CN207607694U - A kind of vacuum tube captures packaging system automatically - Google Patents
A kind of vacuum tube captures packaging system automatically Download PDFInfo
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- CN207607694U CN207607694U CN201721769822.1U CN201721769822U CN207607694U CN 207607694 U CN207607694 U CN 207607694U CN 201721769822 U CN201721769822 U CN 201721769822U CN 207607694 U CN207607694 U CN 207607694U
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- vacuum tube
- rack
- motor
- trolley
- shift unit
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Abstract
The utility model proposes a kind of vacuum tubes to capture packaging system automatically, including vacuum tube trolley, cart transport positioning device, vacuum tube crawl shift unit and vacuum tube conveying device, the vacuum tube trolley coordinates with cart transport positioning device, the top of cart transport positioning device is equipped with vacuum tube and captures shift unit, and the lower section that vacuum tube captures shift unit is equipped with vacuum tube conveying device.The utility model solves the problems, such as manually to lift on assembly line vacuum tube from trolley：1. realizing vacuum tube auto tube feeding, production efficiency is improved；2. being managed without artificial lift, post recruitment is optimized, improves production efficiency；3. avoiding manual work causes product quality problem.
Description
Technical field
The utility model is related to solar energy vacuum tube production, particularly relates to a kind of vacuum tube and capture packaging system automatically.
Background technology
It is the vacuum tube produced for vacuum exhaust platform that vacuum tube, which produces a procedure therein, vacuum tube is transferred to small
Che Shang, then will shift the areas vacuum tube Jing Fang onto equipped with vacuum tube trolley, it is quiet put 24 hours after, vacuum degree inspection is carried out to vacuum tube
Leakage, vacuum tube leak detection is normal, vacuum tube trolley is shifted onto vacuum tube bagging area by the areas Jing Fang by employee, to the vacuum tube on trolley
Process is packed after upper assembly line carries out.
Currently, packaging line is also maintained at vacuum tube is manually lifted to flowing water from trolley on above-mentioned vacuum tube in industry
Mode of operation on line, labor intensity is big, lost labor, low production efficiency, and artificial pipe of lifting causes glass pipe crack and scratches shadow
Ring product quality.
Utility model content
The utility model proposes a kind of vacuum tubes to capture packaging system automatically, solves on vacuum tube packaging in the prior art
Assembly line uses the problem manually vacuum tube lifted to from trolley on assembly line.
What the technical solution of the utility model was realized in：A kind of vacuum tube captures packaging system, including vacuum automatically
Pipe trolley, cart transport positioning device, vacuum tube crawl shift unit and vacuum tube conveying device, the vacuum tube trolley with
Cart transport positioning device coordinates, and the top of cart transport positioning device is equipped with vacuum tube and captures shift unit, vacuum tube crawl
The lower section of shift unit is equipped with vacuum tube conveying device；
The cart transport positioning device includes car transporting device for multi-story, and car transporting device for multi-story includes feeder motor, transmission
Sprocket wheel and guide wheels, feeder motor are connect by chain with drive sprocket, and drive sprocket is connect with guide wheels, guide rail
Directive wheel and the vehicle guide of the small car bottom of vacuum tube coordinate.
The cart transport positioning device includes car positioning, and car positioning is located at car transporting device for multi-story
On, the upper tube area of car transporting device for multi-story is located at the lower process in the area that prestores, and car positioning includes upper area under control stop cylinder, upper tube
Area's travel switch, the area's stop cylinder that prestores and the area's travel switch that prestores.
The vacuum tube crawl shift unit includes vacuum tube grabbing device and vacuum tube shift unit, vacuum tube crawl
Device includes gentle pawl of vacuum tube position detecting device, and gentle pawl of vacuum tube position detecting device is each provided at vacuum tube
On shift unit.
