CN210847227U - MTF sorting unit - Google Patents

MTF sorting unit Download PDF

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Publication number
CN210847227U
CN210847227U CN201921468564.2U CN201921468564U CN210847227U CN 210847227 U CN210847227 U CN 210847227U CN 201921468564 U CN201921468564 U CN 201921468564U CN 210847227 U CN210847227 U CN 210847227U
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CN
China
Prior art keywords
guide rail
mtf
sliding seat
axis linear
rack
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CN201921468564.2U
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Chinese (zh)
Inventor
徐巍
许广生
张海锋
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Huizhou Desay Automation Technology Co Ltd
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Huizhou Desay Automation Technology Co Ltd
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Priority to CN201921468564.2U priority Critical patent/CN210847227U/en
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Abstract

The utility model discloses an MTF sorting device, which comprises a feeding module, an X-axis linear module, a Z-axis linear module, a Y-axis linear module and a code scanning identification module, wherein the feeding module comprises a first guide rail, a first slide seat is arranged on the first guide rail, and an MTF Tray is arranged on the first slide seat; the X-axis linear module comprises a support frame, a second guide rail is arranged on the support frame, and a second sliding seat is arranged on the second guide rail; the Z-axis linear module comprises a third guide rail, a third sliding seat is arranged on the third guide rail, a pen-type air cylinder is arranged on the third sliding seat, and a suction nozzle is arranged on a push rod of the pen-type air cylinder; the Y-axis linear module comprises a fourth guide rail, a fourth slide seat is arranged on the fourth guide rail, a fifth guide rail is arranged on the rack, a sliding block is arranged on the fifth guide rail and connected below the fourth slide seat, a plurality of material receiving discs are arranged on the fourth slide seat, and a plurality of positioning grooves are formed in the material receiving discs. The utility model discloses a MTF sorting unit simple structure is compact, and the product is selected separately in the triaxial linkage, and degree of automation is high, and is efficient.

