CN208136806U - Urban road dust removes vehicle - Google Patents
Urban road dust removes vehicle Download PDFInfo
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- CN208136806U CN208136806U CN201721262317.8U CN201721262317U CN208136806U CN 208136806 U CN208136806 U CN 208136806U CN 201721262317 U CN201721262317 U CN 201721262317U CN 208136806 U CN208136806 U CN 208136806U
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- 238000009434 installation Methods 0.000 claims description 65
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- 238000005859 coupling reaction Methods 0.000 claims description 25
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- 239000010426 asphalt Substances 0.000 abstract description 2
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- 238000010586 diagram Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 241001417527 Pempheridae Species 0.000 description 2
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- 230000007812 deficiency Effects 0.000 description 1
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Abstract
城市道路尘土清除车,包括车头、与车头后侧连接的底盘、设置有底盘下的两个后驱动轮和设在车头下部的两个前转向轮,底盘上设置有车厢,车厢内设置有抽风机,底盘底部在前转向轮和后驱动轮之间设置有离合升降式滚刷装置,底盘上在离合升降式滚刷装置后侧开设有上下通透的透风口,抽风机的抽风口通过抽风管与透风口顶部连接,底盘底部连接有与透风口连接的聚尘罩,聚尘罩的下端敞口,聚尘罩的后侧边沿低于聚尘罩的前侧边沿。本实用新型可在现有市政工程车辆进行加装改进即可,特别是离合器的具体结构具有独特的创造性,可将路面上附着的灰尘以及沥青路面凹陷处的灰尘扫起,并将灰尘等轻质杂物抽吸并存储,在除尘过程中也不污染环境。
Urban road dust removal vehicle, including the front, the chassis connected to the rear side of the front, two rear driving wheels under the chassis and two front steering wheels at the lower part of the front. Machine, the bottom of the chassis is provided with a clutch lifting type roller brush device between the front steering wheel and the rear driving wheel, and the rear side of the clutch lifting type roller brush device is provided with an up and down transparent air vent on the chassis, and the air outlet of the exhaust fan passes through the The air duct is connected with the top of the air vent, and the bottom of the chassis is connected with a dust collecting cover connected with the air vent, the lower end of the dust collecting cover is open, and the rear edge of the dust collecting cover is lower than the front edge of the dust collecting cover. The utility model can be installed and improved on the existing municipal engineering vehicles, especially the specific structure of the clutch has unique creativity, which can sweep up the dust attached to the road surface and the dust in the depression of the asphalt road surface, and remove the dust and other light The impurities are sucked and stored, and the environment is not polluted during the dust removal process.
Description
技术领域technical field
本实用新型属于城市环保技术领域,尤其涉及一种城市道路尘土清除车。The utility model belongs to the technical field of urban environmental protection, in particular to an urban road dust removal vehicle.
背景技术Background technique
随着城市道路的建设,城市道路清洁工作的机械化程度不断提高,现有技术中,常见的道路清洁设备多为洒水车、清扫车。洒水车将路面上的尘土湿润后不再飞扬,但这种清洁方式不治本,不仅浪费水资源,而且当水干了之后,车辆通过时仍然是尘土飞扬;而清扫车仅仅是将路面上的尘土清扫到路边,仍然是尘土飞扬,,当起风时,扫到路边的尘土满天飞,造成较大的空气污染。Along with the construction of urban road, the mechanization degree of urban road cleaning work improves constantly, and in prior art, common road cleaning equipment mostly is sprinkler, sweeper. Sprinklers moisten the dust on the road and stop flying, but this cleaning method does not cure the root cause. It not only wastes water resources, but also when the water dries up, the vehicle is still dusty when passing; and the sweeper just removes the dust on the road. Sweeping to the side of the road is still dusty, and when the wind blows, the dust swept to the side of the road is flying all over the sky, causing greater air pollution.
实用新型内容Utility model content
本实用新型为了解决现有技术中的不足之处,提供一种节约水源、能将路面上的附着的尘土扫起来并收集起来、避免对空气造成污染的城市道路尘土清除车。In order to solve the deficiencies in the prior art, the utility model provides an urban road dust removal vehicle which can save water, sweep up and collect the attached dust on the road surface, and avoid air pollution.
为解决上述技术问题,本实用新型采用如下技术方案:城市道路尘土清除车,包括车头、与车头后侧连接的底盘、设置有底盘下的两个后驱动轮和设在车头下部的两个前转向轮,底盘上设置有车厢,车厢内设置有抽风机,底盘底部在前转向轮和后驱动轮之间设置有离合升降式滚刷装置,底盘上在离合升降式滚刷装置后侧开设有上下通透的透风口,抽风机的抽风口通过抽风管与透风口顶部连接,底盘底部连接有与透风口连接的聚尘罩,聚尘罩的下端敞口,聚尘罩的后侧边沿低于聚尘罩的前侧边沿,聚尘罩底部沿左右方向的长度等于底盘的宽度。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the urban road dust removal vehicle includes the front, the chassis connected to the rear side of the front, two rear driving wheels under the chassis and two front wheels at the lower part of the front. Steering wheels, the chassis is provided with a carriage, and an exhaust fan is arranged in the carriage. The bottom of the chassis is provided with a clutch lifting type roller brush device between the front steering wheel and the rear driving wheel. The upper and lower air vents are transparent, the air exhaust port of the exhaust fan is connected to the top of the air vent through the exhaust pipe, the bottom of the chassis is connected to the dust collection cover connected to the air vent, the lower end of the dust collection cover is open, and the rear edge of the dust collection cover Lower than the front edge of the dust collection cover, the length of the bottom of the dust collection cover along the left and right direction is equal to the width of the chassis.
