A kind of checking cylinder clearance adjustment mechanism, guiding resistance mode transfer block and checking cylinder
Technical field
The utility model is related to a kind of clearance adjustment mechanism, especially a kind of checking cylinder clearance adjustment mechanism, guiding resistance are adjusted
Module and checking cylinder, belong to vehicle brake technology field.
Background technology
According to the applicant understood, in the brake clamp cellular construction with gap adjustment function common at present, stable shape
Alleviation gap under state usually determines that the trip depends on checking cylinder clearance adjustment mechanism by checking cylinder maximum without adjustment stroke
Correlated parts size.For a long time, maximum is without adjustment stroke after the structure of traditional braking cylinder determines the determination of its accessory size
It is corresponding to determine, to make the alleviation gap under brake clamp stable state be a determination value.Alleviate gap to change, it is necessary to replace
Change the correlated parts in checking cylinder clearance adjustment mechanism.
Retrieval finds that application No. is the Chinese patent literatures of CN201210221661.8 to disclose a kind of unit brake cylinder,
Including brake cylinder casing, resetting-mechanism and clearance adjustment mechanism, the brake cylinder casing is equipped with air inlet, and system is housed in brake cylinder casing
Piston, the brake piston include the piston only coordinated with brake cylinder casing inner wall and extend to side in the middle part of piston only
Piston tube;One end of the brake cylinder casing is fixedly connected with cylinder cap;It is equipped between cylinder cap and the piston only of brake piston slow
Solve spring;There is the cylinder cap central tube, the periphery of the piston tube of brake piston and the center inside pipe wall of cylinder cap to be slidably matched, and
End is stretched out except central tube;The resetting-mechanism includes lead screw;The clearance adjustment mechanism includes guiding nut composition and adjusts
Nut composition is saved, the guiding nut composition includes piston tube lid, guiding nut, guide springs, first bearing and tapered sleeve, institute
It includes that adjusting nut, cone tooth sliding sleeve, adjustment spring and second bearing, the technical solution compare the prior art to state adjusting nut composition
(referring to 200980853.2) are simple in structure, it is sensitive accurate to adjust, however the technical solution clearance adjustment mechanism of the patent disclosure
Gap can not be adjusted in the case where being changed without parts, therefore adaptability is not good enough.
In addition, between disclosing in a kind of common unit brake cylinder application No. is the Chinese patent of CN200820218260.6
Gap adjustment mechanism may be implemented the adjusting to gap adjustment amount in the case where being changed without parts, therefore improve checking cylinder
Or even entire brake clamp device adapts to the flexibility of different disc spacing requirements.However, the basic structure and work of its checking cylinder
With principle and aforementioned two patent there are notable difference, the tune gap gear and adjustment retainer ring of regulating mechanism by Axial Loads,
And the adjusting direction for adjusting retainer ring is also axial, therefore be easy to lead to thread looseness due to service load, it is necessary to take other anti-
Loose measure ensures the stabilization of gap adjustment, therefore increases the complexity of structure.
Utility model content
The purpose of this utility model is that:In view of the above-mentioned problems of the prior art, being improved by structure, propose a kind of
Checking cylinder maximum can be adjusted on demand without adjustment stroke value by easy adjusting and reliable and stable checking cylinder gap adjusts machine
Structure regulates and controls the adaptability for alleviating gap width under brake clamp stable state to realize.
In order to reach object above, the basic technical scheme of the utility model checking cylinder clearance adjustment mechanism is:Including phase
Mutually connected gray iron and cylinder cap pipe, the cylinder cap tube cavity is nested with and forms the secondary piston tube of axial movement therewith, described
The inner end of piston tube is axially connected with the piston in cylinder body, and release spring is housed between the cylinder cap pipe and piston;It is described
The outer end of piston tube and the guiding resistance of tubulose adjust device ontology to be connected, and square key slot and wedge-shaped adjusting block are axially provided on the cylinder cap pipe
Mounting groove;The tapered sleeve and guiding nut that end face engagement is equipped in device ontology, the tapered sleeve and guiding nut are adjusted in the guiding resistance
One end far from engagement is born against adjusts spring and guide springs in resistance;The endoporus of the guiding nut is equipped with inner end and adjusting spiral shell
The adjusting screw axis that mother screws, equipped with end face engageable cone tooth sliding sleeve therewith outside the adjusting nut;The cone tooth sliding sleeve
Outer circle is connected with the square key radially outward from keyway above cylinder cap pipe, and the wedge-shaped adjusting block mounting groove of the cylinder cap pipe is equipped with radial
The abutting end of the adjustable wedge-shaped adjusting block in position, the square key and wedge-shaped adjusting block is respectively provided with outer lozenges and interior lozenges.
