CN105435552B - Deashing device and its ash removal method with rotation and pulse - Google Patents

Deashing device and its ash removal method with rotation and pulse Download PDF

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CN105435552B
CN105435552B CN201510675068.4A CN201510675068A CN105435552B CN 105435552 B CN105435552 B CN 105435552B CN 201510675068 A CN201510675068 A CN 201510675068A CN 105435552 B CN105435552 B CN 105435552B
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filter cartridge
pulse
pleated
pleated filter
mandrel
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CN105435552A (en
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郑峰
曾衍寿
王鹏
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Fulongma Group Co Ltd
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Fujian Longma Environmental Sanitation Equipment Co Ltd
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Abstract

本发明公开了一种带旋转及脉冲的清灰装置及其清灰方法,该清灰装置包括马达固定座、液压马达、主动轮、窄V带、传动齿轮、从动轮、橡胶垫块、芯轴、褶式滤筒、滤筒固定架、气包和脉冲阀;固定在马达固定座上的液压马达连接驱动轮;褶式滤筒通过一端穿有橡胶垫块的芯轴固定在滤筒架上,构成一组褶式滤筒单元,该褶式滤筒单元水平安装多组,第一组的芯轴轴端安装从动轮,其余各组安装传动齿轮使所有滤筒能绕着芯轴转动。操作时启动液压马达依次带动驱动轮、从动轮和传动齿轮使所有滤筒转动;再打开脉冲清灰开关使气包加压,压力空气经脉冲阀喷向转动状态的褶式滤筒实现清灰。本发明能将环卫车褶式滤筒上的粉尘轻易清干,提高车辆吸净率。

The invention discloses a dust cleaning device with rotation and pulse and a cleaning method thereof. The dust cleaning device comprises a motor fixing seat, a hydraulic motor, a driving wheel, a narrow V-belt, a transmission gear, a driven wheel, a rubber pad, a core Shaft, pleated filter cartridge, filter cartridge fixing frame, air bag and pulse valve; the hydraulic motor fixed on the motor fixing seat is connected to the driving wheel; the pleated filter cartridge is fixed on the filter cartridge frame through a mandrel with a rubber pad on one end On the top, a group of pleated filter cartridge units is formed. The pleated filter cartridge unit is installed in multiple groups horizontally. The shaft end of the first group is equipped with a driven wheel, and the other groups are equipped with transmission gears so that all filter cartridges can rotate around the mandrel. . When operating, start the hydraulic motor to drive the driving wheel, driven wheel and transmission gear in turn to make all filter cartridges rotate; then turn on the pulse cleaning switch to pressurize the air bag, and the pressure air is sprayed to the rotating pleated filter cartridge through the pulse valve to realize dust removal . The invention can easily clean the dust on the pleated filter cartridge of the sanitation vehicle and improve the cleaning rate of the vehicle.

Description

带旋转及脉冲的清灰装置及其清灰方法Dust cleaning device with rotation and pulse and its cleaning method

技术领域technical field

本发明涉及环卫车除尘设备,具体涉及环卫车滤筒带旋转及脉冲的清灰装置,本发明还涉及利用该清灰装置的清灰方法。The invention relates to dust removal equipment for a sanitation vehicle, in particular to a dust removal device with a rotating and pulsed filter cartridge for a sanitation vehicle, and also relates to a dust removal method using the dust removal device.

背景技术Background technique

随着人类社会环境保护意识的提升以及对环境质量要求的不断提高,环卫产品不断向着全面化专业化智能化的方向发展。With the improvement of human society's awareness of environmental protection and the continuous improvement of environmental quality requirements, sanitation products continue to develop in the direction of comprehensive, professional and intelligent.

目前用于城市道路环卫作业的吸尘车及干式扫路车大都采用褶式滤筒除尘,褶式滤筒的布置情况大致分为两类:一类采用滤筒开口朝上竖直布置,脉冲喷吹管朝滤筒喷吹而达到清灰效果;另一类是滤筒水平放置,脉冲喷吹管朝滤筒喷吹而达到清灰效果。通常情况下环卫车辆作业环境差,环卫车辆在工作一段时间后可发现:若滤筒是竖直布置的则滤筒褶皱处底端会堆积越来越多的粉尘,而滤筒若是水平放置的,虽然在中轴线以下的粉尘能清得干净,但是中轴线以上的部位则因粉尘自重而堆积在褶皱处无法清理干净,两种褶式滤筒除尘结构都存在因粉尘堆积阻碍空气通过滤筒从而降低作业车辆吸净率的缺陷。At present, most of the vacuum cleaners and dry road sweepers used for urban road sanitation work use pleated filter cartridges to remove dust. The pulse blowing pipe blows toward the filter cartridge to achieve the effect of dust removal; the other type is to place the filter cartridge horizontally, and the pulse blowing pipe blows toward the filter cartridge to achieve the effect of dust removal. Usually, the working environment of sanitation vehicles is poor, and after working for a period of time, sanitation vehicles can find that if the filter cartridge is arranged vertically, more and more dust will accumulate at the bottom of the filter cartridge folds, while if the filter cartridge is placed horizontally , although the dust below the central axis can be cleaned cleanly, but the parts above the central axis are accumulated in the folds due to the self-weight of the dust and cannot be cleaned. The dust removal structure of the two pleated filter cartridges has the problem that the dust accumulation hinders the air from passing through the filter cartridge. Thereby reducing the defects of work vehicle suction rate.

