber, thermostatic chamber and cooling chamber.The continuous production of pre-stress rail plate can be achieved in the present invention, has the advantages that the track plates quality of production is effectively ensured and improves labor efficiency.

Description

A kind of pre-stress rail plate continuous production complete set of equipments

Technical field

The present invention relates to a kind of pre-stress rail plate continuous production complete set of equipments.

Background technology

Currently, with the continuous development of China express railway standard of construction, ballastless track structure form is generally used.For The ballastless track structure pattern adapted under different operation conditions is improved, is carried for the going global development strategy of China express railway For strong technical support, the Ministry of Railways organizes III plate-type ballastless track structures of relevant unit's independent research CRTS.

III type track plates of CRTS（Pre-stress rail plate）In process of production, it needs to carry out following processing step, first have to Clear mould, to ensure track plates Surface Quality of Concrete, after template is cleaned out, one layer of releasing agent of even application；Secondly it carries out The installation lifting of service sleeve, steel reinforcement cage be put into and mantle fiber, after mantle fiber, reinforcing bar just pre-tighten, cushion block is placed into After carry out reinforced bar stretching, carry out Insulation monitoring after tensioning；Finally, concrete is put into mold and is vibrated, steam curing After put, tear open and demoulding, then carry out water-bath maintenance.

For above-mentioned production technology, the processing line of complete set and relevant device, which are realized, currently not yet produces, and needs Railway plate die is transported through repeatedly, thus efficiency is low and the quality of product is difficult to be guaranteed.

Invention content

The technical problem to be solved by the present invention is in view of the foregoing drawbacks, provide a kind of pre-stress rail plate continuous production at Complete equipment realizes continuous production, while ensure that the quality of production of pre-stress rail plate.

In order to solve the above-mentioned technical problem, the pre-stress rail plate continuous production complete set of equipments provided includes going to certainly Stripping process equipment, clear die process equipment, package processing apparatus and the casting equipment being sequentially distributed afterwards, it is characterized in that：It is described Pre-stress rail plate continuous production complete set of equipments further includes at least two sets of transport mechanisms, steering conveyor structure and curing kilns, More set transport mechanisms are arranged in parallel, and steering conveyor structure is located at transport mechanism both ends and is used for delivery track board mold, conveyer Structure and the rectangular pipeline of steering conveyor structure group, pipeline is equipped with spaced multiple railway plate dies, described de- Die process equipment, clear die process equipment, package processing apparatus and casting equipment are located in a set of transport mechanism, remaining conveyer Structure is located in curing kilns, and rest chamber, firing chamber, thermostatic chamber and cooling chamber are set gradually in curing kilns.

With the above structure, it is acted on by the series connection of transport mechanism, steering conveyor structure, by the organic series connection of each equipment Together, circulating production is realized, that is, passes through the operating of railway plate die, the up-to-standard pre-stress rail of continuous production Plate is arranged, it is no longer necessary to pre-stress rail plate be transported maintenance on a large scale, directly in life by the structure of curing kilns and position It is directly stored after conserving and conserve in producing line, substantially increases efficiency.The equipment arrangement of this serialization is convenient for Line monitors, and the problem in the energy each process of timely processing ensure that the quality of production of pre-stress rail plate.

The transport mechanism includes conveyer frames and guide rail, and the railway plate die can slide on guide rail, be gone here and there on conveyer frames Be connected to more power push-rods, be hinged on power push-rod overturning before drive railway plate die to slide forward, overturn after can be detached from rail The promotion pawl that guidance tape mold slides backward, it is one of that pawl is pushed to be driven by actuating unit, be also hinged on conveyer frames by Railway plate die is driven to reach the station lever of specified station after the overturning of actuating unit driving in place；Steering conveyor structure includes flat Two tracks of row setting and the support bracket that can be slid along track, support bracket bottom are equipped with the row by motor drives edge track travel Wheel is walked, the upper rail slid for railway plate die trolley is housed at the top of support bracket, is also equipped on support bracket and is inserted into for power push-rod Track truss, multiple detection switch are housed on track truss or support bracket.

The stripping process equipment includes tearing top side bolt mechanism, Fang Zhang mechanisms, Chai Zhang mechanisms and demoulding mechanism open, described to put Mechanism includes putting a rack, put slidably connected in a rack by put an elevator drives oscilaltion and be oppositely arranged to Few a pair of hoisting cross beam is connected on hoisting cross beam by putting the tenter of putting that a lateral machine drives edge hoisting cross beam moves horizontally, two It is a be oppositely arranged put to be correspondingly connected in tenter and put a joint head by put the driving of machine, it includes rotation connection to put a joint head Put an axis on putting tenter, put be connected by power on an axis have it is dynamic and can be along put that an axis axially slides at least two with a shaft rotation is put A drive sleeve, two drive sleeves suit and are put to be connected between an axis and put a top spring at the overhanging end of two drive sleeves, and two drive The inner extending end portion of moving sleeve is respectively equipped with the groove stagger setting of face gear and both ends of the surface gear, the inner extending end for putting an axis Portion is rotatably connected to puts a driving head, and the overhanging end face for putting a driving head is equipped with and can be engaged with any of which face gear Driven face gear.

The demoulding mechanism includes being correspondingly arranged at transport mechanism both sides and piston rod can withstand on the bottom of railway plate die At least four support cylinders on face, the lower sections of the central axes of transport mechanism are equipped at least one demoulding oil jar and demoulding oil jar Piston rod can jack up the track plates in railway plate die, and the both sides of transport mechanism are arranged with demoulding bearing, demould and cut with scissors on bearing It is pressed against oil cylinder equipped with demoulding swing arm and demoulding, demoulding swing arm inner end is hinged with downwardly extending demoulding pressure head, outer end and demoulding and presses Piston rod by oil cylinder is hinged, and demoulding pressure head includes downwardly extending demoulding last item, and demoulding last item connects resilient material from bottom to top Manufactured pressure head ontology, pressure sensor and limit casing.

The clear die process equipment includes clear mold mechanism and spray body, and the clear mold mechanism includes clear mould rack and by moving The clear mould supporting rack of the clear mould stands longitudinal sliding of power machine drives edge, clear mould support frame bottom is connected with swipes power apparatus driving the bottom of by Horizontal sliding and bottom surface roller brush by motor-driven rotation, bottom surface roller brush include horizontal cylindrical stent cylinder and are arranged in cylinder The bristle of shape rack tube external peripheral surface, clear mould supporting rack lower part both sides are connected with vertically to be slid by side brush power plant driving energy And by the side roller brush of motor-driven rotation, the front and rear of clear mould supporting rack has been correspondingly connected with swipes power apparatus by end respectively Power apparatus driving horizontal sliding and vertical sliding are swiped with slot and by the end face roller brush and slot brush of motor-driven rotation, side roller Brush, end face roller brush and slot brush all include the cylindrical stent cylinder being vertically arranged and the brush in cylindrical stent cylinder external peripheral surface are arranged Hair；The bottom of clear mould supporting rack, which is also associated with, to be swiped power apparatus driving horizontal sliding and vertical sliding by rib and is turned by motor driving There is the caput of brush bar and spherical crown shape, brush bar and caput to be all provided with bristle for dynamic rib brush, rib brush, and the bottom of clear mould supporting rack is also Be connected with and the vertical sliding of power apparatus driving swiped by set and by the set brush of motor-driven rotation, set brush with cylindric brush pot and Bristle is connected on the inner wall of brush pot and bottom surface, equipped with for drawing each dust for sweeping up brushed on the clear mould supporting rack Dust exhaust apparatus.

The spray body includes the spraying supporting rack for spraying rack and spraying rack longitudinal sliding motion by engine drives edge, Spraying support frame bottom is connected with swipes power apparatus driving horizontal sliding and by the bottom surface roller brush of motor-driven rotation, bottom surface the bottom of by Roller brush includes horizontal cylindrical stent cylinder and is arranged the bristle in cylindrical stent cylinder external peripheral surface, spraying supporting rack lower part Both sides, which are connected with, vertically to be slid by side brush power plant driving energy and by the side roller brush of motor-driven rotation, sprays supporting rack Front and rear be correspondingly connected with power apparatus swiped by end respectively and slot swipe power apparatus driving horizontal sliding and vertical sliding and By the end face roller brush and slot brush of motor-driven rotation, side roller brush, end face roller brush and slot brush all include the cylinder being vertically arranged Rack tube and the bristle in cylindrical stent cylinder external peripheral surface is set；The front end of spraying supporting rack, which is equipped with, to be laterally arranged Supporting rod, multiple nozzles being arranged downward are installed at interval on supporting rod, and each nozzle is connect by pipeline with releasing agent delivery pipe.

