CN208026648U - Defect detection unit and defect detection equipment containing the unit - Google Patents
Defect detection unit and defect detection equipment containing the unit Download PDFInfo
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- CN208026648U CN208026648U CN201721401902.1U CN201721401902U CN208026648U CN 208026648 U CN208026648 U CN 208026648U CN 201721401902 U CN201721401902 U CN 201721401902U CN 208026648 U CN208026648 U CN 208026648U
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Abstract
The utility model is related to a kind of defect detection unit and containing the defect detection equipment of the unit, wherein defect detection unit (1), including：Detection device (11), the detection device (11) are vision inspection apparatus；Labelling apparatus (12), the labelling apparatus (12) are set up in parallel with the detection device (11)；Gearshift (13), the detection device (11) are supported on the labelling apparatus (12) on institute's displacement apparatus (13) respectively.The automatic detection for the completion loading and unloading and material that defect detection equipment according to the present utility model can automate and label, avoid participation artificial in detection process, improve detection efficiency.Meanwhile by the effect of defect detection unit, the defect on material can not only be detected, but also the defective locations on material can be marked.By defect detection unit so that subsequently being carried out in sort process to material, it can effectively solve the problems, such as that defect material is obscured, leaks and pick.
Description
Technical field
The utility model is related to a kind of defect detection unit and the defect detection equipment containing the unit more particularly to a kind of filter
The defect detection unit of wave plate and defect detection equipment containing the unit.
Background technology
It is higher and higher with the pixel request and quality of camera module, correspondingly, to each parts in camera lens module
It is required that also improving therewith.Current line uses desk checking mode for the detection of filter plate in camera module in the industry, due to artificial
Inspection there are consistency it is poor, omission factor is high the problems such as, have been unable to meet the requirement of high-quality camera module and high shipment amount.
For example, application publication number is CN106814083A, it is entitled " filter plate defect detecting system and its detection method "
Disclose a kind of technical solution, wherein the system is used to carry out the effective coverage fault detection analysis of optically filtering piece, packet
It includes：One camera unit, an optical unit, a lens unit between the camera unit and the optical unit, with
And a mobile platform of the carrying optically filtering piece, wherein passing through the camera unit, the lens unit and the optics
Unit is detected the multiple optically filtering piece of the analysis positioned at the mobile platform, and by the mobile platform by institute
It states optically filtering piece and moves to a test position.Since the detecting system of this programme can not carry out physics to the optical filter of existing defects
Label can only record the position of the optical filter of existing defects by sighting device.Therefore, it is very easy to cause to depositing
It is generated during the optical filter of defect is sorted and omits or obscure.And optical filter detected according to this programme
Single optical filter can only be detected in the process, it is low so as to cause detection efficiency.
Utility model content
The purpose of this utility model is to provide a kind of defect detecting device, the optical filter for being difficult to existing defects is solved
The problem of.
Another of the utility model is designed to provide a kind of defect detecting device, solves to imitate in optical filter detection process
The low problem of rate.
To achieve the above object, the utility model provides a kind of defect detection unit, including：
Detection device, the detection device are vision inspection apparatus；
Labelling apparatus, the labelling apparatus are set up in parallel with the detection device；
Gearshift, the detection device are supported on the labelling apparatus on institute's displacement apparatus respectively.
One side according to the present utility model, the detection device include：
Visual component, the visual component include First look mechanism, and are set up in parallel with the First look mechanism
The second visual mechanisms；
Spacing adjusting part, the spacing adjusting part respectively with the First look mechanism and second visual mechanisms
It is connected with each other；
First drive component, first drive component include the first Y-axis driving mechanism, and are driven with first Y-axis
Motivation structure the first Z axis driving mechanism connected vertically.
One side according to the present utility model, the First look mechanism and second visual mechanisms are located at institute
State the both sides of the first Y-axis driving mechanism；
The First look mechanism and one end of the spacing adjusting part are connected with each other, and second visual mechanisms pass through
The other end of levelling mechanism and the levelling mechanism is connected with each other；
The spacing adjusting part is supported in the first Y-axis driving mechanism.
One side according to the present utility model, the First look mechanism are set respectively with second visual mechanisms end
It is equipped with light source.
One side according to the present utility model, the labelling apparatus include：
Visual component is demarcated, the calibration visual component includes third visual mechanisms, and arranged side by side with third visual mechanisms
And it is disposed adjacent calibrating device；
Second drive component, for supporting the calibration visual component, and the position of the adjustment calibration visual component.
One side according to the present utility model, second drive component include the second Y-axis driving mechanism, and with institute
State the second Y-axis driving mechanism the second Z axis driving mechanism connected vertically.
One side according to the present utility model, the third visual mechanisms are fixedly attached to the second Y-axis driving machine
On structure；
The calibrating device is connected with each other by damping and the second Y-axis driving mechanism；
The third visual mechanisms are located at the same side of the second Y-axis driving mechanism with the calibrating device.
One side according to the present utility model, institute's displacement apparatus are double acting sub- linear actuating device；
The detection device is connected with each other by the first Z axis driving mechanism and institute's displacement apparatus, the first Y-axis driving
The driving direction of mechanism and the driving direction of institute's displacement apparatus are mutually perpendicular to；
The labelling apparatus is connected with each other by the second Z axis driving mechanism and institute's displacement apparatus, the second Y-axis driving
The driving direction of mechanism and the driving direction of institute's displacement apparatus are mutually perpendicular to.
To achieve the above object, the utility model provides a kind of defect detection equipment, including：
Defect detection unit；
Transmission unit, the transmission unit are disposed adjacent with the defect detection unit, and are located at the first Y-axis driving mechanism
With the lower section of the second Y-axis driving mechanism；
Feeding unit, there are two the feeding unit settings, and is located at the both ends of the transmission unit.
One side according to the present utility model, the transmission unit include：
First riser, first riser are equipped with the first guide rail；
Second riser, second riser are equipped with the second guide rail；
Bottom plate, vertical support is on the bottom plate in parallel to each other for first riser and second riser, and institute
Stating the first riser and second riser has certain intervals；
First guide rail is oppositely arranged with second guide rail.