发明内容Contents of the invention

本发明的目的是提供一种带旋转及脉冲的清灰装置及其清灰方法,使得环卫车辆在使用褶式滤筒方式除尘的时候,能将滤筒上粘附的粉尘轻易被清理干净,提高车辆的吸净率。The purpose of the present invention is to provide a dust removal device with rotation and pulse and a dust removal method thereof, so that when the sanitation vehicle uses the pleated filter cartridge to remove dust, the dust adhering to the filter cartridge can be easily cleaned. Improve the cleaning rate of the vehicle.

为实现以上目的,本发明带旋转及脉冲的清灰装置包括马达固定座、液压马达、主动轮、窄V带、传动齿轮、从动轮、橡胶垫块、芯轴、褶式滤筒、滤筒固定架、气包和脉冲阀;所述液压马达的轴端连接驱动轮,该液压马达固定在马达固定座上;所述褶式滤筒通过一端穿有起缓冲密封作用的橡胶垫块的芯轴固定在滤筒架上,构成一组褶式滤筒单元,该褶式滤筒单元水平安装多组,第一组褶式滤筒单元的芯轴的轴端安装从动轮,其余各组褶式滤筒单元的芯轴的轴端安装传动齿轮,相邻传动齿轮相互啮合,使各组褶式滤筒单元的褶式滤筒能绕着芯轴转动起来。In order to achieve the above purpose, the cleaning device with rotation and pulse of the present invention includes a motor fixing seat, a hydraulic motor, a driving wheel, a narrow V-belt, a transmission gear, a driven wheel, a rubber pad, a mandrel, a pleated filter cartridge, a filter cartridge fixed frame, air bag and pulse valve; the shaft end of the hydraulic motor is connected to the driving wheel, and the hydraulic motor is fixed on the motor fixing seat; The shaft is fixed on the filter cartridge frame to form a group of pleated filter cartridge units. The pleated filter cartridge unit is installed in multiple groups horizontally. The shaft end of the mandrel of the pleated filter cartridge unit is equipped with transmission gears, and the adjacent transmission gears mesh with each other, so that the pleated filter cartridges of each group of pleated filter cartridge units can rotate around the mandrel.

本发明带旋转及脉冲的清灰装置的清灰方法操作步骤如下:The operation steps of the dust removal method of the dust removal device with rotation and pulse of the present invention are as follows:

第一步:启动液压马达带动驱动轮转动,通过窄V带传递给设在第一组褶式滤筒单元的从动轮,使得从动轮转动起来,通过传动齿轮带动所有褶式滤筒均绕着各自芯轴转动起来;The first step: Start the hydraulic motor to drive the driving wheel to rotate, and transmit it to the driven wheel set in the first group of pleated filter cartridge units through the narrow V-belt, so that the driven wheel rotates, and drives all the pleated filter cartridges to rotate around through the transmission gear. The respective mandrels rotate;

第二步:打开脉冲清灰开关,使得气包内储存一定压力的空气后,压力空气经过预先设置好脉冲时间的脉冲阀喷向褶式滤筒,一边喷吹一边转动褶式滤筒,这样可以使得褶式滤筒每个褶皱处于竖直向下并刚好受到脉冲喷吹的时候,粉尘受自重而下降到积尘箱当中,而起到清灰效果。Step 2: Turn on the pulse cleaning switch, so that after a certain pressure of air is stored in the air bag, the pressure air is sprayed to the pleated filter cartridge through the pulse valve with a preset pulse time, and the pleated filter cartridge is rotated while spraying, so that It is possible to make each pleat of the pleated filter cartridge vertically downward and just receive the pulse spray, the dust will drop into the dust box by its own weight, thereby achieving the effect of dust removal.

