CN207631983U - Lithium battery tunnel type automatic drying line - Google Patents
Lithium battery tunnel type automatic drying line Download PDFInfo
- Publication number
- CN207631983U CN207631983U CN201721662524.2U CN201721662524U CN207631983U CN 207631983 U CN207631983 U CN 207631983U CN 201721662524 U CN201721662524 U CN 201721662524U CN 207631983 U CN207631983 U CN 207631983U
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- floor truck
- lithium battery
- blanking
- feeding
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 90
- 238000001035 drying Methods 0.000 title claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 24
- 230000032258 transport Effects 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 116
- 230000005540 biological transmission Effects 0.000 claims description 79
- 238000010438 heat treatment Methods 0.000 claims description 22
- 239000000523 sample Substances 0.000 claims description 21
- 230000007704 transition Effects 0.000 claims description 20
- 230000003028 elevating effect Effects 0.000 claims description 14
- 238000010992 reflux Methods 0.000 claims description 10
- 239000011553 magnetic fluid Substances 0.000 claims description 6
- 230000001737 promoting effect Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- Battery Electrode And Active Subsutance (AREA)
Abstract
The utility model provides a kind of battery tunnel type automatic drying line, including master controller, feeding module, dry module, blanking module, carrying module and floor truck;Automatic drying line is will to expect floor truck fixture on the lithium battery of material position on supplied materials pipeline lithium battery by feeding module and the floor truck that feeding is completed is transported to dry module, dry module carries out vacuum high-temperature drying to the lithium battery on floor truck fixture and the dry floor truck completed is transported to blanking module, blanking module transports the floor truck expected blanking output line under the lithium battery on floor truck fixture and complete blanking as module is carried, and carries module and the floor truck that blanking is completed is transported to feeding module progress lithium battery feeding again.The automatic drying line is compared with traditional lithium battery oven, a large amount of spaces can be reduced in same production capacity, and floor truck can be reused in return wire, the scheduling systems such as conventional fork truck are not needed, this floor truck fixture reduces the complex operations such as the overturning of lithium battery simultaneously, fundamentally reduces great amount of cost.
Description
Technical field
The utility model is related to lithium battery process equipments, and in particular to a kind of lithium battery tunnel type automatic drying line.
Background technology
The drying of row industry routine lithium battery is carried out within the cavity of irremovable formula, such as need dry quantity compared with
When more lithium batteries, in the case of reaching certain production capacity, need to account for large number of ground space;And in recycling vacuum cavity
When, the scheduling system needed is complex, and cost increases.
In view of this, the utility model technical staff by further investigation, though have this case generation.
Utility model content
In view of the above technical problems, the utility model provides a kind of lithium battery tunnel type automatic drying line, in same production capacity
In the case of, reduce a large amount of spaces, and floor truck can be reused in return wire, does not need the tune such as conventional fork truck
Degree system, while this floor truck fixture reduces the complex operations such as the overturning of lithium battery, fundamentally reduces great amount of cost.
To achieve the goals above, the utility model adopts the following technical solution:
Lithium battery tunnel type automatic drying line, including master controller, feeding module, dry module, blanking module, carrying mould
Group and floor truck;The automatic drying line will be expected on the lithium battery of material position on supplied materials pipeline lithium battery by feeding module
The floor truck that feeding is completed simultaneously is transported to dry module by floor truck fixture, and the dry module is on floor truck fixture
Lithium battery carry out that vacuum high-temperature is dry and the dry floor truck completed is transported to blanking module, and the blanking module will be removed
It transports and expects blanking output line under the lithium battery on small vehicle clamper and the floor truck of completing blanking is transported as carrying module, institute
It states carrying module and the floor truck that blanking is completed is transported to feeding module progress lithium battery feeding again;
The feeding module includes delivering pipeline for the lithium battery of supplied materials pipeline to be transported to feeding module
Expect module Transport Machinery mechanism, the lithium battery for feeding module to be delivered to pipeline is transported to the feeder of floor truck fixture
Tool mechanism, the fixture elevating mechanism mechanism for promoting floor truck fixture, the trolley for rotating horizontally floor truck rotate
Mechanism, the trolley transmission mechanism for floor truck to be transported to dry module from feeding module, for placing floor truck
Trolley rotating platform;
Further, the dry module includes the first common door set gradually according to the direction of transfer of floor truck
Valve, vacuum preheating tunnel stove, the first vacuum gate valve, vacuum heat-preserving continuous tunnel furnace, the second vacuum gate valve, vacuum transition continuous tunnel furnace
With the second common gate valve;Further include vacuum extractor, it is the exhaust pipe of vacuum extractor connection vacuum preheating tunnel stove, true
Empty maintenance tunnel stove and vacuum transition continuous tunnel furnace, vacuum preheating tunnel stove, vacuum heat-preserving continuous tunnel furnace and vacuum transition tunnel
Trolley transmission mechanism and jacking electrical conduction mechanism are equipped with below stove;
The blanking module includes delivering pipeline for the lithium battery on floor truck fixture to be transported to blanking module
Blanking mechanical mechanism, the fixture elevating mechanism mechanism for promoting floor truck fixture, for by blanking module deliver convey
The lithium battery of line is transported to the blanking module Transport Machinery mechanism of blanking output line, and the trolley for rotating horizontally floor truck revolves
Rotation mechanism, the floor truck for completing blanking are transported to the trolley transmission mechanism for carrying module;For placing floor truck
Trolley rotating platform;
The module of carrying includes the lower trolley rotation that the floor truck direction of transfer completed according to blanking is set gradually
Platform, reflux line platform and feeding cart rotating platform, the lower trolley rotating platform and feeding cart rotating platform wrap
Trolley rotating mechanism, trolley transmission mechanism and trolley rotating platform are included, the reflux line platform includes trolley transmission mechanism;
The floor truck includes top fixing plate, support baseboard and between top fixing plate and support baseboard
Floor truck fixture;
The automatic drying line further includes sensor unit, servo execution unit, cam orientation unit, solenoid valve control list
The input terminal of member, gear train unit, the sensor unit and master controller connects, and the servo execution unit, cam are fixed
Bit location, control unit of electromagnetic valve, gear train unit connect with master controller and carry out data interaction, master controller root respectively
It is judged according to program instruction, sends out instruction with control servomotor, turn of Cam splitter decelerating motor, driving decelerating electric machine
Speed and steering and electromagnetism valve events.
