CN206215824U - Filling pile cage of reinforcement processing unit (plant) - Google Patents
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 35
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 61
- 239000010959 steel Substances 0.000 claims abstract description 61
- 230000007704 transition Effects 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 12
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- 238000011065 in-situ storage Methods 0.000 abstract description 5
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- 238000003466 welding Methods 0.000 description 3
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- 238000004804 winding Methods 0.000 description 2
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Abstract
一种灌注桩钢筋笼加工装置,包括设置在地面上的多排工字钢胎架，所述的工字钢胎架每间隔一排在工字钢胎架上设置有钢筋笼加工单元，过渡平台轨道设置于所述的工字钢胎架的一侧，所述的过渡平台轨道上设置有可行走过渡平台，所述的可行走过渡平台一侧设置有箍筋布料单元；本装置设计合理、结构简单、有效降低劳动强度、提高人工作业效率，机械化程度相对较低，故障率低便于维修保养，可推广应用到灌注桩钢筋笼加工领域。
A cast-in-place pile reinforcement cage processing device, comprising multiple rows of I-shaped steel tire frames arranged on the ground, each row of the I-shaped steel tire frames is provided with reinforcement cage processing units on the I-shaped steel tire frames, and the transition The platform track is set on one side of the I-shaped steel tire frame, the transition platform track is provided with a walkable transition platform, and the side of the walkable transition platform is provided with a stirrup distribution unit; the design of the device is reasonable , Simple structure, effectively reducing labor intensity, improving manual operation efficiency, relatively low degree of mechanization, low failure rate and easy maintenance, can be popularized and applied to the field of cast-in-situ pile reinforcement cage processing.
Description
技术领域technical field
本实用新型属于用线材作为一部分材料制造栅栏或类似材料的装置或者设备技术领域，具体涉及到一种灌注桩钢筋笼加工装置。The utility model belongs to the technical field of devices or equipment for manufacturing fences or similar materials using wire rods as a part of the material, and in particular relates to a processing device for cast-in-situ pile reinforcement cages.
背景技术Background technique
目前，在建筑桥梁工程的施工过程中，普遍采用灌注桩基础，在灌注桩内必须设置圆形钢筋笼，这种圆形钢筋笼的制作方法通常是采用箍筋成型法，箍筋成型法的不足是：钢筋笼的精度不高，经常使钢筋笼端头主钢筋不在同一断面内，主钢筋的间距较难保持均匀，主钢筋较难达到平直，并且在制作过程中，需要较多操作人员，耗时长，劳动强度大，生产效率低等，另外还采用在底板上安装支架，在支架上安装定滑轮，底板上开设凹槽并使相邻凹槽之间的距离与圆形钢筋架上主钢筋之间的弧长相等，圆形钢筋架上设置有钢绳，钢绳的一端与手拉葫芦相连接，拉动手拉葫芦转动使圆形钢筋架转动，依次完成主钢筋的焊接，虽然这种方法制作的钢筋笼主钢筋端头处于同一断面内，主钢筋之间的间距均匀、平直度较好，但是采用手工操作，工作人员的劳动强度高、生产效率低。At present, in the construction process of building bridge projects, cast-in-situ pile foundations are generally used, and circular steel cages must be arranged in the cast-in-place piles. The disadvantages are: the accuracy of the reinforcement cage is not high, often the main reinforcement at the end of the reinforcement cage is not in the same section, the spacing of the main reinforcement is difficult to maintain uniformity, the main reinforcement is difficult to achieve straightness, and in the production process, more operations are required It takes a long time, labor intensity is high, and production efficiency is low. In addition, brackets are installed on the bottom plate, fixed pulleys are installed on the brackets, grooves are opened on the bottom plate, and the distance between adjacent grooves is the same as that of the circular steel bar frame. The arc lengths between the upper main steel bars are equal, and a steel rope is installed on the circular steel bar frame, and one end of the steel rope is connected to the chain hoist, and the chain hoist is pulled to rotate to rotate the circular steel bar frame, and the welding of the main steel bars is completed in turn. Although the ends of the main steel bars of the steel cage made by this method are in the same section, the spacing between the main steel bars is even, and the straightness is good, but manual operation is adopted, and the labor intensity of the staff is high and the production efficiency is low.