本发明因采用旋转及脉冲相结合的方式清灰,环卫车辆作业时,液压马达带动褶式滤筒绕轴心旋转,脉冲阀开启后,即按设置好的间隔时间向滤筒口处喷吹,使得粘附在滤筒上的粉尘被清理干净,通过保证褶式滤筒的透气性,提高了路面垃圾的吸净率。The present invention adopts the combination of rotation and pulse to clean dust. When the sanitation vehicle is working, the hydraulic motor drives the pleated filter cartridge to rotate around the axis. After the pulse valve is opened, it sprays to the mouth of the filter cartridge according to the set interval time. The dust adhering to the filter cartridge is cleaned, and by ensuring the air permeability of the pleated filter cartridge, the absorption rate of road garbage is improved.

通过反复进行作业试验,效果显著,这种带旋转及脉冲的清灰装置,能将吸附在滤筒上的粉尘清得干干净净,不留死角,延长环卫车辆的作业时间,提高作业效率。Through repeated operation tests, the effect is remarkable. This kind of dust cleaning device with rotation and pulse can clean the dust adsorbed on the filter cartridge without leaving any dead ends, prolong the working time of sanitation vehicles and improve working efficiency.

附图说明Description of drawings

图1是本发明之带旋转及脉冲的清灰装置结构主视示意图。Fig. 1 is a schematic front view of the structure of the cleaning device with rotation and pulse of the present invention.

图2是本发明之带旋转及脉冲的清灰装置工作时局部结构左视示意图。Fig. 2 is a schematic left view of the local structure of the cleaning device with rotation and pulse of the present invention when it is working.

附图标记:马达固定座1、液压马达2、主动轮3、窄V带4、传动齿轮5、从动轮6、橡胶垫块7、芯轴8、褶式滤筒9、滤筒固定架10、气包11和脉冲阀12。Reference signs: motor fixing seat 1, hydraulic motor 2, driving wheel 3, narrow V-belt 4, transmission gear 5, driven wheel 6, rubber pad 7, mandrel 8, pleated filter cartridge 9, filter cartridge fixing frame 10 , air bag 11 and pulse valve 12.

具体实施方式detailed description

以下结合附图和具体实施方式对本发明带旋转及脉冲的清灰装置及其清灰方法作进一步详细描述。The dust cleaning device with rotation and pulse and the dust cleaning method of the present invention will be further described in detail below in conjunction with the drawings and specific embodiments.

如图1、图2所示本发明带旋转及脉冲的清灰装置包括马达固定座1、液压马达2、主动轮3、窄V带4、传动齿轮5、从动轮6、橡胶垫块7、芯轴8、褶式滤筒9、滤筒固定架10、气包11和脉冲阀12;所述液压马达2的轴端连接驱动轮3,该液压马达2固定在马达固定座1上;所述褶式滤筒9通过一端穿有起缓冲密封作用的橡胶垫块7的芯轴8固定在滤筒架10上,构成一组褶式滤筒单元,该褶式滤筒单元水平安装多组,第一组褶式滤筒单元的芯轴8的轴端安装从动轮6,其余各组褶式滤筒单元的芯轴8的轴端安装传动齿轮5,相邻传动齿轮5相互啮合,使各组褶式滤筒单元的褶式滤筒9能绕着芯轴转动起来。As shown in Figure 1 and Figure 2, the cleaning device with rotation and pulse of the present invention includes a motor fixing seat 1, a hydraulic motor 2, a driving wheel 3, a narrow V-belt 4, a transmission gear 5, a driven wheel 6, a rubber pad 7, Mandrel 8, pleated filter cartridge 9, filter cartridge holder 10, air bag 11 and pulse valve 12; the shaft end of the hydraulic motor 2 is connected to the drive wheel 3, and the hydraulic motor 2 is fixed on the motor holder 1; The pleated filter cartridge 9 is fixed on the filter cartridge frame 10 through a mandrel 8 with a rubber pad 7 that acts as a buffer seal at one end, forming a group of pleated filter cartridge units, and multiple groups of pleated filter cartridge units are installed horizontally. The shaft ends of the mandrels 8 of the first group of pleated filter cartridge units are equipped with driven wheels 6, and the shaft ends of the mandrels 8 of the remaining groups of pleated filter cartridge units are equipped with transmission gears 5, and the adjacent transmission gears 5 are meshed with each other, so that The pleated filter cartridges 9 of each group of pleated filter cartridge units can rotate around the mandrel.