The package processing apparatus includes that service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, mantle fiber mechanism, just open machine Structure puts cushion block mechanism, tensioning mechanism and Insulation monitoring mechanism, and the service sleeve installing mechanism includes service sleeve rack, institute The service sleeve crossbeam for being equipped in service sleeve rack and driving straight skidding by crossbeam driving device is stated, on service sleeve crossbeam The hanger and cantilever that horizontal sliding is driven by power plant are installed, hanger is equipped with service sleeve bracket, under cantilever Portion is equipped with service sleeve pick-and-place manipulator, and it is quickly solid that the service sleeve being located above service sleeve pick-and-place manipulator is housed on cantilever Determine device, service sleeve rapid fixing includes the portable pillar that is connected on cantilever and can slide vertically, the bottom of portable pillar Equipped with tup, it is connected with limiting plate on cantilever, is hinged in portable pillar and is stretched out outside portable pillar under the effect of suppressing of elastomeric element The limited block on surface is set with the driving cylinder that the when of vertically capable of sliding and move downward drives limited block to be retracted, driving in portable pillar Equipped with the driving top spring for driving cylinder is abutted against upwards between cylinder and the inner wall of portable pillar, it is connected with lifting actuating cylinder on cantilever, is carried The piston rod of motive force cylinder can push away when being located in portable pillar upper lumen and can be lifted when moving upwards portable pillar, moving downward Dynamic driving cylinder.

The tensioning mechanism includes tensioning rack, is slidably connected in the tensioning rack and is oppositely arranged on railway plate die Two opposite side on the outside of and drive by actuating unit the tensioning sliding rack of synchronization lifting, be connected with by combining power in tensioning sliding rack The inside and outside tensioning joining rack slid of mechanism drives edge tensioning rack, track template die can be acted against by being connected on the tensioning joining rack Bar is abutted against on tool, is corresponded on two opposite tensioning joining racks equipped with the stretching rack driven by stretch power mechanism, stretching rack Inner end is equipped with the fixation tensioning pawl stretched into for the abnormity nut of the tension rod on railway plate die, and being connected with tensioning on stretching rack answers Power monitoring device is also equipped on the tensioning joining rack and drives sliding up and down by power plant and can taper liner be hammered tension rod Taper liner between land and the fixation inclined plate of railway plate die hammers device, and the taper liner includes up and down connected at least two tiltedly Pad, taper liner body have the elongated slot passed through from its bottom for reinforcing bar.

The Insulation monitoring mechanism includes Insulation monitoring supporting rack, is connected on Insulation monitoring supporting rack and is filled by sliding power The two overhang insulations detection crossbeam and intermediate insulation detection crossbeam of driving straight skidding are set, is connected on overhang insulation detection crossbeam Have and the multiple contact bases slid up and down are driven by Insulation monitoring power plant, is equipped on contact base and is driven by detection actuating unit And the first contact that can be contacted with longitudinal reinforcement, multiple first contacts of two overhang insulation detection crossbeams are oppositely arranged respectively； It is connected with and is driven by Insulation monitoring power plant and spaced at least two contact base on intermediate insulation detection crossbeam, contact The second contact that is driven by detection actuating unit and can be contacted with transverse steel, two the first opposite contact shapes are connected on seat One longitudinal preliminary examination sets of contacts of pairs of longitudinal reinforcement detection, two spaced second contacts are formed to a transverse direction One lateral preliminary examination sets of contacts of reinforcing bar detection, any one first contact and the second contact form the longitudinal reinforcement being in contact to it With a cross point detection sets of contacts of the cross point detection of transverse steel, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and Cross point detection sets of contacts is connect by conducting wire with insulation detecting circuit respectively.

The railway plate die includes die ontology, and there is die ontology molding cavity, the side wall upper part of die ontology to connect It is connected to reinforcing beam, end is fitted on the side wall of die ontology and stretches out tension rod outside reinforcing beam, is hinged on die ontology More intervals are arranged and top is connected to the counter-jib on reinforcing beam, the counter-jib on two opposite side walls of the die ontology It is oppositely arranged, the middle part of counter-jib is hinged on by hinged shaft and hinged seat on the side wall of die ontology and under two opposite counter-jibs It is connected with balancing pull rod between portion, bottom-up extension is connected on the die ontology bottom wall of inner cavity and makes pre- after perfusion Stress track plates form the grouting hole forming equipment of grout hole, and grouting can be jacked up by also being slidably connected on die ontology bottom wall of inner cavity Hole forming equipment is to make the top cover of pre-stress rail plate demoulding after molding.

In conclusion said program has the following advantages compared with prior art：Pre-stress rail plate can be achieved in the present invention Continuous production, have the advantages that be effectively ensured the track plates quality of production and improve labor efficiency.

Description of the drawings

The specific implementation mode of the present invention is described in further detail below in conjunction with the accompanying drawings：

Fig. 1 is the structural schematic diagram of an embodiment of the present invention；

Fig. 2 is the structural schematic diagram of transport mechanism；

Fig. 3 is the structural schematic diagram for pushing pawl；

Fig. 4 is the structural schematic diagram of station lever；

Fig. 5 is the structural schematic diagram of steering conveyor structure；

Fig. 6 be along Fig. 5 A to structural schematic diagram；

Fig. 7 be along Fig. 5 B to structural schematic diagram；

Fig. 8 is the structural schematic diagram of Fang Zhang mechanisms；

Fig. 9 is the structural schematic diagram for putting a joint head；

Figure 10 is the structural schematic diagram of demoulding mechanism；

Figure 11 is the structural schematic diagram of clear mold mechanism；

Figure 12 is the structural schematic diagram of the clear mould supporting rack of one of them in clear mold mechanism；

Figure 13 is the structural schematic diagram of the clear mould supporting rack of another in clear mold mechanism；

Figure 14 is the structural schematic diagram of spray body；

Figure 15 is the structural schematic diagram of service sleeve installing mechanism；

Figure 16 is the structural schematic diagram of the line C-C section view along Figure 15；

Figure 17 is the structural schematic diagram of service sleeve rapid fixing；

Figure 18 is the structural schematic diagram of tensioning mechanism；

Figure 19 is the structural schematic diagram on tensioning joining rack；

Figure 20 be in Figure 19 D to structural schematic diagram；

Figure 21 is the structural schematic diagram that taper liner hammers device；

Figure 22 is the structural schematic diagram of the right apparent directions of Figure 21；

Figure 23 is the structural schematic diagram of Insulation monitoring mechanism；

Figure 24 is the structural schematic diagram that contact is connect with contact base；

Figure 25 is the structural schematic diagram of railway plate die.

Specific implementation mode

As shown in Figure 1, The present invention gives a kind of embodiment of pre-stress rail plate continuous production complete set of equipments, packet Include stripping process equipment, clear die process equipment, package processing apparatus and the casting equipment being sequentially distributed from after going to, wherein Stripping process equipment includes tearing top side bolt mechanism, Fang Zhang mechanisms, Chai Zhang mechanisms and demoulding mechanism open, and clear die process equipment includes clear Mold mechanism and spray body, package processing apparatus include service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, mantle fiber mechanism, Cushion block mechanism, tensioning mechanism and insulating monitoring mechanism are put in Chu Zhang mechanisms, and casting equipment includes casting mechanism, concrete vibrating mechanism and drawing The station of corresponding above-mentioned each mechanism can be arranged in hair mechanism on entire tinuous production, carried out using above-mentioned each mechanism The operation of each step process.

The pre-stress rail plate continuous production complete set of equipments further includes at least two sets of transport mechanisms, steering conveyor structure And curing kilns, the transport mechanisms that cover are arranged in parallel more, steering conveyor structure is located at transport mechanism both ends and is used for conveyor track guidance tape Mold, two sets of transport mechanisms and the rectangular pipeline of steering conveyor structure group, pipeline are equipped with spaced multiple rails Guidance tape mold, the stripping process equipment, clear die process equipment, package processing apparatus and casting equipment are located at a set of conveyer On structure, remaining transport mechanism is located in curing kilns 10, such as is provided with four sets of transport mechanisms in the present embodiment in curing kilns, maintenance Setting rest chamber, firing chamber, thermostatic chamber and cooling chamber in kiln.