One side according to the present utility model is additionally provided with transmitting device on first riser；
The transmitting device includes transmission mechanism, the transmission direction third guide rail disposed in parallel with the transmission mechanism,
The connector for being mutually permanently connected with the transmission mechanism and being slidably connected with the third guide rail, and it is supported on the connection
Pusher cylinder on part.
One side according to the present utility model, the pusher cylinder are located at the lower section of first guide rail, and described
The telescopic direction of the promotion telescopic end of pusher cylinder is vertical with the extending direction of the first guide rail.
One side according to the present utility model, there are three the connector is mutually equally spaced；
The pusher cylinder is correspondingly arranged with the connector.
One side according to the present utility model, second riser are additionally provided with side clamping cylinder；
The side clamping cylinder is adjacent to the upper end for being fixedly attached to second riser, and institute with second guide rail
The telescopic direction for stating the clamping telescopic end of side clamping cylinder is vertical with the extending direction of the second guide rail.
One side according to the present utility model, feeding unit include：
Feeding driving device, the feeding driving device is between first riser and second riser.
Loading plate, the loading plate are fixedly attached on the feeding driving device；
Feed bin, the feed bin are located at right over the loading plate and are fixedly attached on the transmission unit；
Clamping device, the clamping device are fixedly attached on the transmission unit and adjacent with the feed bin.
One side according to the present utility model, the clamping device two is opposite to constitute one group, and the feed bin is located at two
Between a opposite clamping device；
The side wall of the feed bin is equipped with for the flexible opening passed through of the movable end of the clamping device；
Along the side wall of the feed bin, the clamping device is at least set side by side with two groups.
One side according to the present utility model further includes：
Board, for supporting the defect detection unit, transmission unit, feeding unit；
Air filter, the air filter are located at the top of the board.
A scheme according to the present utility model, the completion that defect detection equipment according to the present utility model can automate
Loading and unloading and the automatic detection of material and label, avoid participation artificial in detection process, improve detection efficiency.Together
When, by the effect of defect detection unit, the defect on material can not only be detected, but also can will be on material
Defective locations are marked.By defect detection unit so that subsequently carrying out in sort process material, can effectively solve to lack
Sunken material is obscured, leaks the problem of picking, even if defective material is flowed into subsequent processing, can also pass through the label on material
Its existing defects is told, to further improve the product quality during subsequent production.
A scheme according to the present utility model ensure that detection device and labelling apparatus in X by using gearshift
Being quickly accurately positioned in axis direction, meets rapid starting/stopping, lifting means operational efficiency.Its simple in structure, ease of assembly simultaneously
And maintenance, greatly save human cost.
A scheme according to the present utility model can adjust first by spacing adjusting part with fast and easy and accurately
Relative distance between visual mechanisms and the second visual mechanisms, to easily be examined to the material of different size in material disc
It surveys, ensure that the defect detection equipment of the utility model can be suitable for the detection of different size material, saved cost production.
By the way that levelling mechanism can conveniently and accurately the second visual mechanisms of adjustment keep height one in the Z-axis direction with First look mechanism
It causes, to ensure that First look mechanism is consistent with the second visual mechanisms at a distance from opposite lower section material, to ensure that
The visual information that First look mechanism is obtained with the second visual mechanisms it is consistent, further ensure accurate the one of testing result
It causes, improves the accuracy of detection of the defect detection equipment of the utility model.
A scheme according to the present utility model, detection device can be adjusted visual component with fast and easy and accurately and passed
The distance between material disc on defeated unit, to ensure that can accurately to the carry out visual information acquisition of different material, into
One step ensure that the accuracy of detection of the defect detection equipment of the utility model.Meanwhile detection device is to the tune of visual component position
It is whole to carry out automatically, it artificial participation is avoided, improves the precision of position adjustment, further ensuring visual component can be clear
The information of material is acquired clearly.
A scheme according to the present utility model, the bright of the surface of material on material disc can be effectively improved by light source
Degree, effectively increases the information collection of First look mechanism and the second visual mechanisms to surface of material tiny flaw, ensure that this
Detection of the defect detection equipment of utility model to surface of material tiny flaw, the case where avoiding missing inspection, occur.
A scheme according to the present utility model, labelling apparatus can adjust calibration visual component with fast and easy and accurately
With the distance between the material disc on transmission unit, to ensure that can accurately to the Accurate Calibration of defective locations on material,
Further ensure the stated accuracy of the defect detection equipment of the utility model.Meanwhile labelling apparatus is to calibration visual component position
Carrying out automatically for the adjustment set, avoids artificial participation, improves the precision of position adjustment, further ensures calibration vision
The stated accuracy of component.In the present embodiment, one end of third visual mechanisms towards material disc is additionally provided with light source.Pass through light source
The brightness that the surface of material on material disc can be effectively improved effectively increases the letter that third visual mechanisms mark surface of material
Breath acquisition ensure that the defect detection equipment of the utility model demarcates defect on material accurate, avoids accidentally target situation hair
It is raw.
The position that a scheme according to the present utility model, the first Y-axis driving mechanism and the second Y-axis driving mechanism are mutually parallel
In the top of gearshift, it ensure that material disc can realize automation sequentially by reaching labelling apparatus after detection device
Continuous productive process, improve the gentle detection efficiency of Automated water of the defect detection equipment of the utility model, save manpower money
Source reduces production cost.
A scheme according to the present utility model is located at one side and the clamping of the first guide rail and the material disc on the second guide rail
Telescopic end abuts so that the another side of material disc is compressed against on the side of the first riser, to realize material disc position
The fixation set, and ensure that material disc is accurately positioned, to ensure detection device to the accurate of the material on material disc
Detection and caliberating device further improve the defect detection equipment of the utility model to the Accurate Calibration of the material on material disc
Detection and stated accuracy, the occurrence of avoiding missing inspection caused by systematic error, false retrieval.