本发明带旋转及脉冲的清灰装置的清灰方法操作步骤如下:The operation steps of the dust removal method of the dust removal device with rotation and pulse of the present invention are as follows:

第一步:如图1所示,液压马达2工作起来带动驱动轮3转动,通过窄V带4传递给设在第一组褶式滤筒单元的从动轮6,使得从动轮6转动起来,通过传动齿轮5带动所有褶式滤筒9均绕着各自芯轴8转动起来;The first step: as shown in Figure 1, the hydraulic motor 2 works to drive the driving wheel 3 to rotate, and transmits it to the driven wheel 6 located in the first group of pleated filter cartridge units through the narrow V-belt 4, so that the driven wheel 6 rotates, All the pleated filter cartridges 9 are driven to rotate around their respective mandrels 8 through the transmission gear 5;

第二步:如图2所示,打开脉冲清灰开关,使得气包11内储存一定压力的空气后,压力空气经过预先设置好脉冲时间的脉冲阀12喷向褶式滤筒9,一边喷吹一边转动褶式滤筒9,这样可以使得褶式滤筒9每个褶皱处于竖直向下并刚好受到脉冲喷吹的时候,粉尘受自重而下降到积尘箱当中,而起到清灰效果。Step 2: As shown in Figure 2, turn on the pulse cleaning switch, so that after a certain pressure of air is stored in the air bag 11, the pressure air is sprayed to the pleated filter cartridge 9 through the pulse valve 12 with a pulse time set in advance, while spraying Rotate the pleated filter cartridge 9 while blowing, so that when each pleat of the pleated filter cartridge 9 is vertically downward and just received the pulse injection, the dust will fall into the dust box by its own weight, and it will play a role in dust removal. Effect.

Claims (2)

1. a kind of band rotation and the deashing device of pulse, it is characterized in that:It includes motor fixing base, hydraulic motor, driving wheel, narrow V bands, travelling gear, driven pulley, rubber cushion blocks, mandrel, pleated filter cylinder, filter cylinder fixed mount, gas bag and pulse valve;The hydraulic pressure horse The shaft end connection driving wheel reached, the hydraulic motor is fixed on motor fixing base;The pleated filter cylinder has been installed with slow by one end The mandrel for rushing the rubber cushion blocks of sealing function is fixed on filter cylinder frame, constitutes one group of pleated cartridge unit, the pleated cartridge unit Multigroup, the shaft end installation driven pulley of the mandrel of first group of pleated cartridge unit is horizontally mounted, remaining each group pleated cartridge unit Travelling gear is installed in the shaft end of mandrel, the intermeshing of adjacent drive gear, enable the pleated filter cylinder of each group pleated cartridge unit around Mandrel to rotate.
2. the ash removal method of the deashing device with rotation and pulse described in a kind of utilization claim 1, it is characterized in that by following step Rapid operation:
The first step:Starting hydraulic motor drives driving wheel to rotate, and is passed to by narrow V belt and is located at first group of pleated cartridge unit Driven pulley so that driven pulley is rotated, drives all pleated filter cylinders to be rotated around respective mandrel by travelling gear;
Second step:Open pulse dust cleaning switch so that in gas bag after the air of storage certain pressure, pressure air by setting in advance The pulse valve for having put the burst length sprays to pleated filter cylinder, is blown while rotate pleated filter cylinder, so pleated can be filtered When each fold of cylinder is in straight down and just by pulse jet, dust is conducted oneself with dignity and dropped among dust deposited case, And play ash-removal effect.
CN201510675068.4A 2015-10-19 2015-10-19 Deashing device and its ash removal method with rotation and pulse Active CN105435552B (en)

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CN108301365A (en) * 2018-03-15 2018-07-20 随州奔宝汽车制造有限公司 A kind of road sweeper
CN111450610A (en) * 2020-03-30 2020-07-28 中国船舶重工集团公司第七O三研究所无锡分部 Self-control oil filtering and quick-washing device
CN117504470A (en) * 2023-10-11 2024-02-06 华南理工大学 A movable dust filter cartridge and a dust removal device

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CN203196494U (en) * 2012-12-06 2013-09-18 杭州南方环境净化设备有限公司 Rotational-blowing recycling and purifying system of special filter drum for dust removing equipment
CN203577516U (en) * 2013-11-04 2014-05-07 无锡市环亚环境工程有限公司 Rotary pulse-jet filter drum dust remover
CN203620433U (en) * 2013-12-04 2014-06-04 昆山蒂恒环保设备技术有限公司 Gas dust collector with rotary filter drum
CN205084554U (en) * 2015-10-19 2016-03-16 福建龙马环卫装备股份有限公司 Ash removal device of area rotation and pulse

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Address after: 364028 No. 42, Longteng South Road, Donghua community, Dongxiao Town, Xinluo District, Longyan City, Fujian Province

Patentee after: Fulongma Group Co.,Ltd.

Address before: 364000 Longyan economic and Technological Development Zone, Fujian

Patentee before: FUJIAN LONGMA ENVIRONMENTAL SANITATION EQUIPMENT Co.,Ltd.