As shown in Figure 1, in order to which each mechanism is carried out organic series connection, the invention also includes be arranged in parallel and be used to convey mould Two sets of transport mechanism I the having and steering conveyor structure II positioned at two sets of both ends transport mechanism I and for delivery mold.In this reality It applies in example, referring to figs. 2 and 3, the transport mechanism includes conveyer frames 1 and guide rail, and the railway plate die can be slided on guide rail It moves, the trolley below railway plate die is only illustrated in figure, more power push-rods 3, power push-rod 3 are serially connected on conveyer frames 1 By idler wheel can the front and back sliding on conveyer frames, drive railway plate die to slide forward, turn over before overturning is hinged on power push-rod 3 The promotion pawl 4 that the board mold that can de-orbit after turning slides backward pushes the interval of pawl 4 that multiple, preferably each station is arranged Two are correspondingly arranged, one of that pawl is pushed to be driven by actuating unit, which is the sprocket wheel being connected on conveyer frames And chain, one of sprocket wheel are connect with engine, the promotion pawl 4 and chain are by link block be connected by power, with reference to 3 institute of figure Show, it includes the pawl bar being connected on power push-rod to push pawl, and pawl is hinged on pawl bar, spine is hinged in the middle part of pawl On claw bar, the rear part weight is much larger than front weight, and the block for support pawl lower rear is arranged on pawl bar, pawl Front end tilts and with the promotion face being vertically arranged, the crossbeam in promotion face and the bottom of trolley below railway plate die offsets, to real Promotion of the pawl to the trolley of railway plate die is now pushed, after promotion, above-mentioned actuating unit reversion pushes pawl to retreat, The upper extending portion section of pawl is overturn after touching the bottom of railway plate die trolley, and pawl no longer plays railway plate die trolley and pushes away Action is used, and pawl is pushed to step back to after certain distance, is ready for transmission next time.With reference to figure 2 and Fig. 4, gone back on conveyer frames 1 It is hinged with the station lever 5 by driving railway plate die to reach specified station after the driving overturning of actuating unit in place, station lever 5 Be hinged on conveyer frames, in place actuating unit can be cylinder or oil cylinder, when railway plate die trolley in place before, station lever 5 under the driving of cylinder in end tilt state, the trolley of railway plate die can be blocked, in place after, railway plate die it is small The front end of vehicle withstands on the tilting end of station lever, then by the pulling of cylinder, makes the tilting end return of station lever 5, return In the process it is accurately positioned the trolley of railway plate die, it is larger that the design of above structure is derived from railway plate die quality, thus It realizes that power drive is positioned with brake using the above structure, there is the simple in structure and flexible benefit of driving.With reference to figure 5 to Fig. 7 Shown, the steering conveyor structure II includes two tracks disposed in parallel and can be along the support bracket 6 that track slides, support bracket 6 Bottom is equipped with the traveling wheel by motor drives edge track travel, and specifically, the side of support bracket is equipped with motor, traveling wheel setting In the four corners of support bracket, motor is equipped with two-way power output shaft, and two power output shafts pass through shaft coupling and walking respectively The wheel shaft power of wheel connects, and 6 top of support bracket is equipped with the upper rail 7 slid for railway plate die trolley, is also equipped on support bracket 6 For the track truss 8 that power push-rod is inserted into, multiple detection switch are housed on track truss 8 or support bracket 6, which can be with Including close to switch and infrared detection sensor, two tracks of lower part are vertical with the carriage direction of above-mentioned transport mechanism to be set It sets, gets on the right track 7 length direction and the carriage direction of transport mechanism is arranged in parallel, the detection switch passed through on track truss detects To the transport mechanism in curing kilns 10, by the sliding of support bracket 6, so that the support bracket is aligned with transport mechanism, pass through conveyer The trolley of railway plate die is transported on support bracket 6 by structure, so that the trolley of railway plate die is located on upper rail, and can set Two or three fixed close switches, make the trolley of railway plate die slowly stop, then restart the motor of support bracket bottom, make Support bracket slides along track, is conveyed in the transport mechanism that more complete equipments are arranged.Certainly, which can also Using other structures, such as comprising two tracks disposed in parallel and the support bracket on track, on support bracket equipped with by The traveling wheel of motor drives edge track travel is also equipped on support bracket and is risen by lifting power plant driving, is used for support mould Pallet, lifting power plant can be lifting cylinder, and when to define above-mentioned track be longitudinal, above-mentioned transport mechanism is laterally to set It sets, by the power drive of lifting cylinder, pallet is made to hold up mold and pre-stress rail plate, vertically moved along track, it is mobile To transport mechanism end when, lifting cylinder makes pallet fall, and mold and pre-stress rail plate are fallen in transport mechanism by passing Mechanism is sent to be conveyed, vice versa.

With reference to figure 1, rest chamber, firing chamber, thermostatic chamber and cooling chamber are set in curing kilns 10, by being arranged in curing kilns Spaced walls and the isolation structure for starting door, form above-mentioned each independent chamber body in curing kilns, in the present embodiment, maintenance It is upper in kiln 10 that temperature sensor and steam access tube are housed, electromagnetic valve, temperature sensor and electromagnetism are housed on steam access tube Valve is all electrically connected with the controller for controlling the temperature in curing kilns 10, and above-mentioned temperature sensor and steam access tube are all not Illustrate in figure, specific mounting structure needs are designed according to the structure in curing box, integrally to meet sets requirement into Row maintenance stands 3h or more, then into calefactive interzone, heating rate after guarantee concreting in 5~30 DEG C of section It is not greater than 15 DEG C/h, subsequently into constant temperature section, constant temperature time 8h or more, thermostat temperature ensures plate no more than 45 DEG C Inner core concrete temperature is no more than 55 DEG C, finally enters cooling section, and rate of temperature fall is not greater than 10 DEG C/h.Pass through conveyer The movement of structure makes the pre-stress rail plate in railway plate die and railway plate die pass through each chamber body in above-mentioned curing kilns, After the completion of maintenance, then the operation that can carry out the next step is transported by steering conveyor structure.

Each position equipment in pre-stress rail plate continuous production complete set of equipments is described one by one below.

As shown in Figure 8 and Figure 9, a kind of Fang Zhang mechanisms are illustrated in figure, according to technological requirement, the Fang Zhang mechanisms role It is the both ends to same reinforcing bar while to put simultaneously（The end of reinforcing bar and tension rod are unclamped）, and meet a plurality of steel as possible Synchronous Radio, Fang Zhang mechanisms include putting a rack 1-1 to muscle simultaneously, put to slidably connect on a rack 1-1 and be driven by putting an elevator It is connected on dynamic oscilaltion and at least a pair of of the hoisting cross beam 1-2, hoisting cross beam 1-2 that are oppositely arranged by putting a lateral machine driving Two couple moved horizontally along hoisting cross beam puts tenter 1-3, two be oppositely arranged put be correspondingly connected on tenter 1-3 it is dynamic by putting A joint head is put in the driving of power machine machine, i.e., a pair of two sections opposite for putting a joint head while a reinforcing bar being clamped are carried out while being put , it includes being rotatably connected on to put to put an axis 1-4 in tenter to put a joint head, and putting be connected by power on an axis 1-4 has with putting an axis It rotation and can be sleeved on together along the two drive sleeve 1-5 put an axis and axially slid, drive sleeve, drive sleeve 1-5's Overhanging end and put to be connected between an axis and put a top spring 1-6, the inner extending end portions of two drive sleeves be respectively equipped with face gear and The groove stagger setting of both ends of the surface gear, the inner extending end portion for putting an axis, which is rotatably connected to, puts a driving head 1-7, puts a driving The overhanging end face of head 1-7 is equipped with the driven face gear that can be engaged with any of which face gear.The Fang Zhang mechanisms are moved When put, by the lifting of hoisting cross beam and the inside and outside sliding of tenter is put, makes position and the tension rod of putting a joint head Position correspond to, putting a driving head 1-7 can be combined with the abnormity nut of the end of tension rod, put a joint head and put an engine Be rotated by, realize and put Zhang Gong's skill, and combine a setting for header structure by putting, same reinforcing bar both ends can be made Put a driving head 1-7 initial rotation position be unlikely to be staggered a face gear a tooth misalignment angle, put when driving When opening joint head rotation, more reinforcing bars Synchronous Radio simultaneously can effectively ensure that.

