CN108274608A

CN108274608A - Pre-stress rail plate continuous production complete set of equipments

Info

Publication number: CN108274608A
Application number: CN201810196955.7A
Authority: CN
Inventors: 黄兴启; 艾其开; 郑红彬; 廉栋; 张利明; 张大伟; 王帅; 张�杰; 张永; 刘凯强
Original assignee: SHANDONG HIGH-SPEED RAIL EQUIPMENT MATERIAL Co Ltd
Current assignee: Shandong High Speed Railway Construction Equipment Co ltd
Priority date: 2018-03-10
Filing date: 2018-03-10
Publication date: 2018-07-13
Anticipated expiration: 2038-03-10
Also published as: CN108274608B

Abstract

The invention discloses a kind of pre-stress rail plate continuous production complete set of equipments, it includes the stripping process equipment being sequentially distributed from after going to, clear die process equipment, package processing apparatus and casting equipment, further include the two sets of transport mechanisms for being arranged in parallel and being used for delivery track board mold and the steering conveyor structure positioned at two sets of transport mechanism one end and for delivery track board mold, two sets of transport mechanisms and steering conveyor structure form U-shaped pipeline, pipeline is equipped with spaced multiple railway plate dies, the side of pipeline is equipped with water and supports pond and track plates storage rack, the other end of two sets of transport mechanisms is equipped with curing box, multiple brackets are equipped in curing box, the pre-stress rail plate continuous production complete set of equipments further includes the transfer car(buggy) that can the chamber door of curing box opened and is simultaneously transported to railway plate die on bracket.The continuous production of pre-stress rail plate can be achieved in the present invention, has the advantages that the track plates quality of production is effectively ensured and improves labor efficiency.

Description

Pre-stress rail plate continuous production complete set of equipments

Technical field

The present invention relates to a kind of pre-stress rail plate continuous production complete set of equipments.

Background technology

Currently, with the continuous development of China express railway standard of construction, ballastless track structure form is generally used.For The ballastless track structure pattern adapted under different operation conditions is improved, is provided for the going global development strategy of China express railway Strong technical support, the Ministry of Railways organize III plate-type ballastless track structures of relevant unit's independent research CRTS.

III type track plates of CRTS（Pre-stress rail plate）In process of production, it needs to carry out following processing step, first have to Clear mould, to ensure track plates Surface Quality of Concrete, after template is cleaned out, one layer of releasing agent of even application；Secondly it carries out The installation lifting of service sleeve, steel reinforcement cage be put into and mantle fiber, after mantle fiber, reinforcing bar just pre-tighten, cushion block is placed into After carry out reinforced bar stretching, carry out Insulation monitoring after tensioning；Finally, concrete is put into mold and is vibrated, steam curing After put, tear open and demoulding, then carry out water-bath maintenance.

For above-mentioned production technology, the processing line of complete set and relevant device, which are realized, currently not yet produces, and needs Railway plate die is transported through repeatedly, thus efficiency is low and the quality of product is difficult to be guaranteed.

Invention content

The technical problem to be solved by the present invention is in view of the foregoing drawbacks, provide a kind of pre-stress rail plate continuous production at Complete equipment realizes continuous production, while ensure that the quality of production of pre-stress rail plate.

In order to solve the above-mentioned technical problem, the pre-stress rail plate continuous production complete set of equipments provided includes going to certainly Stripping process equipment, clear die process equipment, package processing apparatus and the casting equipment being sequentially distributed afterwards are structurally characterized in that also Including being arranged in parallel and for two sets of transport mechanisms of delivery track board mold and positioned at two sets of transport mechanism one end and for defeated Send the steering conveyor structure of railway plate die, two sets of transport mechanisms and steering conveyor structure form U-shaped pipeline, on pipeline Equipped with spaced multiple railway plate dies, the side of pipeline is equipped at least one water and supports pond and support pond side positioned at water The other end of track plates storage rack, two sets of transport mechanisms is equipped at least one curing box, is equipped in curing box for placing pre- answer Power track plates and the multiple brackets arranged according to stratose, the pre-stress rail plate continuous production complete set of equipments further include that can incite somebody to action The transfer car(buggy) that the chamber door of curing box is opened and is simultaneously transported to railway plate die on bracket.

With the above structure, it is acted on by the series connection of transport mechanism, steering conveyor structure and transfer car(buggy), is set each The machine of having is cascaded, and realizes circulating production, i.e., by the operating of railway plate die, up-to-standard pre- of continuous production Stress track plates support the structure in pond and track plates storage rack by curing box, water and position are arranged, it is no longer necessary to will answer in advance Power track plates transport maintenance on a large scale, are directly stored after directly conserving and conserve in the production line, substantially increase efficiency. The equipment arrangement of this serialization, convenient for monitoring on-line, the problem in the energy each process of timely processing ensure that pre- answer The quality of production of power track plates.

The transport mechanism includes two rows of support wheel groups disposed in parallel, and it includes spaced multiple often to arrange support wheel group Support wheel is equipped with friction driving mechanisms between the adjacent support wheel of which part；Friction driving mechanisms include pedestal, are cut with scissors on pedestal It is connected to the mounting base of energy or more elastic floating, driving motor is connected in mounting base, is equipped on the power output shaft of driving motor Friction driving roller；Steering conveyor structure includes two tracks disposed in parallel and the support bracket on track, is filled on support bracket Have by the traveling wheel of motor drives edge track travel, is also equipped on support bracket and is risen by lifting power plant driving, be used for support The pallet of mold.

The stripping process equipment includes tearing top side bolt mechanism, Fang Zhang mechanisms, Chai Zhang mechanisms and demoulding mechanism open, described to put Mechanism includes putting a rack, put slidably connected in a rack by put an elevator drives oscilaltion and be oppositely arranged to Few a pair of hoisting cross beam is connected on hoisting cross beam by putting the tenter of putting that a lateral machine drives edge hoisting cross beam moves horizontally, two It is a be oppositely arranged put to be correspondingly connected in tenter and put a joint head by put the driving of an engine machine, it includes turning to put a joint head It is dynamic be connected to put put an axis in tenter, put be connected by power on an axis have it is dynamic and can be along putting what axis axially slid with a shaft rotation is put Two drive sleeves, drive sleeve are sleeved on together, the overhanging end of drive sleeve and are put to be connected between an axis and are put a top Spring, the inner extending end portion of two drive sleeves is respectively equipped with the groove stagger setting of face gear and both ends of the surface gear, described to put an axis Inner extending end portion be rotatably connected to and put a driving head, putting the overhanging end face of a driving head, be equipped with can be with any of which end-tooth Take turns the driven face gear of engagement.

The demoulding mechanism includes being correspondingly arranged at transport mechanism both sides and piston rod can withstand on the bottom of railway plate die At least four support cylinders on face, the lower sections of the central axes of transport mechanism are equipped at least one demoulding oil jar and demoulding oil jar Piston rod can jack up the pre-stress rail plate in railway plate die, and the both sides of transport mechanism are arranged with demoulding bearing, demoulding branch Seat on be hinged with demoulding swing arm and demoulding be pressed against oil cylinder, demoulding swing arm inner end be hinged with downwardly extending demoulding pressure head, outer end and The piston rod that oil cylinder is pressed against in demoulding is hinged, and demoulding pressure head includes downwardly extending demoulding last item, and demoulding last item is connected with bullet from bottom to top Pressure head ontology, pressure sensor and limit casing made of property material.

The clear die process equipment includes clear mold mechanism and spray body, and the clear mold mechanism includes clear mould rack and by moving The clear mould supporting rack of the clear mould stands longitudinal sliding of power machine drives edge, clear mould support frame bottom is connected with swipes power apparatus driving the bottom of by Horizontal sliding and bottom surface roller brush by motor-driven rotation, bottom surface roller brush include horizontal cylindrical stent cylinder and are arranged in cylinder The bristle of shape rack tube external peripheral surface, clear mould supporting rack lower part both sides are connected with vertically to be slid by side brush power plant driving energy And by the side roller brush of motor-driven rotation, the front and rear of clear mould supporting rack has been correspondingly connected with swipes power apparatus by end respectively Power apparatus driving horizontal sliding and vertical sliding are swiped with slot and by the end face roller brush and slot brush of motor-driven rotation, side roller Brush, end face roller brush and slot brush all include the cylindrical stent cylinder being vertically arranged and the brush in cylindrical stent cylinder external peripheral surface are arranged Hair；The bottom of clear mould supporting rack, which is also associated with, to be swiped power apparatus driving horizontal sliding and vertical sliding by rib and is turned by motor driving There is the caput of brush bar and spherical crown shape, brush bar and caput to be all provided with bristle for dynamic rib brush, rib brush, and the bottom of clear mould supporting rack is also Be connected with and the vertical sliding of power apparatus driving swiped by set and by the set brush of motor-driven rotation, set brush with cylindric brush pot and Bristle is connected on the inner wall of brush pot and bottom surface, equipped with for drawing each dust for sweeping up brushed on the clear mould supporting rack Dust exhaust apparatus.