Description of the drawings
Fig. 1 is the front view for the defect detection equipment for schematically showing a kind of embodiment according to the present utility model；
Fig. 2 is the stereogram for the defect detection unit for schematically showing a kind of embodiment according to the present utility model；
Fig. 3 is the stereogram for the detection device for schematically showing a kind of embodiment according to the present utility model；
Fig. 4 is the stereogram for the caliberating device for schematically showing a kind of embodiment according to the present utility model；
Fig. 5 is the stereogram for the defect detection equipment for schematically showing a kind of embodiment according to the present utility model；
Fig. 6 is the vertical view for the transmission unit for schematically showing a kind of embodiment according to the present utility model；
Fig. 7 is the stereogram for the first riser for schematically showing a kind of embodiment according to the present utility model；
Fig. 8 is the stereogram for the supply unit for schematically showing a kind of embodiment according to the present utility model；
Fig. 9 is the stereogram for the board for schematically showing a kind of embodiment according to the present utility model.
Specific implementation mode
It, below will be to implementing in order to illustrate more clearly of the utility model embodiment or technical solution in the prior art
Attached drawing needed in mode is briefly described.It should be evident that the accompanying drawings in the following description is only that this practicality is new
Some embodiments of type for those of ordinary skills without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
When the embodiment for the utility model is described, term " longitudinal direction ", " transverse direction ", "upper", "lower",
"front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", the orientation or positional relationship expressed by "outside" are
Based on orientation or positional relationship shown in relevant drawings, it is merely for convenience of describing the present invention and simplifying the description, without
It is instruction or implies that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore on
Term is stated to should not be understood as limiting the present invention.
The utility model is described in detail with reference to the accompanying drawings and detailed description, embodiment cannot herein one
One repeats, but therefore the embodiment of the utility model is not defined in following implementation.
As shown in Figure 1, a kind of embodiment according to the present utility model, the defect detection equipment of the utility model include：
Defect detection unit 1, transmission unit 2 and feeding unit 3.In the present embodiment, defect detection unit 1 and 2 phase of transmission unit
Neighbour's setting, and transmission unit 2 is located at the lower section of defect detection unit 1.There are two feeding units 3, and two feeding units 3 are distinguished
Positioned at the both ends of transmission unit 2.The X-direction along Fig. 1 places multilayers charging tray A (in material disc A in first feeding unit 3
Place the material of detection in need), single layer material disc A is transported on transmission unit 2 successively by first feeding unit 3,
The single layer material disc A conveyed by first feeding unit 3 is transported to defect detection unit 1 by the effect of transmission unit 2
Underface.Flaw labeling is carried out by the detection of defect detection unit 1 and to the material in material disc A.Defect detection unit 1 is examined
After the completion of survey, single layer material disc A is transported in second feeding unit 3 by transmission unit 2, re-starts stacking.According to this reality
The automatic detection of the completion loading and unloading and material that can be automated with novel defect detection equipment and label, avoid inspection
Artificial participation, improves detection efficiency during survey.It, can not only be to material meanwhile by the effect of defect detection unit 1
On defect be detected, but also the defective locations on material can be marked.After defect detection unit 1 makes
It is continuous that material is carried out in sort process, it can effectively solve the problems, such as that defect material is obscured, leaks and pick, even if defective material stream
Enter into subsequent processing, its existing defects can also be told by the label on material, to further improve follow-up life
Product quality during production.
It should be pointed out that ensure to understand the description of contents of the utility model, subsequently to the explanation of the utility model
The X-axis mentioned in the process, Y-axis, Z axis are subject to XYZ coordinate system in Fig. 1.
In conjunction with shown in Fig. 1 and Fig. 2, a kind of embodiment according to the present utility model, falling into detection unit 1 includes：Detection dress
Set 11, labelling apparatus 12 and gearshift 13.In the present embodiment, detection device 11 and labelling apparatus 12 are arranged side by side between each other
Setting, and detection device 11 and labelling apparatus 12 are fixedly supported upon on gearshift 13.In the present embodiment, displacement fills
It is double acting sub- linear actuating device to set 13.Detection device 11 and labelling apparatus 12 are fixedly connected with gearshift 13 respectively, are passed through
Gearshift 13 can drive detection device 11 and labelling apparatus 12 along X-direction linear movement.In the present embodiment, position
Moving device 13 is double acting sub- linear motor or double acting sub- electric cylinders.Detection device 11 and labelling apparatus 12 respectively with gearshift 13
On two movers be connected with each other and can realize that gearshift 13 respectively carries out the position of detection device 11 and labelling apparatus 12
It adjusts.By using gearshift 13 ensure that detection device 11 and labelling apparatus 12 in the X-axis direction quickly be accurately positioned,
Meet rapid starting/stopping, lifting means operational efficiency.Its is simple in structure simultaneously, and manpower has greatly been saved in ease of assembly and maintenance
Cost.
In conjunction with shown in Fig. 1, Fig. 2 and Fig. 3, a kind of embodiment according to the present utility model, detection device 11 includes vision
Component 111, spacing adjusting part 112, the first drive component 113 and levelling mechanism 114.In the present embodiment, visual component
111 include First look mechanism 111a and the second visual mechanisms 111b.First look mechanism 111a and the second visual mechanisms 111b
It is mutually juxtaposed setting.Spacing adjusting part 112 is located between First look mechanism 111a and the second visual mechanisms 111b.First regards
Feel that mechanism 111a is connected with one end of spacing adjusting part 112, the other end and the levelling mechanism 114 of spacing adjusting part 112
It is connected, the second visual mechanisms 111b is then connected with levelling mechanism 114.It can be with fast and easy by spacing adjusting part 112
And the relative distance between accurate adjustment First look mechanism 111a and the second visual mechanisms 111b, to easily to material
The material of different size is detected in disk A, ensure that the defect detection equipment of the utility model can be suitable for different size
Cost production has been saved in the detection of material.By levelling mechanism 114 can conveniently and the second visual mechanisms 111b of accurate adjustment with
First look mechanism 111a keeps highly consistent in the Z-axis direction, to ensure that First look mechanism 111a and the second vision
Mechanism 111b is consistent with respect to the distance of lower section material, to ensure that First look mechanism 111a and the second visual mechanisms
111b obtain visual information it is consistent, further ensure the precisely consistent of testing result, improve the utility model lack
Fall into the accuracy of detection of detection device.