Further, the floor truck fixture include be arranged in parallel in it is several between top fixing plate and support baseboard
Limited block between several heating boards and heating board that guide rod and guide rod are slidably connected;The floor truck fixture includes 2
And it is located at the left and right sides of floor truck;
Further, it is set side by side on the support baseboard there are two rectangular through-hole, connection is fixed at the rectangular through-hole
The pcb board of heating contact is fixed with helical rack, the top fixing plate, branch below the bottom plate between described two rectangular through-holes
The both sides consistent with floor truck transporting direction are arranged with roller devices on support bottom plate;
Further, the heating board both sides are bulge-structure, and the both sides of the heating board bulge-structure are fixed with fever
Plate ear, the heating board ear are equipped with guide rod hole.
Further, the automatic drying line further includes two guide rails consistent with the movement locus of floor truck,
The guide rail is corresponding with the roller devices of floor truck.
Further, the roller devices of the top fixing plate are directive wheel, and the directive wheel is fixed on top by side plate
The side of portion's fixed plate;The roller devices of the support baseboard include rail wheel, and the rail wheel is by wheel retainer and leads
The lower surface of support baseboard is fixed on to piece;Damping device, the damping device are equipped between the rail wheel and support baseboard
For spring.
Further, the vacuum heat-preserving continuous tunnel furnace includes the first vacuum heat-preserving continuous tunnel furnace and the second vacuum heat-preserving tunnel
Stove, the trolley rotating platform, vacuum preheating tunnel stove, the first vacuum heat-preserving continuous tunnel furnace, the second vacuum heat-preserving continuous tunnel furnace and true
Two guide rails are both provided on empty transition tunnel stove, reflux line platform, sensor is set on the guide rail.
Further, the supplied materials pipeline include driving decelerating electric machine and on lithium battery material position sensor;
Further, the feeding module Transport Machinery mechanism and blanking module Transport Machinery mechanism include Transport Machinery
Hand, transportation manipulator servo motor, the feeding mechanical mechanism include feeding manipulator and feeding manipulator servo motor, described
Blanking mechanical mechanism includes blanking mechanical hand and blanking mechanical hand servo motor, the transportation manipulator, feeding manipulator and under
Material manipulator includes the Suction cup assembly for being adsorbed by solenoid valve control or being discharged lithium battery, and sensing is arranged on the Suction cup assembly
Device;
Further, fixture elevating mechanism mechanism includes lifting clamp arm, lifting clamp arm servo motor, described to carry
It includes left arm and right arm to rise clip arm, and the telescopic cylinder by solenoid valve control is connected between the left arm and right arm, described flexible
Sensor is set on cylinder;
Further, multiple stations are equipped on the feeding module delivery pipeline and blanking module delivery pipeline,
Feeding module delivery pipeline includes the biography for driving lithium battery to be transported to from the first station the last one station successively
Multiple stations of dynamic decelerating motor, the feeding module delivery pipeline are equipped with sensor.
Further, the trolley rotating mechanism includes the Cam splitter and cam point being set to below trolley rotating platform
Cutter decelerating motor;
Further, the trolley transmission mechanism includes main transmission position, first from transmission position and second from transmission position, described
Main transmission position is connect by chain, sprocket wheel from transmission position and second from transmission position respectively with first, and main transmission position includes main transmission
Axis and main transmission helical gear, described first from transmission position and second from transmission position include from transmission shaft and from transmission helical gear,
The driving decelerating electric machine connection main shaft is to drive main transmission helical gear and be rotated from transmission helical gear, the floor truck
The helical rack of bottom engages respectively with main transmission helical gear and from transmission helical gear to form floor truck movement.
Further, vacuum preheating tunnel stove, true first vacuum heat-preserving continuous tunnel furnace, the second vacuum heat-preserving continuous tunnel furnace and
Vacuum transition continuous tunnel furnace further includes device for sealing magnetic fluid, the main shaft, close by magnetic fluid from one end of transmission shaft
Seal apparatus stretches into vacuum preheating tunnel stove, the first vacuum heat-preserving continuous tunnel furnace, the second vacuum heat-preserving continuous tunnel furnace and vacuum transition tunnel
The inside of stove;The first common gate valve, the second common gate valve, the first vacuum gate valve and the second vacuum gate valve through cylinder by
Solenoid valve is turned on and off to automatically control, and sensor is arranged on the cylinder.
Further, the jacking electrical conduction mechanism includes being fixed on probe above probe seat, by solenoid valve control liter
The linking axes and jacking guiding mechanism, the KF of the bellows that the jacking cylinder of drop, bellows, one end are connected with probe seat connect
Head is connect with the KF joint sealings for being arranged in tunnel furnace outer wall, and the sealed end external connection jacking cylinder of the bellows is described
The other end of the linking axes is connected inside the sealed end of bellows, the probe seat is connected to lithium by jacking guiding mechanism
Battery continuous tunnel furnace inner wall, the jacking guiding mechanism include jacking guide pillar, jacking guide sleeve, and described jacking guide pillar one end is fixed on tunnel
Road stove inner wall, the probe seat are slidably connected by jacking guide sleeve with jacking guide pillar, and the probe seat is in jacking cylinder
The lower elevating movement of effect makes the probe contact or detach with the heating contact of floor truck bottom.