The spray body includes the spraying supporting rack for spraying rack and spraying rack longitudinal sliding motion by engine drives edge, Spraying support frame bottom is connected with swipes power apparatus driving horizontal sliding and by the bottom surface roller brush of motor-driven rotation, bottom surface the bottom of by Roller brush includes horizontal cylindrical stent cylinder and is arranged the bristle in cylindrical stent cylinder external peripheral surface, spraying supporting rack lower part Both sides, which are connected with, vertically to be slid by side brush power plant driving energy and by the side roller brush of motor-driven rotation, sprays supporting rack Front and rear be correspondingly connected with power apparatus swiped by end respectively and slot swipe power apparatus driving horizontal sliding and vertical sliding and By the end face roller brush and slot brush of motor-driven rotation, side roller brush, end face roller brush and slot brush all include the cylinder being vertically arranged Rack tube and the bristle in cylindrical stent cylinder external peripheral surface is set；The front end of spraying supporting rack, which is equipped with, to be laterally arranged Supporting rod, multiple nozzles being arranged downward are installed at interval on supporting rod, and each nozzle is connect by pipeline with releasing agent delivery pipe.

The package processing apparatus includes that service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, mantle fiber mechanism, just open machine Structure puts cushion block mechanism, tensioning mechanism and Insulation monitoring mechanism, and the service sleeve installing mechanism includes service sleeve rack, institute The service sleeve crossbeam for being equipped in service sleeve rack and driving straight skidding by crossbeam driving device is stated, on service sleeve crossbeam The hanger and cantilever that horizontal sliding is driven by power plant are installed, hanger is equipped with service sleeve bracket, under cantilever Portion is equipped with service sleeve pick-and-place manipulator, and it is quickly solid that the service sleeve being located above service sleeve pick-and-place manipulator is housed on cantilever Determine device, service sleeve rapid fixing includes the portable pillar that is connected on cantilever and can slide vertically, the bottom of portable pillar Equipped with tup, it is connected with limiting plate on cantilever, is hinged in portable pillar and is stretched out outside portable pillar under the effect of suppressing of elastomeric element The limited block on surface is set with the driving cylinder that the when of vertically capable of sliding and move downward drives limited block to be retracted, driving in portable pillar Equipped with the driving top spring for driving cylinder is abutted against upwards between cylinder and the inner wall of portable pillar, it is connected with lifting actuating cylinder on cantilever, is carried The piston rod of motive force cylinder can push away when being located in portable pillar upper lumen and can be lifted when moving upwards portable pillar, moving downward Dynamic driving cylinder.

The tensioning mechanism includes tensioning rack, is slidably connected in the tensioning rack and is oppositely arranged on railway plate die Two opposite side on the outside of and drive by actuating unit the tensioning sliding rack of synchronization lifting, be connected with by combining power in tensioning sliding rack The inside and outside tensioning joining rack slid of mechanism drives edge tensioning rack, track template die can be acted against by being connected on the tensioning joining rack Bar is abutted against on tool, is corresponded on two opposite tensioning joining racks equipped with the stretching rack driven by stretch power mechanism, stretching rack Inner end is equipped with the fixation tensioning pawl stretched into for the abnormity nut of the tension rod on railway plate die, and being connected with tensioning on stretching rack answers Power monitoring device is rotatably connected on the tensioning joining rack by the driving pivoted housing of locking power device driving rotation, the lock Tight power plant includes being rotatably connected on the driving sleeve gear driven by power motor on tensioning joining rack, outside the driving pivoted housing Wall connect and can be sleeved on tension rod with driving pivoted housing gear transmission, drives the inner end of pivoted housing to be equipped with and locking nut is driven to rotate Driving rotary head.

The Insulation monitoring mechanism includes Insulation monitoring supporting rack, is connected on Insulation monitoring supporting rack and is filled by sliding power The two overhang insulations detection crossbeam and intermediate insulation detection crossbeam of driving straight skidding are set, is connected on overhang insulation detection crossbeam Have and the multiple contact bases slid up and down are driven by Insulation monitoring power plant, is equipped on contact base and is driven by detection actuating unit And the first contact that can be contacted with longitudinal reinforcement, multiple first contacts of two overhang insulation detection crossbeams are oppositely arranged respectively； It is connected with and is driven by Insulation monitoring power plant and spaced at least two contact base on intermediate insulation detection crossbeam, contact The second contact that is driven by detection actuating unit and can be contacted with transverse steel, two the first opposite contact shapes are connected on seat One longitudinal preliminary examination sets of contacts of pairs of longitudinal reinforcement detection, two spaced second contacts are formed to a transverse direction One lateral preliminary examination sets of contacts of reinforcing bar detection, any one first contact and the second contact form the longitudinal reinforcement being in contact to it With a cross point detection sets of contacts of the cross point detection of transverse steel, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and Cross point detection sets of contacts is connect by conducting wire with insulation detecting circuit respectively.

The railway plate die includes die ontology, and there is die ontology molding cavity, the side wall upper part of die ontology to connect It is connected to reinforcing beam, end is fitted on the side wall of die ontology and stretches out tension rod outside reinforcing beam, is hinged on die ontology More intervals are arranged and top is connected to the counter-jib on reinforcing beam, the counter-jib on two opposite side walls of the die ontology It is oppositely arranged, the middle part of counter-jib is hinged on by hinged shaft and hinged seat on the side wall of die ontology and under two opposite counter-jibs It is connected with balancing pull rod between portion, bottom-up extension is connected on the die ontology bottom wall of inner cavity and makes pre- after perfusion Stress track plates form the grouting hole forming equipment of grout hole, and grouting can be jacked up by also being slidably connected on die ontology bottom wall of inner cavity Hole forming equipment is to make the top cover of pre-stress rail plate demoulding after molding.

In conclusion said program has the following advantages compared with prior art：Pre-stress rail plate can be achieved in the present invention Continuous production, have the advantages that be effectively ensured the track plates quality of production and improve labor efficiency.

Description of the drawings

The specific implementation mode of the present invention is described in further detail below in conjunction with the accompanying drawings：

Fig. 1 is the structural schematic diagram of an embodiment of the present invention；

Fig. 2 is the structural schematic diagram of transfer car(buggy)；

Fig. 3 is the structural schematic diagram that Fig. 2 is overlooked；

Fig. 4 is the structural schematic diagram of friction driving mechanisms；

Fig. 5 is the structural schematic diagram of steering conveyor structure；

Fig. 6 is the structural schematic diagram of the line A-A section view along Fig. 5；

Fig. 7 is the structural schematic diagram of the line B-B section view along Fig. 5；

Fig. 8 is the arrangement schematic diagram of curing box in another embodiment of the invention；

Fig. 9 is the structural schematic diagram of Fang Zhang mechanisms；

Figure 10 is the structural schematic diagram for putting a joint head；

Figure 11 is the structural schematic diagram of demoulding mechanism；

Figure 12 is the structural schematic diagram of clear mold mechanism；

Figure 13 is the structural schematic diagram of the clear mould supporting rack of one of them in clear mold mechanism；

Figure 14 is the structural schematic diagram of the clear mould supporting rack of another in clear mold mechanism；

Figure 15 is the structural schematic diagram of spray body；

Figure 16 is the structural schematic diagram of service sleeve installing mechanism；

Figure 17 is the structural schematic diagram of the line C-C section view along Figure 16；

Figure 18 is the structural schematic diagram of service sleeve rapid fixing；

Figure 19 is the structural schematic diagram of tensioning mechanism；

Figure 20 is the structural schematic diagram on tensioning joining rack；

Figure 21 be in Figure 20 D to structural schematic diagram；

Figure 22 is the structural schematic diagram for driving pivoted housing；

Figure 23 is the structural schematic diagram of the E-E lines section view along Figure 22；

Figure 24 is the structural schematic diagram of Insulation monitoring mechanism；

Figure 25 is the structural schematic diagram that contact is connect with contact base；

Figure 26 is the structural schematic diagram of railway plate die.

Specific implementation mode

As shown in Figure 1, The present invention gives a kind of embodiment of pre-stress rail plate continuous production complete set of equipments, packet Include stripping process equipment, clear die process equipment, package processing apparatus and the casting equipment being sequentially distributed from after going to, wherein Stripping process equipment includes tearing top side bolt mechanism, Fang Zhang mechanisms, Chai Zhang mechanisms and demoulding mechanism open, and clear die process equipment includes clear Mold mechanism and spray body, package processing apparatus include service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, mantle fiber mechanism, Cushion block mechanism, tensioning mechanism and insulating monitoring mechanism are put in Chu Zhang mechanisms, and casting equipment includes casting mechanism, concrete vibrating mechanism and drawing Hair mechanism, above-mentioned each mechanism are not shown one by one in Fig. 1, and corresponding above-mentioned each machine can be arranged on entire tinuous production The station of structure carries out the operation of each step process using above-mentioned each mechanism, naturally it is also possible to multiple mechanisms be arranged and correspond to one Station, for example, in stripping process equipment only be arranged a station, will tear open top side bolt mechanism, Fang Zhang mechanisms, Chai Zhang mechanisms and Demoulding mechanism is all placed on the station and is operated.