In the present embodiment, the first drive component 113 includes the first Y-axis driving mechanism 113a and the first Z axis driving machine
Structure 113b.In the present embodiment, the driving direction of the first Y-axis driving mechanism 113a is identical as Y direction, the driving of the first Z axis
The driving direction of mechanism 113b is identical as Z-direction.Therefore, the first Y-axis driving mechanism 113a and the first Z axis driving mechanism 113b
It is arranged in a mutually vertical manner.In the present embodiment, the first Y-axis driving mechanism 113a is fixedly attached to the first Z axis driving mechanism 113b
On, the height of the first Y-axis driving mechanism 113a can be adjusted along Z axis by the first Z axis driving mechanism 113b.In this embodiment party
In formula, spacing adjusting part 112 is fixedly attached on the first Y-axis driving mechanism 113a, and First look mechanism 111a and second is regarded
Feel that mechanism 111b is located at the both sides of the first Y-axis driving mechanism 113a.Made by the driving of the first Y-axis driving mechanism 113a
With, so that it may to adjust the position of First look mechanism 111a and the second visual mechanisms 111b along Y direction.By above-mentioned setting,
Detection device 11 can with fast and easy and accurately adjust between the material disc A on visual component 111 and transmission unit 2 away from
From to ensure that lacking for the utility model can be further ensured accurately to the carry out visual information acquisition of different material
Fall into the accuracy of detection of detection device.Meanwhile detection device 11 carries out the adjustment of 111 position of visual component automatically, avoids
Artificial participation improves the precision of position adjustment, and to further ensure visual component 111 can clearly acquire the letter of material
Breath.In the present embodiment, one end of First look mechanism 111a and the second visual mechanisms 111b towards material disc A are additionally provided with light
Source 111c.The brightness that the surface of material on material disc A can be effectively improved by light source 111c effectively increases First look machine
The information collection of structure 111a and the second visual mechanisms 111b to surface of material tiny flaw ensure that the defect inspection of the utility model
Detection of the measurement equipment to surface of material tiny flaw, the case where avoiding missing inspection, occur.
In conjunction with shown in Fig. 1, Fig. 2 and Fig. 4, a kind of embodiment according to the present utility model, labelling apparatus 12 includes calibration
Visual component 121, the second drive component 122 and damping 123.In the present embodiment, calibration visual component 121 includes the
Three visual mechanisms 121a and calibrating device 121b.Third visual mechanisms 121a side by side and is disposed adjacent with calibrating device 121b.Such as
Shown in Fig. 4, in the installation and same mounting plate 121c that third visual mechanisms 121a and calibrating device 121b are mutually juxtaposed.The
Three visual mechanisms 121a and mounting plate 121c is mutually permanently connected, and calibrating device 121b is connected with each other with damping 123, and
Calibrating device 121b is connected with each other by damping 123 and mounting plate 121c.It can be to by examining by calibrating device 121b
The material on material disc A surveyed after device 11 is marked, it should be pointed out that calibrating device 121b is only to there are defective
It, can be to the position of the material of existing defects after material is marked, and detection device 11 is detected the material on material disc A
It sets and is recorded.Calibrating device 121b is by obtaining the position that records in detection device 11, to the materials of existing defects into rower
Note.In the present embodiment, free tension spring balanced structure can be used in damping 123.It can be played by damping 123 slow
Punching acts on, scuffing when can be marked to material to avoid calibrating device 121b by adjusting 123 elastic force of damping or damage
It is bad.In the present embodiment, calibrating device 121b includes calibration pen d and container structure 121e.By adjusting container structure 121e
Upper locking member 121f can the adjustment of the positions calibration pen d can will be marked when the defect detection equipment of the utility model is idle
A fixed d is recovered in container structure 121e, and the ink setting in calibration pen d is avoided to solidify.In the present embodiment, third vision
Mechanism 121a can be detected labels of the calibrating device 121b on material, ensure the standard of calibrating device 121b mark positions
Really, it avoids the occurrence of spill tag or accidentally target happens, ensure that the accurate of calibration result, further ensure the utility model
Defect detection equipment accuracy of detection.Certainly, third visual mechanisms 121a can also be detected with the trace of mark position,
To ensure that calibrating device 121b is in good working order, if the trace of mark position is undesirable, by this reality
Staff can be reminded to check or replace in time with novel defect detection equipment, ensure that lacking for the utility model
Fall into the normal operation of detection device, and label precision.
In the present embodiment, the second drive component 122 includes the second Y-axis driving mechanism 122a and the second Z axis driving machine
Structure 122b.In the present embodiment, in the present embodiment, the driving direction and Y direction phase of the second Y-axis driving mechanism 122a
Together, the driving direction of the second Z axis driving mechanism 122b is identical as Z-direction.Therefore, the second Y-axis driving mechanism 122a and the 2nd Z
Axis driving mechanism 122b is arranged in a mutually vertical manner.In the present embodiment, the second Y-axis driving mechanism 122a is fixedly attached to the 2nd Z
On axis driving mechanism 122b, it can adjust the second Y-axis driving mechanism 122a's along Z axis by the second Z axis driving mechanism 122b
Highly.In the present embodiment, mounting plate 121c and the second Y-axis driving mechanism 122a is mutually permanently connected, third visual mechanisms
121a and calibrating device 121b is located at the same side of the second Y-axis driving mechanism 122a simultaneously.Pass through the second Y-axis driving mechanism 122a
Driving effect, so that it may with along Y direction adjust third visual mechanisms 121a and calibrating device 121b position.It is set by above-mentioned
Set, labelling apparatus 12 can with fast and easy and accurately adjustment calibration visual component 121 and the material disc A on transmission unit 2 it
Between distance, can further ensure the utility model accurately to the Accurate Calibration of defective locations on material to ensure that
Defect detection equipment stated accuracy.Meanwhile automatic progress of the labelling apparatus 12 to the adjustment of 121 position of calibration visual component
, artificial participation is avoided, the precision of position adjustment is improved, further ensures the stated accuracy of calibration visual component 121.