As shown in Figure 10, a kind of demoulding mechanism is illustrated in figure, according to technological requirement, the demoulding mechanism role be by The pre-stress rail plate that prefabricated and maintenance is completed is deviate from from track Die and mould plate, and the demoulding mechanism includes being correspondingly arranged at biography Send mechanism both sides and piston rod that can withstand at least four support cylinder 2-1 on the bottom surface of railway plate die, transport mechanism What the lower section of central axes was equipped with that the piston rod of at least one demoulding oil jar 2-2 and demoulding oil jar can jack up in railway plate die pre- answers The both sides of power track plates, transport mechanism are arranged with demoulding bearing 2-3, and demoulding swing arm 2-4 is hinged on demoulding bearing 2-3 and is taken off Oil cylinder 2-5 is depended in molding, and demoulding swing arm 2-4 inner ends are hinged with downwardly extending demoulding pressure head 2-6, oil cylinder is pressed against in outer end with demoulding Piston rod is hinged, and demoulding pressure head 2-6 includes downwardly extending demoulding last item, and demoulding last item is connected from bottom to top made of resilient material Pressure head ontology, pressure sensor and limit casing.When being demoulded using the demoulding mechanism, driven in the power of transport mechanism Under, railway plate die is transported to demoulding station, supports railway plate die by support cylinder 2-1, passes through the branch of support cylinder Support acts on, and entire railway plate die can be made to have accurate horizontal steady, be conducive to the vertical depanning of track plates in later stage, then pass through Pre-stress rail plate in the piston rod ejection railway plate die of demoulding oil jar is pressed during initial ejection by demoulding The balance pressure of itself pressing of head and multiple demoulding pressure heads makes pre-stress rail plate steadily be erected from railway plate die by effect To removal, the problems such as avoiding knocking side caused by drawing existing tilt phenomenon, after pre-stress rail plate is ejected a part, it is pulled through demoulding It is pressed against oil cylinder and removes exoneration mould swing arm, ejected pre-stress rail plate completely by demoulding oil jar.

A kind of clear mold mechanism is illustrated as shown in Figure 11, Figure 12 and Figure 13, in figure, according to technological requirement, the clear mold mechanism Role is the particle for being cleaned and being excluded to clean by the inner cavity of track Die and mould plate, and the clear mold mechanism includes clear Mould rack 3-1 and the clear mould supporting rack 3-2 slided by the clear mould stands longitudinal of engine drives edge, the clear bottoms mould supporting rack 3-2 connect It is connected to and power apparatus driving horizontal sliding is swiped the bottom of by and includes cross by the bottom surface roller brush 3-3 of motor-driven rotation, bottom surface roller brush 3-3 The cylindrical stent cylinder set connects with the bristle in cylindrical stent cylinder external peripheral surface, the clear lower parts mould supporting rack 3-2 both sides are arranged It is connected to by the vertically sliding and by the side roller brush 3-4 of motor-driven rotation of side brush power plant driving energy, clear mould supporting rack 3-2's Front and rear be correspondingly connected with power apparatus swiped by end respectively and slot swipe power apparatus driving horizontal sliding and vertical sliding and By the end face roller brush 3-5 and slot brush 3-6 of motor-driven rotation, side roller brush, end face roller brush and slot brush all include being vertically arranged Cylindrical stent cylinder and the bristle in cylindrical stent cylinder external peripheral surface is set；The bottom of clear mould supporting rack 3-2 is also associated with Power apparatus driving horizontal sliding and vertical sliding are swiped by rib and there is brush bar by the rib brush 3-7 of motor-driven rotation, rib brush 3-7 With the caput of spherical crown shape, brush bar and caput are all provided with bristle, and the bottom of clear mould supporting rack 3-2 is also associated with swipes power dress by set Set the vertical sliding of driving and by the set brush 3-8 of motor-driven rotation, set brush with cylindric brush pot and the inner wall of brush pot and It is connected with bristle on bottom surface, is equipped on the clear mould supporting rack for drawing each dust exhaust apparatus 3-9 for brushing the dust swept up.Bottom Face roller brush is arranged two for cleaning railway plate die bottom surface, bottom surface roller brush interval, can avoid intermediate grout hole shaping column, Due to the both sides of the direct respective carter board mold in the position of bottom surface roller brush, for relative orbit board mold, bottom surface roller brush is for clear It sweeps big face and its bristle is longer, upper and lower position also can determine, roller brush only needs own rotation and frame body is followed to be moved forward and backward； Side roller brush is used to clean left and right two medial surfaces of railway plate die, position respective carter plate of the side roller brush on frame body The surface in die inside face controls the lifting of side roller brush, after side roller brush is fallen, before following entire frame body as needed After move, to being cleaned to two medial surfaces of mold while own rotation；End face roller brush is for cleaning track plates The forward and backward inner face of mold, end face roller brush own rotation while can move left and right, move up and down and it is whole be moved forward and backward, if Two end face roller brushes are set, in the lateral direction, two end face roller brushes can be opposite simultaneously or backwards to movement, to railway plate die Inner face cleaned, end face roller brush follow frame body to be integrally moved forward and backward with select clean railway plate die front end face or after End face；Slot brush is bulb shape for cleaning track slot, brush body bottom end, can tentatively be cleaned to track slot, two slot brushes Position on frame body corresponds respectively to the surface of two rows of track slots, control flume brush lifting as needed, by whole The back-and-forth motion of a frame body, two slot brush selections clean a pair of of track slot therein；Rib brush is for cleaning inside track slot Property at parts of edges and corners, the particle adhered in slot is swept down, since track slot is relatively small, rib brush outer diameter is relatively small, and Its brush body bottom end is bulb shape, and rib brush can be moved left and right while own rotation, moves up and down and be integrally moved forward and backward, pass through It is accurate flexible mobile, each corner location inside track slot can be cleaned；Set brush is sleeve shaped, sleeve inner setting Bristle, by carrying out elevating control to it, you can accurately set brush is sleeved on service sleeve pilot pin, by covering brush rotation, Service sleeve pilot pin is cleaned, according to the arrangement rule of service sleeve pilot pin, two, set brush is for one group and in both sides Each one group of setting carries out by cleaning service sleeve pilot pin by the front and back sliding of frame body.As it can be seen that multiple by being arranged Brush body, and being carried out automatically controlling to brush body, can effectively clean each position of mold, and cleaning effect is good and working efficiency It is high.In addition, in actual production, two parallel clear mould supporting rack 3-2, above-mentioned bottom surface roller brush, side can be arranged as required to Face roller brush, end face roller brush, slot brush, rib brush and set brush and its corresponding connection structure can be connected to two clear mould branch On support 3-2, prevent it from mutually running generation interference, mutual arrangement position relationship can be arranged according to actual conditions, Installation.It necessarily will produce a large amount of airborne dusts and particle in cleaning, in order to improve cleaning effect, therefore, installed on clear mould supporting rack Dust exhaust apparatus, specifically：Dust exhaust apparatus includes the air-exhaust type dust catcher being connected on the clear mould supporting rack, air-exhaust type dust catcher Air inlet be connected with main pipeline, more branched pipes flexible are connected on main pipeline, the import of each branched pipe is guided to respectively respectively The side of the corresponding site of a brush, the clear mould supporting rack is also equipped with negative pressure type dust collector, the air inlet of negative pressure type dust collector Upper connection sweep-up pipe, the input end of sweep-up pipe connect dust suction bamboo rake head, and dust suction bamboo rake head is slidably and Liftable type is mounted on clear mould The rear portion of supporting rack, by the suction-operated of air-exhaust type dust catcher and dust suction bamboo rake head, can by the dust swept up and particle into Row is removed.