Further, the feeding module, dry module, blanking module are two and are located at the two of carrying module
Side is to form two lithium battery tunnel type automatic drying lines.
Further, the master controller is PLC controller, and the sensor is photoelectric sensor, the photoelectric sensing
Device, transportation manipulator servo motor, feeding manipulator servo motor, blanking mechanical hand servo motor, lifting clamp arm servo electricity
Machine, driving decelerating electric machine, Cam splitter decelerating motor, solenoid valve are all connected with PLC controller.
It is had the following technical effects using above-mentioned technical proposal:
1. the lithium battery tunnel type automatic drying line, can in same production capacity compared with traditional lithium battery oven
A large amount of spaces are reduced, and floor truck can be reused in return wire, does not need the scheduling systems such as conventional fork truck, together
When this floor truck fixture reduce the complex operations such as the overturning of lithium battery, fundamentally reduce great amount of cost.
2. the lithium battery tunnel type automatic drying line is by using photoelectric sensor, transportation manipulator servo motor, feeding
Manipulator servo motor, blanking mechanical hand servo motor, lifting clamp arm servo motor, driving decelerating electric machine, Cam splitter
Decelerating motor, solenoid valve and PLC controller realize full automatic working, solve presently, there are artificial low production efficiency and deposit
In security hidden trouble, lithium battery processing industry automatization level is improved.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the utility model lithium battery tunnel type automatic drying line;
Fig. 2 is the dimensional structure diagram of the utility model floor truck;
Fig. 3 is the dimensional structure diagram that the utility model dries module;
Fig. 4 is the dimensional structure diagram of the utility model feeding module;
Fig. 5 is the dimensional structure diagram of the utility model blanking module;
Fig. 6 is the dimensional structure diagram that the utility model dries another angle of module;
In figure:Feeding module -1;Supplied materials pipeline -11;Feeding module delivers pipeline -12;Feeding module Transport Machinery
Mechanism -13;Feeding mechanical mechanism -14;Dry module -2;First common gate valve -21;Vacuum preheating tunnel stove -22;First vacuum
Gate valve -23;First vacuum heat-preserving continuous tunnel furnace -241;Second vacuum heat-preserving continuous tunnel furnace -242;Second vacuum gate valve -25;Very
Empty transition tunnel stove -26;Second common gate valve -27;Blanking module -3;Blanking output line -31;Blanking module delivers pipeline-
32;Blanking mechanical mechanism -34;Blanking module Transport Machinery mechanism -33;Carry module -4;Lower trolley rotating platform -41;It returns
Streamline platform -42;Feeding cart rotating platform -43;Floor truck -5;Floor truck fixture -51;Top fixing plate -52;It is oriented to
Wheel -521;Support baseboard -53;Helical rack -531;Rail wheel -532;Fixture elevating mechanism mechanism -6;Trolley rotating mechanism -7;It is small
Vehicle transmission mechanism -8;Trolley rotating platform -9;Jack electrical conduction mechanism -10;
Specific implementation mode
The preferred embodiment of the utility model is described in detail below in conjunction with the accompanying drawings.
In conjunction with attached drawing 1-6, a kind of lithium battery tunnel type automatic drying line provided by the utility model, including master controller,
Feeding module 1, blanking module 3, carries module 4 and floor truck 5 at dry module 2;The automatic drying line is by feeding module
1 floor truck that will be expected floor truck fixture 51 on the lithium battery of material position on 11 lithium battery of supplied materials pipeline and complete feeding
5 are transported to dry module 2, and the dry module 2 carries out vacuum high-temperature drying to the lithium battery on floor truck fixture 51 and will
The dry floor truck 5 completed is transported to blanking module 3, and the blanking module 3 will be under the lithium battery on floor truck fixture 51
Expect blanking output line 31 and the floor truck 5 of completing blanking is transported as carrying module 4, the carrying module 4 is by blanking
The floor truck 5 of completion is transported to feeding module 1 and carries out lithium battery feeding again;The feeding module 1, dry module 2, blanking
Module 3 is two and is located at the both sides for carrying module 4 to form two lithium battery tunnel type automatic drying lines;
The feeding module 1 includes delivering pipeline 12 for the lithium battery of supplied materials pipeline 11 to be transported to feeding module
Feeding module Transport Machinery mechanism 13, for by feeding module deliver pipeline 12 lithium battery be transported to floor truck fixture
51 feeding mechanical mechanism 14, the fixture elevating mechanism mechanism 6 for promoting floor truck fixture 51 are carried for rotating horizontally
The trolley rotating mechanism 7 of trolley 5, the trolley transmission mechanism for floor truck 5 to be transported to dry module 2 from feeding module 1
8, the trolley rotating platform 9 for placing floor truck 5;
The dry module 2 includes the first common gate valve 21 set gradually according to the direction of transfer of floor truck, vacuum
Preheating tunnel stove 22, the first vacuum gate valve 23, the first vacuum heat-preserving continuous tunnel furnace 241 and the second vacuum heat-preserving continuous tunnel furnace 242,
Two vacuum gate valves 25, vacuum transition continuous tunnel furnace 26 and the second common gate valve 27;Further include vacuum extractor, the vacuum means
Exhaust pipe connection vacuum preheating tunnel stove 22, vacuum heat-preserving continuous tunnel furnace 24 and the vacuum transition continuous tunnel furnace 26 set, the vacuum
Preheating tunnel stove 22, vacuum heat-preserving continuous tunnel furnace 24 and 26 lower section of vacuum transition continuous tunnel furnace are equipped with trolley transmission mechanism 8 and jacking
Electrical conduction mechanism 10;
The blanking module 3 includes for the lithium battery on floor truck fixture 51 to be transported to the delivery conveying of blanking module
The blanking mechanical mechanism 34 of line 32, the fixture elevating mechanism mechanism 6 for promoting floor truck fixture 51 are used for blanking module
The lithium battery of delivery pipeline 32 is transported to the blanking module Transport Machinery mechanism 33 of blanking output line 31, is removed for rotating horizontally
The trolley rotating mechanism 7 of trolley 5 is transported, the floor truck 5 for completing blanking is transported to the trolley transmission mechanism for carrying module 4