After the utility model, not only make the original function of unit brake cylinder unchanged, but also due to wedge-shaped adjusting block
Radial position is adjustable, when wedge-shaped adjusting block radial displacement, between the outer lozenges and interior lozenges axial direction of square key abutting end
Away from changing correspondingly, to realize by the square key checking cylinder maximum nothing that maximum axial relative displacement is determined in cylinder cap pipe square key slot
Adjust the adjustable of stroke value.And the adjusting direction of the utility model wedge-shaped adjusting block is radial direction, just with axial loading direction
It hands over, several guide pins installed on wedge-shaped adjusting block mounting groove provide effective axial support for wedge-shaped adjusting block, therefore have
It is loosened caused by axial load when effect prevents work, it is ensured that brake clamp alleviates the stabilization of gap width.
The utility model it is perfect as follows:
The cylinder cap pipe is connect by screw thread with cylinder cap, and is provided with square key slot and wedge-shaped adjusting block mounting groove in an axial direction.
Matching position on the wedge-shaped adjusting block mounting groove and wedge-shaped adjusting block of the cylinder cap pipe is provided with several guide pins
Mounting hole and adjusting screw mounting hole, the wedge-shaped adjusting block are mounted on by guide pin and adjusting screw on cylinder cap pipe.
The wedge-shaped adjusting block is equipped with waveform spring on the contact surface of the wedge-shaped adjusting block mounting groove of cylinder cap pipe.
It is provided with keyway in the piston tube in an axial direction, the circumferentially distributed position of the keyway and groove width and keyway above cylinder cap pipe
Match.
The piston tube is equipped with release spring axially outside, described release spring one end and piston interior side contacts, another
One end is contacted with cylinder cap tube end.
The adjusting nut periphery installation and adjustment spring, described adjustment spring one end connect with adjustment spring baffle ring end face
The tactile, other end and adjustment spring bearing touch.
The adjusting nut leading portion circumferentially has and the cone matched end tooth of tooth sliding sleeve end tooth.
The guiding resistance, which adjusts to have on the ladder external cylindrical surface of device ontology one end, will guide resistance that device module is adjusted to be installed on piston tube
On screw thread, the screw thread that there is on the other end inner cylinder face installation guiding resistance to adjust device end cap.
The guiding nut is mounted on guiding resistance and adjusts in device end cap, and endoporus has and the matched trapezoidal spiral shell of wire rod thread
Line.
Between device end cap is adjusted in the guiding nut and guiding resistance, guiding nut bearing and guiding bullet are installed respectively in an axial direction
Spring;The end face of the guiding nut bearing is limited by guiding nut cascaded surface, described guide springs one end and guiding nut bearing
Contact, the other end are hindered with guiding adjusts device end cap inner side end to contact.
Described guiding nut one end have with the matched circumferential end tooth of end tooth on tapered sleeve, be distributed with it in the tapered sleeve circumferential direction
The feather key being nested in the corresponding keyway of guiding resistance tune device end cap endoporus.
The guiding resistance adjusts installation resistance at the side cascaded surface of the inner hole wall of device ontology to adjust gasket, the resistance trimming gasket endoporus
Wall circumferentially has the key of keyway corresponding on adjusting nut cooperation.
The resistance adjusts spring to be mounted between another cascaded surface and the cascaded surface of tapered sleeve that device ontology inner hole wall is adjusted in guiding resistance.
The resistance adjusts the elastic force of spring more than the elastic force of guide springs.
Another aspect according to the present utility model provides a kind of guiding resistance mode transfer block, including guiding resistance is adjusted device shell, drawn
Guiding nut, guide springs, tapered sleeve, guiding nut, guide springs and tapered sleeve are arranged at guiding resistance and adjust in device shell, and a) tapered sleeve is not
It is installed in rotation on guiding resistance to adjust in device shell, and hinders to adjust in device shell in guiding and be axially movable;B) guiding nut and cone
The fit structure that can be connected with each other or detach is equipped between set, when guiding nut is detached with tapered sleeve, guiding nut can be opposite
Device housing into rotation is adjusted in guiding resistance;C) guiding resistance mode transfer block further includes:Gasket is adjusted in resistance and resistance adjusts spring, resistance that gasket and resistance is adjusted to adjust spring
It is respectively positioned on the separate guiding nut side of tapered sleeve;D) resistance is adjusted gasket to be installed in rotation on guiding resistance and is adjusted in device shell, tapered sleeve tool
Have and adjust the first position that one end of gasket abuts against or is bonded with resistance, and adjust the second position of gasket far from resistance, gasket is adjusted in resistance
The other end be circumferential constraint connecting pin;E) resistance adjusts one end of spring to be abutted with tapered sleeve, and resistance adjusts the other end of spring to be hindered with guiding
The inner hole wall of device shell is adjusted to abut against.
Further, the fit structure between guiding nut and tapered sleeve engages for end tooth, and one end of guiding nut is equipped with end
End tooth on tooth, with tapered sleeve matches.
Further, guiding nut one end have with the matched circumferential end tooth of end tooth on tapered sleeve, under the action of guide springs,
The end tooth of guiding nut and tapered sleeve is intermeshed.
Further, when tapered sleeve is located at first position, tapered sleeve compression resistance adjusts spring and adjusts gasket to abut or be bonded with resistance,
Rotation for limiting and hindering the connector for adjusting gasket circumferentially to constrain connection;When tapered sleeve is located at the second position, tapered sleeve is adjusted with resistance
There is interval between gasket.