As shown in figure 14, a kind of spray body is illustrated in figure, according to technological requirement, the spray body role be by The inner cavity of track Die and mould plate carries out spraying releasing agent, and the releasing agent of spraying is made uniformly to be attached to the internal chamber wall of track Die and mould plate On, the spray body includes the spraying supporting rack 4- for spraying rack 4-1 and spraying rack longitudinal sliding motion by engine drives edge The bottom 2, spraying supporting rack 4-2 is connected with swipes power apparatus driving horizontal sliding and by the bottom surface roller of motor-driven rotation the bottom of by Brush, bottom surface roller brush include that horizontal cylindrical stent cylinder is propped up with the bristle in cylindrical stent cylinder external peripheral surface, spraying is arranged The lower parts support 4-2 both sides are connected with by the vertically sliding and by the side roller brush of motor-driven rotation of side brush power plant driving energy, The front and rear of spraying supporting rack 4-2 be correspondingly connected with power apparatus swiped by end respectively and slot to swipe power apparatus driving laterally sliding It moves with vertical sliding and by the end face roller brush and slot brush of motor-driven rotation, side roller brush, end face roller brush and slot brush all wrap It includes the cylindrical stent cylinder being vertically arranged and the bristle in cylindrical stent cylinder external peripheral surface is set.Above-mentioned bottom surface roller brush, side roller Brush, end face roller brush, slot brush, rib brush and set brush structure it is identical with the corresponding construction in clear mold mechanism, in figure in detail illustrate with And it no longer specifically uses herein.The front end of spraying supporting rack 4-2 is equipped with the supporting rod 4-3 being laterally arranged, on supporting rod 4-3 Multiple nozzles being arranged downward are installed at interval, and each nozzle is connect by pipeline with releasing agent delivery pipe, and the both ends of supporting rod 4-3 turn It is dynamic to be connected on spraying supporting rack 4-2, spray the rotation driving being equipped on supporting rack 4-2 for driving supporting rod 4-3 to rotate Mechanism.Specifically, rotation driving mechanism includes swing arm 4-4 and cylinder 4-5, one end of swing arm 4-4 is fixed in the end of supporting rod 4-3 The piston rod in portion, the other end and cylinder is hinged, and cylinder 4-5 hinges are on spraying supporting rack 4-2.Supporting rod is using rotational installation Mode, the rotational angle by controlling supporting rod 4-3 can be adjusted the spray angle of nozzle, so as to the side to railway plate die Angle and side carry out emphasis spraying, are further ensured that spraying effect..

As shown in Figure 15, Figure 16 and Figure 17, the service sleeve installing mechanism includes service sleeve rack 5-1, described pre- The service sleeve crossbeam 5-2 that straight skidding is driven by crossbeam driving device, service sleeve crossbeam are installed on bushing burying rack 5-1 The hanger 5-3 and cantilever 5-4 that horizontal sliding is driven by power plant are installed, hanger 5-3 is equipped with service sleeve on 5-2 The lower part of bracket 5-5, cantilever 5-4 are equipped with to be equipped on service sleeve pick-and-place manipulator 5-6, cantilever 5-4 and be picked and placeed positioned at service sleeve Service sleeve rapid fixing above manipulator.Railway plate die is placed below service sleeve rack 5-1, service sleeve Multiple service sleeves arranged in rows and columns are placed on bracket 5-5.Since service sleeve crossbeam 5-2 can straight skidding, hanger 5-3 can horizontal sliding, therefore service sleeve bracket 5-5 can straight skidding again can horizontal sliding, it can be by service sleeve support Frame 5-5 is transported to arbitrary operating position.Since service sleeve pick-and-place manipulator 5-6 can be longitudinally sliding with service sleeve crossbeam 5-2 Move, can with cantilever 5-4 horizontal slidings, therefore service sleeve pick-and-place manipulator 5-6 can be removed from service sleeve bracket 5-5 it is pre-buried On casing and the service sleeve pilot pin being sleeved in railway plate die.Service sleeve is sleeved on service sleeve pilot pin After upper, service sleeve rapid fixing can quickly fix service sleeve, to keep service sleeve firmly solid It is scheduled on service sleeve pilot pin.Cantilever 5-4 in the present invention is driven by cantilever drive device, and cantilever 5-4 is close to hanger 5-3 Afterwards, boom locking device can lock the two, and hanger 5-3 can follow cantilever 5-4 to move at this time, when hanger 5-3 arrival refers to Positioning postpones, and boom locking device can release the locking between cantilever 5-4 and hanger 5-3, and cantilever 5-4 at this time can front and back fortune It is dynamic and hanger 5-3 is remained stationary as, it no longer needs to move since service sleeve places bracket 5 and reaches installation site, and cantilever 5-4 is then needed It moves forward and backward to pick and place, install service sleeve, therefore the frequencys that move forward and backward of cantilever 5-4 are more and the front and back fortune of hanger 5-3 The dynamic frequency is less, using boom locking device make hanger 5-3 can follow cantilever 5-4 move, hanger 5-3 there is no need to Driving device is separately provided again, thus can simplify design, save cost, which includes being located at consolidating on cantilever The corresponding servo-actuated bearing determined bearing and be located on suspension arm, hold-down support are equipped with slot, what servo-actuated bearing was equipped with Can side-to-side movement and to the left or to the right movement can be plugged into inserting column in slot, servo-actuated bearing, which is equipped with, can drive inserting column or so The inserting column driving device of movement.Inserting column driving device can be plugged into inserting on hold-down support after driving inserting column to be moved to a direction In slot, it thus can make hold-down support locking opposite with servo-actuated bearing, and cantilever and hanger is finally made to be in the opposite shape locked State, at this moment hanger can follow cantilever motion, after hanger moves to designated position, inserting column driving device drives inserting column to another One direction movement makes it be detached from slot, and the opposite latch-release between hold-down support and servo-actuated bearing, cantilever can be transported freely It is dynamic and hanger is unaffected.This boom locking mechanism have the advantages that it is simple and reliable, can be automatically controled.Certain boom locking Mechanism can also use other structures form, such as in another embodiment, and boom locking mechanism includes being located at cantilever Manually controllable lockset between hanger, lockset can be used the structure similar to door lock, cantilever and hanger close to when The two is locked using lockset, locking between the two can be released by changing the state of lockset.Above-mentioned service sleeve is quickly fixed Device includes the portable pillar 5-14 that is connected on cantilever 5-4 and can slide vertically, and the bottom of portable pillar 5-14 is equipped with tup 5-7, It is connected with limiting plate 5-8 on cantilever 5-4, is hinged in portable pillar 5-14 and is stretched out outside portable pillar under the effect of suppressing of elastomeric element Two opposite limited block 5-9 are arranged in the limited block 5-9 on surface, and portable pillar is equipped with the hole stretched out for limited block 5-9, above-mentioned Elastomeric element is the spring 5-10 between being connected to two limited blocks, and being set in portable pillar 5-14 can vertically slide and transport downwards The driving cylinder 5-11 for driving limited block to be retracted when dynamic is equipped between driving cylinder 5-11 and the inner wall of portable pillar 5-14 and abuts against drive upwards The driving top spring 5-12 of cylinder is moved, lifting actuating cylinder 5-13 is connected on cantilever, the piston rod of lifting actuating cylinder 5-13 is located at Driving cylinder 5-11 can be pushed when can lift portable pillar 5-14 when in portable pillar upper lumen and moving upwards, move downward, it is pre-buried Casing rapid fixing is limited after portable pillar 5-14 is promoted certain height using portable pillar lifting device, is released It can make portable pillar 5-14 free-fallings after limit, tapping service sleeve using the impact force fallen behind under portable pillar 5-14 carries out it Fixed, the height before being fallen due to portable pillar 5-14 is certain, thus can ensure that portable pillar 5-14 to each service sleeve Percussion power be it is certain, in this way can guarantee service sleeve installation quality.It is hollow-core construction with reference to Fig. 8, portable pillar 5-14, drives In portable pillar 5-14, portable pillar 5-14's dynamic cylinder 5-11 sliding sleeves can move up and down along the through-hole on limiting plate, lift power After portable pillar 5-14 is promoted certain height by cylinder 5-13, when outside the extended side through-hole of limited block and keep off above limiting plate Portable pillar 5-14 is prevented to fall, after spring drives limited block to bounce back, limited block does not re-form limiting plate blocking, portable pillar 5-14 It can free-falling.What limited block 5-9 can be swung up and down is hinged on portable pillar 5-14 inner walls, when limited block swings to set angle When extended side through-hole outside, when portable pillar 5-14 is in raised configuration, under the spring 5-12 effects of driving top, drive cylinder 5-11 Far from limited block 5-9, under the action of spring 5-10, limited block 5-9 stretches out outside side through-hole；It needs to consolidate service sleeve Periodically, lifting actuating cylinder 5-13 drives driving cylinder 5-11 to decline, and the lower edge of driving cylinder 5-11 pushes limited block, limited block pendulum The dynamic limited block to be retracted into the inner cavity of portable pillar 5-14, being retracted into the inner cavity of portable pillar 5-14 no longer has blocking work With, thus portable pillar 5-14 can free-falling, the portable pillar 5-14 of free-falling can tap service sleeve, to service sleeve It is fixed, this limited block driving device realizes automatic trigger, convenient for control.Utilize the work for tapping contact 51 and service sleeve With the percussion realized to service sleeve, tapping contact 51 can be made of rubber, plastics elastomeric material, the effect to service sleeve It is softer, it avoids that service sleeve is caused to damage.Tapping contact 51 can also be individually replaced, convenient for safeguarding.Service sleeve takes Manipulator 5-6 is put to include clamping jaw driving device and two folders of lower opposite folding being arranged in pairs can be driven in clamping jaw driving device Pawl, clamping jaw opposite under the driving of clamping jaw driving device can merge and open relatively, this to realize picking and placeing for service sleeve Service sleeve pick-and-place manipulator 5-6 is simple and reliable.Certain service sleeve pick-and-place manipulator 5-6 can also use other structure shapes Formula, such as using the bionic mechanical hand of simulation human hand.Clamping jaw includes outrigger, and top fixture block is equipped on outrigger, under stretch Be connected with down on holder and stretch connecting rod, top fixture block is equipped with V-type clip slot for service sleeve upper end to be clamped, under stretch connection The lower end of bar is equipped with the lower part hook itself being formed by bending for service sleeve lower end to be clamped.When two clamping jaws merge relatively, two Top fixture block, two lower part hooks can be relatively close, and two V-type clip slots clamp the upper end of service sleeve, and two lower hook claw clips are lived The lower end of service sleeve, it is more stable to the clamping of service sleeve.