8;Trolley rotating platform 9 for placing floor truck 5;
The module 4 of carrying includes the lower trolley rotation that 5 direction of transfer of floor truck completed according to blanking is set gradually
Turn platform 41, reflux line platform 42 and feeding cart rotating platform 43, the lower trolley rotating platform 41 and feeding cart rotation
It includes trolley rotating mechanism 7, trolley transmission mechanism 8 and trolley rotating platform 9 to turn platform 43, and the reflux line platform 42 includes
Trolley transmission mechanism 8;
The floor truck 5 includes top fixing plate 52, support baseboard 53 and is located at top fixing plate 52 and supports bottom
Floor truck fixture 51 between plate 53, the floor truck fixture 51 include being arranged in parallel in top fixing plate 52 and support bottom
The limited block of several guide rods, several heating boards and fixed heating board lower part that are slidably connected with guide rod between plate 53, it is described
Heating board both sides are bulge-structure, and the both sides of the heating board bulge-structure are fixed with heating board ear, the heating board ear
It is equipped with guide rod hole;The floor truck fixture 51 is two and is located at the left and right sides of floor truck 5;The support bottom
It is set side by side on plate 53 there are two rectangular through-hole, the pcb board of connection heating contact, described two squares is fixed at the rectangular through-hole
53 lower part of support baseboard between shape through-hole is fixed with helical rack 531, on the top fixing plate 52, support baseboard 53 with carrying
The consistent both sides of 5 transporting direction of trolley are arranged with roller devices;The roller devices of the top fixing plate 52 are directive wheel
521, the directive wheel 521 is fixed on the side of top fixing plate 52 by side plate;The roller devices of the support baseboard 53 are
Rail wheel 532, the rail wheel 532 are fixed on by wheel retainer and guide pin below support baseboard 53;The track
Damping device is equipped between wheel 532 and support baseboard 53, the damping device is spring.
The automatic drying line further includes two guide rails consistent with the movement locus of floor truck 5, the guiding
Track is corresponding with the roller devices of floor truck;The trolley rotating platform 9, vacuum preheating tunnel stove 22, the first vacuum are protected
It is both provided with two on warm continuous tunnel furnace 241, the second vacuum heat-preserving continuous tunnel furnace 242 and vacuum transition continuous tunnel furnace 26, reflux line platform 42
Sensor is arranged on the guide rail in guide rail 11.
The automatic drying line further includes having sensor unit, servo execution unit, cam orientation unit, solenoid valve control
The input terminal of unit, gear train unit, the sensor unit and master controller connects, the servo execution unit, cam
Positioning unit, control unit of electromagnetic valve, gear train unit connect with master controller and carry out data interaction, master controller respectively
It is judged according to program instruction, sends out instruction and turned with control servomotor, Cam splitter decelerating motor, driving decelerating electric machine
Speed and steering and electromagnetism valve events.
The sensor of the supplied materials pipeline 11 material position including driving decelerating electric machine and on lithium battery;
The feeding module Transport Machinery mechanism 13 and 33 mechanism of blanking module Transport Machinery include transportation manipulator, transport
Manipulator servo motor, the feeding mechanical mechanism 14 include feeding manipulator and feeding manipulator servo motor, the blanking
Mechanical mechanism 34 includes blanking mechanical hand and blanking mechanical hand servo motor, the transportation manipulator, feeding manipulator and blanking
Manipulator includes the Suction cup assembly for being adsorbed by solenoid valve control or being discharged lithium battery, and sensor is arranged on the Suction cup assembly;
Fixture elevating mechanism mechanism 6 includes lifting clamp arm, lifting clamp arm servo motor, the lifting clamp arm
The telescopic cylinder by solenoid valve control is connected including left arm and right arm, between the left arm and right arm, is set on the telescopic cylinder
Set sensor;Station there are six being all provided on the feeding module delivery pipeline 12 and blanking module delivery pipeline 32, it is described
It includes for driving lithium battery to be transported successively from the first station that feeding module, which delivers pipeline 12 and blanking module delivery pipeline 32,
It is sent to the driving decelerating electric machine of the 6th station, the feeding module delivery pipeline 12 and blanking module deliver the six of pipeline 32
A station is equipped with sensor.
The trolley rotating mechanism 7 includes that the Cam splitter being set to below trolley rotating platform and Cam splitter slow down
Motor;
The trolley transmission mechanism 8 includes main transmission position, first from transmission position and second from transmission position, the main transmission position
It is connect respectively by chain, sprocket wheel from transmission position from transmission position and second with first, main transmission position includes main shaft and main biography
Dynamic helical gear, described first includes from transmission shaft and from transmission helical gear, the transmission from transmission position and second from transmission position
Decelerating motor connect main shaft with drive main transmission helical gear and from transmission helical gear rotation, the floor truck bottom it is oblique
Rack engages respectively with main transmission helical gear and from transmission helical gear to form floor truck movement.
Vacuum preheating tunnel stove 22, the first vacuum heat-preserving continuous tunnel furnace 241, the second vacuum heat-preserving continuous tunnel furnace 242 and true
Empty transition tunnel stove 26 further includes device for sealing magnetic fluid, the main shaft, close by magnetic fluid from one end of transmission shaft
Seal apparatus stretches into vacuum preheating tunnel stove 22, the first vacuum heat-preserving continuous tunnel furnace 241, the second vacuum heat-preserving continuous tunnel furnace 242 and vacuum
The inside of transition tunnel stove 26;The first common gate valve 21, the second common gate valve 27, the first vacuum gate valve 23 and second are true
Empty gate valve 25 is turned on and off by solenoid valve to automatically control through cylinder, and sensor is arranged on the cylinder.