In the present embodiment, one end of third visual mechanisms 121a towards material disc A are additionally provided with light source.It can effectively be carried by light source
The brightness of surface of material on high material disk A effectively increases the information that third visual mechanisms 121a marks surface of material and adopts
Collection, ensure that the defect detection equipment of the utility model defect on material is demarcated it is accurate, avoid accidentally target happen.
In conjunction with shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, detection device 11 passes through the first Z axis driving mechanism 113b and gearshift
13 are connected with each other, and the driving direction of the first Y-axis driving mechanism 113a and the driving direction of institute displacement apparatus 13 are mutually perpendicular to.Mark
Remember that device 12 is connected with each other by the second Z axis driving mechanism 122b and institute's displacement apparatus 13, the second Y-axis driving mechanism 122a's
The driving direction of driving direction and institute displacement apparatus 13 is mutually perpendicular to.First Y-axis driving mechanism 113a and the second Y-axis driving machine
Structure 122a be mutually parallel positioned at the top of gearshift 13, ensure that material disc A can sequence by being arrived after detection device 11
Up to labelling apparatus 12, the continuous productive process of automation is realized, improves the Automated water of the defect detection equipment of the utility model
Gentle detection efficiency, saving human resources reduces production cost.
In conjunction with shown in Fig. 1, Fig. 5, Fig. 6 and Fig. 7, a kind of embodiment according to the present utility model, transmission unit 2 includes the
One riser 21, the second riser 22 and bottom plate 23.In the present embodiment, the first riser 21 is mutually parallel with the second riser 22 and sets
It sets, and the first riser 21 and the second riser 22 are respectively and vertically fixed on bottom plate 23.First riser 21 and the second riser 22 it
Between have certain intervals.It is U-shaped frame that first riser 21, the second riser 22 and bottom plate 23, which collectively form an end face,.At this
In embodiment, the first riser 21 is equipped with the first guide rail 211, and the second riser 22 is equipped with the second guide rail 221.First guide rail
211 is facing each other with the second guide rail 221, i.e., is located at sustained height along Z-direction the first guide rail 211 and the second guide rail 221, and
First guide rail 211 and the second guide rail 221 are located on the first riser 21 and opposite two sides of the second riser 22.Pass through
One guide rail 211 and the second guide rail 221 collectively form the track of a conveying material disc A.First riser 21 and the second riser 22 it
Between interval material disc A can be made to be put into, and the first guide rail 211 and the second guide rail 221 can carry material disc A, make material
Disk A can be slided along the first track 211 and the second guide rail 221.In the present embodiment, the transmission direction of transmission unit 2 and X-axis side
To being consistent, and transmission unit 2 is simultaneously under the first Y-axis driving mechanism 113a and the second Y-axis driving mechanism 122a
Side.
In conjunction with shown in Fig. 1, Fig. 5, Fig. 6 and Fig. 7, a kind of embodiment according to the present utility model, on the first riser 21 also
It is provided with transmitting device 212.In the present embodiment, transmitting device 212 includes transmission mechanism 2121, third guide rail 2122, connects
Fitting 2123 and pusher cylinder 2124.Third guide rail 2122 and the first guide rail 211 are located at two of the first riser 21 relatively
Side on.Transmission mechanism 2121 is located at the same side of the first riser 21 with third guide rail 2122, and along Z-direction conveyer
Structure 2121 is located at the underface of third guide rail 2122.In the present embodiment, transmission mechanism 2121 is band transmission device.Conveyer
Structure 2121 includes driving wheel 2121a, driven wheel 2121b, tensioning wheel 2121c and belt 2121d.Tensioning wheel 2121c can be more
A (being more than one).Wherein, driving wheel 2121a and driven wheel 2121b is oppositely arranged, and driving wheel 2121a and driven wheel
2121b is adjacent with third guide rail 2122.By driving wheel 2121a, driven wheel 2121b, tensioning wheel 2121c make belt 2121d with
The adjacent position of third guide rail 2122 forms a span line 2121e parallel with third guide rail 2122.Connector 2,123 1
End is mutually permanently connected with span line 2121e, while being slidably connected with third guide rail 2122, the other end of connector 2123 then position
In the first riser 21, the side of the first guide rail 211 is set.By above-mentioned setting, transmission mechanism 2121 is driven by belt 2121d
Connector 2123 is slided along third guide rail 2122.It is passed through for connector 2123 it will be apparent that being provided on the first riser 21
Channel.In the present embodiment, pusher cylinder 2124 is mutually permanently connected with connector 2123, pusher cylinder 2124 and
One guide rail 211 is located at the same side of the first riser 21.In the present embodiment, the promotion telescopic end 2124a of pusher cylinder 2124
Telescopic direction (i.e. Z-direction) be mutually perpendicular to 211 extending direction of the first guide rail (X-direction).Telescopic end 2124a is pushed to be in
When stretching state, push the end of telescopic end 2124a beyond the plane of the first guide rail 211 transmission material disc A, to realize transmission
Promotion of the mechanism 2121 to the material disc A on the first guide rail 211 and the second guide rail 221.Telescopic end 2124a is pushed to be in retraction shape
When state, push the end of telescopic end 2124a less than the plane of the first guide rail 211 transmission material disc A.
In the present embodiment, there are three connector 2123 is mutually equally spaced.In the present embodiment, gas is pushed
Cylinder 2124 is correspondingly arranged with connector 2123, i.e., there are three pusher cylinder 2124 is equally also equally spaced.It is two neighboring to push away
The interval between cylinder 2124 of taking offence can ensure that object accommodates charging tray A.Of course, it is possible to by corresponding location settings sensor
The position of connector 2123 is detected, ensures that material disc A can be transported accurately in place in transmission process, and control pushes gas
Cylinder 2124 pushes the stretching and withdrawal of telescopic end 2124a.By this setup, material disc A is realized in transmission unit 2
Along the localized delivery of transmission direction (i.e. X-direction), it ensure that the quick of material disc A transmission, improve lacking for the utility model
The speed of service of detection device is fallen into, it is further beneficial to improving detection efficiency.