离合升降式滚刷装置包括固定设置在底盘底部左侧的左安装架和右侧的右安装架,左安装架右侧固定设置有左导轨、右安装架左侧固定设置有右导轨,左导轨和右导轨左右对称设置,左导轨和右导轨均后低前高倾斜设置,左导轨和右导轨之间滑动设置有沿左右方向水平设置的横梁,横梁顶部与底盘底部之间铰接有伸缩保持一致的两个升降油缸,横梁底部左侧水平设置有安装板,安装板的下表面固定有两个安装套管和两组安装架,两个安装套管的中心线重合且均沿前后水平方向设置,两个安装架位于两个安装套管的左右两侧,两组安装架底部均装配有一个轴承座,两个轴承座左右并排设置,两个轴承座分别通过左侧的第一轴承和右侧的第二轴承转动连接有一根左右水平设置的驱动轴,横梁右侧底部固定连接有安装座,驱动轴右端伸入并通过轴承转动连接在安装座内,驱动轴上在右侧的轴承座与安装座之间同轴向固定设置有滚筒,两个后驱动轮之间同轴向设置有传动轴,传动轴上安装有主动链轮,驱动轴上在两个轴承座之间的部分与主动链轮通过离合器传动连接。The clutch lifting roller brush device includes a left installation frame fixed on the left side of the bottom of the chassis and a right installation frame on the right side. The left guide rail is fixed on the right side of the left installation frame, and the right guide rail is fixed on the left side of the right installation frame. The left and right guide rails are symmetrically arranged left and right, the left guide rail and the right guide rail are both set with a low rear and a high front height, and a crossbeam arranged horizontally along the left and right directions is slid between the left and right guide rails, and the top of the crossbeam is hinged with the bottom of the chassis. There are two lifting cylinders, a mounting plate is installed horizontally on the left side of the bottom of the beam, and two mounting sleeves and two sets of mounting frames are fixed on the lower surface of the mounting plate. The center lines of the two mounting sleeves coincide and are set along the front and rear horizontal directions , the two mounting brackets are located on the left and right sides of the two mounting sleeves. The bottom of the two sets of mounting brackets is equipped with a bearing seat. The two bearing seats are arranged side by side. The two bearing seats pass through the first bearing on the left and the right The second bearing on the side is rotatably connected with a drive shaft arranged horizontally on the left and right. The bottom of the right side of the beam is fixedly connected with a mounting seat. A roller is fixed coaxially with the mounting seat, a transmission shaft is coaxially provided between the two rear driving wheels, a driving sprocket is installed on the transmission shaft, and the part of the driving shaft between the two bearing seats is connected with the The driving sprocket is connected through clutch transmission.
离合器包括离合拨动机构、拨叉轮组件、从动链轮,从动链轮的中心孔内壁同轴向固定设置有驱动套,驱动套通过第四轴承转动连接在驱动轴上且位于两个轴承座之间,驱动套右侧沿圆周方向固定有若干离合齿;拨叉轮组件包括安装轮,安装轮的外圆周表面开设有环形的卡槽,驱动轴上沿轴线方向开设有键槽,安装轮的内壁通过装配在键槽内的平键同轴安装在驱动轴上,平键与键槽之间具有间隙,安装轮位于驱动套和第二轴承之间,安装轮左侧沿圆周方向固定有与离合齿数目相同且对应卡接咬合的拨叉齿,离合拨动机构与安装轮传动连接;从动链轮的位置低于主动链轮,从动链轮与主动链轮通过链条传动连接。The clutch includes a clutch toggle mechanism, a fork wheel assembly, and a driven sprocket. The inner wall of the center hole of the driven sprocket is fixed with a drive sleeve coaxially. The drive sleeve is rotatably connected to the drive shaft through the fourth bearing and is located between Between the bearing seats, a number of clutch teeth are fixed along the circumferential direction on the right side of the drive sleeve; the fork wheel assembly includes a mounting wheel, the outer circumferential surface of the mounting wheel is provided with an annular slot, and the drive shaft is provided with a keyway along the axial direction. The inner wall of the wheel is coaxially installed on the drive shaft through the flat key fitted in the keyway. There is a gap between the flat key and the keyway. The installation wheel is located between the drive sleeve and the second bearing. The left side of the installation wheel is fixed with a The number of clutch teeth is the same and corresponding to the shift fork teeth that are snapped and engaged. The clutch toggle mechanism is connected to the installation wheel in transmission; the position of the driven sprocket is lower than that of the driving sprocket, and the driven sprocket and the driving sprocket are connected through a chain transmission.