As shown in Figure 1, in order to which each mechanism is carried out organic series connection, the invention also includes be arranged in parallel and be used to convey mould Two sets of transport mechanism I the having and steering conveyor structure II positioned at two sets of one end transport mechanism I and for delivery mold, two sets of biographies Mechanism I and steering conveyor structure II is sent to form U-shaped pipeline（Vertical view state is at U-shaped）, the stripping process equipment, clear die worker Sequence equipment, package processing apparatus and casting equipment are located on pipeline, and pipeline is equipped with spaced multiple rails Guidance tape mold, the side of pipeline is equipped at least one water and supports pond 14 and support the track plates storage rack 15 of pond side positioned at water, defeated Prepared in line sending completion pre-stress rail plate can be placed on nearby water support pond in conserved, rail is directly transferred into after maintenance It is stored in guidance tape storage shelf, track plates storage rack 15 is a frame body, and multiple mounting grooves are arranged on frame body, can will produce The pre-stress rail plate of completion is placed in mounting groove, greatly reduces transhipment time and distance, is improved labor efficiency and be ensure that Product quality.In the present embodiment, include two rows of support wheel groups disposed in parallel with reference to figure 1 and Fig. 4, the transport mechanism I, often Row's support wheel group includes spaced multiple support wheels 1, and friction driving mechanisms are housed between the adjacent support wheel of which part, The friction driving mechanisms include bottom 2, and the mounting base 3 of energy or more elastic floating is hinged on pedestal 2, is connected in mounting base 3 Driving motor 4, friction driving roller 5 is equipped on the power output shaft of driving motor 4, and the initial position of friction driving roller 5 can omit Higher than support wheel 1, in the present embodiment, the side of mounting base 3 is hinged on pedestal, the other side passes through spring and guide post and bottom Seat connection, to make the realization of mounting base 3 float up and down, naturally it is also possible to realize above-mentioned bullet using the other structures such as cushion Property float, being advantageous in that can make friction driving roller come into full contact with mold bottom, in order to drive mold to advance.With reference to figure 5 Shown in Fig. 7, the steering conveyor structure II includes two tracks disposed in parallel and the support bracket 6 on track, support Be also equipped with equipped with the traveling wheel 8 by motor drives edge track travel on frame 6, on support bracket 6 risen by lifting power plant driving, For the pallet 7 of support mould, lifting power plant can be lifting cylinder, when to define above-mentioned track be longitudinal, above-mentioned transmission Mechanism is laterally to be arranged, and by the power drive of lifting cylinder, pallet is made to hold up mold and pre-stress rail plate, vertical along track To movement, when being moved to the end of transport mechanism, lifting cylinder makes pallet fall, and mold and pre-stress rail plate fall transmission It is conveyed by transport mechanism in mechanism, vice versa.

With reference to figure 1, the other end of two sets of transport mechanisms is equipped at least one curing box 10, in the present embodiment, curing box It is interior that temperature sensor and steam access tube are above housed, electromagnetic valve, temperature sensor and electromagnetic valve are housed on steam access tube It is all electrically connected with the controller for controlling the temperature in curing box, above-mentioned temperature sensor and steam access tube be not all in figure Signal, specific mounting structure needs design according to the structure in curing box, integrally to meet sets requirement and be conserved, 3h or more is stood in 5~30 DEG C of section after guarantee concreting, then into calefactive interzone, heating rate is not greater than 15 DEG C/h, subsequently into constant temperature section, constant temperature time 8h or more, thermostat temperature ensures that plate inner core is mixed no more than 45 DEG C Solidifying soil temperature degree is no more than 55 DEG C, finally enters cooling section, and rate of temperature fall is not greater than 10 DEG C/h.It is equipped with and is used in curing box 10 The multiple brackets 101 placed pre-stress rail plate and arranged according to stratose, i.e., the multiple rows of multiple row bracket 101 of setting in curing box, support Spaced multiple tugboats are installed, the pre-stress rail plate continuous production complete set of equipments further includes that can incite somebody to action on frame 101 The transfer car(buggy) 11 that the chamber door of curing box is opened and is simultaneously transported to mold on bracket.Referring to figs. 2 and 3, the transfer car(buggy) packet Transfer car(buggy) 111 is included, transports on vehicle frame and is equipped with equipped at least side by motor-driven traveling wheel, transhipment vehicle frame 111 by opening Door drive mechanism drives and is used to open the unpacking pawl 112 of the chamber door of curing box, and enabling driving mechanism is actuator cylinder, transfer car(buggy) Equipped with the shears 115 driven by lifting drive mechanism on frame 111, lifting drive mechanism may include being connected on transhipment vehicle frame Hoist engine 114, the drawstring bottom of hoist engine 114 is connected on shears, and shears 115 is dynamic equipped with idler wheel and by transporting The transhipment friction pulley 113 of power machine driving.With reference to figure 1, in the present embodiment, be provided with two curing boxes 10, two curing boxes it Between the transfer car(buggy) 11 is set, the position of corresponding transport mechanism end, which is equipped with, on the curing box 10 transports channel, transports logical Road, which is equipped with, pours casting equipment the mold being poured in and track plate transporting is sent to transition conveyer on transfer car(buggy), which transports The structure of mechanism is as the structure of above-mentioned transport mechanism, and in this not go into detail.The setting of above structure can make to vibrate Complete mold and pre-stress rail plate passes through the transport channel, and the transfer car(buggy) 11 is sent under the driving of transition conveyer, Shears on transfer car(buggy), which is fallen, catches mold and pre-stress rail plate, then by transfer car(buggy) by the mold taken over and prestressing force Track plates by lift and transport friction pulley power drive be sent into bracket 101 on, pre-stress rail plate in curing box into Row steam curing after maintenance, can be picked out by transfer car(buggy) 11, be in through transporting the channel above-mentioned stripping process equipment of feeding Transport mechanism I on carry out the next step operation.

As shown in figure 8, the present invention provides another embodiment, basic structure is same as the previously described embodiments, difference It is to be provided with four curing boxes 10, a transfer car(buggy) is respectively arranged between two curing boxes 10 of front and back, due to supporting The shield time is long, and the quantity of curing box may not be able to be met the requirements, and in order to ensure continuous production, ensures the prestressing force after cast is vibrated Track plates are conserved in time, are further increased efficiency and are ensured quality.

Each position equipment in pre-stress rail plate continuous production complete set of equipments is described one by one below.

As shown in Figure 9 and Figure 10, a kind of Fang Zhang mechanisms are illustrated in figure, the work risen according to technological requirement, the Fang Zhang mechanisms With being the both ends to same reinforcing bar while to put simultaneously（The end of reinforcing bar and tension rod are unclamped）, and meet as possible a plurality of Synchronous Radio, Fang Zhang mechanisms include putting a rack 1-1 to reinforcing bar simultaneously, put and are slidably connected on a rack 1-1 by putting an elevator It is connected on driving oscilaltion and at least a pair of of the hoisting cross beam 1-2, hoisting cross beam 1-2 that are oppositely arranged by putting a lateral machine drive It is dynamic to put tenter 1-3 along two couple that hoisting cross beam moves horizontally, two be oppositely arranged put and be correspondingly connected on tenter 1-3 by putting A joint head is put in the driving of engine machine, i.e., a pair of two sections opposite for putting a joint head while a reinforcing bar being clamped carry out simultaneously It puts, it includes being rotatably connected on to put to put an axis 1-4 in tenter to put a joint head, puts a be connected by power axis 1-4 on and has and opens with putting Shaft rotation is dynamic and can be sleeved on together along the two drive sleeve 1-5 put an axis and axially slid, drive sleeve, drive sleeve 1-5 Overhanging end and put to be connected between an axis and put a top spring 1-6, the inner extending end portion of two drive sleeves is respectively equipped with face gear And the groove stagger setting of both ends of the surface gear, the inner extending end portion for putting an axis, which is rotatably connected to, puts a driving head 1-7, puts a drive The overhanging end face of dynamic head 1-7 is equipped with the driven face gear that can be engaged with any of which face gear.The Fang Zhang mechanisms When action put, by the lifting of hoisting cross beam and the inside and outside sliding of tenter is put, makes position and the tensioning of putting a joint head The position of bar corresponds to, and putting a driving head 1-7 can be combined with the abnormity nut of the end of tension rod, put a joint head and put power Machine is rotated by, and is realized and is put Zhang Gong's skill, and by putting the setting for combining header structure, can make same reinforcing bar both ends The initial rotation position for putting a driving head 1-7 be unlikely to be staggered a face gear a tooth misalignment angle, when driving When putting the rotation of joint head, more reinforcing bars Synchronous Radio simultaneously can effectively ensure that.