The vacuum tube crawl shift unit includes vacuum tube grabbing device and vacuum tube shift unit, vacuum tube displacement
Device includes that lifting motor, elevator platform, transplanting rack and transplanting motor, lifting motor are fixedly mounted in rack, elevator
Frame is movably arranged in rack, and lifting motor is connect with elevator platform, and transplanting motor is fixedly mounted on elevator platform, transplanter
Frame is movably arranged on elevator platform, and transplanting motor transplanting rack connection, transplanting rack is equipped with vacuum tube grabbing device.
The elevator platform coordinates with level detecting apparatus is risen to, and transplanting rack, which is equipped with, is transplanted to level detecting apparatus,
It is transplanted to level detecting apparatus and transplanting rack cooperation.
The vacuum tube conveying device includes assembly line motor, U-shaped top roller chain and counts alignment sensor, and assembly line is electric
Machine is fixedly mounted, and assembly line motor is connect with U-shaped top roller chain, and U-shaped top roller chain coordinates with alignment sensor is counted.
The utility model has advantageous effect below：Vacuum tube is lifted on assembly line from trolley traditional artificial
On the basis of, bagging area is filled into vacuum tube trolley and realizes that the conveying of trolley positions by trolley track conveying and positioning device；By true
Blank pipe crawl transplantation device, which is realized, to be captured vacuum tube and is transplanted on assembly line, and positioning is counted by sensor on assembly line,
The accuracy of pipe is put in guarantee；Using PLC, human-computer interface control, vehicle guide conveying positioning, vacuum tube transplanting conveying are all made of and watch
It takes motor and controls its stepping station, whole assembly line life can be agreed with while reducing manual operation, improving the degree of automation
Produce production capacity beat；Assembly line motor is controlled using frequency conversion multistage speed, convenient for the detection and positioning to assembly line；Photoelectric sensor is adopted
With diffusing reflection sensor, ensure the stability of detection external signal；Trustship module size and material on assembly line are all bases
Outer tube diameter glass tube designs, and ensures to hold up the soft property of glass tube.
The plant automation degree is high, need to only be clicked in operation interface and reset operation, only need a people by tubulature trolley timing
It shifts vehicle guide onto to prestore in area, vacuum tube captures baling line system automatically to complete auto tube feeding by beat.
In conclusion the utility model solves the problems, such as manually to lift on assembly line vacuum tube from trolley：1. real
Existing vacuum tube auto tube feeding, improves production efficiency；2. being managed without artificial lift, post recruitment is optimized, improves production efficiency；③
It avoids manual work and causes product quality problem.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other drawings may also be obtained based on these drawings.
Fig. 1 is the structure chart front view of the utility model.
Fig. 2 is the structure chart vertical view of the utility model.
Fig. 3 is the structure chart side view of the utility model.
Fig. 4 is vacuum tube vehicle structure schematic diagram.
Fig. 5 is cart transport positioning device structure schematic diagram.
Fig. 6 is car transporting device for multi-story structural side view.
Fig. 7 is vacuum tube crawl shift unit structural schematic diagram.
Fig. 8 is vacuum tube transport conveyor constructions schematic diagram.
In figure：4- vacuum tube trolleies, 5- cart transport positioning devices, 6- vacuum tubes capture shift unit, and 7- vacuum tubes are defeated
Send device, 41- vacuum tubes, 42- vehicle guides, 51- guide wheels, the upper area under control stop cylinders of 52-, the upper area under control strokes of 53- open
It closing, 54- prestores area's stop cylinder, and 55- prestores area's travel switch, 56- feeder motors, 57- drive sprockets, 61- lifting motors,
62- elevator platforms, 63- vacuum tube position detecting devices, the pneumatic claws of 64-, 65- transplant rack, and 66- transplants motor, and 67- rises
To level detecting apparatus, 68- is transplanted to level detecting apparatus, 71-U shapes top roller chain, 72- assembly line motors, 73- counting orientation sensings
Device.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not under the premise of making the creative labor
The every other embodiment obtained, shall fall within the protection scope of the present invention.
