CN207594372U - Carcass drum tyre forming machine - Google Patents
Carcass drum tyre forming machine Download PDFInfo
- Publication number
- CN207594372U CN207594372U CN201721250290.0U CN201721250290U CN207594372U CN 207594372 U CN207594372 U CN 207594372U CN 201721250290 U CN201721250290 U CN 201721250290U CN 207594372 U CN207594372 U CN 207594372U
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- drum
- carcass
- crown
- cabinet
- frame
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Abstract
A kind of carcass drum tyre forming machine, the tire body feeding frame and crown feed frame of the utility model are fixedly mounted and have interval between transverse direction, and the longitudinal medial at interval is installed with wire loop composite members holding ring for the upper steel ring of carcass and realizes anti-package;It is fixedly installed calender station successively in wire loop composite members holding ring side, unloads tire station, opposite side is provided with for crown component and carcass component is compound, and carcass drum cabinet is used for the transmission of carcass building drum and crown component;Form the complex loop of green tire;Wire loop composite members holding ring, calender station, unload tire station, the longitudinal medial of complex loop is provided with moveable carcass drum cabinet carcass building drum and is transmitted between each station by assembly drum carrier loader.The utility model each process uses non-linear operating type, and compact integral structure, floor space is small;It is controlled by program and exchanges station, multistation operation simultaneously so that production is more flexible, effectively improves production efficiency.
Description
Technical field
The utility model is related to a kind of carcass drum tyre forming machines, and tire building is roused more particularly, to a kind of carcass
Machine belongs to automobile tire manufacturing technology field.
Background technology
At present, the carcass molding machine of automobile tire mainly has two kinds of forms of single-drum or more drums.
The carcass drum main shaft of single carcass drum forming machine is linked by flange and cabinet, and inside has gas channels to be connect by rotation
Head is connect with air source.The production process of carcass is winding, and anti-package is compound, roll-in etc., and all process steps are in single assembly drum
Upper completion.Its advantage is that floor space is small, and equipment cost is low.The drawback is that the production cycle is long, production process is not flexible, can not
Or time length etc. it is difficult to which the tire production for meeting labyrinth requires and remodels.
Existing carcass drum tyre forming machine is carried out in the form of assembly line, and each tyre element occupies a molding
Drum.Such as:Chinese invention patent application disclosed in September in 2011 7 days《Flexible automatic production line type all steel wire heavy truck radial tire is molded
Method》(application publication number CN102173070A), by the forming method of once-through method heavy load radial tire carried out split and
Carcass ply up drum flexibility is transmitted, and tire body feeding frame is by glue component coating squence flat raft successively, each feed frame in carcass applying system
It is each to be bonded the one or two kinds of glue components of station fitting by glue component coating squence successively flat raft, have one in each fitting station
A carcass ply up drum and power cabinet, after the completion of each glue component fitting for being bonded station, carcass ply up drum disconnects and engine
The connection of case, automatically to next fitting station and power cabinet attended operation, the matrix body tube composite members most completed at last are led to
It crosses transmission device and is transmitted on setting drum and shape, carcass applying system includes laminating drum carrier loader, laminating drum delivery track, patch
Close drum feed drive device and other devices for laminating drum cycle;Feed frame effect is given full play to, successively in different works
Complete the method designed in advance step sequence in position.Coordinate target efficiency requirement, using two bandings drum and two independent setting drums, finally
Complete the molding of the objective tire radial of card.Above-mentioned carcass drum production method, which exists, to be taken up a large area, equipment cost, operation into
Originally the deficiencies of, maintenance cost is excessively high, and stabilization of equipment performance is poor.
Utility model content
In order to overcome it is existing using carcass rouse production tire equipment exist take up a large area, equipment cost, operation into
Originally the deficiencies of, maintenance cost is excessively high, and stabilization of equipment performance is poor, the utility model provide a kind of carcass drum tyre forming machine.
Technical solution is used by the utility model solves its technical problem:
A kind of carcass drum tyre forming machine, including drum, cabinet, feed frame, the drum includes carcass building drum and crown
Drum, the cabinet include carcass drum cabinet and crown drum cabinet;The feed frame includes tire body feeding frame and crown feed frame.
The feed direction of the tire body feeding frame and crown feed frame is mutually parallel, and tire body feeding frame and crown feed frame are consolidated
Dingan County fills and has interval between transverse direction, and the longitudinal medial at interval is installed with wire loop composite members holding ring for carcass
Upper steel ring simultaneously realizes anti-package;It is fixedly installed calender station successively in the wire loop composite members holding ring side, unloads tire station,
Opposite side is provided with the complex loop for crown component and carcass component to be compounded to form to green tire.