As shown in figure 11, a kind of demoulding mechanism is illustrated in figure, according to technological requirement, the demoulding mechanism role be by The pre-stress rail plate that prefabricated and maintenance is completed is deviate from from track Die and mould plate, and the demoulding mechanism includes being correspondingly arranged at biography It send mechanism both sides and piston rod that can withstand at least four support cylinder 2-1 on the bottom surface of railway plate die, only shows in figure The elementary contour of meaning errant board mold, is not to express its concrete structure, is set below the central axes of transport mechanism There is the piston rod of at least one demoulding oil jar 2-2 and demoulding oil jar that can jack up the pre-stress rail plate in railway plate die, transmits The both sides of mechanism are arranged with demoulding bearing 2-3, and demoulding swing arm 2-4 is hinged on demoulding bearing 2-3 and oil cylinder 2- is pressed against in demoulding 5, the piston rod that demoulding swing arm 2-4 inner ends are hinged with downwardly extending demoulding pressure head 2-6, outer end and demoulding pressing oil cylinder is hinged, It includes downwardly extending demoulding last item to demould pressure head 2-6, and demoulding last item connects pressure head ontology made of resilient material, pressure from bottom to top Force snesor and limit casing.When being demoulded using the demoulding mechanism, in the case where the power of transport mechanism drives, railway plate die It is transported to demoulding station, railway plate die is supported by support cylinder 2-1, by the supporting role of support cylinder, can be made whole A railway plate die has accurate level steady, is conducive to the vertical depanning of track plates in later stage, then the work for passing through demoulding oil jar Stopper rod ejects the pre-stress rail plate in railway plate die, during initial ejection, by demoulding itself being pressed against for pressure head And the balance pressure of multiple demoulding pressure heads makes the steady vertical removal from railway plate die of pre-stress rail plate, avoids by effect The problems such as knocking side caused by drawing existing tilt phenomenon after pre-stress rail plate is ejected a part, is pulled through demoulding pressing oil cylinder and removes Mould swing arm is absolved, is ejected pre-stress rail plate completely by demoulding oil jar.

A kind of clear mold mechanism is illustrated as shown in Figure 12, Figure 13 and Figure 14, in figure, according to technological requirement, the clear mold mechanism Role is the particle for being cleaned and being excluded to clean by the inner cavity of track Die and mould plate, and the clear mold mechanism includes clear Mould rack 3-1 and the clear mould supporting rack 3-2 slided by the clear mould stands longitudinal of engine drives edge, the clear bottoms mould supporting rack 3-2 connect It is connected to and power apparatus driving horizontal sliding is swiped the bottom of by and includes cross by the bottom surface roller brush 3-3 of motor-driven rotation, bottom surface roller brush 3-3 The cylindrical stent cylinder set connects with the bristle in cylindrical stent cylinder external peripheral surface, the clear lower parts mould supporting rack 3-2 both sides are arranged It is connected to by the vertically sliding and by the side roller brush 3-4 of motor-driven rotation of side brush power plant driving energy, clear mould supporting rack 3-2's Front and rear be correspondingly connected with power apparatus swiped by end respectively and slot swipe power apparatus driving horizontal sliding and vertical sliding and By the end face roller brush 3-5 and slot brush 3-6 of motor-driven rotation, side roller brush, end face roller brush and slot brush all include being vertically arranged Cylindrical stent cylinder and the bristle in cylindrical stent cylinder external peripheral surface is set；The bottom of clear mould supporting rack 3-2 is also associated with Power apparatus driving horizontal sliding and vertical sliding are swiped by rib and there is brush bar by the rib brush 3-7 of motor-driven rotation, rib brush 3-7 With the caput of spherical crown shape, brush bar and caput are all provided with bristle, and the bottom of clear mould supporting rack 3-2 is also associated with swipes power dress by set Set the vertical sliding of driving and by the set brush 3-8 of motor-driven rotation, set brush with cylindric brush pot and the inner wall of brush pot and It is connected with bristle on bottom surface, is equipped on the clear mould supporting rack for drawing each dust exhaust apparatus 3-9 for brushing the dust swept up.Bottom Face roller brush is arranged two for cleaning railway plate die bottom surface, bottom surface roller brush interval, can avoid intermediate grout hole shaping column, Due to the both sides of the direct respective carter board mold in the position of bottom surface roller brush, for relative orbit board mold, bottom surface roller brush is for clear It sweeps big face and its bristle is longer, upper and lower position also can determine, roller brush only needs own rotation and follows clear mould supporting rack movement i.e. It can；Side roller brush is used to clean left and right two medial surfaces of railway plate die, position pair of the side roller brush on clear mould supporting rack The surface of railway plate die medial surface is answered, the lifting of side roller brush is controlled as needed, after side roller brush is fallen, follows whole A clear mould supporting rack is moved forward and backward, to be cleaned to two medial surfaces of railway plate die while own rotation；End Face roller brush is used to clean the forward and backward inner face of railway plate die, end face roller brush own rotation while can move left and right, on move down Dynamic and whole back-and-forth motion, is arranged two end face roller brushes, and in the lateral direction, two end face roller brushes can be opposite simultaneously or backwards to shifting Dynamic, to be cleaned to the inner face of railway plate die, end face roller brush follows clear mould supporting rack movement to select to clean track The front end face or rear end face of board mold；Slot brush is bulb shape for cleaning track slot, brush body bottom end, can be carried out to track slot Preliminary to clean, position of two slot brushes on frame body corresponds respectively to the surface of two rows of track slots, control flume as needed Brush lifting, by the back-and-forth motion of entire frame body, two slot brush selections clean a pair of of track slot therein；Rib brush is used for The property at parts of edges and corners inside track slot is cleaned, the particle adhered in slot is swept down, since track slot is relatively small, rib Brush outer diameter is relatively small, and its brush body bottom end is bulb shape, rib brush can move left and right while own rotation, move up and down and It is whole to be moved forward and backward, by accurate flexible mobile, each corner location inside track slot can be cleaned；Set brush is set Tubular, bristle is arranged in sleeve inner, by carrying out elevating control to it, you can set brush is accurately sleeved on service sleeve pilot pin On, by covering brush rotation, service sleeve pilot pin is cleaned, according to the arrangement rule of service sleeve pilot pin, set brush two It is a to be one group and be respectively arranged one group in both sides, by the front and back sliding of frame body, service sleeve pilot pin is carried out by cleaning.It can See, by the way that multiple brush bodies are arranged, and brush body is carried out automatically controlling, each position of mold can effectively be cleaned, cleans Effect is good and work efficiency is high.In addition, in actual production, two parallel clear mould supporting rack 3-2 can be arranged as required to, Above-mentioned bottom surface roller brush, side roller brush, end face roller brush, slot brush, rib brush and set brush and its corresponding connection structure can be distinguished It is connected on two clear mould supporting rack 3-2, prevents it from mutually running generation interference, mutual arrangement position relationship can be according to reality Border situation is arranged, is installed.A large amount of airborne dusts and particle are necessarily will produce in cleaning, in order to improve cleaning effect, therefore, clear Dust exhaust apparatus is installed, specifically on mould supporting rack：Dust exhaust apparatus includes the air-exhaust type dust suction being connected on the clear mould supporting rack The air inlet of device, air-exhaust type dust catcher is connected with main pipeline, and more branched pipes flexible are connected on main pipeline, each branched pipe The corresponding site of each brush is guided in import respectively, and the side of the clear mould supporting rack is also equipped with negative pressure type dust collector, suction type Connect sweep-up pipe on the air inlet of dust catcher, the input end of sweep-up pipe connects dust suction bamboo rake head, and dust suction bamboo rake head is slidably and liftable Formula mounted on the rear portion of clear mould supporting rack, by the suction-operated of air-exhaust type dust catcher and dust suction bamboo rake head, can will sweep up Dust and particle are purged.

As shown in figure 15, a kind of spray body is illustrated in figure, according to technological requirement, the spray body role be by The inner cavity of track Die and mould plate carries out spraying releasing agent, and the releasing agent of spraying is made uniformly to be attached to the internal chamber wall of track Die and mould plate On, the spray body includes the spraying supporting rack 4- for spraying rack 4-1 and spraying rack longitudinal sliding motion by engine drives edge The bottom 2, spraying supporting rack 4-2 is connected with swipes power apparatus driving horizontal sliding and by the bottom surface roller of motor-driven rotation the bottom of by Brush, bottom surface roller brush include that horizontal cylindrical stent cylinder is propped up with the bristle in cylindrical stent cylinder external peripheral surface, spraying is arranged The lower parts support 4-2 both sides are connected with by the vertically sliding and by the side roller brush of motor-driven rotation of side brush power plant driving energy, The front and rear of spraying supporting rack 4-2 be correspondingly connected with power apparatus swiped by end respectively and slot to swipe power apparatus driving laterally sliding It moves with vertical sliding and by the end face roller brush and slot brush of motor-driven rotation, side roller brush, end face roller brush and slot brush all wrap It includes the cylindrical stent cylinder being vertically arranged and the bristle in cylindrical stent cylinder external peripheral surface is set.Above-mentioned bottom surface roller brush, side roller Brush, end face roller brush, slot brush, rib brush and set brush structure it is identical with the corresponding construction in clear mold mechanism, in figure in detail illustrate with And it no longer specifically uses herein.The front end of spraying supporting rack 4-2 is equipped with the supporting rod 4-3 being laterally arranged, on supporting rod 4-3 Multiple nozzles being arranged downward are installed at interval, and each nozzle is connect by pipeline with releasing agent delivery pipe, and the both ends of supporting rod 4-3 turn It is dynamic to be connected on spraying supporting rack 4-2, spray the rotation driving being equipped on supporting rack 4-2 for driving supporting rod 4-3 to rotate Mechanism.Specifically, rotation driving mechanism includes swing arm 4-4 and cylinder 4-5, one end of swing arm 4-4 is fixed in the end of supporting rod 4-3 The piston rod in portion, the other end and cylinder is hinged, and cylinder 4-5 hinges are on spraying supporting rack 4-2.Supporting rod is using rotational installation Mode, the rotational angle by controlling supporting rod 4-3 can be adjusted the spray angle of nozzle, so as to the side to railway plate die Angle and side carry out emphasis spraying, are further ensured that spraying effect..