As shown in Figure 18 to Figure 22, the tensioning mechanism includes tensioning rack 6-1, the company of sliding on the tensioning rack 6-1 It is connected on the outside of two opposite side for being oppositely arranged on railway plate die and is driven by actuating unit the tensioning sliding rack 6-2 of synchronization lifting, The tensioning sliding rack 6-2 is slidably connected at by the structure of slide plate and guide rail on tensioning rack 6-1, naturally it is also possible to use example It is slidably connected as the realization of the structure of guide sleeve and guide post is above-mentioned, the actuating unit includes being connected on tensioning rack 6-1 and by moving The vertical leading screw of power machine driving rotation, engine are that private takes motor, are connected with and are screwed onto on vertical leading screw in tensioning sliding rack Screw.In order to improve the stability of tensioning rack and the stability of tensioning sliding rack lifting, in the present embodiment, the tensioning Rack 6-1 is substantially square comprising four columns, column are connected on the ground by foundation bolt, adjacent two root posts Top be connected with connecting cross beam, to form stable tower structure, the four corners of the tensioning rack are respectively provided with vertically Four leading screws are arranged in leading screw altogether, the vertical leading screw is rotatably connected in column, and four tensioning being oppositely arranged are arranged altogether and slide Frame is moved, the screw is connected to the both ends of tensioning sliding rack, i.e., controlling multiple privates by controller takes motor synchronization driving silk Thick stick rotates, to make tensioning sliding rack smoothly lift.It is connected on tensioning sliding rack 6-2 by combining actuating unit drives edge The inside and outside tensioning joining rack 6-3 slid of machine drawing frame, inside and outside in the present invention are meant：Place track plates in the middle part of tensioning rack Mold is the inside of tensioning rack close to the position of railway plate die, is its outside, tensioning joining rack 6- far from railway plate die 3 are slidably connected on tensioning sliding rack 6-2, and the combination actuating unit includes the power oil being connected on tensioning sliding rack 6-2 Cylinder, the piston rod be connected by power of the tensioning joining rack 6-3 and actuator cylinder.Being connected on the tensioning joining rack 6-3 can push up Corresponding be equipped on bar 6-4, two opposite tensioning joining rack 6-3 that abut against leaned against on railway plate die is driven by stretch power mechanism Stretching rack 6-5, that is, be located at railway plate die opposite sides stretching rack be oppositely arranged, two opposite stretching racks can be drawn simultaneously The both ends of dynamic reinforcing bar, the front end of stretching rack 5 are equipped with the fixation tensioning stretched into for the abnormity nut of the tension rod on railway plate die Pawl 6-6, stretching rack 6-5 include front end-plate and end plate, and guide post is connected between front end-plate and end plate, and guide post is slidably connected at On tensioning joining rack 6-3, the end plate and stretch power mechanism be connected by power, the fixed tensioning pawl 6-6 are connected to front end On plate, fixed tensioning pawl 6-6 includes the interior tensioning framework for setting accommodating chamber, and the front of tensioning framework is equipped with to be lacked for what tension rod stretched into Mouthful, by lifting tensioning sliding rack, so that the height of fixed tensioning pawl is higher than tension rod, then by translating tensioning joining rack, make solid Determine tensioning pawl 6-6 to be located at right over the abnormity nut of tension rod, then tensioning sliding rack is made to fall, it is solid to make abnormity nut be located at In the accommodating chamber for determining tensioning pawl, the fast and accurately clamping of tensioning boom end is realized.It is connected with tension stress on stretching rack 6-5 Monitoring device, the stretch power mechanism include being connected to the tensioning oil cylinder 6-8 of tensioning joining rack 6-3, the tension stress prison Survey the displacement sensor 6-9 that device includes the skidding distance for being connected to monitoring stretching rack 6-5, specifically, displacement sensor 6-9 It is connected between end plate and the outer wall of tensioning oil cylinder 6-8, piston rod and the stretching rack 6-5 of the tensioning oil cylinder 6-8 are equipped with pressure Force snesor 6-10 fully ensures that the dynamics and reinforcing bar of tensioning by the monitoring of the displacement sensor and pressure sensor Extension elongation ensure that reinforcing bar has suitable prestressing force.It is also equipped on the tensioning joining rack 6-3 and is driven by power plant It slides up and down and the taper liner that can be hammered taper liner 6-7 between the land of tension rod and the fixation inclined plate of railway plate die hammers dress It sets, the taper liner 6-7 includes connected up and down at least two taper liner bodies, and taper liner body has the length passed through from its bottom for reinforcing bar Slot.Multiple taper liner bodies are linked together by connecting bolt, and the taper liner body of top has the notch of bottom-up extension, described to lack Mouth is the elongated slot, and the wedge that remaining taper liner body is arranged by two pieces of parallel intervals forms, the space shape between two pieces of wedges At the elongated slot, it is connected with vertically arranged anti-bull stick between neighbouring taper liner body, i.e., is connected by above-mentioned bolt more A taper liner body, and there is pivot offset in taper liner body in order to prevent, above-mentioned anti-bull stick is provided with, especially by two pieces of wedge groups At a taper liner body, can make with this configuration two pieces of wedges have consistent angles and positions.The taper liner hammers device packet Include the upper compression cylinder 6-11 being connected on tensioning joining rack 6-3 and lower compression cylinder 6-12, the piston of upper compression cylinder 6-11 Be connected by power has hold-down frame 6-13 on bar, and being equipped on hold-down frame 6-13 can be pressed against on two of the top surfaces taper liner 6-7 both sides Tup 6-14 is compressed, the lower compression tup 6-15 that can be pressed against in the middle part of the top surfaces taper liner 6-7 is housed on lower compression cylinder 6-12, by this Taper liner hammers the structure of device, and hammering for wedge can be made more steady, prevent skewness.