Description

MTF sorting unit
Technical Field
The utility model relates to a MTF selects separately technical field, especially relates to a MTF sorting unit.
Background
In the prior art, an optical MTF tester performs MTF measurement on 100 mobile phone lens products on a tray and judges results, then reflects the mobile phone lens products with four specifications and colors on a display screen, and finally, an operator manually performs grading on the mobile phone lens products one by using suction pens according to different colors displayed on the screen. Due to manual sorting, human eyes are easy to fatigue for long-time color discrimination, so that sorting errors are very likely to occur; the manual sorting efficiency is extremely low, and the manual sorting speed cannot keep up with the MTF test equipment speed, so that the labor intensity of staff is increased; in addition, the suction pen is manually used for manually sorting the mobile phone lens products, so that the risk that the mobile phone lens products are scratched or fall off is very likely to exist, secondary pollution is caused, and the production yield of the mobile phone lens products is reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an efficient MTF sorting unit.
In order to achieve the above object, the technical scheme of the utility model provides a MTF sorting unit, including a frame, still include:
the feeding module comprises a first guide rail arranged on the rack, a first motor is arranged at one end of the first guide rail, a first sliding seat is arranged on the first guide rail, and an MTF Tray used for placing a product is arranged on the first sliding seat;
the X-axis linear module comprises a support frame arranged on the rack, a second guide rail is arranged on the support frame, a second motor is arranged at one end of the second guide rail, and a second sliding seat is arranged on the second guide rail;
the Z-axis linear module comprises a third guide rail arranged on the second sliding seat, a third motor is arranged at one end of the third guide rail, a third sliding seat is arranged on the third guide rail, a pen-type air cylinder is arranged on the third sliding seat, and a suction nozzle for sucking a product is arranged on a push rod of the pen-type air cylinder;
the Y-axis linear module comprises a fourth guide rail arranged on the rack, a fourth motor is arranged at one end of the fourth guide rail, a fourth sliding seat is arranged on the fourth guide rail, a fifth guide rail is arranged on the rack, a sliding block is arranged on the fifth guide rail and connected below the fourth sliding seat, a plurality of material receiving discs are arranged on the fourth sliding seat, and a plurality of positioning grooves for placing products are formed in the material receiving discs; and
sweep a yard identification module, sweep a yard identification module including set up in support in the frame, be provided with the yard appearance of sweeping that is used for scanning the bar code on the product on the support.
Further, a vacuum generator assembly is arranged on the second sliding seat and connected with the suction nozzle.
Furthermore, six groups of pen-type cylinders are arranged on the third sliding seat, and the push rods of the pen-type cylinders are provided with the suction nozzles.
Further, a control box used for controlling the sorting device is arranged on the rack.
Furthermore, a display screen is arranged on the rack.
Further, the sorting device adopts a PLC control system.
Furthermore, a signal lamp for identifying the working state of the sorting device is arranged above the rack.
Furthermore, the signal lamp is a red, yellow and green lamp.
Furthermore, a mouse and a keyboard for controlling the sorting device are connected to the display screen.
Furthermore, a plurality of symmetrical height-adjustable supporting foot seats are arranged below the rack.
To sum up, the application the technical scheme of the utility model, following beneficial effect has: the utility model discloses a MTF sorting unit simple structure is compact, and the product is selected separately in the triaxial linkage, and degree of automation is high, and is efficient. The MTF sorting device is provided with a feeding and discharging work station, a screening work station, an MTF screen capture sorting program work station and a shifting work station, wherein the MTF screen capture sorting program work, a system judges the MTF detection result, and a screening module directly places mobile phone lens products of different grades on an MTFTray disc into different material receiving discs through data transmission scanned by a code scanning identification module, so that the screening and sorting of the detected mobile phone lens products are completed. This screening module passes through X axle straight line module, Y axle straight line module and the linkage of Z axle straight line module triaxial and selects separately cell-phone camera lens product, and the corresponding position that the feeding module was carried to the screening module with cell-phone camera lens product is automatic moreover selected separately, and degree of automation is higher, and is efficient. Compared with the prior art, the utility model discloses a MTF sorting unit selects separately speed very fast, enough speed of following up check out test set has reduced artificial intensity of labour, has avoided the manual work to get and has put the cell-phone camera lens product and produce secondary pollution, does not have the phenomenon of selecting separately the mistake moreover almost, selects separately accurately, has improved the production yield of cell-phone camera lens product effectively.
Drawings
FIG. 1 is a schematic structural view of an MTF sorting apparatus according to the present invention;
fig. 2 is a schematic view of a partial structure of an MTF sorting apparatus according to the present invention;
fig. 3 is a schematic structural view of the feeding module according to the present invention;
fig. 4 is an exploded view of the feeding module according to the present invention;
fig. 5 is a schematic structural view of the X-axis linear module and the Z-axis linear module according to the present invention;
fig. 6 is an exploded view of the Z-axis linear module of the present invention;
fig. 7 is a schematic structural view of the Y-axis linear module according to the present invention;
description of reference numerals: 1-feeding module, 2-X axis linear module, 3-Z axis linear module, 4-Y axis linear module, 5-code scanning identification module, 6-first motor, 7-first guide rail, 8-first slide carriage, 9-MTF Tray, 10-support base, 15-second slide carriage, 16-vacuum generator module, 17-aluminum strip, 18-third motor, 19-pen cylinder, 20-second guide rail, 21-third slide carriage, 22-second motor, 23-third guide rail, 24-suction nozzle, 25-support frame, 26-fourth motor, 27-fourth guide rail, 28-slide block, 29-fifth guide rail, 30-fourth slide carriage, 31-material receiving disc, 32-frame, 33-support frame, 34-code scanner.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, but the technical solution does not limit the scope of the present invention.