As shown in Figure 16, Figure 17 and Figure 18, the service sleeve installing mechanism includes service sleeve rack 5-1, described pre- The service sleeve crossbeam 5-2 that straight skidding is driven by crossbeam driving device, service sleeve crossbeam are installed on bushing burying rack 5-1 The hanger 5-3 and cantilever 5-4 that horizontal sliding is driven by power plant are installed, hanger 5-3 is equipped with service sleeve on 5-2 The lower part of bracket 5-5, cantilever 5-4 are equipped with to be equipped on service sleeve pick-and-place manipulator 5-6, cantilever 5-4 and be picked and placeed positioned at service sleeve Service sleeve rapid fixing above manipulator.Railway plate die is placed below service sleeve rack 5-1, service sleeve Multiple service sleeves arranged in rows and columns are placed on bracket 5-5.Since service sleeve crossbeam 5-2 can straight skidding, hanger 5-3 can horizontal sliding, therefore service sleeve bracket 5-5 can straight skidding again can horizontal sliding, it can be by service sleeve support Frame 5-5 is transported to arbitrary operating position.Since service sleeve pick-and-place manipulator 5-6 can be longitudinally sliding with service sleeve crossbeam 5-2 Move, can with cantilever 5-4 horizontal slidings, therefore service sleeve pick-and-place manipulator 5-6 can be removed from service sleeve bracket 5-5 it is pre-buried On casing and the service sleeve pilot pin being sleeved in railway plate die.Service sleeve is sleeved on service sleeve pilot pin After upper, service sleeve rapid fixing can quickly fix service sleeve, to keep service sleeve firmly solid It is scheduled on service sleeve pilot pin.Cantilever 5-4 in the present invention is driven by cantilever drive device, and cantilever 5-4 is close to hanger 5-3 Afterwards, boom locking device can lock the two, and hanger 5-3 can follow cantilever 5-4 to move at this time, when hanger 5-3 arrival refers to Positioning postpones, and boom locking device can release the locking between cantilever 5-4 and hanger 5-3, and cantilever 5-4 at this time can front and back fortune It is dynamic and hanger 5-3 is remained stationary as, it no longer needs to move since service sleeve places bracket 5 and reaches installation site, and cantilever 5-4 is then needed It moves forward and backward to pick and place, install service sleeve, therefore the frequencys that move forward and backward of cantilever 5-4 are more and the front and back fortune of hanger 5-3 The dynamic frequency is less, using boom locking device make hanger 5-3 can follow cantilever 5-4 move, hanger 5-3 there is no need to Driving device is separately provided again, thus can simplify design, save cost, which includes being located at consolidating on cantilever The corresponding servo-actuated bearing determined bearing and be located on suspension arm, hold-down support are equipped with slot, what servo-actuated bearing was equipped with Can side-to-side movement and to the left or to the right movement can be plugged into inserting column in slot, servo-actuated bearing, which is equipped with, can drive inserting column or so The inserting column driving device of movement.Inserting column driving device can be plugged into inserting on hold-down support after driving inserting column to be moved to a direction In slot, it thus can make hold-down support locking opposite with servo-actuated bearing, and cantilever and hanger is finally made to be in the opposite shape locked State, at this moment hanger can follow cantilever motion, after hanger moves to designated position, inserting column driving device drives inserting column to another One direction movement makes it be detached from slot, and the opposite latch-release between hold-down support and servo-actuated bearing, cantilever can be transported freely It is dynamic and hanger is unaffected.This boom locking mechanism have the advantages that it is simple and reliable, can be automatically controled.Certain boom locking Mechanism can also use other structures form, such as in another embodiment, and boom locking mechanism includes being located at cantilever Manually controllable lockset between hanger, lockset can be used the structure similar to door lock, cantilever and hanger close to when The two is locked using lockset, locking between the two can be released by changing the state of lockset.Above-mentioned service sleeve is quickly fixed Device includes the portable pillar 5-14 that is connected on cantilever 5-4 and can slide vertically, and the bottom of portable pillar 5-14 is equipped with tup 5-7, It is connected with limiting plate 5-8 on cantilever 5-4, is hinged in portable pillar 5-14 and is stretched out outside portable pillar under the effect of suppressing of elastomeric element Two opposite limited block 5-9 are arranged in the limited block 5-9 on surface, and portable pillar is equipped with the hole stretched out for limited block 5-9, above-mentioned Elastomeric element is the spring 5-10 between being connected to two limited blocks, and being set in portable pillar 5-14 can vertically slide and transport downwards The driving cylinder 5-11 for driving limited block to be retracted when dynamic is equipped between driving cylinder 5-11 and the inner wall of portable pillar 5-14 and abuts against drive upwards The driving top spring 5-12 of cylinder is moved, lifting actuating cylinder 5-13 is connected on cantilever, the piston rod of lifting actuating cylinder 5-13 is located at Driving cylinder 5-11 can be pushed when can lift portable pillar 5-14 when in portable pillar upper lumen and moving upwards, move downward, it is pre-buried Casing rapid fixing is limited after portable pillar 5-14 is promoted certain height using portable pillar lifting device, is released It can make portable pillar 5-14 free-fallings after limit, tapping service sleeve using the impact force fallen behind under portable pillar 5-14 carries out it Fixed, the height before being fallen due to portable pillar 5-14 is certain, thus can ensure that portable pillar 5-14 to each service sleeve Percussion power be it is certain, in this way can guarantee service sleeve installation quality.It is hollow-core construction with reference to Fig. 8, portable pillar 5-14, drives In portable pillar 5-14, portable pillar 5-14's dynamic cylinder 5-11 sliding sleeves can move up and down along the through-hole on limiting plate, lift power After portable pillar 5-14 is promoted certain height by cylinder 5-13, when outside the extended side through-hole of limited block and keep off above limiting plate Portable pillar 5-14 is prevented to fall, after spring drives limited block to bounce back, limited block does not re-form limiting plate blocking, portable pillar 5-14 It can free-falling.What limited block 5-9 can be swung up and down is hinged on portable pillar 5-14 inner walls, when limited block swings to set angle When extended side through-hole outside, when portable pillar 5-14 is in raised configuration, under the spring 5-12 effects of driving top, drive cylinder 5-11 Far from limited block 5-9, under the action of spring 5-10, limited block 5-9 stretches out outside side through-hole；It needs to consolidate service sleeve Periodically, lifting actuating cylinder 5-13 drives driving cylinder 5-11 to decline, and the lower edge of driving cylinder 5-11 pushes limited block, limited block pendulum The dynamic limited block to be retracted into the inner cavity of portable pillar 5-14, being retracted into the inner cavity of portable pillar 5-14 no longer has blocking work With, thus portable pillar 5-14 can free-falling, the portable pillar 5-14 of free-falling can tap service sleeve, to service sleeve It is fixed, this limited block driving device realizes automatic trigger, convenient for control.Utilize the work for tapping contact 51 and service sleeve With the percussion realized to service sleeve, tapping contact 51 can be made of rubber, plastics elastomeric material, the effect to service sleeve It is softer, it avoids that service sleeve is caused to damage.Tapping contact 51 can also be individually replaced, convenient for safeguarding.Service sleeve takes Manipulator 5-6 is put to include clamping jaw driving device and two folders of lower opposite folding being arranged in pairs can be driven in clamping jaw driving device Pawl, clamping jaw opposite under the driving of clamping jaw driving device can merge and open relatively, this to realize picking and placeing for service sleeve Service sleeve pick-and-place manipulator 5-6 is simple and reliable.Certain service sleeve pick-and-place manipulator 5-6 can also use other structure shapes Formula, such as using the bionic mechanical hand of simulation human hand.Clamping jaw includes outrigger, and top fixture block is equipped on outrigger, under stretch Be connected with down on holder and stretch connecting rod, top fixture block is equipped with V-type clip slot for service sleeve upper end to be clamped, under stretch connection The lower end of bar is equipped with the lower part hook itself being formed by bending for service sleeve lower end to be clamped.When two clamping jaws merge relatively, two Top fixture block, two lower part hooks can be relatively close, and two V-type clip slots clamp the upper end of service sleeve, and two lower hook claw clips are lived The lower end of service sleeve, it is more stable to the clamping of service sleeve.