The jacking electrical conduction mechanism 10 includes the probe being fixed on above probe seat, the jacking lifted by solenoid valve control
The linking axes and jacking guiding mechanism that cylinder, bellows, one end are connected with probe seat, KF connectors and the setting of the bellows
The KF joint sealings connection of furnace outer wall in tunnel, the sealed end external connection jacking cylinder of the bellows, the bellows
The other end of the linking axes is connected inside sealed end, the probe seat is connected to lithium battery tunnel by jacking guiding mechanism
Stove inner wall, the jacking guiding mechanism include jacking guide pillar, jacking guide sleeve, and described jacking guide pillar one end is fixed in continuous tunnel furnace
Wall, the probe seat are slidably connected by jacking guide sleeve with jacking guide pillar, and the probe seat is under the action of jacking cylinder
Elevating movement makes the probe and the heating contact of the floor truck bottom positioned at continuous tunnel furnace position contact or detach.
Preferably, the master controller be PLC controller, the sensor be photoelectric sensor, the photoelectric sensor,
Transportation manipulator servo motor, feeding manipulator servo motor, blanking mechanical hand servo motor, lifting clamp arm servo motor,
Driving decelerating electric machine, Cam splitter decelerating motor, solenoid valve are all connected with PLC controller.
The course of work of lithium battery tunnel type automatic drying line is described below:
Lithium battery feeding:
The driving decelerating electric machine of supplied materials pipeline 11 drives battery supplied materials, when the photoelectric sensing of material position on supplied materials pipeline 11
Device senses that the photoelectric sensor on battery and the transportation manipulator Suction cup assembly of feeding module Transport Machinery mechanism 13 incudes
When not having battery on to Suction cup assembly, transportation manipulator servo motor driving transportation manipulator is moved to battery loading position, electromagnetism
Valve controls vacuum cup and adsorbs battery, and the photoelectric sensor on manipulator sucker component to be transported senses there is electricity on Suction cup assembly
Chi Shi, transportation manipulator servo motor driving transportation manipulator are moved to delivery first station battery location of pipeline, electromagnetism
Valve controls vacuum cup pressure release and discharges battery, and the photoelectric sensor on transportation manipulator Suction cup assembly senses on Suction cup assembly do not have
When having battery, transportation manipulator servo motor drives transportation manipulator to origin, waits for next 11 sensor of supplied materials pipeline
Signal;
The driving decelerating electric machine that feeding module delivers pipeline 12 drives battery from the first station to the 2nd 3456 work
Position delivery, when the photoelectric sensor that feeding module delivers pipeline 12 senses that the 2nd 3456 station has battery, on
Expect the photoelectric sensor on the feeding manipulator Suction cup assembly of mechanical mechanism 14 sense on Suction cup assembly when there is no battery and
9 track photoelectric sensor of feeding module trolley rotating platform senses when having floor truck 5 on trolley rotating platform 9, feeder
Tool hand servo motor driving feeding manipulator is moved to feeding module delivery 12 battery location of pipeline, and solenoid valve control vacuum is inhaled
The battery of the 2nd 3456 station, waits for the photoelectric sensor sense on feeding manipulator Suction cup assembly in disk absorption delivery conveying 12
Should be to when there is battery on Suction cup assembly, feeding manipulator servo motor driving feeding manipulator is moved to floor truck fixture 51 the
Lifting clamp arm is moved to small vehicle clamper 51 by solenoid valve control and promotes mouth by 1 layer of position, telescopic cylinder, waits for light inductance on cylinder
Answer device induction in place, the lifting clamp arm servo motor driving lifting clamp arm of fixture elevating mechanism mechanism 6 promotes floor truck
51 first layer position of fixture, feeding manipulator servo motor driving feeding manipulator are moved to the 1st layer of electricity of floor truck fixture 51
Pond position, solenoid valve control vacuum cup pressure release discharge battery, and the photoelectric sensor on feeding manipulator Suction cup assembly senses
When not having battery on Suction cup assembly, feeding manipulator servo motor drives feeding manipulator to origin, waits for next delivery defeated
Line sending photo-sensor signal;When completing left side floor truck 51 last layer of lithium battery feeding of fixture, rotated by trolley
The Cam splitter decelerating motor driving trolley rotating platform of mechanism 7 rotates 180 degree, by the driving of feeding manipulator servo motor
Expect that manipulator carries out lithium battery feeding, when completing right side floor truck 51 last layer of lithium battery feeding of fixture, is revolved by trolley
The Cam splitter decelerating motor driving trolley rotating platform of rotation mechanism 7 is rotated by 90 °, then is subtracted by the transmission of trolley transmission mechanism 8
Speed motor drives floor truck 5 to dry module 2;Lithium battery is dried:
First risen by the solenoid valve control cylinder of the first common gate valve 21 and open the first common gate valve 21, when the first common door
Photoelectric sensor senses that the first common gate valve 21 is full open position on the cylinder of valve 21, then by trolley transmission mechanism 8
Driving decelerating electric machine drives floor truck to vacuum preheating tunnel stove 22, waits for that photoelectric sensor senses floor truck 5 on track
22 designated position of vacuum preheating tunnel stove is reached, the first common gate valve 21 is closed, and then preheats tunnel to vacuum by vacuum extractor
Road stove evacuation, while vacuum preheating tunnel furnace roof rises the solenoid valve control jacking cylinder rising of electrical conduction mechanism 10, gas to be jacked
When cylinder photoelectric sensor senses that jacking cylinder is vacuumized with vacuum pump stopping in place, floor truck fixture 51 powers on beginning
Lithium battery on dry floor truck fixture 51;Predetermined drying time to be achieved, vacuum preheating tunnel stove 22 jack electrical conduction mechanism
10 solenoid valve control jacking cylinder declines, and the first vacuum gate valve 23 is opened, and the driving decelerating electric machine of trolley transmission mechanism 8 drives
Dynamic floor truck is to the first vacuum heat-preserving continuous tunnel furnace 241, while second floor truck 5 enters vacuum preheating tunnel stove 22;
Wait for that photoelectric sensor senses that floor truck 5 reaches 241 designated position of the first vacuum heat-preserving continuous tunnel furnace on track, the
One vacuum gate valve 23 is closed, then by 10 structure of jacking three-way motor of the first vacuum heat-preserving continuous tunnel furnace 241 to floor truck fixture
51 power on to dry the lithium battery on floor truck fixture 51;Predetermined drying time to be achieved, vacuum preheating tunnel stove 22
The solenoid valve control jacking cylinder for jacking electrical conduction mechanism 10 declines, and the first vacuum gate valve 23 and the second vacuum gate valve 25 are beaten