发明内容Contents of the invention
本实用新型所要解决的技术问题在于克服上述装置及方法的不足，提供一种设计合理、结构简单、有效降低劳动强度、提高生产效率、工序集成度较高的灌注桩钢筋笼加工装置。The technical problem to be solved by the utility model is to overcome the shortcomings of the above-mentioned devices and methods, and provide a cast-in-situ pile reinforcement cage processing device with reasonable design, simple structure, effective reduction of labor intensity, high production efficiency and high process integration.
解决上述技术问题采用的技术方案是：包括设置在地面上的多排工字钢胎架，所述的工字钢胎架每间隔一排在工字钢胎架上设置有钢筋笼加工单元，过渡平台轨道设置于所述的工字钢胎架的一侧，所述的过渡平台轨道上设置有可行走过渡平台，所述的可行走过渡平台一侧设置有箍筋布料单元。The technical solution adopted to solve the above-mentioned technical problems is: comprising multiple rows of I-shaped steel tire frames arranged on the ground, each row of said I-shaped steel tire frames is provided with a reinforcement cage processing unit on the I-shaped steel tire frame, The transition platform track is set on one side of the I-shaped steel tire frame, a walkable transition platform is set on the transition platform track, and a stirrup distribution unit is set on one side of the walkable transition platform.
本实用新型的钢筋笼加工单元包括圆形钢架、第一弧形控制板、第二弧形控制板、第三弧形控制板、第四弧形控制板、升降杆、液压驱动机构，所述的工字钢胎架上一端设置有第一弧形控制板和第二弧形控制板，所述的第一弧形控制板和第二弧形控制板分别设置在工字钢胎架的前侧和后侧且关于圆形钢架的竖直中心面对称，圆形钢架居中放置在第一弧形控制板和第二弧形控制板之间，所述的工字钢胎架上另一端设置有第三弧形控制板和第四弧形控制板，所述的第三弧形控制板和第四弧形控制板分别设置在工字钢胎架的前侧和后侧且关于圆形钢架的竖直中心面对称，所述的第一弧形控制板、第二弧形控制板、第三弧形控制板、第四弧形控制板上设置有主筋定位板，所述的工字钢胎架下部地面上设置有液压驱动机构，升降杆的一端与所述的液压驱动机构相连、另一端与第一弧形控制板、第二弧形控制板、第三弧形控制板、第四弧形控制板相连。The steel cage processing unit of the utility model includes a circular steel frame, a first arc control panel, a second arc control panel, a third arc control panel, a fourth arc control panel, a lifting rod, and a hydraulic drive mechanism. The upper end of the I-shaped steel tire frame is provided with a first arc-shaped control plate and a second arc-shaped control plate, and the first arc-shaped control plate and the second arc-shaped control plate are respectively arranged on the sides of the I-shaped steel tire frame. The front side and the rear side are symmetrical about the vertical center plane of the circular steel frame, and the circular steel frame is placed centrally between the first arc-shaped control board and the second arc-shaped control board. The I-shaped steel tire frame The other end of the upper end is provided with a third arc control plate and a fourth arc control plate, and the third arc control plate and the fourth arc control plate are respectively arranged on the front side and the rear side of the I-shaped steel tire frame and Symmetrical about the vertical center plane of the circular steel frame, the first arc control plate, the second arc control plate, the third arc control plate, and the fourth arc control plate are provided with main rib positioning plates, The lower part of the I-shaped steel tire frame is provided with a hydraulic drive mechanism on the ground, and one end of the lifting rod is connected with the hydraulic drive mechanism, and the other end is connected with the first arc control panel, the second arc control panel, and the third arc control panel. Shape control board, the fourth arc control board is connected.