In the present invention, for the sake of clearer description, the following explanation is made: the terms "above", "below" and the like in the present specification indicate orientations or positional relationships based on the drawings, and are only for the convenience of clearly describing the present invention, and do not indicate or imply that the structures or components to be referred to must have a specific orientation, be configured in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," "fourth," and "fifth" are used merely for purposes of clarity or simplicity of description and are not to be construed as indicating or implying a relative importance or quantity.
Referring to fig. 1, the embodiment provides an MTF sorting apparatus, which includes a frame 32, a feeding module 1, an X-axis linear module 2, a Z-axis linear module 3, a Y-axis linear module 4, and a code scanning identification module 5.
In this embodiment, as shown in fig. 3 and 4, the feeding module 1 includes a first guide rail 7 disposed on the frame 32, a first motor 6 is disposed at one end of the first guide rail 7, a first sliding seat 8 is disposed on the first guide rail 7, an MTF Tray 9 for placing a product is disposed on the first sliding seat 8, the MTF Tray 9 is a MTF Tray 9 dedicated to a previous detection station, and the first motor 6 of the feeding module 1 drives the MTF Tray 9 to be conveyed to a corresponding position of the screening module through the first guide rail 7; as shown in fig. 5, the X-axis linear module 2 includes a support frame 25 disposed on the frame 32, a second guide rail 20 is disposed on the support frame 25, a second motor 22 is disposed at one end of the second guide rail 20, a second slide carriage 15 is disposed on the second guide rail 20, and the second motor 22 of the X-axis linear module 2 drives the second slide carriage 15 and the Z-axis linear module 3 to take and place a mobile phone lens product through the second guide rail 20; as shown in fig. 5 and 6, the Z-axis linear module 3 includes a third guide rail 23 disposed on the second slide carriage 15, a third motor 18 is disposed at one end of the third guide rail 23, a third slide carriage 21 is disposed on the third guide rail 23, a pen-type cylinder 19 is disposed on the third slide carriage 21, a suction nozzle 24 for sucking a product is disposed on a push rod of the pen-type cylinder 19, a vacuum generator module 16 is disposed on the second slide carriage 15, the vacuum generator module 16 is connected to the suction nozzle 24, preferably, six pen-type cylinders 19 are disposed on the third slide carriage 21, suction nozzles 24 are disposed on push rods of the pen-type cylinders 19, and the third motor 18 of the Z-axis linear module 3 drives the pen-type cylinder 19 and the suction nozzle 24 to pick and place a mobile phone lens product up and down through the third guide rail; as shown in fig. 7, the Y-axis linear module 4 includes a fourth guide rail 27 disposed on the frame 32, one end of the fourth guide rail 27 is provided with a fourth motor 26, a fourth slide carriage 30 is disposed on the fourth guide rail 27, a fifth guide rail 29 is disposed on the frame 32, a slider 28 is disposed on the fifth guide rail 29, the slider 28 is connected below the fourth slide carriage 30, a plurality of material receiving trays 31 are disposed on the fourth slide carriage 30, a plurality of positioning grooves for placing products are disposed on the material receiving trays 31, the material receiving trays 31 include material receiving trays for placing good products and material receiving trays for placing defective products, the fourth motor 26 of the Y-axis linear module 4 drives the material receiving trays 31 through the fourth guide rail 27 to perform linkage with the X-axis linear module 2 and the Z-axis linear module 3 to sort the mobile phone lens products into good products and defective products; as shown in fig. 2, the code scanning identification module 5 includes a bracket 33 disposed on the rack 32, and a code scanner 34 for scanning a bar code on a product is disposed on the bracket 33 and identifies whether the mobile phone lens product is good or defective. A plurality of symmetrical height-adjustable foot rests 10 are arranged below the frame 32, and can be adjusted appropriately according to actual conditions.
Specifically, as shown in fig. 5, a section of aluminum tape 17 is attached to the vacuum generator assembly 16 for receiving the wires and cables, and the aluminum tape 17 can prevent the wires and cables from being torn or damaged during the movement of the vacuum generator assembly 16. The rack 32 is provided with a control box for controlling the sorting device, the rack 32 is provided with a display screen, the sorting device adopts a PLC control system, and the display screen is connected with a mouse and a keyboard for controlling the sorting device. And signal lamps for identifying the working state of the sorting device are arranged above the rack 32, and the signal lamps are red, yellow and green lamps. The staff can take off the material receiving plate 31 according to the signal that the signal lamp warning material receiving plate is full of the mobile phone lens products.
To sum up, the application the technical scheme of the utility model, following beneficial effect has: the utility model discloses a MTF sorting unit simple structure is compact, and the product is selected separately in the triaxial linkage, and degree of automation is high, and is efficient. The MTF sorting device is provided with a feeding and discharging work station, a screening work station, an MTF screen capture sorting program work station and a shifting work station, wherein the MTF screen capture sorting program work, the system judges the MTF detection result, and the screening module directly places mobile phone lens products of different grades on the MTFTray disc 9 into different material receiving discs 31 through data transmission scanned by the code scanning identification module 5, so that the screening and the sorting of the detected mobile phone lens products are completed. This screening module passes through the 3 triaxial linkage of the sharp module of X axle 2, the sharp module 4 of Y axle and the sharp module of Z axle and selects separately cell-phone camera lens product, and the corresponding position of selecting the module is carried to the cell-phone camera lens product to material loading module 1 is automatic to be selected separately moreover, and degree of automation is higher, and is efficient. Compared with the prior art, the utility model discloses a MTF sorting unit selects separately speed very fast, enough speed of following up check out test set has reduced artificial intensity of labour, has avoided the manual work to get and has put the cell-phone camera lens product and produce secondary pollution, does not have the phenomenon of selecting separately the mistake moreover almost, selects separately accurately, has improved the production yield of cell-phone camera lens product effectively.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.