Further, resistance is adjusted gasket to be installed in rotation on guiding resistance and is adjusted on the first cascaded surface of device shell inner hole wall;Resistance
It adjusts spring to be set on the peripheral surface of one end of the separate guiding nut of tapered sleeve, and hinders the cascaded surface of one end and tapered sleeve for adjusting spring
It abuts, resistance adjusts the other end of spring to adjust the second cascaded surface of device shell inner hole wall to abut with guiding resistance;Guiding resistance is adjusted in device shell
Second cascaded surface of hole wall is hindered relative to guiding adjusts the first cascaded surface of device shell inner hole wall closer to guiding nut.
Further, guiding resistance adjust device shell inner hole wall the first cascaded surface be located at guiding resistance adjust device shell inner hole wall compared with
Small inner radius, guiding resistance adjust the second cascaded surface of device shell inner hole wall to be located at the larger interior diameter that device shell inner hole wall is adjusted in guiding resistance
Place.
Further, resistance adjusts the elastic force of spring more than the elastic force of guide springs.
Further, it includes that guiding resistance adjusts device ontology and guiding resistance that device end cap, resistance is adjusted to adjust gasket, resistance that device shell is adjusted in guiding resistance
It adjusts spring, guiding nut, guide springs and tapered sleeve to be arranged at guiding resistance to adjust in device ontology, guiding resistance adjusts the setting of device end cap drawing
Lead one end that resistance adjusts device ontology to accommodate guiding nut;The endoporus of guiding nut is equipped with screw thread, for adjust screw axis and screw;
Guide springs are sleeved on the one end of guiding nut far from tapered sleeve, and one end of guide springs is abutted with guiding nut, guide springs
The other end with guiding hinder adjust device end cap abut;When guiding nut is detached with tapered sleeve, guiding nut can opposite guiding resistance tune device
Ontology rotates;When tapered sleeve is located at first position, tapered sleeve compression resistance adjusts spring and adjusts gasket to abut or be bonded with resistance, for limiting
It is rotated with the resistance tune gasket connector that circumferentially constraint connects relative to screw axis is adjusted.
Further, resistance adjusts gasket inner hole wall circumferentially to have the key coordinated for keyway corresponding on connector.
Further, guiding resistance adjusts device ontology including having externally threaded thin diameter section on ladder external cylindrical surface at one end, uses
In in piston tube;It further includes having female particle size on the endoporus cylindrical surface of the other end that device ontology is adjusted in guiding resistance
Section, internal thread, which is used to hinder with guiding, adjusts device end cap to be threadedly coupled.
Further, guiding resistance adjust device ontology inner hole wall the first cascaded surface be located at guiding resistance adjust device ontology inner hole wall compared with
Small inner radius, and on thin diameter section;Guiding resistance is adjusted the second cascaded surface of device ontology inner hole wall to be located at guiding resistance and is adjusted in device ontology
At the larger interior diameter of hole wall, and on wide section.
Further, guiding nut is mounted on guiding resistance and adjusts in device end cap, and the endoporus of guiding nut has and adjusts lead screw
The matched trapezoidal thread of axis.
Further, between the cascaded surface of guiding nut and the inner side end of guiding resistance tune device end cap, pacify respectively in an axial direction
Fill guiding nut bearing and guide springs;The end face of guiding nut bearing is limited by guiding nut cascaded surface, guide springs one end
It abuts or contacts with guiding nut bearing, the other end hinders with guiding and device end cap inner side end is adjusted to abut or contact.
Further, feather key is distributed in tapered sleeve circumferential direction, tapered sleeve is nested in guiding resistance by feather key and adjusts in device end cap
In the corresponding keyway of hole wall.
Further, it is any one in helical spring, disc spring and waveform spring that spring is adjusted in guide springs and resistance.
Further, guiding resistance adjusts and in axial direction offers limiting slot or limit hole on device ontology, guiding resistance mode transfer block
Further include:Feather key, feather key passes through limiting slot or limit hole to be arranged on tapered sleeve, and feather key is at least partially situated at limit
In slot or limit hole.
Another aspect according to the present utility model provides a kind of checking cylinder clearance adjustment mechanism, including:Cylinder block;
Piston modules are movably disposed in cylinder block, and form axial movement pair with cylinder block;Axle module is adjusted, including
Screw axis is adjusted, adjusting lead screw shaft portion is threaded through in cylinder block and one end of adjusting screw axis is located in piston modules;Between
Gap adjusts module, and on adjusting screw axis, and positioned at adjusting between screw axis and cylinder block, gap adjustment module is used for for setting
Adjust the relative position of screw axis and cylinder block;Checking cylinder clearance adjustment mechanism further includes:Guiding as provided above
Mode transfer block is hindered, is arranged in the one end for the separate cylinder block for adjusting screw axis, device shell is adjusted in the guiding resistance in the block of guiding resistance mode transfer
It is connect with piston modules.