In the present embodiment, the second riser 22 is additionally provided with side clamping cylinder 222.Referring to Fig. 6, side clamping cylinder
222 and second guide rail 221 be adjacent to the upper end for being fixedly attached to the second riser 22.The clamping telescopic end of side clamping cylinder 222
The telescopic direction (Y direction) of 222a is vertical with extending direction (X-direction) of the second guide rail 221.By this set, it is located at
One side of first guide rail 211 and the material disc A on the second guide rail 221 are abutted with telescopic end 222a is clamped so that material disc A
Another side be compressed against on the side of the first riser 21, to realize the fixation of material disc location A, and ensure that material
Disk A is accurately positioned, to ensure detection device 11 to the material on material disc A it is accurate detection and caliberating device 12 to object
The Accurate Calibration of material on charging tray A further improves detection and the stated accuracy of the defect detection equipment of the utility model,
The occurrence of avoiding missing inspection caused by systematic error, false retrieval.
In conjunction with shown in Fig. 1, Fig. 5 and Fig. 8, there are two the settings of feeding unit 3, is located at the both ends of transmission unit 2.Pass through
Feeding unit 3 realizes the dispensing and withdrawal of material disc A on transmission unit 2, is located at two feeding units at the both ends of transmission unit 2
3 structure is identical, therefore, is only illustrated to one of them, for the feeding unit 3 at 2 feeding end of transmission unit
Explanation.
In conjunction with shown in Fig. 1, Fig. 5 and Fig. 8, a kind of embodiment according to the present utility model, feeding unit 3 drives including feeding
Dynamic device 31, loading plate 32, feed bin 33 and clamping device 34.In the present embodiment, it is vertical to be located at first for feeding driving device 31
Between plate 21 and the second riser 22.One end of feeding driving device 31 is fixedly supported upon on bottom plate 23, and the other end is on can be achieved
The telescopic end of lower movement.Loading plate 32 is fixedly attached on the telescopic end that feeding driving device 31 can be moved up and down enough.Pass through
The effect of feeding driving device 31 realizes the moving up and down along Z-direction of loading plate 32.In the present embodiment, feed bin 33
In the surface of loading plate 32 and it is fixedly attached on transmission unit 2.In the present embodiment, along Z-direction, feed bin 33 it is upper
It is interconnected between lower both ends, feed bin 33 is fixedly supported upon on the first riser 21 and the second riser 22 of transmission unit 2.Material
33 hollow space of storehouse can accommodate material disc A, i.e. material disc A be free to transport from top to bottom in feed bin 33 along Z-direction
It is dynamic.In the present embodiment, 4 L-shaped guide posts in section 332 can be arranged according to the shape of material disc A and realizes feed bin 33
Effect.In certain practical application and be not limited to this embodiment, can in the light of actual conditions depending on.It is real by feed bin 33
Vertical and straight movements of the material disc A along Z-direction is showed, ensure that material disc A successfully can be devoted to first from feed bin 33
On guide rail 21 and the second guide rail 22.In the present embodiment, clamping device 34 be fixedly supported upon on transmission unit 2 and with feed bin 33
It is adjacent.Clamping device 34 is constituted one group, and the compression end 341 of two clamping devices 34 in a stack clamping device 34 with two
It is oppositely arranged.Feed bin 33 is located between two opposite clamping devices 34.Therefore, the compression end in a stack clamping device 34
341 stretch out can clamp material disc A in feed bin 33 simultaneously, to prevent material disc A moving along Z-direction.It is aobvious and
It is clear to, the transmission direction (X-direction) of transmission unit 2 is provided at least two groups clamping device 34, naturally it is also possible to set
It is set to three groups or four groups etc..Correspondingly, the compression end 341 for guarantee clamping device 34 can effectively clamp material disc A, it is also necessary to
On the side wall of feed bin 33 be arranged compression end 341 by opening.In the present embodiment, the compression end 341 of clamping device 34
It is corresponding with the undermost position of material disc A in feed bin 33, to ensure that the material disc A launched every time from feed bin 33 is one
It is a.During ensure that loading and unloading by above-mentioned setting, material disc A will not be stacked on the first track 21 and the second track 22
On, it ensure that the normal operation of the defect detection equipment of the utility model.
In conjunction with shown in Fig. 1 and Fig. 9, a kind of embodiment according to the present utility model, the defects detection of the utility model is set
Standby further includes board 4 and air filter 5.In the present embodiment, by using board 4 by defect detection unit 1, transmission
Unit 2, feeding unit 3 are closed, and ensure that the defect detection equipment of the utility model in detection process, will not be by extraneous ring
Dust in the influence in border, especially external environment etc. can have an impact the cleaning of surface of material.It will be entire by board 4
Equipment separates with the external world and ensure that the accurate of testing result.In the present embodiment, it is additionally provided with air filtration at the top of board 4
Device 5 coordinates fan in board 4 neat by the pure air of 4 top-to-bottom of board to be formed by air filter 5
Shandong ensure that the cleanliness factor of equipment inner space, further improve the accuracy of detection of the defect detection equipment of the utility model.
To further illustrate the utility model, the workflow of the utility model is illustrated in conjunction with attached drawing.