本实用新型的箍筋布料单元包括第一支撑架、第二支撑架、第一液轴、第二液轴、布料设备、布料设备行走轨道、布料设备行走控制器，在地面上设置有第一支撑架、第二支撑架，所述的第一支撑架和第二支撑架上分别设置有第一液轴和第二液轴，第一支撑架和第二支撑架的一侧设置有布料设备行走轨道，所述的布料设备行走轨道上设置有布料设备、一侧设置有布料设备行走控制器。The stirrup distributing unit of the utility model includes a first support frame, a second support frame, a first liquid shaft, a second liquid shaft, a distributing device, a walking track of a distributing device, a walking controller of a distributing device, and a first A support frame and a second support frame, the first support frame and the second support frame are respectively provided with a first liquid shaft and a second liquid shaft, and one side of the first support frame and the second support frame is provided with a distributing device The walking track, the walking track of the material distributing equipment is provided with the distributing equipment, and the walking controller of the distributing equipment is provided on one side.
由于本实用新型采用了在地面上埋设多排工字钢胎架，在工字钢胎架上安装钢筋笼加工单元，利用液压驱动机构驱动升降杆升降，完成加工时钢筋笼的在弧形控制板之间的固定以及加工完成时钢筋笼离开弧形控制板经轨道运输至箍筋布料单元进行绕筋作业，本装置设计合理、结构简单、有效降低劳动强度、提高人工作业效率，机械化程度相对较低，故障率低便于维修保养，可推广应用到灌注桩钢筋笼加工领域。Since the utility model adopts multiple rows of I-shaped steel tire frames buried on the ground, a steel cage processing unit is installed on the I-shaped steel tire frame, and the hydraulic drive mechanism is used to drive the lifting rod to lift, and the arc control of the steel cage is completed when processing is completed. The fixing between the plates and the reinforcement cage leaving the arc control plate and transported by rails to the stirrup distributing unit for winding operation after the processing is completed. This device has reasonable design, simple structure, effectively reduces labor intensity, improves manual operation efficiency, and improves mechanization Relatively low, low failure rate and easy maintenance, it can be popularized and applied to the field of cast-in-situ pile reinforcement cage processing.
附图说明Description of drawings
图1是本实用新型一个实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2是图1中钢筋笼加工单元5的结构示意图。FIG. 2 is a schematic structural view of the reinforcement cage processing unit 5 in FIG. 1 .
图3是图1中箍筋布料单元1的结构示意图。FIG. 3 is a schematic structural view of the stirrup distributing unit 1 in FIG. 1 .
图4是图3的俯视图。FIG. 4 is a top view of FIG. 3 .
图中：1、箍筋布料单元；2、过渡平台轨道；3、可行走过渡平台；4、工字钢胎架；5、钢筋笼加工单元；1-1、第一液轴；1-2、第二液轴；1-3、布料设备；1-4、布料设备行走轨道；1-5、布料设备行走控制器、1-6、第二支撑架；1-7、第一支撑架；5-1、圆形钢架；5-2、主筋定位板；5-3、第三弧形控制板；5-4、第四弧形控制板；5-5、液压驱动机构；5-6、升降杆；5-7、第二弧形控制板；5-8、第一弧形控制板。In the figure: 1. Stirrup fabric unit; 2. Transition platform track; 3. Walkable transition platform; 4. I-shaped steel tire frame; 5. Reinforcement cage processing unit; 1-1, first liquid axis; 1-2 , the second liquid shaft; 1-3, the material distribution equipment; 1-4, the walking track of the material distribution equipment; 1-5, the walking controller of the material distribution equipment, 1-6, the second support frame; 1-7, the first support frame; 5-1, circular steel frame; 5-2, main rib positioning plate; 5-3, third arc control panel; 5-4, fourth arc control panel; 5-5, hydraulic drive mechanism; 5-6 , lifting rod; 5-7, the second arc control panel; 5-8, the first arc control panel.
具体实施方式detailed description
下面结合附图和实施例对本实用新型做进一步详细说明，但本实用新型不限于这些实施例。The utility model is described in further detail below in conjunction with accompanying drawing and embodiment, but the utility model is not limited to these embodiments.