The wire loop composite members holding ring, calender station, unload tire station, the longitudinal medial of complex loop be provided with it is removable
Carcass drum cabinet, the carcass drum cabinet provides required gas for the transmission of carcass building drum and green tire for carcass building drum
Source and the adjustment of carcass building drum width;
The carcass building drum by assembly drum carrier loader, carcass drum cabinet a and carcass drum cabinet b each station it
Between transmit.The end set of the crown feed frame has crown drum cabinet and crown drum, crown drum axis and crown feed frame
Feed direction is vertical.
Further, the assembly drum carrier loader is moved perpendicular to the feed direction of the tire body feeding frame and crown feed frame
It is dynamic.The carcass drum cabinet can be parallel to the feed direction movement of the tire body feeding frame and crown feed frame, can also hang down
It is directly moved in the feed direction of the tire body feeding frame and crown feed frame, carcass building drum can also be moved up and down;It is described
Carcass drum cabinet can be detached with the carcass building drum, and provide compressed air for the carcass building drum.
Further, when the crown rouses cabinet and crown drum perpendicular to the tire body feeding frame and the feed of crown feed frame
When direction is moved, the complex loop is fixedly installed and the composite holes of the complex loop and crown drum cabinet and crown drum are same
Axis.
Further, it is described when the crown rouses cabinet and crown drum is fixed at the end of the crown feed frame
Complex loop is moved perpendicular to the feed direction of crown feed frame;Or crown drum cabinet and crown drum can be parallel to crown confession
The feed direction of rack can also be moved perpendicular to the feed direction of crown feed frame.
Specifically, the carcass drum cabinet quantity is 2 or 2 or more;The quantity of carcass building drum is 3.The tire
The quantity of body feed frame is 1 or 1 or more;Preferably, the quantity of tire body feeding frame is 2.
Carcass drum tyre forming machine technical solution relates generally to the mutual alignment relation of critical piece in the utility model
With mobile relationship, for illustrating relevant tire moulding method, the concrete structure of component it is not related to, applicant puts up with related
Component is separately applied for a patent, therefore is not being repeated in the present patent application.
The beneficial effects of the utility model are that each process uses non-linear operating type, compact integral structure, floor space
It is small;By the way that program is controlled to exchange station, multistation operation simultaneously so that production more flexibility effectively improves production efficiency;Subtract
Few equipment cost, reduces maintenance of equipment time and maintenance cost.
Description of the drawings
Fig. 1 is the specific embodiment step A schematic diagrames of the utility model carcass drum tyre forming machine.
Fig. 2 is the utility model embodiment step B schematic diagrames.
Fig. 3 is the utility model embodiment step C schematic diagrames.
Fig. 4 is the utility model embodiment step D schematic diagrames.
Fig. 5 is the utility model embodiment step E schematic diagrames.
Fig. 6 is the utility model embodiment step F schematic diagrames.
Fig. 7 is the utility model embodiment step G schematic diagrames.
Fig. 8 is the utility model embodiment step H schematic diagrames.
Fig. 9 is the utility model embodiment step I schematic diagrames.
Figure 10 is the utility model embodiment step J schematic diagrames.
Figure 11 is the utility model embodiment step K schematic diagrames.
Figure 12 is the utility model embodiment step L schematic diagrames.
Figure 13 is the utility model embodiment step M schematic diagrames.
Figure 14 is the utility model embodiment step N schematic diagrames.
Figure 15 is the utility model embodiment step O schematic diagrames.
Figure 16 is the utility model embodiment step P schematic diagrames.
Figure 17 is the utility model embodiment step Q schematic diagrames.
In figure:1. tire body feeding frame a, 2. tire body feeding frame b, 3. assembly drum carrier loaders, the clamping of 4. wire loop composite members
Ring, 5. complex loops, 6. calender stations, 7. unload tire station, 8. carcass drum cabinet a, 9. carcass drum cabinet b, 10. crowns drum cabinet and
Crown rouses, 11. crown feed frames, 12. carcass building drum a, 13. carcass building drum b, 14. carcass building drum c, 15. crown components
A, 16. carcass component a, 17. green tire a, 18. crown component b, 19. carcass component b, 20. green tire b, 21. crown component c, 22.
Carcass component c, 23. green tire c, 24. crown component d, 25. carcass component d, 26. carcass building drums pick up position, 27. compound positions
It puts, 28. crown components transmit position.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.But those skilled in the art should
Know, the present invention is not limited to listed specific embodiment, as long as meeting the spirit of the present invention, should all be included in this
In the protection domain of utility model.