离合拨动机构包括联轴套、拨叉和拨叉轴;联轴套包括联轴套管和驱动板,联轴套管上沿径向方向开设有两个第一螺纹孔,两个第一螺纹孔的中心线相互垂直,驱动板固定在联轴套管外表面,联轴套管的中心线垂直于驱动板所在的平面;拨叉包括拨叉套管和两根拨杆,拨叉套管上沿径向方向开设有两个第二螺纹孔,两根拨杆平行且均沿拨叉套管径向设置,两块拨杆上分别开设有中心线与拨叉套管平行的第三螺纹孔;拨叉套管位于两根安装套管之间,联轴套管、拨叉套管以及安装套管具有同一条中心线,拨叉轴上开设有两个第四螺纹孔,拨叉轴插设在安装套管、联轴套管和拨叉套管内,联轴套管位于两个安装套管之间,拨叉套管位于后侧的安装套管的后侧,每个第一螺纹孔内均螺纹连接有一个顶紧螺栓,顶紧螺栓的内端顶压在拨叉轴上,两个第二螺纹孔和两个第四螺纹孔一一对应设置,每个第二螺纹孔和对应的第四螺纹孔内均螺纹连接有一个连接螺栓,两根拨杆位于安装轮外圆周的前后两侧,两个第三螺纹孔内均螺纹连接有一个拨动螺栓,拨动螺栓的内端同轴向设置有伸入到卡槽内的拨动轴承。The clutch toggle mechanism includes a coupling sleeve, a shift fork and a shift fork shaft; the coupling sleeve includes a coupling sleeve and a drive plate, and the coupling sleeve is provided with two first threaded holes in the radial direction, and the two first The center lines of the threaded holes are perpendicular to each other, the drive plate is fixed on the outer surface of the coupling sleeve, and the center line of the coupling sleeve is perpendicular to the plane where the drive plate is located; There are two second threaded holes in the radial direction on the pipe, and the two driving rods are parallel and arranged radially along the shift fork casing. The two driving rods are respectively provided with a third hole whose center line is parallel to the shift fork casing. Threaded hole; the shift fork sleeve is located between the two installation sleeves, the coupling sleeve, the shift fork sleeve and the installation sleeve have the same center line, and there are two fourth threaded holes on the shift fork shaft, the shift fork The shaft is inserted into the installation sleeve, coupling sleeve and shift fork sleeve, the coupling sleeve is located between the two installation sleeves, and the shift fork sleeve is located at the rear side of the installation sleeve on the rear side, each first There is a jacking bolt connected to the threaded hole, and the inner end of the jacking bolt is pressed against the shift fork shaft. Two second threaded holes and two fourth threaded holes are set in one-to-one correspondence. Each second threaded hole A connecting bolt is threadedly connected to the corresponding fourth threaded hole, the two driving rods are located on the front and rear sides of the outer circumference of the mounting wheel, and a toggle bolt is threaded in the two third threaded holes. The inner end is coaxially provided with a toggle bearing extending into the slot.
驱动板朝右设置,安装板右侧顶部设置有固定架,固定架上设置有位于驱动板右侧上方的离合驱动油缸,离合驱动油缸的缸体和活塞杆分别与固定架和驱动板的右端顶部铰接。The drive plate is set facing right, and the top of the right side of the mounting plate is provided with a fixed frame, and the fixed frame is provided with a clutch drive cylinder located above the right side of the drive plate. Hinged top.
滚筒的外圆周表面均匀设置有毛刷,毛刷由硬质塑料制成。Hair brushes are evenly arranged on the outer peripheral surface of the cylinder, and the hair brushes are made of hard plastic.
车厢内后部沿垂直方向设置有隔板,隔板将车厢内部分隔为前侧的安装室和后侧的灰尘收集室,车厢上在灰尘收集室后侧设置有厢门,厢门前侧与车厢后端四周边沿之间设置有密封条,车厢侧部在灰尘收集室处开设有透风口,透风口处设置有粉尘滤网;抽风机设置在安装室内,抽风机的出风口连接的出风管,出风管的出风口穿过隔板伸入到灰尘收集室内;安装室内还设置有为抽风机供电的蓄电池和为离合升降式滚刷装置提供液压动力的液压站,车头的驾驶室内设置有用于操控抽风机启闭和液压站工作的操作按钮。The rear part of the carriage is provided with a partition along the vertical direction, and the partition divides the interior of the carriage into an installation chamber on the front side and a dust collection chamber on the rear side. A compartment door is arranged on the carriage behind the dust collection chamber. There is a sealing strip between the edges of the rear end of the carriage, and a vent is provided at the dust collection room on the side of the carriage, and a dust filter is arranged at the vent; the exhaust fan is arranged in the installation room, and the air outlet connected to the exhaust fan The air outlet of the air outlet pipe passes through the partition and extends into the dust collection room; the installation room is also equipped with a battery for powering the exhaust fan and a hydraulic station for providing hydraulic power for the clutch lifting roller brush device. There are operation buttons for controlling the opening and closing of the exhaust fan and the operation of the hydraulic station.
横梁的左端和右端固定连接分别与左导轨和右导轨滑动连接的滑块,左导轨和右导轨下端均固定连接有用于限定滑块向下移动的限位块。The left end and the right end of the crossbeam are fixedly connected with sliders which are slidably connected with the left guide rail and the right guide rail respectively, and the lower ends of the left guide rail and the right guide rail are fixedly connected with limit blocks for limiting the downward movement of the slider.
采用上述技术方案,本实用新型中的车头、底盘均采用现有技术中的市政所用的工程车,车厢采用定制的结构,在车厢后侧设置厢门,隔板将车厢内分隔为安装室和灰尘收集室,安装室用于安装抽风机,避免灰尘影响抽风机的机械结构。Adopt above-mentioned technical scheme, the headstock in the utility model, chassis all adopt the engineering vehicle used by the municipal administration in the prior art, the carriage adopts the structure that customizes, and compartment door is set on the rear side of compartment, and partition divides the interior of compartment into installation room and The dust collection room and the installation room are used to install the exhaust fan to prevent dust from affecting the mechanical structure of the exhaust fan.