Further, cylinder block includes mutually connected gray iron and cylinder cap pipe, and piston modules include piston and work
It fills in and manages, piston tube setting is in cylinder cap tube cavity and with cylinder cap pipe formation axial movement pair, the inner end of piston tube and in cylinder body
Piston axially be connected, gap adjust module be arranged in piston tube, and with adjust screw axis is threadedly coupled, gap adjustment module
With limiting section, limiting slot is axially provided on cylinder cap pipe, limiting section passes through piston tube to be arranged in limiting slot, and gap adjusts module
For adjusting the relative position adjusted between screw axis and piston tube.
Further, adjustment module in gap includes:Adjusting nut is screwed with screw axis is adjusted, the resistance of guiding resistance mode transfer block
Gasket is adjusted to be connect with adjusting nut, tapered sleeve and resistance adjust gasket cooperation to be rotated to limit adjusting nut relative to screw axis is adjusted;Cone
Tooth sliding sleeve is arranged on adjusting nut periphery, and the end tooth of cone tooth sliding sleeve is engaged with the end tooth of adjusting nut, outside cone tooth sliding sleeve
Circle is connected with the square key radially outward from keyway above cylinder cap pipe, and square key forms limiting section.
Further, release spring is housed between cylinder cap pipe and piston.
Further, release spring is axially mounted on the outside of piston tube, release spring one end and piston interior side contacts, another
End is contacted with cylinder cap tube end.
Further, adjusting nut periphery is equipped with adjustment spring, adjustment spring one end and adjustment spring baffle ring end face
Contact, the other end and adjustment spring bearing touch.
Further, adjusting nut leading portion circumferentially has and the cone matched end tooth of tooth sliding sleeve end tooth.
Another aspect according to the present utility model provides a kind of checking cylinder, including checking cylinder clearance adjustment mechanism, braking
Cylinder clearance adjustment mechanism is the above-mentioned checking cylinder clearance adjustment mechanism provided.
Description of the drawings
The utility model will be further described below with reference to the accompanying drawings.
Fig. 1 is the structural schematic diagram of the utility model one embodiment.
Fig. 2 is the regulating mechanism broken section enlarged structure schematic diagram of Fig. 1 embodiments.
Fig. 3 is the structural schematic diagram before Fig. 1 embodiment wedge-shaped adjusting blocks are adjusted.
Fig. 4 is the structural schematic diagram after Fig. 1 embodiment wedge-shaped adjusting blocks are adjusted.
Fig. 5 is the structural schematic diagram that Fig. 1 embodiments coordinate clamp in relieved state.
Fig. 6 is that Fig. 1 embodiments coordinate the structural schematic diagram of clamp in the braking state.
Fig. 7 is that Fig. 1 embodiment adjusting nut end-tooths are at a fully engaged and fully unmated state comparison schematic diagram.Top is to adjust
It is at a fully engaged to save nut end face tooth, lower part is that adjusting nut end-tooth is completely disengaged.
Fig. 8 is the decomposition diagram of each main modular of checking cylinder.
Fig. 9 is the structural schematic diagram of guiding resistance mode transfer block.
Figure 10 is the sectional view of guiding resistance mode transfer block in Fig. 9.
Figure 11 is the structural schematic diagram that gap adjusts module.
Figure 12 is the sectional view that the intermediate gaps Figure 11 adjust module.
Figure 13 is that checking cylinder clearance adjustment mechanism carries out the structural schematic diagram that work is transferred in resistance in Fig. 1.
Figure 14 is the partial enlarged view at A in Figure 13.
Figure 15 is the partial enlarged view at B in Figure 13.
Figure 16 is the another structural schematic diagram of guiding resistance mode transfer block.
The sectional view for the guiding resistance mode transfer block that Figure 17 is Figure 16.
In figure:111- cylinder bodies;112- cylinder caps;113- cylinder cap pipes;115- wedge-shaped adjusting blocks;116- guide pins;117- waveforms
Spring;118- adjusting screws;121- pistons;122- piston tubes;123- sealing rings;131- adjusting nuts;132- bores tooth sliding sleeve;
133- adjustment springs;134- adjustment spring bearings;135- adjustment spring baffle rings;Device ontology is adjusted in 141- guiding resistances;142- guiding resistances
Adjust device end cap;143 guiding nuts;144- guide springs;145- tapered sleeves;Gasket is adjusted in 146- resistances;Spring is adjusted in 147- resistances;148- is guided
Nut bearing;151- yokes;152- adjustment axis lead screws;153- reduction nuts;154- reduction nut waveform springs;155- reduction nuts
Sealing ring;197- dust covers;198- square keys;199- release springs.