As shown in Figure 19 to Figure 23, the tensioning mechanism includes tensioning rack 6-1, the company of sliding on the tensioning rack 6-1 It is connected on the outside of two opposite side for being oppositely arranged on railway plate die and is driven by actuating unit the tensioning sliding rack 6-2 of synchronization lifting, The tensioning sliding rack 6-2 is slidably connected at by the structure of slide plate and guide rail on tensioning rack 6-1, naturally it is also possible to use example It is slidably connected as the realization of the structure of guide sleeve and guide post is above-mentioned, the actuating unit includes being connected on tensioning rack 6-1 and by moving The vertical leading screw of power machine driving rotation, engine are that private takes motor, are connected with and are screwed onto on vertical leading screw in tensioning sliding rack Screw.In order to improve the stability of tensioning rack and the stability of tensioning sliding rack lifting, in the present embodiment, the tensioning Rack 6-1 is substantially square comprising four columns, column are connected on the ground by foundation bolt, adjacent two root posts Top be connected with connecting cross beam, to form stable tower structure, the four corners of the tensioning rack are respectively provided with vertically Four leading screws are arranged in leading screw altogether, the vertical leading screw is rotatably connected in column, and four tensioning being oppositely arranged are arranged altogether and slide Frame is moved, the screw is connected to the both ends of tensioning sliding rack, i.e., controlling multiple privates by controller takes motor synchronization driving silk Thick stick rotates, to make tensioning sliding rack smoothly lift.It is connected on tensioning sliding rack 6-2 by combining actuating unit drives edge The inside and outside tensioning joining rack 6-3 slid of machine drawing frame, inside and outside in the present invention are meant：Place track plates in the middle part of tensioning rack Mold is the inside of tensioning rack close to the position of railway plate die, is its outside, tensioning joining rack 6- far from railway plate die 3 are slidably connected on tensioning sliding rack 6-2, and the combination actuating unit includes the power oil being connected on tensioning sliding rack 6-2 Cylinder, the piston rod be connected by power of the tensioning joining rack 6-3 and actuator cylinder.Being connected on the tensioning joining rack 6-3 can push up Corresponding be equipped on bar 6-4, two opposite tensioning joining rack 6-3 that abut against leaned against on railway plate die is driven by stretch power mechanism Stretching rack 6-5, that is, be located at railway plate die opposite sides stretching rack be oppositely arranged, two opposite stretching racks can be drawn simultaneously The both ends of dynamic reinforcing bar, the inner end of stretching rack 6-5 are equipped with the fixation stretched into for the abnormity nut of the tension rod on railway plate die Pulling claw 6-6, the fixed tensioning pawl 6-6 include the corresponding two claw arms for being hinged on stretching rack both sides, the tensioning joining rack 6-3 It is upper mutual equipped with claw arm inner end when claw arm inner end is drawn close relatively, two claw arms move out when two claw arms inwardly move Separate limit driving device；In the present embodiment, the outer surface of the claw arm is two planes being arranged in turning shape, described Limit driving device is the limited post 6-31 being connected on tensioning joining rack 6-3, and limited post is fitted on the outer surface of claw arm, When initial position, stretch power mechanism drives stretching rack inwardly to slide, and the lateral surface of claw arm encounters the position-limiting action of limited post The inner end of two claw arms is set to be located remotely from each other open-shaped state（That is the state in Figure 21）, the abnormity nut of tension rod is caught in two card Between pawl arm, when stretch power mechanism driving stretching rack 6-5 slides outward, under the position-limiting action of limited post 6-31, two claws Opposite draw close in claw arm inner end clamps the abnormity nut when arm inwardly moves, and realizes the fast and accurately folder of tensioning boom end It holds.Certain above-mentioned limit driving device can also use following structures, and corresponding track is arranged on tensioning joining rack 6-3, Gu It when determining movement inside and outside two claw arms of tensioning pawl, is limited by track, claw arm when to realize that two claw arms inwardly move Claw arm inner end is located remotely from each other when inner end is drawn close relatively, two claw arms move out, and in this not go into detail.Stretching rack 6-5 On be connected with tension stress monitoring device, the stretch power mechanism includes being connected to the tensioning oil cylinder 6- of tensioning joining rack 6-3 8, the tension stress monitoring device includes the displacement sensor 6-9 for the skidding distance for being connected to monitoring stretching rack 6-5, specific next It says, displacement sensor 6-9 is connected between piston rod end and the outer wall of tensioning oil cylinder 6-8, the piston of the tensioning oil cylinder 6-8 Pressure sensor 6-10 is housed, specifically, tensioning oil cylinder 6-8 is the two-way drive that piston rod stretches out cylinder sleeve both ends on bar Dynamic oil cylinder, the inner end of piston rod are connect with stretching rack, land are arranged on the piston rod of outer end, the outer end of piston rod is bolted with spiral shell Bar, above-mentioned pressure sensor is sleeved in land and the outer end of pressure sensor and the head of screw rod offset, and is passed by the displacement The monitoring of sensor and pressure sensor fully ensures that the dynamics of tensioning and the extension elongation of reinforcing bar, that is, ensure that reinforcing bar has Suitable prestressing force.It is rotatably connected on the tensioning joining rack 6-3 by the driving pivoted housing 6- of locking power device driving rotation 7, the rotation of driving pivoted housing 6-7 drives the locking nut on tension rod to rotate and abuts against the side wall of railway plate die.The locking Power plant includes being rotatably connected on the driving sleeve gear 6-12 driven by power motor 6-11 on tensioning joining rack 6-3, at this Pivoted housing gear is driven to be engaged with the driving gear on the power output shaft of power motor in embodiment, outside the driving pivoted housing 6-7 Wall connect and can be sleeved on tension rod with driving pivoted housing gear transmission, and the inner end of driving pivoted housing 6-7, which is equipped with, drives locking nut The driving rotary head of rotation.The driving pivoted housing 6-7 includes the driving rotary head that can be sleeved on tension rod and drive sleeve, in this reality It applies in example, it is cross claw to drive the end of rotary head, and the locking nut on above-mentioned tension rod is cross nut, cross claw and ten The cooperation of word nut drives the locking nut, driving rotary head to be connect by self-centering structural dynamic with drive sleeve, drive sleeve By spline and driving pivoted housing gear 6-12 be connected by powers, equipped with driving top spring, tensioning between drive sleeve and tensioning joining rack After, power motor, which starts, drives the 6-12 rotations of driving pivoted housing gear, and to drive drive sleeve to rotate, driving rotary head drives Locking nut rotates, and so that tension rod is fixed with railway plate die, to keep the pretightning force of reinforcing bar.It is generally known that due to answering in advance In power track plates should prefabricated more crisscross reinforcing bars, thus it is multiple driving rotary heads and multiple locking nuts combinations The problem of Cheng Zhong, unavoidable appearance driving rotary head is with locking nut decentraction, is susceptible in conjunction with insecure, in the present embodiment In, the self-centering structure include be screwed onto driving rotary head outer end and along driving rotary head it is symmetrical two centering stud 6-13, Equipped with drive sleeve is stretched into and position arms corresponding with centering stud 6-13 in the driving rotary head, arms is trapezoidal, driving Sleeve is equipped with saddle, and saddle is equipped with the jack being inserted into for arms（Jack is also trapezoidal）And arms can drive in saddle upper edge Sleeve radial slippage realizes the be connected by power of driving rotary head and drive sleeve, the centering spiral shell under the cooperation of arms and saddle The bottom of column is equipped with the baffle 6-14 being sleeved on centering stud and the bottom surface of baffle offsets with saddle, baffle 6-14 and centering spiral shell Equipped with centering top spring 6-15 between the head of column, that is to say, that when driving rotary head to occur with the problem of locking nut decentraction, Driving rotary head makes driving rotary head radial slippage certain distance by the fit structure of arms and jack, meanwhile, the spring compression of centering top, Until driving rotary head is combined with locking nut, due to driving rotary head can be rotated in actuating unit, thus at any angle not With one heart, it can all be adjusted, driving rotary head is made to be combined with locking nut, to which the mistake of above-mentioned driving locking nut be effectively ensured Journey.