实施例1Example 1
在图1中，本实用新型包括：In Fig. 1, the utility model comprises:
安装在地面上的多排工字钢胎架4，相邻工字钢胎架4之间的距离根据所需钢筋笼的具体规格确定，工字钢胎架4每间隔一排在工字钢胎架4上安装有钢筋笼加工单元5，过渡平台轨道2安装在所述的工字钢胎架4的一侧，过渡平台轨道2上放置有可行走过渡平台3，所述的可行走过渡平台3一侧安装有箍筋布料单元1，可行走过渡平台3将加工好的钢筋笼运输到箍筋布料单元1处。Multiple rows of I-shaped steel tire frames 4 installed on the ground, the distance between adjacent I-shaped steel tire frames 4 is determined according to the specific specifications of the required reinforcement cages, and each row of I-shaped steel tire frames 4 is placed between the I-shaped steel frames. A steel cage processing unit 5 is installed on the tire frame 4, and the transition platform track 2 is installed on one side of the I-shaped steel tire frame 4, and a walkable transition platform 3 is placed on the transition platform track 2, and the walkable transition A stirrup distributing unit 1 is installed on one side of the platform 3 , and the walkable transition platform 3 transports the processed reinforcement cage to the stirrup distributing unit 1 .
钢筋笼加工单元5包括圆形钢架5-1、第一弧形控制板5-8、第二弧形控制板5-7、第三弧形控制板5-3、第四弧形控制板5-4、主筋定位板5-2、升降杆5-6、液压驱动机构5-5，在工字钢胎架4上一端铰接安装有第一弧形控制板5-8和第二弧形控制板5-7，第一弧形控制板5-8和第二弧形控制板5-7分别安装在工字钢胎架4的前侧和后侧且关于圆形钢架5-1的竖直中心面对称，圆形钢架5-1居中放置在第一弧形控制板5-8和第二弧形控制板5-7之间，所第一弧形控制板、第二弧形控制板上焊接固定有主筋定位板5-2，主筋放置于主筋定位板5-2上进行焊接加工，完成钢筋笼一侧的主筋加工，工字钢胎架4上另一端铰接安装有第三弧形控制板5-3和第四弧形控制板5-4，第三弧形控制板5-3和第四弧形控制板5-4分别设置在工字钢胎架4的前侧和后侧且关于圆形钢架5-1的竖直中心面对称，第三弧形控制板5-3、第四弧形控制板5-4上设置有主筋定位板5-2，主筋放置于主筋定位板5-2上进行焊接加工，完成钢筋笼另一侧的主筋加工，工字钢胎架4下部地面上设置有液压驱动机构5-5，升降杆5-6的一端与液压驱动机构5-5相连、另一端与第一弧形控制板5-8、第二弧形控制板5-7、第三弧形控制板5-3、第四弧形控制板5-4相连，液压驱动机构5-5驱动升降杆5-6的升降，完成加工时钢筋笼的在弧形控制板之间的固定以及加工完成时钢筋笼离开弧形控制板经轨道运输至箍筋布料单元1进行绕筋作业。The reinforcement cage processing unit 5 comprises a circular steel frame 5-1, a first arc control panel 5-8, a second arc control panel 5-7, a third arc control panel 5-3, and a fourth arc control panel 5-4, main rib positioning plate 5-2, lifting rod 5-6, hydraulic drive mechanism 5-5, a first arc control plate 5-8 and a second arc control plate 5-8 are hingedly installed on one end of the I-shaped steel tire frame 4 Control panel 5-7, the first arc control panel 5-8 and the second arc control panel 5-7 are respectively installed on the front side and the rear side of the I-beam tire frame 4 and about the circular steel frame 5-1 The vertical center plane is symmetrical, and the circular steel frame 5-1 is centered between the first arc control panel 5-8 and the second arc control panel 5-7, so that the first arc control panel and the second arc control panel The main reinforcement positioning plate 5-2 is welded and fixed on the shape control plate, and the main reinforcement is placed on the main reinforcement positioning plate 5-2 for welding processing, and the main reinforcement processing on one side of the steel cage is completed. The three arc control panel 5-3 and the fourth arc control panel 5-4, the third arc control panel 5-3 and the fourth arc control panel 5-4 are arranged on the front side of the I-shaped steel tire frame 4 respectively Symmetrical with the rear side and about the vertical center plane of the circular steel frame 5-1, the third arc control panel 5-3 and the fourth arc control panel 5-4 are provided with a main rib positioning plate 5-2, and the main rib Place it on the main reinforcement positioning plate 5-2 for welding processing to complete the processing of the main reinforcement on the other side of the steel cage. A hydraulic drive mechanism 5-5 is arranged on the ground at the lower part of the I-shaped steel tire frame 4, and one end of the lifting rod 5-6 is connected to the hydraulic pressure. The drive mechanism 5-5 is connected, and the other end is connected with the first arc control board 5-8, the second arc control board 5-7, the third arc control board 5-3, and the fourth arc control board 5-4 , the hydraulic drive mechanism 5-5 drives the lifting of the lifting rod 5-6, when the processing is completed, the reinforcement cage is fixed between the arc control panels and when the processing is completed, the reinforcement cage leaves the arc control panel and is transported to the stirrup distribution unit by rail 1 Carry out winding work.