本实用新型对道路进行尘土清除的过程为:驾驶者坐在车头的驾驶室内驾驶车辆沿道路缓慢前行,汽车在向前行进过程中,两个后驱动轮之间的传动轴和主动链轮转动,主动链轮通过链条带动从动链轮转动,由于第四轴承的设置,从动链轮只带动驱动套和第四轴承的外圈转动。然后按动驾驶室内的操作按钮,启动抽风机,升降油缸的活塞杆向下伸长驱动横梁,横梁两端的滑块沿左导轨和右导轨向下移动,当滚筒上的毛刷接触到路面时停止升降油缸;接着启动离合驱动油缸,离合驱动油缸的活塞杆向下伸长,带动驱动板向下转动,驱动板带动联轴套管转动,由于联轴套管上设有顶紧螺栓,顶紧螺栓的内端顶压在拨叉轴上,所以联轴套管转动就会带动拨叉轴转动,拨叉套管通过连接螺栓与拨叉轴连接,所以拨叉轴转动带动拨叉套管转动一定角度,拨叉套管带动拨杆向左转动,拨杆上的拨动轴承就驱动安装轮沿驱动轴移动,安装轮上的拨叉齿与安装套上的离合齿相结合,驱动套就将旋转动力传动给安装轮,由于安装轮通过平键与驱动轴传动连接,安装轮转动就带动驱动轴旋转,安装在驱动轴上的滚筒就随着转动,滚筒外圆周上设置的毛刷随着滚筒转动,就将路面上附着的灰尘向后扫起,在抽风机的作用下,被扫起来的灰尘、树叶、纸屑等轻质杂物被吸到聚尘罩内,经抽风管和出风管后进入到车厢内的灰尘收集室内存储,经过粉尘滤网的过滤后,干净的空气排到大气中。The process of the utility model for removing dust from the road is as follows: the driver sits in the cab of the front of the car and drives the vehicle slowly along the road. When the car is moving forward, the drive shaft and the driving sprocket between the two rear driving wheels Rotate, driving sprocket drives driven sprocket to rotate by chain, because the setting of the 4th bearing, driven sprocket only drives the outer ring of driving sleeve and the 4th bearing to rotate. Then press the operation button in the cab to start the exhaust fan, the piston rod of the lifting cylinder extends downward to drive the beam, the sliders at both ends of the beam move down along the left and right guide rails, when the brush on the roller touches the road surface Stop the lifting cylinder; then start the clutch drive cylinder, the piston rod of the clutch drive cylinder extends downward, drives the drive plate to rotate downward, and the drive plate drives the coupling sleeve to rotate. The inner end of the tightening bolt is pressed against the shift fork shaft, so the rotation of the coupling sleeve will drive the shift fork shaft to rotate, and the shift fork sleeve is connected to the shift fork shaft through the connecting bolt, so the rotation of the shift fork shaft drives the shift fork sleeve Rotate a certain angle, the shift fork sleeve drives the lever to turn to the left, the toggle bearing on the lever drives the installation wheel to move along the drive shaft, the fork teeth on the installation wheel are combined with the clutch teeth on the installation sleeve to drive The sleeve will transmit the rotating power to the installation wheel. Since the installation wheel is connected with the drive shaft through the flat key, the rotation of the installation wheel will drive the drive shaft to rotate, and the drum installed on the drive shaft will rotate accordingly. With the rotation of the drum, the brush sweeps back the dust attached to the road surface. Under the action of the exhaust fan, the dust, leaves, paper scraps and other light debris that have been swept up are sucked into the dust collection cover, and after being pumped, After the air duct and the air outlet duct enter the dust collection room in the compartment for storage, after being filtered by the dust filter, the clean air is discharged into the atmosphere.
当不需要毛刷转动时,可操作离合驱动油缸的活塞杆向上收缩,安装轮上的拨叉齿与安装套上的离合齿分离即可。同时操控升降油缸将横梁向上升起,使毛刷离开地面。When the brush does not need to rotate, the piston rod of the clutch-driven oil cylinder can be operated to shrink upwards, and the shift fork teeth on the installation wheel can be separated from the clutch teeth on the installation sleeve. At the same time, the lifting cylinder is controlled to raise the crossbeam upwards so that the brushes leave the ground.
由于从动链轮的位置低于主动链轮,从动链轮与主动链轮通过链条传动连接,当横梁和从动齿轮向下移动时,为了使链条保持张紧状态,因此,设计的左导轨和右导轨均后低前高倾斜设置,这样可确保从动链轮向下移动到毛刷与路面接触时,从动链轮距离主动链轮的距离保持基本不变。Since the position of the driven sprocket is lower than that of the driving sprocket, the driven sprocket and the driving sprocket are connected by a chain drive. When the beam and the driven gear move downward, in order to keep the chain in tension, the design of the left Both the guide rail and the right guide rail are set with a low rear and a high front height, which ensures that the distance between the driven sprocket and the driving sprocket remains substantially constant when the driven sprocket moves downward until the brush contacts the road surface.
本实用新型中的离合器的构件采用分体组装而成,这样不仅便于制造,也便于安装和拆卸。The components of the clutch in the utility model are assembled in separate parts, which not only facilitates manufacture, but also facilitates installation and disassembly.
由于拨动螺栓伸入到卡槽内的部分设置有拨动轴承,在拨动轴承驱动安装轮左右移动时,拨动轴承的外圈可随着安装轮转动,从而减小拨动螺栓内端与安装轮的卡槽侧壁之间的磨损。Since the part of the toggle bolt extending into the card slot is provided with a toggle bearing, when the toggle bearing drives the installation wheel to move left and right, the outer ring of the toggle bearing can rotate with the installation wheel, thereby reducing the size of the inner end of the toggle bolt. Wear between the sidewall of the slot where the wheel is mounted.