Claims (10)

1. An MTF sorting apparatus comprising a frame (32), characterized by:
the feeding module (1) comprises a first guide rail (7) arranged on the rack (32), a first motor (6) is arranged at one end of the first guide rail (7), a first sliding seat (8) is arranged on the first guide rail (7), and a TraFy disc (9) for placing a product is arranged on the first sliding seat (8);
the X-axis linear module (2) comprises a support frame (25) arranged on the rack (32), a second guide rail (20) is arranged on the support frame (25), a second motor (22) is arranged at one end of the second guide rail (20), and a second sliding seat (15) is arranged on the second guide rail (20);
the Z-axis linear module (3) comprises a third guide rail (23) arranged on the second sliding seat (15), one end of the third guide rail (23) is provided with a third motor (18), the third guide rail (23) is provided with a third sliding seat (21), the third sliding seat (21) is provided with a pen-type air cylinder (19), and a push rod of the pen-type air cylinder (19) is provided with a suction nozzle (24) for sucking a product;
the Y-axis linear module (4) comprises a fourth guide rail (27) arranged on the rack (32), a fourth motor (26) is arranged at one end of the fourth guide rail (27), a fourth sliding seat (30) is arranged on the fourth guide rail (27), a fifth guide rail (29) is arranged on the rack (32), a sliding block (28) is arranged on the fifth guide rail (29), the sliding block (28) is connected below the fourth sliding seat (30), a plurality of material receiving plates (31) are arranged on the fourth sliding seat (30), and a plurality of positioning grooves for placing products are formed in the material receiving plates (31); and
sweep a yard identification module (5), sweep a yard identification module (5) including set up in support (33) on frame (32), be provided with on support (33) and be used for scanning the yard appearance (34) of sweeping of bar code on the product.
2. The MTF sorting apparatus of claim 1, wherein: the second sliding seat (15) is provided with a vacuum generator assembly (16), and the vacuum generator assembly (16) is connected with the suction nozzle (24).
3. The MTF sorting apparatus of claim 2, wherein: six groups of pen-type air cylinders (19) are arranged on the third sliding seat (21), and the push rods of the pen-type air cylinders (19) are provided with the suction nozzles (24).
4. The MTF sorting apparatus of claim 1, wherein: and a control box for controlling the sorting device is arranged on the rack (32).
5. The MTF sorting apparatus of claim 4, wherein: the rack (32) is provided with a display screen.
6. The MTF sorting apparatus of claim 5, wherein: the sorting device adopts a PLC control system.
7. The MTF sorting apparatus of claim 1, wherein: and a signal lamp for identifying the working state of the sorting device is arranged above the rack (32).
8. The MTF sorting apparatus of claim 7, wherein: the signal lamp is a red, yellow and green lamp.
9. The MTF sorting apparatus of claim 5, wherein: and the display screen is connected with a mouse and a keyboard which are used for controlling the sorting device.
10. The MTF sorting apparatus of any one of claims 1-9, wherein: a plurality of symmetrical height-adjustable supporting foot seats (10) are arranged below the machine frame (32).
CN201921468564.2U 2019-09-04 2019-09-04 MTF sorting unit Active CN210847227U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921468564.2U CN210847227U (en) 2019-09-04 2019-09-04 MTF sorting unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921468564.2U CN210847227U (en) 2019-09-04 2019-09-04 MTF sorting unit

Publications (1)

Publication Number Publication Date
CN210847227U true CN210847227U (en) 2020-06-26

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ID=71282722

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921468564.2U Active CN210847227U (en) 2019-09-04 2019-09-04 MTF sorting unit

Country Status (1)

Country Link
CN (1) CN210847227U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112775038A (en) * 2020-12-28 2021-05-11 乐为传动科技(苏州)有限公司 Automatic vision letter sorting mechanism in duplex position
CN114643201A (en) * 2022-03-28 2022-06-21 温州大学 Emergent commodity circulation of efficient medicine is with letter sorting equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112775038A (en) * 2020-12-28 2021-05-11 乐为传动科技(苏州)有限公司 Automatic vision letter sorting mechanism in duplex position
CN114643201A (en) * 2022-03-28 2022-06-21 温州大学 Emergent commodity circulation of efficient medicine is with letter sorting equipment

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