Specific implementation mode
Embodiment one
The checking cylinder clearance adjustment mechanism basic structure of the present embodiment is as depicted in figs. 1 and 2, including mutually connected cylinder body
111, cylinder cap 112 and cylinder cap pipe 113,113 inner cavity of cylinder cap pipe is nested with forms the secondary piston tube 122 of axial movement, piston therewith
The inner end of pipe 122 and the piston 121 in cylinder body are axial connected, and release spring 199 is housed between cylinder cap pipe 113 and piston;
The outer end of piston tube 122 and the guiding resistance of tubulose adjust device ontology 141 to be connected, and square key slot and wedge shape are axially provided on cylinder cap pipe 113
115 mounting groove of adjustment block.The tapered sleeve 145 and guiding nut 143 that end face engagement is equipped in device ontology 141, tapered sleeve are adjusted in guiding resistance
145 and the one end of guiding nut 143 far from engagement bear against and adjust spring 147 and guide springs 144 in resistance.Guiding nut 143
The adjusting screw axis 152 that is screwed equipped with inner end and adjusting nut 131 of endoporus, can be nibbled therewith equipped with end face outside adjusting nut 131
The cone tooth sliding sleeve 132 of conjunction.The outer circle and the square key 198 radially outward from 113 top keyway of cylinder cap pipe for boring tooth sliding sleeve 132 are connected,
The wedge-shaped adjusting block mounting groove of cylinder cap pipe 113 is equipped with the adjustable wedge-shaped adjusting block 115 of radial position, and square key 198 and wedge shape adjust
The abutting end of block 115 is respectively provided with outer lozenges and interior lozenges.
In order to make it easy to understand, the compactness by connection relation and function master by the checking cylinder clearance adjustment mechanism of the present embodiment
It is divided into five functional module:Cylinder block, gap adjustment module, guiding resistance mode transfer block, adjusts axle module at piston modules.This
Outside, further include some non-module parts:Release spring 199, square key 198, dust cover 197 etc..
Cylinder block is by cylinder body 111, cylinder cap 112, cylinder cap pipe 113, wedge-shaped adjusting block 115, guide pin 116, waveform spring
117 and adjusting screw 118 form.Cylinder body 111 and cylinder cap 112 form its agent structure, the two can by bolt and nut or clamp spring,
The modes such as steel wire limit connection, constitute the fixed cavity in position and provide movement working space for piston modules.Cylinder cap pipe 113 passes through
Screw thread is connect with cylinder cap 112, and providing kinematic mount for piston modules is oriented to, and is provided with square key slot and wedge-shaped adjusting block in an axial direction thereon
115 mounting grooves.Matching position on the wedge-shaped adjusting block mounting groove and wedge-shaped adjusting block 115 of cylinder cap pipe 113 is provided with several
Guide pin mounting hole and adjusting screw mounting hole, wedge-shaped adjusting block 115 are mounted on cylinder by guide pin 116 and adjusting screw 118
On lid pipe 113.On the contact surface of wedge-shaped adjusting block 115 and the wedge-shaped adjusting block mounting groove of cylinder cap pipe 113, it is also equipped with several
A waveform spring 117 can be that wedge-shaped adjusting block 115 provides resilient support and is that adjusting screw 118 provides certain locking preload.
Piston modules are made of piston 121, piston tube 122 and piston packing 123.Wherein, piston 121 and piston tube
122 can be in the axial direction fixedly connected by screw thread pair or clamp spring limit method.Piston packing 123 is straight by interference fit type
It connects and is mounted on 121 outer rim of piston, when piston modules are packed into cylinder block with 111 lumen contact of cylinder body, play air seal work
With.Its axial direction of 122 upper edge of piston tube is provided with keyway, circumferentially distributed position and groove width and matches with 113 top keyway of cylinder cap pipe,
Predominantly the axial movement of square key 198 provides space;There is spiral shell on the inner headed face of the non-one end being connect with piston 121 of piston tube 122
Line, for being connect with guiding resistance mode transfer block.Piston tube 122 is equipped with release spring 199, one end and piston axially outside
121 interior side contacts, the other end are contacted with 113 end of cylinder cap pipe, and reset can be provided for piston modules when brake cylinder exhaust is alleviated
Axial force.
Gap adjustment module is mainly made of adjusting nut 131, cone tooth sliding sleeve 132, adjustment spring 133.Adjusting nut 131
It passes axially through cone tooth sliding sleeve 132 and is overlapped with its axis.Adjustment spring baffle ring 135 is installed in tune by steel wire or clamp spring
Save 131 one end periphery of nut.Both adjustment spring bearing 134 is mounted between adjusting nut 131 and cone tooth sliding sleeve 132, for
It relatively rotates and support is provided, and axial limiting is carried out by the ladder hole end surface on cone tooth sliding sleeve 132.Adjustment spring 133 is in an axial direction
It is installed on 131 periphery of adjusting nut, one end is contacted with 135 end face of adjustment spring baffle ring, the other end and adjustment spring bearing
134 contacts, for providing an axial reset force between adjusting nut 131 and cone tooth sliding sleeve 132.131 leading portion of adjusting nut
It is circumferential that there is end tooth, and matched with end tooth on cone tooth sliding sleeve 132.Under the action of adjustment spring 133, it is being not subject to external load
When situation, adjusting nut 131 is intermeshed with the end tooth for boring tooth sliding sleeve 132, and limits the axial relative motion with circumferential direction of the two.