It opens, the driving decelerating electric machine driving floor truck 5 of trolley transmission mechanism 8 enters the second vacuum heat-preserving continuous tunnel furnace 242, while second
Floor truck 5 enters the first vacuum heat-preserving continuous tunnel furnace 241, similarly completes to power on floor truck fixture 51 and be removed with drying
Transport the lithium battery on small vehicle clamper 51;The driving decelerating electric machine driving of predetermined drying time to be achieved, trolley transmission mechanism 8 are carried
Trolley 5 enters vacuum transition continuous tunnel furnace 26, waits for completing drying, trolley transmission mechanism 8 to the lithium battery on floor truck fixture 51
Driving decelerating electric machine driving floor truck 5 enter blanking module 3, later by vacuum extractor to vacuum transition continuous tunnel furnace 26 into
Row vacuumizes;
Lithium battery blanking:
When photoelectric sensor senses floor truck 5 on 3 trolley rotating platform of blanking module, 9 track, rotated by trolley
The Cam splitter decelerating motor driving trolley rotating platform of mechanism 7 is rotated by 90 °, and lithium battery waits for blanking, lithium battery blanking flow
It is opposite with lithium battery feeding flow just not illustrate;After the completion of waiting for lithium battery blanking, by the Cam splitter of trolley rotating mechanism 7
Decelerating motor driving trolley rotating platform is rotated by 90 ° and drives floor truck 5 by the driving decelerating electric machine of trolley transmission mechanism 8
It enters and carries module 4;
Floor truck flows back:
When the lower trolley rotating platform 41 upper rail photoelectric sensor of module 4 to be handled senses floor truck 5, trolley
The Cam splitter decelerating motor driving trolley rotating platform 9 of rotating mechanism 9 is rotated by 90 °, and waits for that photoelectric sensor incudes on track
When to reflux line platform 42 in place, the driving decelerating electric machine driving floor truck 5 of trolley transmission mechanism 8 enters reflux line platform
42 and feeding cart rotating platform 43;The Cam splitter decelerating motor driving trolley rotating platform 9 of trolley rotating mechanism 8 later
It is rotated by 90 °, then the lithium battery again of feeding module 1 is entered by the driving decelerating electric machine driving floor truck 5 of trolley transmission mechanism 8
Feeding.The product form and pattern of above-described embodiment and diagram and non-limiting the utility model are not departing from the utility model structure
Under the premise of think of, the appropriate variations and improvement that those skilled in the art make it all should be regarded as not departing from this practicality
Novel patent category.
Claims (10)
1. lithium battery tunnel type automatic drying line, which is characterized in that including master controller, feeding module (1), dry module (2),
Blanking module (3) carries module (4) and floor truck (5);The automatic drying line is to be conveyed supplied materials by feeding module (1)
Expect floor truck fixture (51) on the lithium battery of material position on line (11) lithium battery and the floor truck (5) for completing feeding transports
To dry module (2), the dry module (2) carries out vacuum high-temperature drying to the lithium battery on floor truck fixture (51) and will
The dry floor truck (5) completed is transported to blanking module (3), and the blanking module (3) will be on floor truck fixture (51)
Blanking output line (31) is expected under lithium battery and the floor truck (5) for completing blanking is transported as carrying module (4), it is described to remove
The floor truck (5) that blanking is completed is transported to feeding module (1) and carries out lithium battery feeding again by fortune module (4);
The feeding module (1) includes delivering pipeline for the lithium battery of supplied materials pipeline (11) to be transported to feeding module
(12) feeding module Transport Machinery mechanism (13), for the lithium battery of feeding module delivery pipeline (12) to be transported to carrying
The feeding mechanical mechanism (14) of small vehicle clamper (51), the fixture elevating mechanism mechanism (6) for promoting floor truck fixture (51),
Trolley rotating mechanism (7) for rotating horizontally floor truck (5), for floor truck (5) to be transported to from feeding module (1)
The trolley transmission mechanism (8) of dry module (2), the trolley rotating platform (9) for placing floor truck (5);
The dry module (2) includes the first common gate valve (21) set gradually according to the direction of transfer of floor truck (5), true
Empty preheating tunnel stove (22), the first vacuum gate valve (23), vacuum heat-preserving continuous tunnel furnace, the second vacuum gate valve (25), vacuum mistake
Cross continuous tunnel furnace (26) and the second common gate valve (27);Further include vacuum extractor, the exhaust pipe connection of the vacuum extractor
Vacuum preheating tunnel stove (22), vacuum heat-preserving continuous tunnel furnace and vacuum transition continuous tunnel furnace (26);Vacuum preheating tunnel stove (22),
Trolley transmission mechanism (8) and jacking electrical conduction mechanism are equipped with below vacuum heat-preserving continuous tunnel furnace and vacuum transition continuous tunnel furnace (26)
(10);The blanking module (3) includes defeated for the lithium battery on floor truck fixture (51) to be transported to the delivery of blanking module
The blanking mechanical mechanism (34) of line sending (32), the fixture elevating mechanism mechanism (6) for promoting floor truck fixture (51), is used for
The lithium battery of blanking module delivery pipeline (32) is transported to the blanking module Transport Machinery mechanism of blanking output line (31)
(33), the trolley rotating mechanism (7) for rotating horizontally floor truck (5), the floor truck (5) for completing blanking transport
To the trolley transmission mechanism (8) for carrying module (4);Trolley rotating platform (9) for placing floor truck;
The module (4) of carrying includes the lower trolley rotation that floor truck (5) direction of transfer completed according to blanking is set gradually
Turn platform (41), reflux line platform (42) and feeding cart rotating platform (43), the lower trolley rotating platform (41) and upper
Trolley rotating platform (43) is described including trolley rotating mechanism (7), trolley transmission mechanism (8) and trolley rotating platform (9)
The line platform (42) that flows back includes trolley transmission mechanism (8);
The floor truck (5) includes top fixing plate (52), support baseboard (53) and is located at top fixing plate (52) and props up
Support the floor truck fixture (51) between bottom plate (53);
The automatic drying line further includes having sensor unit, servo execution unit, cam orientation unit, solenoid valve control list
The input terminal of member, gear train unit, the sensor unit and master controller connects, and the servo execution unit, cam are fixed
Bit location, control unit of electromagnetic valve, gear train unit connect with master controller and carry out data interaction, master controller root respectively
It is judged according to program instruction, sends out instruction with control servomotor, turn of Cam splitter decelerating motor, driving decelerating electric machine
Speed and steering and electromagnetism valve events.