箍筋布料单元1包括第一支撑架1-7、第二支撑架1-6、第一液轴1-1、第二液轴1-2、布料设备1-3、布料设备行走轨道1-4、布料设备行走控制器1-5，在地面上安装有第一支撑架1-7、第二支撑架1-6，第一支撑架1-7和第二支撑架1-6上分别设置有第一液轴1-1和第二液轴1-2，第一液轴1-1和第二液轴1-2转动带动钢筋笼转动，从而实现钢筋笼绕筋，第一支撑架1-7和第二支撑架1-6的一侧安装有布料设备行走轨道1-4，布料设备行走轨道1-4上放置有布料设备1-3、一侧安装有布料设备行走控制器1-5，布料设备行走控制器1-5控制布料设备1-3在布料设备行走轨道1-4上移动到达所需的位置。The stirrup distributing unit 1 includes a first support frame 1-7, a second support frame 1-6, a first liquid shaft 1-1, a second liquid shaft 1-2, a distributing equipment 1-3, and a distributing equipment walking track 1- 4. The walking controller 1-5 of the material distribution equipment is installed on the ground with a first support frame 1-7 and a second support frame 1-6, and the first support frame 1-7 and the second support frame 1-6 are respectively set There are a first liquid shaft 1-1 and a second liquid shaft 1-2, the rotation of the first liquid shaft 1-1 and the second liquid shaft 1-2 drives the rotation of the reinforcement cage, thereby realizing the reinforcement cage around the reinforcement, the first support frame 1 -7 and one side of the second support frame 1-6 are equipped with a distributing equipment walking track 1-4, a distributing equipment walking track 1-4 is placed with a distributing equipment 1-3, and a side is equipped with a distributing equipment walking controller 1- 5. The material distribution equipment walking controller 1-5 controls the material distribution equipment 1-3 to move on the material distribution equipment walking track 1-4 to reach the required position.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108380795A (en) * | 2018-03-27 | 2018-08-10 | 建科机械（天津）股份有限公司 | A kind of main reinforcement positioning device and steel reinforcement cage assembly machine |
| CN109702694A (en) * | 2018-12-11 | 2019-05-03 | 筑梦高科建筑有限公司 | The U-device of framework of steel reinforcement processing |
| CN113756291A (en) * | 2021-10-12 | 2021-12-07 | 上海东华建设管理有限公司 | Assembling construction method for cast-in-place pile reinforcement cage |
| CN116393628A (en) * | 2023-03-31 | 2023-07-07 | 中国一冶集团有限公司 | Semi-automatic rolling machine for bored concrete pile reinforcement cage and use method |
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2016
- 2016-11-08 CN CN201621202897.7U patent/CN206215824U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108380795A (en) * | 2018-03-27 | 2018-08-10 | 建科机械（天津）股份有限公司 | A kind of main reinforcement positioning device and steel reinforcement cage assembly machine |
| CN108380795B (en) * | 2018-03-27 | 2024-02-27 | 建科机械（天津）股份有限公司 | Main reinforcement positioning device and reinforcement cage assembly machine |
| CN109702694A (en) * | 2018-12-11 | 2019-05-03 | 筑梦高科建筑有限公司 | The U-device of framework of steel reinforcement processing |
| CN113756291A (en) * | 2021-10-12 | 2021-12-07 | 上海东华建设管理有限公司 | Assembling construction method for cast-in-place pile reinforcement cage |
| CN116393628A (en) * | 2023-03-31 | 2023-07-07 | 中国一冶集团有限公司 | Semi-automatic rolling machine for bored concrete pile reinforcement cage and use method |
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