As shown in figures 1-8, a kind of vacuum tube captures packaging system, including vacuum tube trolley 4, cart transport positioning dress automatically
Set 5, vacuum tube crawl shift unit 6 and vacuum tube conveying device 7, the vacuum tube trolley 4 and cart transport positioning device 5
Cooperation, the top of cart transport positioning device 5 are equipped with vacuum tube and capture shift unit 6, and vacuum tube captures the lower section of shift unit 6
Equipped with vacuum tube conveying device 7；
The cart transport positioning device 5 includes car transporting device for multi-story, and car transporting device for multi-story includes feeder motor 56, passes
Movable sprocket 57 and guide wheels 51, feeder motor 56 are connect by chain with drive sprocket 57, and drive sprocket 57 is led with guide rail
To 51 connection of wheel, guide wheels 51 and the vehicle guide 42 of 4 bottom of vacuum tube trolley coordinate.
The cart transport positioning device 5 includes car positioning, and car positioning is located at car transporting device for multi-story
On, the upper tube area of car transporting device for multi-story is located at the lower process in the area that prestores, car positioning include upper area under control stop cylinder 52, on
Area under control travel switch 53, the area's stop cylinder 54 that prestores and the area's travel switch 55 that prestores.
The vacuum tube crawl shift unit 6 includes that vacuum tube grabbing device and vacuum tube shift unit, vacuum tube are grabbed
It includes 63 gentle pawl 64 of vacuum tube position detecting device to take device, and 63 gentle pawl of vacuum tube position detecting device 64 is
It is located on vacuum tube shift unit.
The vacuum tube crawl shift unit 6 includes vacuum tube grabbing device and vacuum tube shift unit, and vacuum tube moves
Position device includes that lifting motor 61, elevator platform 62, transplanting rack 65 and transplanting motor 66, lifting motor 61 are fixedly mounted on machine
On frame, elevator platform 62 is movably arranged in rack, and lifting motor 61 is connect with elevator platform 62, and transplanting motor 66 is fixedly mounted
On elevator platform 62, transplanting rack 65 is movably arranged on elevator platform 62, and transplanting motor 66 is transplanted rack 65 and connected, transplanting
Rack 65 is equipped with vacuum tube grabbing device.
The elevator platform 62 is equipped with transplanting and detects in place with the cooperation of level detecting apparatus 67, transplanting rack 65 is risen to
Device 68 is transplanted to level detecting apparatus 68 and coordinates with transplanting rack 65.
The vacuum tube conveying device 7 is including assembly line motor 72, U-shaped top roller chain 71 and counts alignment sensor 73,
Assembly line motor 72 is fixedly mounted, and assembly line motor 72 is connect with U-shaped top roller chain 71, U-shaped top roller chain 71 and counting orientation sensing
Device 73 coordinates.
Cart transport positioning device：Manually shift vacuum tube trolley onto trolley track conveying and positioning device from area to be packaged
On, vehicle guide is pushed forward by guide wheels support guide, and trolley is stopped that positioning stops to upper area under control stop cylinder,
Upper area under control travel switch senses trolley, transmits signal to PLC, illustrates area under control trolley in place；It is manually true by another again
Blank pipe trolley is shifted onto from area to be packaged on trolley track conveying and positioning device, and the area's stop cylinder that prestores stops trolley blocking positioning
Only, the area's travel switch that prestores senses trolley, transmits signal to PLC, illustrates to prestore area's trolley in place.Start power control cabinet button
Switch, vacuum tube crawl shift unit take pipe transplanting to reach the standard grade on vacuum tube trolley, vacuum tube on trolley are taken, vacuum tube position
It sets detection device feedback trolley vacuum pipe crawl and completes signal, upper area under control stop cylinder declines, and the area's stop cylinder that prestores declines, defeated
Power transmission machine drives drive sprocket rotation, drive sprocket that guide wheels rotation, guide wheels is driven to drive upper area under control sky trolley
And the area's carriage walking that prestores, empty trolley run out of cart transport positioning device, the area's trolley that prestores goes to area under control, upper area under control stroke
Inductive switching arrives, and upper area under control stop cylinder rises, and the area's stop cylinder that prestores rises, and feeder motor is out of service, vacuum tube trolley
It is located in area under control, upper area under control travel switch gives PLC signals simultaneously, and vacuum tube captures shift unit on vacuum tube trolley again
It takes pipe transplanting to reach the standard grade, while taking pipe, manually shifts vacuum tube trolley onto the area that prestores from area to be packaged again, stop cylinder will be small
Vehicle blocking positioning stops, and the area's travel switch that prestores senses trolley, transmits signal to PLC, illustrates to prestore area's trolley in place.It waits for
Upper area under control pipe takes, and stop cylinder declines, and feeder motor driving, trolley is run positioning, with this cycle operation.