There is fluting in an axial direction on the periphery of the other end of the non-installation and adjustment spring 133 of adjusting nut 131, guiding can be hindered mode transfer block
In resistance adjust gasket 146 on key nesting wherein;There is trapezoidal thread on the endoporus of adjusting nut 131, with adjusting axle module
152 screw thread of lead screw matches.132 outer circle of cone tooth sliding sleeve is circumferentially disposed with 198 mounting hole of square key, and square key 198 can be solid by screw
It is scheduled on cone tooth sliding sleeve 132, and circumferential limit is provided for it by 112 top keyway of end cap.
Guiding resistance mode transfer block, which is mainly hindered by guiding, adjusts device ontology 141, guiding resistance to adjust device end cap 142, guiding nut 143, draw
Guided missile spring 144, tapered sleeve 145, resistance adjust gasket 146, resistance that spring 147 and guiding nut bearing 148 is adjusted to form.Device ontology is adjusted in guiding resistance
There is screw thread, for that will guide resistance that device module is adjusted to be installed on piston tube 122 on 141 one end ladder external cylindrical surfaces;In the other end
Also there is screw thread on cylindrical surface, device end cap 142 is adjusted for installing guiding resistance.Guiding nut 143 is mounted on guiding resistance and adjusts device end cap
In 142, there is trapezoidal thread on endoporus, is matched with 152 screw thread of lead screw for adjusting axle module.In guiding nut 143 and guiding
Between device end cap 142 is adjusted in resistance, guiding nut bearing 148 and guide springs 144 are installed respectively in an axial direction.Wherein, guiding nut axis
It holds 148 end face to be limited by guiding nut cascaded surface, is guiding nut 143 and guiding resistance is adjusted between device end cap 142 opposite turns
It is dynamic that bearing is provided;144 one end of guide springs is contacted with guiding nut bearing 148, and the other end adjusts 142 inside of device end cap with guiding resistance
End face contacts, for providing an axial reset force between.It can make guiding nut by guiding nut bearing 148
It relatively rotates between 143 and guide springs 144, certainly, can also be relatively rotated by both other parts warranties, for example,
Gasket made of lubricious material may be used to be substituted, and by gasket setting guiding nut 143 and guide springs 144 it
Between, one of gasket end face is abutted with the side of guiding nut 143, by the other end of gasket and guide springs 144
End abutment.Wherein, the fit structure between guiding nut 143 and tapered sleeve 145 engages for end tooth, guiding nut 143
One end be equipped with end tooth, with tapered sleeve 145 on end tooth match.Specifically, 143 one end of guiding nut has and 145 upper end of tapered sleeve
The matched circumferential end tooth of tooth, under the action of guide springs 144, guiding nut 143 and the end tooth of tapered sleeve 145 are intermeshed.
As shown in Figure 16 and Figure 17, it is axially moveable to ensure that tapered sleeve 145 hinders to adjust in device ontology 141 in guiding, without
It circumferentially rotates, can be hindered in guiding and limit hole is set on tune device ontology 141, limit hole adjusts the axis of device ontology 141 along guiding resistance
To setting, it further includes feather key 149 which, which hinders mode transfer block, and feather key 149 is fixed on across limit hole on tapered sleeve 145, and is led
It is at least partially situated in limit hole to key 149, so that tapered sleeve 145 can only move when moving along limit hole direction.In order to
145 the moving stability of tapered sleeve is improved, can be hindered in guiding and adjust circumferentially disposed multiple limit holes on device ontology 141, multiple feather keys 149
It is arranged in a one-to-one correspondence in multiple limit holes.
There is circumferential end tooth in 143 one end of guiding nut, is matched with the end tooth on tapered sleeve 145, in the effect of guide springs 144
Under, when being not subject to external load situation, both the end tooth of guiding nut 133 and tapered sleeve 145 is intermeshed, and limits it is axial with
Circumferential relative motion.Feather key is distributed in tapered sleeve 145 in the circumferential, is nested in guiding resistance and adjusts 142 endoporus phase of device end cap
It answers in keyway, for limiting circumferentially opposed rotation between the two and unidirectional axial limiting.Resistance adjusts gasket 146 to be mounted on guiding resistance
At the cascaded surface for adjusting 141 endoporus side of device ontology, circumferentially there is key at endoporus, is used for key corresponding on adjusting nut 131
Slot coordinates.Resistance is adjusted spring 147 to be mounted on guiding resistance and is adjusted between another cascaded surface of 141 endoporus of device ontology and the cascaded surface of tapered sleeve 145.
Under normal mounting and working condition, the elastic force that resistance adjusts the elastic force of spring 147 to be much larger than guide springs 144 is bored under its effect
The end face for covering 145 feather keys hinders the end face adjusted the key slot ends of device end cap 142 to be bonded, and make 145 other end of tapered sleeve with guiding
146 end face of gasket is adjusted to keep certain interval in the axial direction with resistance.Wherein, it can be spiral that spring 147 is adjusted in guide springs 144 and resistance
Any one in spring, disc spring and waveform spring.Spring 147 is adjusted to be set as disc spring or waveform bullet guide springs 144 and resistance
Spring can reduce length, and then can reduce the length of guiding resistance mode transfer block entirety.