2. lithium battery tunnel type automatic drying line according to claim 1, which is characterized in that the floor truck fixture
(51) include the several guide rods being arranged in parallel between top fixing plate (52) and support baseboard (53), be slidably connected with guide rod
Several heating boards and the limited block for being fixed on heating board lower part, the floor truck fixture (51) include 2 and are located at
The left and right sides of floor truck (5);
It is set side by side on the support baseboard (53) there are two rectangular through-hole, connection heating contact is fixed at the rectangular through-hole
Pcb board, support baseboard (53) lower part between described two rectangular through-holes are fixed with helical rack (531), the top fixing plate
(52), both sides consistent with floor truck (5) transporting direction on support baseboard (53) are arranged with roller devices;
The four corners of the heating board are fixed with heating board ear, and the heating board ear is equipped with guide rod hole;
The automatic drying line further includes two guide rails consistent with the movement locus of floor truck (5), the guided way
Road is corresponding with the roller devices of floor truck (5).
3. lithium battery tunnel type automatic drying line according to claim 2, which is characterized in that the top fixing plate (52)
Roller devices be directive wheel (521), the directive wheel (521) is fixed on the side of top fixing plate (52) by side plate;Institute
The roller devices for stating support baseboard (53) include rail wheel (532), and the rail wheel (532) passes through wheel retainer and guide pin
It is fixed below support baseboard (53);Damping device is equipped between the rail wheel (532) and support baseboard (53), it is described to subtract
Shake device is spring.
4. lithium battery tunnel type automatic drying line according to claim 3, which is characterized in that the vacuum heat-preserving continuous tunnel furnace
Including the first vacuum heat-preserving continuous tunnel furnace (241) and the second vacuum heat-preserving continuous tunnel furnace (242), the trolley rotating platform (9), vacuum
Preheating tunnel stove (22), the first vacuum heat-preserving continuous tunnel furnace (241), the second vacuum heat-preserving continuous tunnel furnace (242) and vacuum transition tunnel
Two guide rails are both provided on stove (26), reflux line platform (42), sensor is set on the guide rail.
5. lithium battery tunnel type automatic drying line according to claim 4, which is characterized in that the supplied materials pipeline (11)
The sensor of material position including driving decelerating electric machine and on lithium battery;The feeding module Transport Machinery mechanism (13) and blanking
Module Transport Machinery mechanism (33) includes transportation manipulator, transportation manipulator servo motor, feeding mechanical mechanism (14) packet
Feeding manipulator and feeding manipulator servo motor are included, the blanking mechanical mechanism (34) includes blanking mechanical hand and blanking mechanical
Hand servo motor, the transportation manipulator, feeding manipulator and blanking mechanical hand include being adsorbed or being discharged by solenoid valve control
Sensor is arranged on the Suction cup assembly in the Suction cup assembly of lithium battery;Fixture elevating mechanism mechanism (6) includes lifting clamp
Arm, lifting clamp arm servo motor, the lifting clamp arm include left arm and right arm, and connection is by electricity between the left arm and right arm
The telescopic cylinder of magnet valve control, is arranged sensor on the telescopic cylinder;The feeding module delivery pipeline (12) and blanking
Multiple stations are equipped on module delivery pipeline (32), the feeding module delivery pipeline (12) and the delivery of blanking module are defeated
Line sending (32) includes the driving decelerating electric machine for driving lithium battery to be transported to from the first station the last one station successively, described
It is equipped with sensor on the station of feeding module delivery pipeline (12) and blanking module delivery pipeline (32).
6. lithium battery tunnel type automatic drying line according to claim 5, which is characterized in that the trolley rotating mechanism
(7) include being set to the following Cam splitter of trolley rotating platform (9) and Cam splitter decelerating motor;The trolley driver
Structure (8) includes main transmission position, first from transmission position and second from transmission position, and the main transmission position is with first from transmission position and the
Two are connected by chain, sprocket wheel respectively from transmission position, and main transmission position includes main shaft and main transmission helical gear, described first from
Transmission position and second from transmission position include from transmission shaft, from transmission helical gear, driving decelerating electric machine connection main shaft with
Drive main transmission helical gear and from transmission helical gear rotation, the helical rack (531) of floor truck (5) bottom respectively with main biography
Move helical gear and from the engagement of transmission helical gear to form floor truck movement.