As shown in figures 24 and 25, the Insulation monitoring mechanism includes Insulation monitoring supporting rack 7-0, Insulation monitoring supporting rack Two overhang insulations detection crossbeam 7-1 and the intermediate insulation detection that straight skidding is driven by sliding power device are connected on 7-0 It is connected on crossbeam 7-2, overhang insulation detection crossbeam 7-1 and the multiple contact bases slid up and down is driven by Insulation monitoring power plant The the first contact 7-4 that is driven by detection actuating unit and can be contacted with longitudinal reinforcement, two ends are installed on 7-3, contact base 7-3 Multiple first contacts of portion Insulation monitoring crossbeam 7-1 are oppositely arranged respectively；It is connected on intermediate insulation detection crossbeam 7-2 by insulating It is connected with by detection actuating unit on the driving of detection power plant and spaced at least two contact bases 7-3, contact base 7-3 Driving and the second contact 7-5 that can be contacted with transverse steel, two the first opposite contact 7-4, which are formed, examines a longitudinal reinforcement The longitudinal preliminary examination sets of contacts surveyed, two spaced second contact 7-5 form one detected to a transverse steel Lateral preliminary examination sets of contacts, any one first contact and the second contact form the friendship of the longitudinal reinforcement and transverse steel that are in contact to it One cross point detection sets of contacts of crunode detection, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and cross point detection contact Group is connect by conducting wire with insulation detecting circuit respectively, and insulation detecting circuit includes multichannel megameter and display screen, each contact （Including the first contact and the second contact）Pass through the wherein input terminal connection all the way of conducting wire and megameter respectively.It may be used more A megameter is separately connected each contact and is detected respectively the results show that each using having the megameter of multichannel input to receive The switching signal of a detection contact, switching signal are intuitively shown after microcontroller is handled by display screen.That is, detecting Cheng Zhong, opposite first two the first contact 7-4（Longitudinal preliminary examination sets of contacts）The both ends of a longitudinal reinforcement are clamped, pass through insulation Detection circuit detects the data of megameter, that is, detects whether the first contact contacts well with longitudinal reinforcement, similarly, can be two the Two contacts（Lateral preliminary examination sets of contacts）Whether contacted well with transverse steel, such as there is a problem of that contact is bad, can be directed to Property is adjusted；Secondly, by multiple first contacts below a wherein radicle Insulation monitoring crossbeam 7-1 respectively with longitudinal reinforcement End contact, contacted successively with more transverse steels by the second contact, that is to say, that any one first contact and any the Two contacts constitute the cross point detection sets of contacts in reality detection, are shown by the data of megameter, can carry out longitudinal steel Whether muscle and transverse steel crosspoint insulate good detection, and the benefit of two radicle Insulation monitoring crossbeam 7-1 of setting also resides in, Between on the move when Insulation monitoring crossbeam 7-2, can occur adequately avoiding space, i.e., when whether detected intersection insulate, The phenomenon that the first contact below any one radicle Insulation monitoring crossbeam 7-1 can be used, prevent interference.In addition, ginseng Examine Figure 25, due to being arranged upper and lower two layers of bar-mat reinforcement in the pre-stress rail plate in the present invention, contact base setting one is long and the other is short two pieces Contact yoke plate so that each contact is corresponding with two layers of bar-mat reinforcement respectively, since the movement of each contact is first to drop to certain height Degree, then laterally pushes by cylinder and contacts reinforcing bar, and therefore, the movement of contact on two layers is non-interference, and a displacement can be with Detection, detection efficiency higher are carried out at the same time to two layers of reinforcing bar of steel reinforcement cage.

As shown in figure 26, it only illustrates half railway plate die in figure, is symmetrical structure, the railway plate die packet Die ontology 8-1 is included, there is die ontology 8-1 molding cavity, the side wall upper part of die ontology 8-1 to be connected with reinforcing beam 8-2, mould The overhanging end tool of the tension rod 8-3 being fitted with above the side wall of tool ontology 8-1 outside end stretching reinforcing beam, tension rod 8-3 There are abnormity nut, inner extending end that can be screwed onto on reinforcing bar, the thread segment being exposed on the outside of die ontology, spiral shell are additionally provided on tension rod 8-3 It is bolted with cross nut in line section, the effect of cross nut is that the tension rod is fixed after tension, hinged on die ontology 8-3 There are more interval settings and top to be connected to counter-jib 8-4 on reinforcing beam, on two opposite side walls of the die ontology 8-3 Counter-jib 8-4 be oppositely arranged, the middle part of counter-jib 8-4 is hinged on the side wall of die ontology by hinged shaft and hinged seat and phase To two counter-jib lower parts between be connected with balancing pull rod 8-5, by said structure design, die ontology can be made to have more preferable Intensity, die ontology deforms when preventing tensioning, in addition, be equipped with cushion block between the lower part of counter-jib and die ontology side wall, Above-mentioned balancing pull rod passes through the cushion block, the cushion block of different-thickness that can replace use, can be with the length of pre-set balancing pull rod Degree prevents deformation and causes tensioning rod bending or inconvenient the problems such as being inserted into.It is connected on the die ontology 8-1 bottom wall of inner cavities There is bottom-up extension and the pre-stress rail plate after perfusion is made to form the grouting hole forming equipment of grout hole, be in the milk hole forming dress The lower cushion block 8-7 including being connected in die ontology inner bottom wall is set, lower cushion block has through-hole up and down, inserted on lower cushion block There is the upper forming sleeve 8-8 being tightly connected with its outer ring, upper forming sleeve is in the circular cone shape that bottom is big, top is small, mold sheet Grouting hole forming equipment can be jacked up to make pre-stress rail plate after molding demould by also being slidably connected on body 8-1 bottom wall of inner cavities Top cover 8-6, the top of top cover 8-6 connect by bolt with above-mentioned upper forming sleeve, and the piston rod top of demoulding oil jar can be passed through The top cover realizes the demoulding of pre-stress rail plate to make the bottom-up movement of grouting hole forming equipment.

Motor driving leading screw can be used and using ball-screw in actuating unit in above-mentioned each mechanism or power plant Power transmission structure realizes power drive, can also directly use the power parts such as cylinder, oil cylinder, no longer goes to live in the household of one's in-laws on getting married one by one herein It states.According to the description process of above-mentioned action, manipulation is carried out to corresponding action component by electrical control and can be realized.

With reference to figure 1, tears top side bolt mechanism open in the present invention, Bolt dismantling machine in the prior art can be used, tear open and open Mechanism can be used tears a machine open and lays down tension rod in railway plate die in the prior art, and steel reinforcement cage, which enters mold mechanism lifting can be used, to be set Standby or other manipulator transloading equipments in the prior art, the purpose is to tie up the steel reinforcement cage made to be fitted into railway plate die, Die head threading machine in the prior art can be used in mantle fiber mechanism, carries out mantle fiber for reinforcing bar, the casting mechanism in casting equipment can be used existing Concrete conveyance casting machine, concrete vibrating mechanism can be used the mode of bobbing machine below railway plate die and realizes that plucking mechanism can Using napper in the prior art, the top of concrete after can pouring smoothes out, and above-mentioned each equipment in the prior art exists This is no longer repeated one by one.

The above is the specific constructive form of the present invention, and the present invention is not limited to the above embodiments, is led in this technology For the personnel of domain, equivalent variations and part replacement based on concrete structure in the present invention are all within the scope of the present invention.

Claims

1. a kind of pre-stress rail plate continuous production complete set of equipments, including be sequentially distributed after going to certainly stripping process equipment, Clear die process equipment, package processing apparatus and casting equipment, it is characterized in that further including being arranged in parallel and being used for conveyor track guidance tape Two sets of transport mechanisms of mold and positioned at two sets of transport mechanism one end and for delivery track board mold steering conveyor structure, two Set transport mechanism and steering conveyor structure form U-shaped pipeline, and pipeline is equipped with spaced multiple railway plate dies, The side of pipeline is equipped at least one water and supports pond and support the track plates storage rack of pond side positioned at water, two sets of transport mechanisms it is another One end is equipped at least one curing box, and multiple supports for placing pre-stress rail plate and arranging according to stratose are equipped in curing box Frame, the pre-stress rail plate continuous production complete set of equipments further include that can open the chamber door of curing box and simultaneously by track plates Mold is transported to the transfer car(buggy) on bracket.

2. pre-stress rail plate continuous production complete set of equipments according to claim 1, it is characterized in that：The transport mechanism Including two rows of support wheel groups disposed in parallel, it includes spaced multiple support wheels often to arrange support wheel group, and which part is adjacent Support wheel between be equipped with friction driving mechanisms；Friction driving mechanisms include pedestal, and energy elastic floating up and down is hinged on pedestal Mounting base, driving motor is connected in mounting base, friction driving roller is housed on the power output shaft of driving motor；Turn to conveying Mechanism includes two tracks disposed in parallel and the support bracket on track, is equipped with by motor drives edge track row on support bracket The traveling wheel walked is also equipped on support bracket and is risen, for the pallet of support mould by lifting power plant driving.

3. pre-stress rail plate continuous production complete set of equipments according to claim 1, it is characterized in that：The stripping process Equipment includes tearing top side bolt mechanism, Fang Zhang mechanisms, Chai Zhang mechanisms and demoulding mechanism open, and the Fang Zhang mechanisms include putting a rack, Put at least a pair of of the hoisting cross beam slidably connected in a rack by putting an elevator drives oscilaltion and being oppositely arranged, lifting Be connected on crossbeam by putting the tenter of putting that lateral machine drives edge hoisting cross beam moves horizontally, two be oppositely arranged put in tenter It is correspondingly connected with and puts a joint head by put the driving of an engine machine, it includes being rotatably connected on to put putting in tenter to put a joint head Axis, put be connected by power on an axis have it is dynamic and can be along two drive sleeves put an axis and axially slid, actuating sleeve with a shaft rotation is put Jacket casing the overhanging end of drive sleeve and is put to be connected between an axis and puts a top spring mounted in together, is stretched in two drive sleeves End is respectively equipped with the groove stagger setting of face gear and both ends of the surface gear, and the inner extending end portion for putting an axis is rotatably connected to A driving head is put, the overhanging end face for putting a driving head is equipped with the driven end-tooth that can be engaged with any of which face gear Wheel.