Axle module is adjusted mainly by yoke 151, lead screw 152, reduction nut 153, reduction nut waveform spring 154 and reset spiral shell
Female sealing ring 155 forms.The upper and lower side of yoke 151 has the interface holes being connected with brake clamp lever, and bushing is equipped in hole
113, the installation to adjust axle module and brake clamp lever provides supporting role with relative rotation.The trapezoidal thread of lead screw 152
For coordinating with adjusting nut 131 and guiding nut 143, polished rod one end is stretched into and is installed on the centre bore of yoke 151.Lead screw 152
Polished rod cascaded surface has end tooth, is meshed with end tooth on yoke 151;Radially there is through-hole in polished rod end, and by resilient key and again
Position nut 153 is fixedly connected.Reduction nut waveform spring 154 is installed in an axial direction between reduction nut 153 and yoke 151, is used for
Retention yoke 151 and 152 end flank engagement of lead screw.Reduction nut sealing ring is installed between 153 outside of reduction nut and yoke 151
155, it is used for dustproof and waterproof.
Circumferential slot is had near 112 end face outside of cylinder cap and 151 inner side end of yoke, for installing between
Dust cover 197.
Shown in Fig. 3 to Figure 12, the present embodiment is compared with checking cylinder of the tradition with gap adjustment function, square key 198
It is designed using wedge shape section, practical movable space is then by 115 common groups of square key slot and wedge-shaped adjusting block on cylinder cap pipe 113
At.Mounting height of the wedge-shaped adjusting block 115 on cylinder cap pipe 113 is adjusted by adjusting adjusting screw 118, that is, has adjusted wedge shape
The height of 115 lozenges of adjustment block, to change the movable distance of axial direction of the square key 198 in square key slot i.e. maximum without adjustment
Stroke S1.Maximum is more than without adjustment stroke S1 and tune it is found that walking stroke S when the practical sky of piston by the gap adjustment principle of checking cylinder
The sum of the end tooth engagement height N of nut 131 is saved, the end tooth mutual with cone tooth sliding sleeve 132 of adjusting nut 131 is kept completely separate, triggers
Slack adjusting action occurs for clearance adjustment mechanism, therefore, after multiple slack adjusting action, the alleviation gap of brake clamp
Sp brake discs should be maintained near S1+N/i with gap of the brake lining under relieved state, wherein i is brake clamp lever ratio.It is logical
Overregulate the height that screw 118 adjusts wedge-shaped adjusting block 115, change between 198 lozenges of its lozenges and square key it is axial away from
From changing S1, you can adjust the alleviation gap of brake clamp.
When being filled with compressed air in cylinder body 111, compressed air pushes piston modules to compress 199 outside sidesway of release spring
It is dynamic.Guiding resistance mode transfer block is threadably secured with piston tube 122 to be connect, and is moved outward with piston modules.It is braking
Before the brake lining of clamp is held tightly with brake disc, checking cylinder both ends can be considered free end, i.e., substantially not by the axial direction system from lever
Dynamic loading.It is hindered at this time in guiding and adjusts inside modules, since resistance adjusts 147 elastic force of spring to be much larger than guide springs 144, in guide springs
Under 144 collective effect, guiding nut 143 is meshed with the end tooth of tapered sleeve 145, and guiding nut 143 can not relative adjustment axis hair
Raw rotation, adjustment axis and the relative position of guiding nut 143 in the axial direction are constant, i.e., guiding nut 143 passes through trapezoidal thread band
Dynamic adjustment axis synchronizes together to be moved out.Due to the circumferential direction limit of square key 198, under the action of adjustment spring 133, adjusting nut
131 with cone tooth sliding sleeve 132 end tooth be meshed, adjusting nut 131 can not relative adjustment axis rotate, adjustment axis passes through trapezoidal
Screw thread drives gap adjustment module to synchronize together and moves out, and square key 198 also moves in square key slot therewith.
When the gap Sp between the brake lining of brake clamp and brake disc is larger, made before brake lining does not clamp with brake disc
It is larger that the practical sky of dynamic cylinder walks stroke S.If it is maximum without adjustment stroke S1+ adjusting nuts more than square key 198 that practical sky walks stroke S
When 131 end tooth engagement height N, in checking cylinder gas replenishment process, square key 198 is with entire gap adjustment module one at first with piston mould
Block moves out, and when square key stroke reaches S1, lozenges is contacted with wedge-shaped adjusting block, and axial movement is limited.