S1. it is put into stacking in the feed bin 33 into the feed device 3 of feeding end (i.e. along the left end of X-direction in Fig. 1)
Nethermost one layer of material disc A is defined as first object object by material disc A herein, and the material disc A of layer second from the bottom is the second mesh
Mark object, and so on；
S2. loading plate 32 is in retracted state, and the first object object in feed bin 33 bears against the first guide rail 21 and second and leads
On rail 22, the compression end 341 of clamping device 34, which is stretched out, clamps the second object；
S3, pusher cylinder 2124 will push telescopic end 2124a to stretch out in transmitting device 212, and driving wheel 2121a rotations make to push away
It takes offence the promotion telescopic end 2124a of cylinder 2124 and the side of first object object abuts, and by first object object along X-direction
Transmission；
S4. first object object is transferred to the position of detection device 11, and corresponding sensor detects that first object object arrives
First object object is pressed against on the side of the first riser 21 by the clamping telescopic end 222a stretchings of position, side clamping cylinder 222, right
First object object is positioned；
S5. the first drive component 113 driving visual component 111 in detection device 11 adjusts position, passes through First look
Mechanism 111a and the second visual mechanisms 111b carries out defects detection to two position materials on first object object respectively, and will
Testing result stores；If wherein detecting existing defects on material, the position of the material of existing defects will be recorded；
S6. during detection device 11 works, three pusher cylinders 2124 will push telescopic end in transmitting device 212
2124a is withdrawn, and above-mentioned pusher cylinder 2124 is transmitted back to initial position by the movement of driving wheel 2121a backs again；It send at feeding end
Feeding driving device 31 in material unit 3 drives loading plate 32 to move upwards and leans with the second object in feed bin 33, clamps
Device 34 withdraws compression end 341, and feeding driving device 31 drives loading plate 32 to move downward, the second object and the first guide rail
211 and second guide rail 221 abut that the stretching of the compression end 341 of clamping device 34 clamps third object；
S7. three pusher cylinders 2124 will push telescopic end 2124a to stretch out in transmitting device 212, driving wheel 2121a rotations
Keep the promotion telescopic end 2124a of above-mentioned two pusher cylinder 2124 mutual with the side of first object object and the second object respectively
Against, and first object object and the second object are transmitted along X-direction；
S8. first object object is transferred to the position of labelling apparatus 12, and corresponding sensor detects that first object object arrives
First object object is pressed against on the side of the first riser 21 by the clamping telescopic end 222a stretchings of position, side clamping cylinder 222, right
First object object is positioned；Second object is transferred to the position of detection device 11, and corresponding sensor detects second
In place, the clamping telescopic end 222a of side clamping cylinder 222 is stretched out is pressed against the first riser 21 to object by the second object
On side, first object object is positioned；
S9. the first drive component 113 driving visual component 111 in detection device 11 adjusts position, passes through First look
Mechanism 111a and the second visual mechanisms 111b carries out defects detection to two position materials on the second object respectively, and will
Testing result stores；If wherein detecting existing defects on material, the position of the material of existing defects will be recorded；
The second drive component 122 on labelling apparatus 12 carries out the position for demarcating visual component 121, labelling apparatus 12
According to detection device 11 to the testing result of first object object, by calibrating device 121b to the object of corresponding position on first object object
Material is marked, and is rechecked to mark position by third visual mechanisms 121a；
S10. during detection device 11 and labelling apparatus 12 work, promotion is stretched close to three pusher cylinders 2124
Contracting end 2124a is withdrawn, and above-mentioned pusher cylinder 2124 is transmitted back to initial position by the movement of driving wheel 2121a backs again；Feeding end
Feeding unit 3 in feeding driving device 31 drive loading plate 32 to move upwards and lean with third object in feed bin 33,
Clamping device 34 withdraws compression end 341, and feeding driving device 31 drives loading plate 32 to move downward, third object and first
Guide rail 211 and the second guide rail 221 abut that the compression end 341 of clamping device 34, which is stretched out, clamps the 4th object；
S11. three pusher cylinders 2124 will push telescopic end 2124a stretching driving wheel 2121a rotations to make in transmitting device 212
The sides with first object object, the second object, third object respectively the promotion telescopic end 2124a of above-mentioned pusher cylinder 2124
It abuts, and first object object, the second object, third object is transmitted along X-direction；
S12. the second object is transferred to the position of labelling apparatus 12, and corresponding sensor detects that the second object arrives
Second object is pressed against on the side of the first riser 21 by the clamping telescopic end 222a stretchings of position, side clamping cylinder 222, right
Second object is positioned；
Third object is transferred to the position of detection device 11, and corresponding sensor detects third object in place,
Third object is pressed against on the side of the first riser 21 by the clamping telescopic end 222a stretching of side clamping cylinder 222, to the
One object is positioned；
First object object is transferred in the feeding unit 3 of discharging end according to the work opposite with feeding unit 3 in feeding end
Make flow to be sent into first object object in the feed bin 33 of discharging end.
S13. detection of the above-mentioned flow until completing material in property charging tray A is repeated.
For the equipment and structure of wherein not detailed description, it should be understood that take the existing common apparatus in this field and lead to
It is practiced with method.
The foregoing is merely an embodiments of the utility model, are not intended to limit the utility model, for
For those skilled in the art, various modifications and changes may be made to the present invention.All spirit and original in the utility model
Within then, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (17)
1. a kind of defect detection unit (1), which is characterized in that including：
Detection device (11), the detection device (11) are vision inspection apparatus；
Labelling apparatus (12), the labelling apparatus (12) are set up in parallel with the detection device (11)；
The labelling apparatus (12) includes calibration visual component (121), and the calibration visual component (121) includes third vision machine
Structure (121a), and side by side and it is disposed adjacent calibrating device (121b) with third visual mechanisms (121a)；
Gearshift (13), the detection device (11) are supported on institute's displacement apparatus (13) respectively with the labelling apparatus (12)
On.
2. defect detection unit according to claim 1, which is characterized in that the detection device (11) includes：
Visual component (111), the visual component (111) include First look mechanism (111a), and with the First look
The second visual mechanisms (111b) that mechanism (111a) is set up in parallel；
Spacing adjusting part (112), the spacing adjusting part (112) respectively with the First look mechanism (111a) and described
Second visual mechanisms (111b) are connected with each other；
First drive component (113), first drive component (113) include the first Y-axis driving mechanism (113a), and with institute
State the first Y-axis driving mechanism (113a) the first Z axis driving mechanism (113b) connected vertically.
3. defect detection unit according to claim 2, which is characterized in that the First look mechanism (111a) and described
Second visual mechanisms (111b) are located at the both sides of the first Y-axis driving mechanism (113a)；
One end of the First look mechanism (111a) and the spacing adjusting part (112) is connected with each other, second vision
Mechanism (111b) is connected with each other by levelling mechanism (114) and the other end of the spacing adjusting part (112)；
The spacing adjusting part (112) is supported on the first Y-axis driving mechanism (113a).