4. pre-stress rail plate continuous production complete set of equipments according to claim 3, it is characterized in that：The demoulding mechanism Including being correspondingly arranged at transport mechanism both sides and piston rod can withstand at least four support oil on the bottom surface of railway plate die The lower section of cylinder, the central axes of transport mechanism is equipped at least one demoulding oil jar and the piston rod of demoulding oil jar can jack up track template die Pre-stress rail plate in tool, the both sides of transport mechanism are arranged with demoulding bearing, demould be hinged on bearing demoulding swing arm and Oil cylinder is pressed against in demoulding, and demoulding swing arm inner end is hinged with the piston rod that oil cylinder is pressed against in downwardly extending demoulding pressure head, outer end and demoulding Hinged, demoulding pressure head includes downwardly extending demoulding last item, demoulding last item connect from bottom to top pressure head ontology made of resilient material, Pressure sensor and limit casing.

5. the pre-stress rail plate continuous production complete set of equipments according to any one of claim 1-4, it is characterized in that：Institute It includes clear mold mechanism and spray body to state clear die process equipment, and the clear mold mechanism includes clear mould rack and by engine drives edge The clear mould supporting rack of clear mould stands longitudinal sliding, clear mould support frame bottom be connected with by bottom swipe power apparatus driving horizontal sliding and By the bottom surface roller brush of motor-driven rotation, bottom surface roller brush includes horizontal cylindrical stent cylinder and is arranged outside cylindrical stent cylinder The bristle of circumferential surface, clear mould supporting rack lower part both sides, which are connected with, vertically to be slid by side brush power plant driving energy and is driven by motor The dynamic side roller brush of turn, the front and rear of clear mould supporting rack has been correspondingly connected with swipes power apparatus and slot swipes power by end respectively Device drives horizontal sliding and vertical sliding and by the end face roller brush and slot brush of motor-driven rotation, side roller brush, end face roller Brush and slot brush all include the cylindrical stent cylinder being vertically arranged and the bristle in cylindrical stent cylinder external peripheral surface are arranged；Clear mould branch The bottom of support is also associated with swipes power apparatus driving horizontal sliding and vertical sliding and by the rib brush of motor-driven rotation by rib, Rib brush has a caput of brush bar and spherical crown shape, and brush bar and caput are all provided with bristle, the bottom of clear mould supporting rack be also associated with by Set swipes the vertical sliding of power apparatus driving and by the set brush of motor-driven rotation, and set brush is interior with cylindric brush pot and brush pot It is connected with bristle on wall and bottom surface, is filled equipped with the dust suction for drawing the dust that each brush is swept up on the clear mould supporting rack It sets.

6. pre-stress rail plate continuous production complete set of equipments according to claim 5, it is characterized in that：The spray body The spraying supporting rack of rack longitudinal sliding motion is sprayed including spraying rack and by engine drives edge, spraying support frame bottom is connected with Power apparatus driving horizontal sliding and by the bottom surface roller brush of motor-driven rotation is swiped the bottom of by, bottom surface roller brush includes horizontal cylinder Rack tube is connected with the bristle in cylindrical stent cylinder external peripheral surface, spraying supporting rack lower part both sides are arranged by side brush power Device driving energy vertically slides and by the side roller brush of motor-driven rotation, the front and rear for spraying supporting rack has been correspondingly connected with Power apparatus is swiped by end respectively and slot swipes power apparatus driving horizontal sliding and vertical sliding and by the end face of motor-driven rotation Roller brush and slot brush, side roller brush, end face roller brush and slot brush all include the cylindrical stent cylinder being vertically arranged and are arranged in cylinder The bristle of rack tube external peripheral surface；The front end of spraying supporting rack is equipped with the supporting rod being laterally arranged, and is spaced on supporting rod Multiple nozzles being arranged downward are installed, each nozzle is connect by pipeline with releasing agent delivery pipe.

7. the pre-stress rail plate continuous production complete set of equipments according to any one of claim 1-4, it is characterized in that：Institute It includes that service sleeve installing mechanism, steel reinforcement cage enter mold mechanism, mantle fiber mechanism, Chu Zhang mechanisms, put cushion block to state package processing apparatus Mechanism, tensioning mechanism and Insulation monitoring mechanism, the service sleeve installing mechanism include service sleeve rack, the service sleeve The service sleeve crossbeam for driving straight skidding by crossbeam driving device is installed in rack, is equipped on service sleeve crossbeam by moving Power apparatus drives the hanger and cantilever of horizontal sliding, hanger to be equipped with service sleeve bracket, and the lower part of cantilever is equipped with pre-buried Casing pick-and-place manipulator, equipped with the service sleeve rapid fixing being located above service sleeve pick-and-place manipulator on cantilever, in advance Bushing burying rapid fixing includes the portable pillar that is connected on cantilever and can slide vertically, and the bottom of portable pillar is equipped with tup, It is connected with limiting plate on cantilever, the limit of the stretching activity outer surface of column under the effect of suppressing of elastomeric element is hinged in portable pillar Block is set with the driving cylinder that the when of vertically capable of sliding and move downward drives limited block to be retracted in portable pillar, drives cylinder and portable pillar Inner wall between lifting actuating cylinder is connected with equipped with the driving top spring for abutting against driving cylinder upwards, on cantilever, lift actuating cylinder Piston rod can push driving cylinder when being located in portable pillar upper lumen and can be lifted when moving upwards portable pillar, moving downward.

8. pre-stress rail plate continuous production complete set of equipments according to claim 7, it is characterized in that：The tensioning mechanism Including tensioning rack, slidably connects and be oppositely arranged on the outside of two opposite side of railway plate die and by power in the tensioning rack Mechanism drives the tensioning sliding rack of synchronization lifting, is connected in tensioning sliding rack by combining in actuating unit drives edge tensioning rack The tensioning joining rack of outer sliding is connected with the bar that abuts against that can be acted against on railway plate die on the tensioning joining rack, and two is opposite Tensioning joining rack on it is corresponding equipped with the stretching rack driven by stretch power mechanism, the inner end of stretching rack is equipped with for railway plate die On tension rod the fixation tensioning pawl that stretches into of abnormity nut, be connected with tension stress monitoring device, the tensioning on stretching rack It is rotatably connected on joining rack by the driving pivoted housing of locking power device driving rotation, the locking power device includes that rotation connects It is connected on the driving sleeve gear driven by power motor on tensioning joining rack, the driving pivoted housing outer wall and driving pivoted housing gear transmission It connects and can be sleeved on tension rod, the inner end of pivoted housing is driven to be equipped with the driving rotary head for driving locking nut to rotate.

9. pre-stress rail plate continuous production complete set of equipments according to claim 7, it is characterized in that：The Insulation monitoring Mechanism includes Insulation monitoring supporting rack, and two that straight skidding is driven by sliding power device are connected on Insulation monitoring supporting rack Overhang insulation detects crossbeam and intermediate insulation detects crossbeam, is connected with by Insulation monitoring power plant on overhang insulation detection crossbeam Multiple contact bases that driving slides up and down are equipped on contact base and to be driven by detection actuating unit and can be contacted with longitudinal reinforcement Multiple first contacts of first contact, two overhang insulation detection crossbeams are oppositely arranged respectively；Connect on intermediate insulation detection crossbeam It is connected to and is driven by Insulation monitoring power plant and spaced at least two contact base, is connected with by detection power on contact base The second contact that mechanism drives and can be contacted with transverse steel, two the first opposite contacts, which are formed, detects a longitudinal reinforcement A longitudinal preliminary examination sets of contacts, it is pre- that two spaced second contacts form the transverse direction detected to a transverse steel Sets of contacts is examined, any one first contact and the second contact form the crosspoint inspection of the longitudinal reinforcement and transverse steel that are in contact to it The cross point detection sets of contacts surveyed, longitudinal preliminary examination sets of contacts, lateral preliminary examination sets of contacts and cross point detection sets of contacts difference It is connect with insulation detecting circuit by conducting wire.

10. the pre-stress rail plate continuous production complete set of equipments according to any one of claim 1-4, it is characterized in that： The railway plate die includes die ontology, and there is die ontology molding cavity, the side wall upper part of die ontology to be connected with reinforcement Beam is fitted with end on the side wall of die ontology and stretches out tension rod outside reinforcing beam, more intervals are hinged on die ontology It is arranged and top is connected to counter-jib on reinforcing beam, the counter-jib on two opposite side walls of the die ontology is opposite is set It sets, the middle part of counter-jib is hinged on by hinged shaft and hinged seat on the side wall of die ontology and between two opposite counter-jib lower parts It is connected with balancing pull rod, bottom-up extension is connected on the die ontology bottom wall of inner cavity and makes the prestressing force rail after perfusion Guidance tape forms the grouting hole forming equipment of grout hole, and grouting hole forming can be jacked up by also being slidably connected on die ontology bottom wall of inner cavity Device is to make the top cover of pre-stress rail plate demoulding after molding.