As shown in figure 23 and figure 24, the Insulation monitoring mechanism includes Insulation monitoring supporting rack 7-1, Insulation monitoring supporting rack Two overhang insulations detection crossbeam 7-1 and the intermediate insulation detection that straight skidding is driven by sliding power device are connected on 7-1 It is connected on crossbeam 7-2, overhang insulation detection crossbeam 7-1 and the multiple contact bases slid up and down is driven by Insulation monitoring power plant The the first contact 7-4 that is driven by detection actuating unit and can be contacted with longitudinal reinforcement, two ends are installed on 7-3, contact base 7-3 Multiple first contacts of portion Insulation monitoring crossbeam 7-1 are oppositely arranged respectively；It is connected on intermediate insulation detection crossbeam 7-2 by insulating It is connected with by detection actuating unit on the driving of detection power plant and spaced at least two contact bases 7-3, contact base 7-3 Driving and the second contact 7-5 that can be contacted with transverse steel, two the first opposite contact 7-4, which are formed, examines a longitudinal reinforcement The longitudinal preliminary examination sets of contacts surveyed, two spaced second contact 7-5 form one detected to a transverse steel Lateral preliminary examination sets of contacts, any one first contact and the second contact form the friendship of the longitudinal reinforcement and transverse steel that are in contact to it One cross point detection sets of contacts of crunode detection, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and cross point detection contact Group is connect by conducting wire with insulation detecting circuit respectively, and insulation detecting circuit includes multichannel megameter and display screen, each contact （Including the first contact and the second contact）Pass through the wherein input terminal connection all the way of conducting wire and megameter respectively.It may be used more A megameter is separately connected each contact and is detected respectively the results show that each using having the megameter of multichannel input to receive The switching signal of a detection contact, switching signal are intuitively shown after microcontroller is handled by display screen.That is, detecting Cheng Zhong, opposite first two the first contact 7-4（Longitudinal preliminary examination sets of contacts）The both ends of a longitudinal reinforcement are clamped, pass through insulation Detection circuit detects the data of megameter, that is, detects whether the first contact contacts well with longitudinal reinforcement, similarly, can be two the Two contacts（Lateral preliminary examination sets of contacts）Whether contacted well with transverse steel, such as there is a problem of that contact is bad, can be directed to Property is adjusted；Secondly, by multiple first contacts below a wherein radicle Insulation monitoring crossbeam 7-1 respectively with longitudinal reinforcement End contact, contacted successively with more transverse steels by the second contact, that is to say, that any one first contact and any the Two contacts constitute the cross point detection sets of contacts in reality detection, are shown by the data of megameter, can carry out longitudinal steel Whether muscle and transverse steel crosspoint insulate good detection, and the benefit of two radicle Insulation monitoring crossbeam 7-1 of setting also resides in, Between on the move when Insulation monitoring crossbeam 7-2, can occur adequately avoiding space, i.e., when whether detected intersection insulate, The phenomenon that the first contact below any one radicle Insulation monitoring crossbeam 7-1 can be used, prevent interference.In addition, ginseng Examine Figure 25, due to being arranged upper and lower two layers of bar-mat reinforcement in the pre-stress rail plate in the present invention, contact base setting one is long and the other is short two pieces Contact yoke plate so that each contact is corresponding with two layers of bar-mat reinforcement respectively, since the movement of each contact is first to drop to certain height Degree, then laterally pushes by cylinder and contacts reinforcing bar, and therefore, the movement of contact on two layers is non-interference, and a displacement can be with Detection, detection efficiency higher are carried out at the same time to two layers of reinforcing bar of steel reinforcement cage.

As shown in figure 25, the railway plate die includes die ontology 8-1, and die ontology 8-1 has molding cavity, mold The side wall upper part of ontology 8-1 is connected with reinforcing beam 8-2, and end is fitted with above the side wall of die ontology 8-1 and is stretched out outside reinforcing beam There is abnormity nut, inner extending end can be screwed onto on reinforcing bar for the overhanging end of the tension rod 8-3 in portion, tension rod 8-3, tension rod 8-3 On be additionally provided with the solid roof platform being exposed on the outside of die ontology, taper liner body 8-9 is connected on the outside of reinforcing beam, above-mentioned taper liner hammers device and inserts The tension rod can be fixed after entering above-mentioned taper liner, more interval settings are hinged on die ontology 8-3 and top is connected to reinforcing beam On counter-jib 8-4, the counter-jib 8-4 on two opposite side walls of the die ontology 8-3 is oppositely arranged, counter-jib 8-4's Middle part is hinged on the side wall of die ontology by hinged shaft and hinged seat and is connected with balance between two opposite counter-jib lower parts Pull rod 8-5 can make die ontology have better intensity by said structure design, prevent die ontology when tensioning from deforming, In addition, being equipped with cushion block between the lower part of counter-jib and die ontology side wall, above-mentioned balancing pull rod passes through the cushion block, different-thickness Cushion block can replace use, can with the length of pre-set balancing pull rod, prevent deformation cause tensioning rod bending or The problems such as inconvenience is inserted into.It is connected with bottom-up extension on the die ontology 8-1 bottom wall of inner cavities and make after perfusion pre- answers Power track plates form the grouting hole forming equipment of grout hole, and grouting hole forming equipment includes being connected in die ontology inner bottom wall Lower cushion block 8-7, lower cushion block have through-hole up and down, the upper forming sleeve being tightly connected with its outer ring are fitted on lower cushion block 8-8, upper forming sleeve are in the circular cone shape that bottom is big, top is small, also slidably connect and can push up on die ontology 8-1 bottom wall of inner cavities Grouting hole forming equipment is played to make the top cover 8-6 of pre-stress rail plate demoulding after molding, passes through bolt at the top of top cover 8-6 It is connect with above-mentioned upper forming sleeve, it can be by the piston rod top of the demoulding oil jar top cover, to make the grouting hole forming equipment certainly Under move upwards, realize pre-stress rail plate demoulding.

In addition, with reference to figure 1, tears top side bolt mechanism open in the present invention, Bolt dismantling machine in the prior art can be used, Chai Zhang mechanisms can be used tears a machine open and lays down tension rod in railway plate die in the prior art, and steel reinforcement cage, which enters mold mechanism and can be used, to be hung Standby or other manipulator transloading equipments in the prior art are installed, the purpose is to will tie up the steel reinforcement cage made to be packed into railway plate die In, die head threading machine in the prior art can be used in mantle fiber mechanism, carries out mantle fiber for reinforcing bar, the casting mechanism in casting equipment can be used existing Some concrete conveyance casting machines 9, concrete vibrating mechanism can be used the mode of bobbing machine below railway plate die and realize, plucking mechanism Napper in the prior art can be used, the top of concrete after can pouring smoothes out, above-mentioned each equipment in the prior art This is no longer going to repeat them.

The above is the specific constructive form of the present invention, and the present invention is not limited to the above embodiments, is led in this technology For the personnel of domain, equivalent variations and part replacement based on concrete structure in the present invention are all within the scope of the present invention.

Claims

1. a kind of pre-stress rail plate continuous production complete set of equipments, including be sequentially distributed after going to certainly stripping process equipment, Clear die process equipment, package processing apparatus and casting equipment, it is characterized in that：The pre-stress rail plate continuous production is complete Equipment further includes at least two sets of transport mechanisms, steering conveyor structure and curing kilns, and the transport mechanisms that cover are arranged in parallel, turn to defeated more It send mechanism to be located at transport mechanism both ends and is used for delivery track board mold, transport mechanism and rectangular defeated of steering conveyor structure group Line sending, pipeline are equipped with spaced multiple railway plate dies, the stripping process equipment, clear die process equipment, prepackage Part processing apparatus and casting equipment are located in a set of transport mechanism, remaining transport mechanism is located in curing kilns, in curing kilns successively Rest chamber, firing chamber, thermostatic chamber and cooling chamber are set.

2. pre-stress rail plate continuous production complete set of equipments according to claim 1, it is characterized in that：The transport mechanism Including conveyer frames and guide rail, the railway plate die can slide on guide rail, and more power push-rods, power are serially connected on conveyer frames Be hinged on push rod before overturning drive railway plate die to slide forward, overturn after can de-orbit the promotion that board mold slides backward Pawl, it is one of that pawl is pushed to be driven by actuating unit, it is also hinged on conveyer frames by after the driving overturning of actuating unit in place Railway plate die is driven to reach the station lever of specified station；Steering conveyor structure includes two tracks disposed in parallel and can edge The support bracket of track sliding, support bracket bottom are equipped with the traveling wheel by motor drives edge track travel, are equipped with and supply at the top of support bracket The upper rail of railway plate die trolley sliding, is also equipped with the track truss being inserted into for power push-rod on support bracket, track truss or Multiple detection switch are housed on support bracket.

3. pre-stress rail plate continuous production complete set of equipments according to claim 1, it is characterized in that：The stripping process Equipment includes tearing top side bolt mechanism, Fang Zhang mechanisms, Chai Zhang mechanisms and demoulding mechanism open, and the Fang Zhang mechanisms include putting a rack, Put at least a pair of of the hoisting cross beam slidably connected in a rack by putting an elevator drives oscilaltion and being oppositely arranged, lifting Be connected on crossbeam by putting the tenter of putting that lateral machine drives edge hoisting cross beam moves horizontally, two be oppositely arranged put in tenter It is correspondingly connected with and puts a joint head by put the driving of machine, it includes being rotatably connected on to put to put an axis in tenter to put a joint head, Put be connected by power on an axis have it is dynamic and can be along at least two drive sleeves put an axis and axially slid, two actuating sleeves with a shaft rotation is put Jacket casing fills, and the overhanging end of two drive sleeves and puts to be connected between an axis and puts a top spring, the inner extending end part of two drive sleeves Not She You face gear and both ends of the surface gear groove stagger setting, the inner extending end portion for putting an axis is rotatably connected to put and drive Dynamic head, the overhanging end face for putting a driving head are equipped with the driven face gear that can be engaged with any of which face gear.