综上所述,本实用新型设计新颖、结构简单紧凑,可在现有市政工程车辆进行加装改进即可,特别是离合器的具体结构具有独特的创造性,可将路面上附着的灰尘以及沥青路面凹陷处的灰尘扫起,并将灰尘等轻质杂物抽吸并存储,在除尘过程中也不污染环境。In summary, the utility model is novel in design, simple and compact in structure, and can be installed and improved on existing municipal engineering vehicles. In particular, the specific structure of the clutch has unique creativity, which can remove the dust attached to the road surface and the asphalt road surface. The dust in the depression is swept up, and the light sundries such as dust are sucked and stored, and the environment is not polluted during the dust removal process.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1中离合升降式滚刷装置的左视图;Fig. 2 is the left side view of the clutch lifting type rolling brush device in Fig. 1;
图3是安装板、安装套管和安装架的结构示意图;Fig. 3 is a structural schematic diagram of a mounting plate, a mounting sleeve and a mounting frame;
图4是图3的左视图Figure 4 is the left side view of Figure 3
图5是从动链轮与安装套的装配示意图;Fig. 5 is a schematic diagram of the assembly of the driven sprocket and the mounting sleeve;
图6是拨叉轮的结构示意图;Fig. 6 is a structural schematic diagram of a fork wheel;
图7是联轴套的结构示意图;Fig. 7 is a schematic structural view of the shaft coupling;
图8是拨叉的结构示意图;Fig. 8 is a structural schematic diagram of a shift fork;
图9是拨叉轴的结构示意图。Fig. 9 is a structural schematic diagram of a shift fork shaft.
具体实施方式Detailed ways
如图1-图9所示,本实用新型的城市道路尘土清除车,包括车头1、与车头1后侧连接的底盘2、设置有底盘2下的两个后驱动轮3和设在车头1下部的两个前转向轮4,底盘2上设置有车厢5,车厢5内设置有抽风机6,底盘2底部在前转向轮4和后驱动轮3之间设置有离合升降式滚刷装置,底盘2上在离合升降式滚刷装置后侧开设有上下通透的透风口,抽风机6的抽风口通过抽风管7与透风口顶部连接,底盘2底部连接有与透风口连接的聚尘罩8,聚尘罩8的下端敞口,聚尘罩8的后侧边沿低于聚尘罩8的前侧边沿,聚尘罩8底部沿左右方向的长度等于底盘2的宽度。As shown in Figures 1-9, the urban road dust removal vehicle of the present utility model includes a front 1, a chassis 2 connected to the rear side of the front 1, two rear driving wheels 3 under the chassis 2 and a front wheel 1. The two front steering wheels 4 in the lower part are provided with a compartment 5 on the chassis 2, and an exhaust fan 6 is arranged in the compartment 5, and a clutch lifting type roller brush device is provided between the front steering wheel 4 and the rear driving wheel 3 at the bottom of the chassis 2, On the rear side of the clutch lifting roller brush device on the chassis 2, there are up and down transparent air vents. The air exhaust port of the exhaust fan 6 is connected to the top of the air vent through the exhaust pipe 7, and the bottom of the chassis 2 is connected to the dust collector connected to the air vent. Cover 8, the lower end opening of dust collecting cover 8, the rear side edge of dust collecting cover 8 is lower than the front side edge of dust collecting cover 8, and the length of dust collecting cover 8 bottoms equals the width of chassis 2 along the left-right direction.
离合升降式滚刷装置包括固定设置在底盘2底部左侧的左安装架和右侧的右安装架9,左安装架右侧固定设置有左导轨10、右安装架9左侧固定设置有右导轨11,左导轨10和右导轨11左右对称设置,左导轨10和右导轨11均后低前高倾斜设置,左导轨10和右导轨11之间滑动设置有沿左右方向水平设置的横梁12,横梁12顶部与底盘2底部之间铰接有伸缩保持一致的两个升降油缸13,横梁12底部左侧水平设置有安装板14,安装板14的下表面固定有两个安装套管15和两组安装架16,两个安装套管15的中心线重合且均沿前后水平方向设置,两个安装架16位于两个安装套管15的左右两侧,两组安装架16底部均装配有一个轴承座,两个轴承座左右并排设置,两个轴承座分别通过左侧的第一轴承17和右侧的第二轴承18转动连接有一根左右水平设置的驱动轴19,横梁12右侧底部固定连接有安装座20,驱动轴19右端伸入并通过第三轴承21转动连接在安装座20内,驱动轴19上在右侧的轴承座与安装座20之间同轴向固定设置有滚筒22,两个后驱动轮3之间同轴向设置有传动轴,传动轴上安装有主动链轮,驱动轴19上在两个轴承座之间的部分与主动链轮通过离合器传动连接。The clutch lifting type roller brush device comprises a left mounting frame fixedly arranged on the left side of the bottom of the chassis 2 and a right mounting frame 9 on the right side, a left guide rail 10 is fixedly arranged on the right side of the left mounting frame, and a right The guide rail 11, the left guide rail 10 and the right guide rail 11 are symmetrically arranged left and right, the left guide rail 10 and the right guide rail 11 are both arranged with a low front and a high inclination, and a crossbeam 12 arranged horizontally along the left and right directions is slid between the left guide rail 10 and the right guide rail 11, Between the top of the crossbeam 12 and the bottom of the chassis 2 are hinged two lifting cylinders 13 that are telescopically consistent, and the left side of the bottom of the crossbeam 12 is horizontally provided with a mounting plate 14, and the lower surface of the mounting plate 14 is fixed with two mounting sleeves 15 and two sets of Mounting frame 16, the centerlines of the two mounting sleeves 15 coincide and are arranged along the front and rear horizontal directions. The two mounting frames 16 are located on the left and right sides of the two mounting sleeves 15. A bearing is installed at the bottom of the two mounting frames 16 Seat, two bearing seats are arranged side by side, and the two bearing seats are connected with a drive shaft 19 horizontally arranged on the left and right through the first bearing 17 on the left side and the second bearing 18 on the right side respectively, and the bottom of the right side of the beam 12 is fixedly connected There is a mounting seat 20, the right end of the drive shaft 19 extends into and is rotatably connected in the mounting seat 20 through the third bearing 21, and a roller 22 is fixedly arranged coaxially between the bearing seat on the right side and the mounting seat 20 on the drive shaft 19, Coaxially be provided with transmission shaft between two rear drive wheels 3, driving sprocket is installed on the transmission shaft, the part between two bearing blocks on the driving shaft 19 is connected with driving sprocket by clutch transmission.