Vacuum tube captures shift system：Vacuum tube trolley is located in area under control, and upper area under control travel switch is believed to PLC simultaneously
Number, lift servo electric motor starting, driving elevator platform is walked downwards, transplanting rack origin position connect with elevator platform to
Lower walking, when walking is to close to vacuum tube, vacuum tube position detecting device touches vacuum tube, while vacuum tube position detection
Device gives PLC to signal, and illustrates pneumatic claw close to vacuum tube, and at this moment PLC signals to lift servo motor signal, lifts
Servo motor startup moves down one layer of vacuum tube crawl stroke distances, and pneumatic claw walking captures position to first layer vacuum tube
It sets, pneumatic claw pneumatically captures, and lift servo electric motor starting rises, and rises to level detecting apparatus and incudes and PLC signals, lifting is given to watch
Motor stopping is taken, transplanting servo motor driving drives transplanting rack to walk forward, transplanting servo motor controls mould using position
Formula sends out pulse, control transplanting servo motor running stroke by PLC, and transplanting rack stops forward in place, and pneumatic claw unclamps, very
Blank pipe is fallen on the roller chain of U-shaped top, and transplanting servo motor starts, and is driven transplanting rack to retreat and is returned, transplanting is transplanted to back to position
Level detecting apparatus senses that transplanting servo motor stops, and lift servo electric motor starting declines, and captures the second layer on vacuum tube trolley
Vacuum tube, reciprocal with this, on trolley after the completion of vacuum tube crawl, trolley track conveying and positioning device starts to change trolley, continues to grab
Pipe.
Vacuum tube flowing water line delivery system：Transplanting rack stops forward in place, and pneumatic claw unclamps, and vacuum tube falls on U-shaped
It pushes up on roller chain, while PLC gives assembly line electric motor starting signal, U-shaped top roller chain and vacuum tube is driven to be fed forward, while counting and determining
Level sensor is often walked a station to top roller chain and count 1 time, waits for that the pipe that first layer is put is covered, counts and complete, assembly line
Motor positioning stops, and assembly line motor uses brake motor Frequency Converter Control；When second layer pipe is put on assembly line, flowing water
Line continues conveying and counts positioning stopping, successively back and forth.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection domain within.
Claims (7)
1. a kind of vacuum tube captures packaging system, including vacuum tube trolley automatically（4）, cart transport positioning device（5）, vacuum tube
Capture shift unit（6）With vacuum tube conveying device（7）, it is characterised in that：The vacuum tube trolley（4）It is fixed with cart transport
Position device（5）Cooperation, cart transport positioning device（5）Top be equipped with vacuum tube capture shift unit（6）, vacuum tube crawl shifting
Position device（6）Lower section be equipped with vacuum tube conveying device（7）.
2. vacuum tube according to claim 1 captures packaging system automatically, it is characterised in that：The cart transport positioning
Device（5）Including car transporting device for multi-story, car transporting device for multi-story includes feeder motor（56）, drive sprocket（57）And guide wheels
（51）, feeder motor（56）Pass through chain and drive sprocket（57）Connection, drive sprocket（57）With guide wheels（51）Connection,
Guide wheels（51）With vacuum tube trolley（4）The vehicle guide of bottom（42）Cooperation.