4. pre-stress rail plate continuous production complete set of equipments according to claim 3, it is characterized in that：The demoulding mechanism Including being correspondingly arranged at transport mechanism both sides and piston rod can withstand at least four support oil on the bottom surface of railway plate die The lower section of cylinder, the central axes of transport mechanism is equipped at least one demoulding oil jar and the piston rod of demoulding oil jar can jack up track template die The both sides of track plates in tool, transport mechanism are arranged with demoulding bearing, demould and are hinged with demoulding swing arm and demoulding pressure on bearing By oil cylinder, the piston rod that demoulding swing arm inner end is hinged with downwardly extending demoulding pressure head, outer end and demoulding pressing oil cylinder is hinged, takes off It includes downwardly extending demoulding last item to be molded head, and demoulding last item connects pressure head ontology made of resilient material from bottom to top, pressure passes Sensor and limit casing.

5. the pre-stress rail plate continuous production complete set of equipments according to any one of claim 1-4, it is characterized in that：Institute It includes clear mold mechanism and spray body to state clear die process equipment, and the clear mold mechanism includes clear mould rack and by engine drives edge The clear mould supporting rack of clear mould stands longitudinal sliding, clear mould support frame bottom be connected with by bottom swipe power apparatus driving horizontal sliding and By the bottom surface roller brush of motor-driven rotation, bottom surface roller brush includes horizontal cylindrical stent cylinder and is arranged outside cylindrical stent cylinder The bristle of circumferential surface, clear mould supporting rack lower part both sides, which are connected with, vertically to be slid by side brush power plant driving energy and is driven by motor The dynamic side roller brush of turn, the front and rear of clear mould supporting rack has been correspondingly connected with swipes power apparatus and slot swipes power by end respectively Device drives horizontal sliding and vertical sliding and by the end face roller brush and slot brush of motor-driven rotation, side roller brush, end face roller Brush and slot brush all include the cylindrical stent cylinder being vertically arranged and the bristle in cylindrical stent cylinder external peripheral surface are arranged；Clear mould branch The bottom of support is also associated with swipes power apparatus driving horizontal sliding and vertical sliding and by the rib brush of motor-driven rotation by rib, Rib brush has a caput of brush bar and spherical crown shape, and brush bar and caput are all provided with bristle, the bottom of clear mould supporting rack be also associated with by Set swipes the vertical sliding of power apparatus driving and by the set brush of motor-driven rotation, and set brush is interior with cylindric brush pot and brush pot It is connected with bristle on wall and bottom surface, is filled equipped with the dust suction for drawing the dust that each brush is swept up on the clear mould supporting rack It sets.

6. pre-stress rail plate continuous production complete set of equipments according to claim 5, it is characterized in that：The spray body The spraying supporting rack of rack longitudinal sliding motion is sprayed including spraying rack and by engine drives edge, spraying support frame bottom is connected with Power apparatus driving horizontal sliding and by the bottom surface roller brush of motor-driven rotation is swiped the bottom of by, bottom surface roller brush includes horizontal cylinder Rack tube is connected with the bristle in cylindrical stent cylinder external peripheral surface, spraying supporting rack lower part both sides are arranged by side brush power Device driving energy vertically slides and by the side roller brush of motor-driven rotation, the front and rear for spraying supporting rack has been correspondingly connected with Power apparatus is swiped by end respectively and slot swipes power apparatus driving horizontal sliding and vertical sliding and by the end face of motor-driven rotation Roller brush and slot brush, side roller brush, end face roller brush and slot brush all include the cylindrical stent cylinder being vertically arranged and are arranged in cylinder The bristle of rack tube external peripheral surface；The front end of spraying supporting rack is equipped with the supporting rod being laterally arranged, and is spaced on supporting rod Multiple nozzles being arranged downward are installed, each nozzle is connect by pipeline with releasing agent delivery pipe.

7. the pre-stress rail plate continuous production complete set of equipments according to any one of claim 1-4, it is characterized in that：Institute It includes that service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, mantle fiber mechanism, Chu Zhang mechanisms, put cushion block to state package processing apparatus Mechanism, tensioning mechanism and Insulation monitoring mechanism, the service sleeve installing mechanism include service sleeve rack, the service sleeve The service sleeve crossbeam for driving straight skidding by crossbeam driving device is installed in rack, is equipped on service sleeve crossbeam by moving Power apparatus drives the hanger and cantilever of horizontal sliding, hanger to be equipped with service sleeve bracket, and the lower part of cantilever is equipped with pre-buried Casing pick-and-place manipulator, equipped with the service sleeve rapid fixing being located above service sleeve pick-and-place manipulator on cantilever, in advance Bushing burying rapid fixing includes the portable pillar that is connected on cantilever and can slide vertically, and the bottom of portable pillar is equipped with tup, It is connected with limiting plate on cantilever, the limit of the stretching activity outer surface of column under the effect of suppressing of elastomeric element is hinged in portable pillar Block is set with the driving cylinder that the when of vertically capable of sliding and move downward drives limited block to be retracted in portable pillar, drives cylinder and portable pillar Inner wall between lifting actuating cylinder is connected with equipped with the driving top spring for abutting against driving cylinder upwards, on cantilever, lift actuating cylinder Piston rod can push driving cylinder when being located in portable pillar upper lumen and can be lifted when moving upwards portable pillar, moving downward.

8. pre-stress rail plate continuous production complete set of equipments according to claim 7, it is characterized in that：The tensioning mechanism Including tensioning rack, slidably connects and be oppositely arranged on the outside of two opposite side of railway plate die and by power in the tensioning rack Mechanism drives the tensioning sliding rack of synchronization lifting, is connected in tensioning sliding rack by combining in actuating unit drives edge tensioning rack The tensioning joining rack of outer sliding is connected with the bar that abuts against that can be acted against on railway plate die on the tensioning joining rack, and two is opposite Tensioning joining rack on it is corresponding equipped with the stretching rack driven by stretch power mechanism, the inner end of stretching rack is equipped with for railway plate die On tension rod the fixation tensioning pawl that stretches into of abnormity nut, be connected with tension stress monitoring device, the tensioning on stretching rack It is also equipped on joining rack and drives the land and railway plate die that slides and taper liner can be hammered tension rod up and down by power plant Taper liner between fixed inclined plate hammers device, and the taper liner includes connected up and down at least two taper liner bodies, and taper liner body, which has, to be supplied The elongated slot that reinforcing bar is passed through from its bottom.

9. pre-stress rail plate continuous production complete set of equipments according to claim 7, it is characterized in that：The Insulation monitoring Mechanism includes Insulation monitoring supporting rack, and two that straight skidding is driven by sliding power device are connected on Insulation monitoring supporting rack Overhang insulation detects crossbeam and intermediate insulation detects crossbeam, is connected with by Insulation monitoring power plant on overhang insulation detection crossbeam Multiple contact bases that driving slides up and down are equipped on contact base and to be driven by detection actuating unit and can be contacted with longitudinal reinforcement Multiple first contacts of first contact, two overhang insulation detection crossbeams are oppositely arranged respectively；Connect on intermediate insulation detection crossbeam It is connected to and is driven by Insulation monitoring power plant and spaced at least two contact base, is connected with by detection power on contact base The second contact that mechanism drives and can be contacted with transverse steel, two the first opposite contacts, which are formed, detects a longitudinal reinforcement A longitudinal preliminary examination sets of contacts, it is pre- that two spaced second contacts form the transverse direction detected to a transverse steel Sets of contacts is examined, any one first contact and the second contact form the crosspoint inspection of the longitudinal reinforcement and transverse steel that are in contact to it The cross point detection sets of contacts surveyed, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and cross point detection sets of contacts difference It is connect with insulation detecting circuit by conducting wire.

10. the pre-stress rail plate continuous production complete set of equipments according to any one of claim 1-4, it is characterized in that： The railway plate die includes die ontology, and there is die ontology molding cavity, the side wall upper part of die ontology to be connected with reinforcement Beam is fitted with end on the side wall of die ontology and stretches out tension rod outside reinforcing beam, more intervals are hinged on die ontology It is arranged and top is connected to counter-jib on reinforcing beam, the counter-jib on two opposite side walls of the die ontology is opposite is set It sets, the middle part of counter-jib is hinged on by hinged shaft and hinged seat on the side wall of die ontology and between two opposite counter-jib lower parts It is connected with balancing pull rod, bottom-up extension is connected on the die ontology bottom wall of inner cavity and makes the prestressing force rail after perfusion Guidance tape forms the grouting hole forming equipment of grout hole, and grouting hole forming can be jacked up by also being slidably connected on die ontology bottom wall of inner cavity Device is to make the top cover of pre-stress rail plate demoulding after molding.