离合器包括离合拨动机构、拨叉轮组件、从动链轮23,从动链轮23的中心孔内壁同轴向固定设置有驱动套24,驱动套24通过第四轴承25转动连接在驱动轴19上且位于两个轴承座之间,驱动套24右侧沿圆周方向固定有若干离合齿26;拨叉轮组件包括安装轮27,安装轮27的外圆周表面开设有环形的卡槽28,驱动轴19上沿轴线方向开设有键槽29,安装轮27的内壁通过装配在键槽29内的平键同轴安装在驱动轴19上,平键与键槽29之间具有间隙(这样可以确保安装轮27沿驱动轴19左右移动,平键与键槽29的配合,起到驱动轴19与安装轮27之间传递扭矩的作用),安装轮27位于驱动套24和第二轴承18之间,安装轮27左侧沿圆周方向固定有与离合齿26数目相同且对应卡接咬合的拨叉齿30,离合拨动机构与安装轮27传动连接;从动链轮23的位置低于主动链轮,从动链轮23与主动链轮通过链条31传动连接。The clutch includes a clutch toggle mechanism, a fork wheel assembly, and a driven sprocket 23. The inner wall of the center hole of the driven sprocket 23 is fixed with a drive sleeve 24 coaxially, and the drive sleeve 24 is rotatably connected to the drive shaft through a fourth bearing 25. 19 and located between the two bearing seats, the right side of the drive sleeve 24 is fixed with a number of clutch teeth 26 along the circumferential direction; Drive shaft 19 is provided with keyway 29 along the axial direction, and the inner wall of installation wheel 27 is coaxially installed on the drive shaft 19 by the flat key that is assembled in keyway 29, and there is gap between flat key and keyway 29 (can ensure that the installation wheel 27 moves left and right along the drive shaft 19, the cooperation of the flat key and the keyway 29 plays the role of torque transmission between the drive shaft 19 and the installation wheel 27), the installation wheel 27 is located between the drive sleeve 24 and the second bearing 18, the installation wheel The left side of the 27 is fixed with the shift fork teeth 30 having the same number as the clutch teeth 26 and corresponding snap-fit engagement along the circumferential direction, and the clutch toggle mechanism is connected with the installation wheel 27 in transmission; The moving sprocket 23 is connected with the driving sprocket through a chain 31 transmission.
离合拨动机构包括联轴套、拨叉33和拨叉轴34;联轴套包括联轴套管32和驱动板35,联轴套管32上沿径向方向开设有两个第一螺纹孔36,两个第一螺纹孔36的中心线相互垂直,驱动板35固定在联轴套管32外表面,联轴套管32的中心线垂直于驱动板35所在的平面;拨叉33包括拨叉套管37和两根拨杆38,拨叉套管37上沿径向方向开设有两个第二螺纹孔39,两根拨杆38平行且均沿拨叉套管37径向设置,两块拨杆38上分别开设有中心线与拨叉套管37平行的第三螺纹孔40;拨叉套管37位于两根安装套管15之间,联轴套管32、拨叉套管37以及安装套管15具有同一条中心线,拨叉轴34上开设有两个第四螺纹孔41,拨叉轴34插设在安装套管15、联轴套管32和拨叉套管37内,联轴套管32位于两个安装套管15之间,拨叉套管37位于后侧的安装套管15的后侧,每个第一螺纹孔36内均螺纹连接有一个顶紧螺栓42,顶紧螺栓42的内端顶压在拨叉轴34上,两个第二螺纹孔39和两个第四螺纹孔41一一对应设置,每个第二螺纹孔39和对应的第四螺纹孔41内均螺纹连接有一个连接螺栓43,两根拨杆38位于安装轮27外圆周的前后两侧,两个第三螺纹孔40内均螺纹连接有一个拨动螺栓44,拨动螺栓44的内端同轴向设置有伸入到卡槽28内的拨动轴承54。The clutch toggle mechanism includes a coupling sleeve, a shift fork 33 and a shift fork shaft 34; the coupling sleeve includes a coupling sleeve 32 and a drive plate 35, and the coupling sleeve 32 is provided with two first threaded holes in the radial direction 36, the centerlines of the two first threaded holes 36 are perpendicular to each other, the drive plate 35 is fixed on the outer surface of the coupling sleeve 32, and the centerline of the coupling sleeve 32 is perpendicular to the plane where the drive plate 35 is located; the shift fork 33 includes a dial The fork sleeve 37 and two shifting rods 38, the shifting fork sleeve 37 is provided with two second threaded holes 39 along the radial direction, the two shifting rods 38 are parallel and are arranged radially along the shifting fork sleeve 37, the two A third threaded hole 40 whose center line is parallel to the shift fork sleeve 37 is respectively opened on the block shift lever 38; And the installation sleeve 15 has the same center line, two fourth threaded holes 41 are provided on the shift fork shaft 34, and the shift fork shaft 34 is inserted in the installation sleeve 15, the coupling sleeve 32 and the shift fork sleeve 37 , the coupling sleeve 32 is located between the two installation sleeves 15, the shift fork sleeve 37 is located on the rear side of the rear installation sleeve 15, and each first threaded hole 36 is threaded with a jacking bolt 42 , the inner end of the tightening bolt 42 is pressed against the shift fork shaft 34, two second threaded holes 39 and two fourth threaded holes 41 are provided in one-to-one correspondence, each second threaded hole 39 and the corresponding fourth threaded hole A connection bolt 43 is threaded in the hole 41, and two driving levers 38 are positioned at the front and rear sides of the mounting wheel 27 outer circumference. A toggle bolt 44 is threaded in the two third threaded holes 40, and the toggle bolt 44 is threaded. A toggle bearing 54 extending into the slot 28 is arranged coaxially at the inner end of the shaft.