After this, adjusting nut 131 continues to move outward under the drive of adjustment axis lead screw 152, adjusting nut 131 and cone tooth sliding sleeve
132 end tooth face is initially separated, and after continuing to move an end tooth engagement height N, end tooth is kept completely separate, adjusting nut 131
Intermittent rotation takes place under the action of adjustment spring 133 in circumferential movement constraint release, so that adjustment axis lead screw
152 relative adjustment nuts 131 are protruding.After brake cylinder exhaust, under the action of release spring 199, piston moves inwardly,
Gap adjustment module, guiding resistance mode transfer block and adjusting axle module will be moved integrally inwardly therewith, and square key 198 is also transported inwardly
It is dynamic.Due in gas replenishment process, the stroke of piston is more than the stroke of square key 198, therefore, in reseting procedure, when square key 198 by
To after the axial limiting of square key slot inner side end, gap adjustment module will stop moving axially, in adjusting nut 131 and adjustment axis
Under the action of 152 screw-thread fit of lead screw, adjustment axis can not also continue to move axially.And piston by drive guide resistance adjust device module after
Continuous to move inward, under the action of guiding nut 143 and adjustment axis 152 screw-thread fit of lead screw, guiding nut 143 draws compression
Guided missile spring 144, guiding nut 143 will be detached with the end tooth of tapered sleeve 145, rotary spacing of the tapered sleeve 145 to guiding nut 143
It releases, under the action of guide springs 144, intermittent rotation will occur for guiding nut 143, to keep guiding nut 143 opposite
Axially opposing displacement occurs for adjustment axis lead screw 152, and guiding resistance mode transfer block is made to realize complete reset inwardly.In checking cylinder
It fills before and after exhaust event, since axially opposing displacement has occurred in adjustment axis relative gap adjustment module and guiding resistance mode transfer block, i.e.,
Also opposing pistons module is protruding so that the length elongation of the front and back checking cylinder of action, be reacted to brake clamp brake lining end its
Bilateral spacing becomes smaller, and disc gap reduces, that is, slack adjusting action has occurred.
As shown in FIG. 13 to 15, for the ease of understanding the technical solution of the application, principle is adjusted to illustrate resistance below:
When being filled with compressed air in brake cylinder body 111, compressed air pushes piston 121 to compress the beginning of release spring 199
It moves outward.Since piston stroke S is more than the maximum without adjustment 131 end tooth engagement height of stroke S1+ adjusting nuts of square key 198
When N, in the braking state under (brake lining hold tightly brake disc, and lever occur flexible deformation after), adjusting nut 131 with cone tooth sliding sleeve
132 end tooth will be kept completely separate.Since checking cylinder (is much larger than resistance by the axial constraint counter-force effect deformed from lever
Adjust the spring force of spring 147), adjustment axis 152 drives guiding nut 143 to squeeze tapered sleeve 145 inwardly, and spring is adjusted in tapered sleeve compression resistance
147 so that the end face of tapered sleeve 145, which compresses and is bonded resistance, adjusts gasket 146.At this point, the end of adjusting nut 131 and cone tooth sliding sleeve 132
Although tooth is kept completely separate, but since resistance adjusts gasket 146 to be compressed by tapered sleeve 145, can not rotate, eventually lead under the force effect that rubs
It can not still be rotated by the nested adjusting nut 131 of key with it, that is, prevent the gap caused by lever flexible deformation excessive
Adjustment.In the process, guiding nut 143 is engaged with the end tooth of tapered sleeve 145, piston tube 122, gap adjustment module, guiding resistance
Mode transfer block is moved with axle module is adjusted with piston 121 is synchronous outward.Checking cylinder length is L0+S at the end of action.
When compressed air is discharged in brake cylinder body 111, piston 121 starts inwardly under the action of release spring 199
It resets.In the process, adjusting nut 131 is engaged with the end tooth of cone tooth sliding sleeve 132, the end tooth of guiding nut 143 and tapered sleeve 145
Engagement, piston tube 122, gap adjustment module, guiding resistance mode transfer block and adjusting axle module are synchronous completely multiple outward with piston 121
Position.Checking cylinder length reverts to L0 at the end of action.
If the mounting height of wedge-shaped adjusting block 115 is H1, the maximum of square key 198 without adjustment stroke is S1;When wedge shape is adjusted
After the mounting height of monoblock 115 increases Δ H, the maximum of square key 198 will also increase Δ S, and Δ S=Δs H/ therewith without adjustment stroke
Tan (a), wherein a are the angle of square key 198 and wedge-shaped adjusting block 115 lozenges and horizontal plane.And the brake clamp after adjusting is slow
Solution gap then increases the bilateral distance of Δ Sp=Δ S/i=Δs H/ (tan (a) × i).
In addition, square key 118 and the lozenges of wedge-shaped adjusting block 115 should use lozenges fit system shown in the drawings, i.e.,
After 198 lozenges of square key is contacted with 115 lozenges of wedge-shaped adjusting block, force direction of the square key 198 to wedge-shaped adjusting block 115
For along lozenges obliquely, at this time, it can be achieved that accurate limit to wedge-shaped adjusting block 115 under the pulling force effect of adjusting screw 118
Position.
Wherein, Fig. 8 is shown by cylinder block, piston modules, gap adjustment module, guiding resistance mode transfer block and adjustment axis
The decomposition diagram of the checking cylinder of module composition.Fig. 9 shows the stereogram of guiding resistance mode transfer block in Fig. 1.Figure 10 is according to Fig. 9
The sectional view of the guiding resistance mode transfer block shown.Figure 11 is the stereogram that the intermediate gaps Fig. 1 adjust module.Figure 12 is to be shown according to Figure 11
Gap adjustment module sectional view.
In addition to the implementation, the utility model can also have other embodiment.It is all to use equivalent replacement or equivalent change
The technical solution to be formed is changed, the protection domain of the requires of the utility model is all fallen within.