4. defect detection unit according to claim 3, which is characterized in that the First look mechanism (111a) with it is described
The end second visual mechanisms (111b) is respectively arranged with light source.
5. defect detection unit according to claim 2, which is characterized in that the labelling apparatus (12) further includes：
Second drive component (122), for supporting the calibration visual component (121), and the adjustment calibration visual component
(121) position.
6. defect detection unit according to claim 5, which is characterized in that second drive component (122) includes the
Two Y-axis driving mechanisms (122a), and with the second Y-axis driving mechanism (122a) the second Z axis driving mechanism connected vertically
(122b)。
7. defect detection unit according to claim 6, which is characterized in that the fixed branch of the third visual mechanisms (121a)
It holds on the second Y-axis driving mechanism (122a)；
The calibrating device (121b) is connected with each other by damping (123) and the second Y-axis driving mechanism (122a)；
The third visual mechanisms (121a) are located at the second Y-axis driving mechanism (122a) with the calibrating device (121b)
The same side.
8. defect detection unit according to claim 6, which is characterized in that institute's displacement apparatus (13) is double acting sub-line
Driving device；
The detection device (11) is connected with each other by the first Z axis driving mechanism (113b) and institute's displacement apparatus (13), described
The driving direction of the driving direction and institute's displacement apparatus (13) of first Y-axis driving mechanism (113a) is mutually perpendicular to；
The labelling apparatus (12) is connected with each other by the second Z axis driving mechanism (122b) and institute's displacement apparatus (13), described
The driving direction of the driving direction and institute's displacement apparatus (13) of second Y-axis driving mechanism (122a) is mutually perpendicular to.
9. a kind of defect detection equipment using any defect detection unit of claim 1 to 8, which is characterized in that including：
Defect detection unit (1)；
Transmission unit (2), the transmission unit (2) are disposed adjacent with the defect detection unit (1), and are driven positioned at the first Y-axis
The lower section of motivation structure (113a) and the second Y-axis driving mechanism (122a)；
Feeding unit (3), there are two feeding unit (3) settings, and is located at the both ends of the transmission unit (2).
10. defect detection equipment according to claim 9, which is characterized in that the transmission unit (2) includes：
First riser (21), first riser (21) are equipped with the first guide rail (211)；
Second riser (22), second riser (22) are equipped with the second guide rail (221)；
Bottom plate (23), first riser (21) and second riser (22) in parallel to each other vertical support in the bottom plate
(23) on, and first riser (21) has certain intervals with second riser (22)；
First guide rail (211) is oppositely arranged with second guide rail (221).
11. defect detection equipment according to claim 10, which is characterized in that be additionally provided on first riser (21)
Transmitting device (212)；
The transmitting device (212) includes transmission mechanism (2121), parallel with the transmission direction of the transmission mechanism (2121) to set
The third guide rail (2122) set is mutually permanently connected with the transmission mechanism (2121) and is slided with the third guide rail (2122)
The connector (2123) of connection, and the pusher cylinder (2124) that is supported on the connector (2123).
12. defect detection equipment according to claim 11, which is characterized in that the pusher cylinder (2124) is located at described
The lower section of first guide rail (211), and the telescopic direction of the promotion telescopic end (2124a) of the pusher cylinder (2124) with it is described
The extending direction of first guide rail (211) is vertical.
13. defect detection equipment according to claim 12, which is characterized in that the connector (2123) is mutually at equal intervals
There are three ground settings；
The pusher cylinder (2124) is correspondingly arranged with the connector (2123).
14. defect detection equipment according to claim 10, which is characterized in that second riser (22) is additionally provided with side
Side clamping cylinder (222)；
The side clamping cylinder (222) is adjacent to second guide rail (221) is fixedly attached to second riser (22)
Upper end, and the telescopic direction of the clamping telescopic end (222a) of the side clamping cylinder (222) and second guide rail (221)
Extending direction it is vertical.
15. defect detection equipment according to claim 10, which is characterized in that feeding unit (3) includes：
Feeding driving device (31), the feeding driving device (31) are located at first riser (21) and second riser
(22) between；
Loading plate (32), the loading plate (32) are fixedly attached on the feeding driving device (31)；
Feed bin (33), the feed bin (33) are located at right over the loading plate (32) and are fixedly attached to the transmission unit (2)
On；
Clamping device (34), the clamping device (34) be fixedly attached on the transmission unit (2) and with the feed bin (33)
It is adjacent.
16. defect detection equipment according to claim 15, which is characterized in that the opposite structure of the clamping device (34) two
At one group, the feed bin (33) is located between two opposite clamping devices (34)；
The side wall of the feed bin (33) is equipped with for the flexible opening passed through of the movable end of the clamping device (34)；
Side wall along the feed bin (33), the clamping device (34) are at least set side by side with two groups.
17. defect detection equipment according to claim 9, which is characterized in that further include：
Board (4), for supporting the defect detection unit (1), transmission unit (2), feeding unit (3)；
Air filter (5), the air filter (5) are located at the top of the board (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721401902.1U CN208026648U (en) | 2017-10-27 | 2017-10-27 | Defect detection unit and defect detection equipment containing the unit |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721401902.1U CN208026648U (en) | 2017-10-27 | 2017-10-27 | Defect detection unit and defect detection equipment containing the unit |
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| CN208026648U true CN208026648U (en) | 2018-10-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107607550A (en) * | 2017-10-27 | 2018-01-19 | 宁波舜宇仪器有限公司 | Defect detection unit and detection device the defects of containing the unit |
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2017
- 2017-10-27 CN CN201721401902.1U patent/CN208026648U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107607550A (en) * | 2017-10-27 | 2018-01-19 | 宁波舜宇仪器有限公司 | Defect detection unit and detection device the defects of containing the unit |
| CN107607550B (en) * | 2017-10-27 | 2023-11-10 | 宁波舜宇仪器有限公司 | Defect detecting unit and defect detecting apparatus including the same |
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