驱动板35朝右设置,安装板14右侧顶部设置有固定架45,固定架45上设置有位于驱动板35上方的离合驱动油缸46,离合驱动油缸46的缸体和活塞杆分别与固定架45和驱动板35的右端顶部铰接。Drive plate 35 is arranged to the right, mounting plate 14 right side tops are provided with fixed mount 45, and fixed mount 45 is provided with the clutch drive oil cylinder 46 that is positioned at drive plate 35 tops, and the cylinder block and piston rod of clutch drive oil cylinder 46 are connected with fixed mount respectively. 45 and the right end top of drive plate 35 are hinged.
滚筒22的外圆周表面均匀设置有毛刷47,毛刷47由硬质塑料制成。Brushes 47 are uniformly arranged on the outer peripheral surface of the cylinder 22, and the brushes 47 are made of hard plastic.
车厢5内后部沿垂直方向设置有隔板48,隔板48将车厢5内部分隔为前侧的安装室49和后侧的灰尘收集室50,车厢5上在灰尘收集室50后侧设置有厢门,厢门前侧与车厢5后端四周边沿之间设置有密封条,车厢5侧部在灰尘收集室50处开设有透风口,透风口处设置有粉尘滤网51;抽风机6设置在安装室49内,抽风机6的出风口连接的出风管55,出风管55的出风口穿过隔板48伸入到灰尘收集室50内;安装室49内还设置有为抽风机6供电的蓄电池和为离合升降式滚刷装置提供液压动力的液压站,车头1的驾驶室内设置有用于操控抽风机6启闭和液压站工作的操作按钮。The rear portion in the compartment 5 is provided with a partition 48 along the vertical direction, and the partition 48 divides the interior of the compartment 5 into an installation chamber 49 on the front side and a dust collection chamber 50 on the rear side. The compartment door is provided with a sealing strip between the front side of the compartment door and the periphery of the rear end of the compartment 5, and the side part of the compartment 5 is provided with a vent at the dust collection chamber 50, and a dust filter 51 is provided at the vent; In the installation chamber 49, the air outlet pipe 55 connected to the air outlet of the exhaust fan 6, the air outlet of the air outlet pipe 55 passes through the partition plate 48 and stretches into the dust collection chamber 50; 6 power supply battery and a hydraulic station that provides hydraulic power for the clutch lifting roller brush device. The cab of the headstock 1 is provided with operation buttons for controlling the opening and closing of the exhaust fan 6 and the operation of the hydraulic station.
横梁12的左端和右端固定连接分别与左导轨10和右导轨11滑动连接的滑块52,左导轨10和右导轨11下端均固定连接有用于限定滑块52向下移动的限位块53。The left end and the right end of the crossbeam 12 are fixedly connected with the slider 52 that is slidingly connected with the left guide rail 10 and the right guide rail 11 respectively, and the lower ends of the left guide rail 10 and the right guide rail 11 are fixedly connected with a stop block 53 for limiting the downward movement of the slider 52 .
本实用新型中的车头1、底盘2均采用现有技术中的市政所用的工程车,车厢5采用定制的结构,在车厢5后侧设置厢门,隔板48将车厢5内分隔为安装室49和灰尘收集室50,安装室49用于安装抽风机6,避免灰尘影响抽风机6的机械结构。The headstock 1 and chassis 2 in the utility model all adopt engineering vehicles used by the municipal administration in the prior art, and the compartment 5 adopts a custom-made structure, and a compartment door is arranged on the rear side of the compartment 5, and the partition 48 divides the interior of the compartment 5 into an installation room 49 and the dust collection chamber 50, the installation chamber 49 is used for installing the exhaust fan 6, avoiding dust from affecting the mechanical structure of the exhaust fan 6.