7. lithium battery tunnel type automatic drying line according to claim 6, which is characterized in that vacuum preheating tunnel stove
(22), the first vacuum heat-preserving continuous tunnel furnace (241), the second vacuum heat-preserving continuous tunnel furnace (242) and vacuum transition continuous tunnel furnace (26) also wrap
Device for sealing magnetic fluid is included, the main shaft stretches into vacuum preheating from one end of transmission shaft by device for sealing magnetic fluid
Continuous tunnel furnace (22), the first vacuum heat-preserving continuous tunnel furnace (241), the second vacuum heat-preserving continuous tunnel furnace (242) and vacuum transition continuous tunnel furnace
(26) inside;The first common gate valve (21), the second common gate valve (27), the first vacuum gate valve (23) and the second vacuum
Gate valve (25) is turned on and off by solenoid valve to automatically control through cylinder, and sensor is arranged on the cylinder.
8. lithium battery tunnel type automatic drying line according to claim 7, which is characterized in that the jacking electrical conduction mechanism
(10) include the probe being fixed on above probe seat, the jacking cylinder, bellows, one end and the probe that are lifted by solenoid valve control
The connected linking axes of seat and jacking guiding mechanism, the KF connectors of the bellows with that KF connectors in tunnel furnace outer wall are arranged is close
The sealed end inside of envelope connection, the sealed end external connection jacking cylinder of the bellows, the bellows connects the link
The other end of axis, the probe seat are connected to lithium battery continuous tunnel furnace inner wall, the jacking Guiding machine by jacking guiding mechanism
Structure includes jacking guide pillar, jacking guide sleeve, and described jacking guide pillar one end is fixed on continuous tunnel furnace inner wall, and the probe seat passes through jacking
Guide sleeve is slidably connected with jacking guide pillar, and probe seat elevating movement under the action of jacking cylinder makes the probe and carries
The heating contact of trolley (5) bottom contacts or separation.
9. according to claim 1-8 any one of them lithium battery tunnel type automatic drying lines, which is characterized in that the feeding mould
Group (1), dry module (2), blanking module (3) are two and are located at the both sides for carrying module (4) to form two lithiums
Battery tunnel type automatic drying line.
10. lithium battery tunnel type automatic drying line according to claim 9, which is characterized in that the master controller is PLC
Controller, the sensor are photoelectric sensor, and the photoelectric sensor, transportation manipulator servo motor, feeding manipulator are watched
Take motor, blanking mechanical hand servo motor, lifting clamp arm servo motor, driving decelerating electric machine, Cam splitter decelerating motor,
Solenoid valve is all connected with PLC controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721662524.2U CN207631983U (en) | 2017-12-04 | 2017-12-04 | Lithium battery tunnel type automatic drying line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721662524.2U CN207631983U (en) | 2017-12-04 | 2017-12-04 | Lithium battery tunnel type automatic drying line |
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ID=62855330
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CN201721662524.2U Withdrawn - After Issue CN207631983U (en) | 2017-12-04 | 2017-12-04 | Lithium battery tunnel type automatic drying line |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107826657A (en) * | 2017-12-04 | 2018-03-23 | 深圳市鹏翔运达机械科技有限公司 | Lithium battery tunnel type automatic drying line |
CN109442999A (en) * | 2018-12-12 | 2019-03-08 | 深圳市鹏翔运达机械科技有限公司 | A kind of new automatic preheating furnace |
CN110220370A (en) * | 2019-06-26 | 2019-09-10 | 东莞市德瑞精密设备有限公司 | Goods-shelf type lithium battery roasting plant |
CN111664693A (en) * | 2020-06-03 | 2020-09-15 | 湖南双康生物科技有限公司 | Intelligent drying equipment after mosquito-repellent incense machine-shaping |
CN116986291A (en) * | 2023-08-02 | 2023-11-03 | 中山市宏唯自动化科技有限公司 | Lithium battery toasts dry production line |
-
2017
- 2017-12-04 CN CN201721662524.2U patent/CN207631983U/en not_active Withdrawn - After Issue
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107826657A (en) * | 2017-12-04 | 2018-03-23 | 深圳市鹏翔运达机械科技有限公司 | Lithium battery tunnel type automatic drying line |
CN107826657B (en) * | 2017-12-04 | 2023-10-27 | 深圳市鹏翔运达机械科技有限公司 | Tunnel type automatic drying line for lithium battery |
CN109442999A (en) * | 2018-12-12 | 2019-03-08 | 深圳市鹏翔运达机械科技有限公司 | A kind of new automatic preheating furnace |
CN109442999B (en) * | 2018-12-12 | 2021-03-12 | 深圳市鹏翔运达机械科技有限公司 | Full-automatic preheating furnace |
CN110220370A (en) * | 2019-06-26 | 2019-09-10 | 东莞市德瑞精密设备有限公司 | Goods-shelf type lithium battery roasting plant |
CN110220370B (en) * | 2019-06-26 | 2023-11-17 | 东莞市德瑞精密设备有限公司 | Goods shelf type lithium battery baking equipment |
CN111664693A (en) * | 2020-06-03 | 2020-09-15 | 湖南双康生物科技有限公司 | Intelligent drying equipment after mosquito-repellent incense machine-shaping |
CN111664693B (en) * | 2020-06-03 | 2022-05-03 | 湖南双康生物科技有限公司 | Intelligent drying equipment after mosquito-repellent incense machine-shaping |
CN116986291A (en) * | 2023-08-02 | 2023-11-03 | 中山市宏唯自动化科技有限公司 | Lithium battery toasts dry production line |
CN116986291B (en) * | 2023-08-02 | 2023-12-26 | 中山市宏唯自动化科技有限公司 | Lithium battery toasts dry production line |
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