3. vacuum tube according to claim 1 captures packaging system automatically, it is characterised in that：The cart transport positioning
Device（5）Including car positioning, car positioning is located on car transporting device for multi-story, the upper tube position of car transporting device for multi-story
Lower process in the area that prestores, car positioning include upper area under control stop cylinder（52）, upper area under control travel switch（53）, prestore area
Stop cylinder（54）With the area's travel switch that prestores（55）.
4. vacuum tube according to claim 1 captures packaging system automatically, it is characterised in that：The vacuum tube crawl moves
Position device（6）Including vacuum tube grabbing device and vacuum tube shift unit, vacuum tube grabbing device includes vacuum tube position detection
Device（63）Gentle pawl（64）, vacuum tube position detecting device（63）Gentle pawl（64）It is each provided at vacuum tube displacement dress
It sets.
5. vacuum tube according to claim 1 captures packaging system automatically, it is characterised in that：The vacuum tube crawl moves
Position device（6）Including vacuum tube grabbing device and vacuum tube shift unit, vacuum tube shift unit includes lifting motor（61）, rise
Rack drops（62）, transplanting rack（65）With transplanting motor（66）, lifting motor（61）It is fixedly mounted in rack, elevator platform
（62）It is movably arranged in rack, lifting motor（61）With elevator platform（62）Motor is transplanted in connection（66）It is fixedly mounted on liter
Rack drops（62）On, transplant rack（65）It is movably arranged on elevator platform（62）On, transplant motor（66）Transplant rack（65）Even
It connects, transplants rack（65）It is equipped with vacuum tube grabbing device.
6. vacuum tube according to claim 5 captures packaging system automatically, it is characterised in that：The elevator platform（62）
With rise to level detecting apparatus（67）Rack is transplanted in cooperation（65）It is equipped with and is transplanted to level detecting apparatus（68）, transplant and examine in place
Survey device（68）With transplanting rack（65）Cooperation.
7. vacuum tube according to claim 1 captures packaging system automatically, it is characterised in that：The vacuum tube conveying dress
It sets（7）Including assembly line motor（72）, U-shaped top roller chain（71）With counting alignment sensor（73）, assembly line motor（72）It is fixed
Installation, assembly line motor（72）With U-shaped top roller chain（71）Connection, U-shaped top roller chain（71）With counting alignment sensor（73）Cooperation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721769822.1U CN207607694U (en) | 2017-12-18 | 2017-12-18 | A kind of vacuum tube captures packaging system automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721769822.1U CN207607694U (en) | 2017-12-18 | 2017-12-18 | A kind of vacuum tube captures packaging system automatically |
Publications (1)
| Publication Number | Publication Date |
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| CN207607694U true CN207607694U (en) | 2018-07-13 |
Family
ID=62798081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721769822.1U Active CN207607694U (en) | 2017-12-18 | 2017-12-18 | A kind of vacuum tube captures packaging system automatically |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109572237A (en) * | 2018-12-03 | 2019-04-05 | 龙天林 | Unattended digit printing customed product sells integration apparatus |
| CN110065666A (en) * | 2019-05-05 | 2019-07-30 | 长沙格力暖通制冷设备有限公司 | A kind of grasping mechanism and air-conditioning produce packaging facilities |
-
2017
- 2017-12-18 CN CN201721769822.1U patent/CN207607694U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109572237A (en) * | 2018-12-03 | 2019-04-05 | 龙天林 | Unattended digit printing customed product sells integration apparatus |
| CN110065666A (en) * | 2019-05-05 | 2019-07-30 | 长沙格力暖通制冷设备有限公司 | A kind of grasping mechanism and air-conditioning produce packaging facilities |
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