本实用新型对道路进行尘土清除的过程为:驾驶者坐在车头1的驾驶室内驾驶车辆沿道路缓慢前行,汽车在向前行进过程中,两个后驱动轮3之间的传动轴和主动链轮转动,主动链轮通过链条31带动从动链轮23转动,由于第四轴承25的设置,从动链轮23只带动驱动套24和第四轴承25的外圈转动。然后按动驾驶室内的操作按钮,启动抽风机6,升降油缸13的活塞杆向下伸长驱动横梁12,横梁12两端的滑块52沿左导轨10和右导轨11向下移动,当滚筒22上的毛刷47接触到路面时停止升降油缸13;接着启动离合驱动油缸46,离合驱动油缸46的活塞杆向下伸长,带动驱动板35向下转动,驱动板35带动联轴套管32转动,由于联轴套管32上设有顶紧螺栓42,顶紧螺栓42的内端顶压在拨叉轴34上,所以联轴套管32转动就会带动拨叉轴34转动,拨叉套管37通过连接螺栓43与拨叉轴34连接,所以拨叉轴34转动带动拨叉套管37转动一定角度,拨叉套管37带动拨杆38向左转动,拨杆38上的拨动轴承54就驱动安装轮27沿驱动轴19移动,安装轮27上的拨叉齿30与安装套上的离合齿26相结合,驱动套24就将旋转动力传动给安装轮27,由于安装轮27通过平键与驱动轴19传动连接,安装轮27转动就带动驱动轴19旋转,安装在驱动轴19上的滚筒22就随着转动,滚筒22外圆周上设置的毛刷47随着滚筒22转动,就将路面上附着的灰尘向后扫起,在抽风机6的作用下,被扫起来的灰尘、树叶、纸屑等轻质杂物被吸到聚尘罩8内,经抽风管7和出风管55后进入到车厢5内的灰尘收集室50内存储,经过粉尘滤网51的过滤后,干净的空气排到大气中。The utility model carries out the process of cleaning dust on the road as follows: the driver sits in the cab of the front 1 and drives the vehicle slowly along the road. When the car is moving forward, the transmission shaft between the two rear driving wheels 3 and the driving The sprocket rotates, and the driving sprocket drives the driven sprocket 23 to rotate through the chain 31. Due to the setting of the fourth bearing 25, the driven sprocket 23 only drives the outer ring of the drive sleeve 24 and the fourth bearing 25 to rotate. Then press the operation button in the cab to start the exhaust fan 6, the piston rod of the lifting cylinder 13 extends downwards to drive the crossbeam 12, and the slide blocks 52 at both ends of the crossbeam 12 move down along the left guide rail 10 and the right guide rail 11, when the roller 22 When the brush 47 on the top touches the road surface, the lifting cylinder 13 is stopped; then the clutch driving cylinder 46 is started, and the piston rod of the clutch driving cylinder 46 extends downward, driving the driving plate 35 to rotate downward, and the driving plate 35 drives the coupling sleeve 32 Rotate, since the coupling sleeve 32 is provided with a jacking bolt 42, the inner end of the jacking bolt 42 presses on the shift fork shaft 34, so the rotation of the coupling sleeve 32 will drive the shift fork shaft 34 to rotate, and the shift fork Sleeve 37 is connected with shift fork shaft 34 by connecting bolt 43, so shift fork shaft 34 rotates and drives shift fork sleeve 37 to rotate a certain angle, and shift fork sleeve 37 drives driving lever 38 to rotate to the left, and the shifting on the shifting lever 38 The moving bearing 54 just drives the installation wheel 27 to move along the drive shaft 19, the shift fork teeth 30 on the installation wheel 27 are combined with the clutch teeth 26 on the installation sleeve, and the drive sleeve 24 will transmit the rotational power to the installation wheel 27, because the installation wheel 27 is connected with drive shaft 19 transmission by flat key, and installation wheel 27 rotates and just drives drive shaft 19 to rotate, and the cylinder 22 that is installed on the drive shaft 19 just rotates accordingly, and the hairbrush 47 that is provided with on the cylinder 22 outer circumference follows cylinder 22 Rotate, the dust attached to the road surface will be swept backwards, under the effect of the exhaust fan 6, light sundries such as dust, leaves, paper scraps and so on are sucked into the dust collection cover 8, and the air is blown through the exhaust pipe. 7 and the air outlet pipe 55 enter into the dust collection chamber 50 in the compartment 5 for storage, and after being filtered by the dust filter screen 51, clean air is exhausted into the atmosphere.
当不需要毛刷47转动时,可操作离合驱动油缸46的活塞杆向上收缩,安装轮27上的拨叉齿30与安装套上的离合齿26分离即可。同时操控升降油缸13将横梁12向上升起,使毛刷47离开地面。When the brush 47 does not need to rotate, the piston rod of the clutch drive oil cylinder 46 can be operated to shrink upwards, and the shift fork teeth 30 on the installation wheel 27 can be separated from the clutch teeth 26 on the installation sleeve. Simultaneously, the lifting oil cylinder 13 is controlled to raise the beam 12 upwards, so that the hairbrush 47 leaves the ground.
由于从动链轮23的位置低于主动链轮,从动链轮23与主动链轮通过链条31传动连接,当横梁12和从动齿轮向下移动时,为了使链条31保持张紧状态,因此,设计的左导轨10和右导轨11均后低前高倾斜设置,这样可确保从动链轮23向下移动到毛刷47与路面接触时,从动链轮23距离主动链轮的距离保持基本不变。Because the position of driven sprocket 23 is lower than driving sprocket, driven sprocket 23 and driving sprocket are connected by chain 31 transmission, when crossbeam 12 and driven gear move down, in order to make chain 31 keep tense state, Therefore, the left guide rail 10 of design and the right guide rail 11 are all rear low front height inclined settings, can ensure like this that when the driven sprocket 23 moves down to the brush 47 contacts with the road surface, the driven sprocket 23 is apart from the distance of the driving sprocket remain largely unchanged.
本实施例并非对本实用新型的形状、材料、结构等作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本实用新型技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model belong to the technology of the utility model. protection scope of the program.
Claims (7)
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| CN201721262317.8U CN208136806U (en) | 2017-09-29 | 2017-09-29 | Urban road dust removes vehicle |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107700402A (en) * | 2017-09-29 | 2018-02-16 | 黄河科技学院 | Urban road dust removes car |
| CN119754136A (en) * | 2025-03-06 | 2025-04-04 | 山西交物路桥建设有限公司 | Road marking device |
-
2017
- 2017-09-29 CN CN201721262317.8U patent/CN208136806U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107700402A (en) * | 2017-09-29 | 2018-02-16 | 黄河科技学院 | Urban road dust removes car |
| CN107700402B (en) * | 2017-09-29 | 2019-09-27 | 泉州台商投资区华庆商贸有限公司 | Urban road dust removes vehicle |
| CN119754136A (en) * | 2025-03-06 | 2025-04-04 | 山西交物路桥建设有限公司 | Road marking device |
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