Referring to attached drawing 1.A kind of carcass drum tyre forming machine of the utility model mainly includes drum, cabinet, feed frame, institute
It states drum and includes carcass building drum a and crown drum, the cabinet includes carcass drum cabinet and crown and rouses cabinet, crown in the present embodiment
Drum cabinet and crown drum connection composition crown drum cabinet and crown drum 10;The feed frame includes tire body feeding frame and crown is fed
Frame 11;
The feed direction of the tire body feeding frame and crown feed frame 11 is mutually parallel, and feed direction is opposite;Carcass is fed
Frame and crown feed frame 11 are fixedly mounted and have interval between transverse direction, and it is compound that the longitudinal medial at interval is installed with wire loop
Part holding ring 4 is used for the upper steel ring of carcass and realizes anti-package;It is fixedly installed successively in 4 side of wire loop composite members holding ring
There is calender station 6, unload tire station 7, opposite side is provided with crown component and carcass component being compounded to form the compound of green tire
Ring 5, usual calender station 6 unload tire station 7 and are positioned close to tire body feeding frame side, and complex loop 5 is positioned close to crown confession
11 side of rack.
The wire loop composite members holding ring 4, calender station 6, unload tire station 7, the longitudinal medial of complex loop 5 is provided with can
Mobile carcass drum cabinet, the carcass drum cabinet are used for the transmission of carcass building drum and crown component.
The carcass building drum 12 is by assembly drum carrier loader 3, carcass drum cabinet a8 and carcass drum cabinet b9 each
It is transmitted between station.
The end set of the crown feed frame 11 has crown drum cabinet and crown drum 10, and crown drum axis is fed with crown
The feed direction of frame 11 is vertical.
The assembly drum carrier loader 3 is moved perpendicular to the feed direction of the tire body feeding frame and crown feed frame 11.
The carcass drum cabinet can be with Multidirectional-moving, you can be parallel to the tire body feeding frame and crown feed frame 11
Feed direction movement, can also be moved perpendicular to the feed direction of the tire body feeding frame and crown feed frame 11, can also
Move up and down carcass building drum.
The crown drum cabinet and crown drum 10 can be fixedly installed, and can also move setting.When the crown rouses machine
Case and crown drum 10 perpendicular to the feed direction of the tire body feeding frame and crown feed frame 11 move when, the complex loop 5 is solid
Fixed setting and the composite holes of the complex loop 5 and crown drum cabinet and crown drum 10 are coaxial.When the crown rouse cabinet and
When crown drum 10 is fixed at the end of the crown feed frame 11, the complex loop 5 is perpendicular to the confession of crown feed frame 11
Expect direction movement;It can also be arranged to be parallel to the feed direction of crown feed frame 11, can also be supplied perpendicular to crown
The feed direction movement of rack 11.The carcass drum cabinet can be detached with the carcass building drum, and be molded for the carcass
Drum provides compressed air.
, can be multiple by the involved component setting of carcass production in order to which carcass and crown processing progress are harmonious, such as:
Carcass drum cabinet quantity is set as 2 or 2 or more, and embodiment is provided with 2, i.e.,:Carcass drum cabinet a8 and carcass drum cabinet
b9;The quantity of carcass building drum can also set multiple, and 3 carcass building drums are employed in embodiment;The tire body feeding frame
It it is 1 or 1 or more, the present embodiment is provided with 2, i.e.,:Tire body feeding frame a1, tire body feeding frame b2, arrangement above help
In raising production efficiency.
Below in conjunction with the accompanying drawings to the tire building process of above-mentioned carcass drum tyre forming machine be described further, take turns
Tire forming process is as follows:
A, carcass building drum a12, carcass building drum b13, carcass building drum c14 are placed on precalculated position by operating personnel;
(referring to attached drawing 1)
B, carcass drum cabinet a8 picks up carcass building drum a12 to precalculated position;(referring to attached drawing 2)
C, carcass building drum a12 is placed on assembly drum carrier loader 3 by carcass drum cabinet a8;
Crown rouses cabinet and crown drum 10 and winds processing crown component a15 by crown feed frame 11;(referring to attached drawing 3)
D, carcass building drum a12 is moved under tire body feeding frame a1 by assembly drum carrier loader 3, production carcass component a16;
Crown rouses cabinet and crown component a15 is placed in complex loop 5 by crown drum 10;(referring to attached drawing 4)
E, carcass building drum a12 and carcass component a16 are moved to carcass building drum and pick up position by assembly drum carrier loader 3
26;
Complex loop 5 carries crown component a15 and is moved to recombination site 27;
Carcass drum cabinet a8 picks up carcass building drum b13 to precalculated position;(referring to attached drawing 5)
F, carcass drum cabinet b9 picks up carcass building drum a12 and carcass component a16, passes through wire loop composite members holding ring 4
Upper steel ring simultaneously realizes anti-package;
Carcass building drum b13 is placed on assembly drum carrier loader 3 by carcass drum cabinet a8;(referring to attached drawing 6)
G, carcass building drum b13 is moved under tire body feeding frame a1 by assembly drum carrier loader 3 starts to produce carcass component
b19;
Crown component a15 and carcass component a16 are compounded to form green tire a by carcass drum cabinet b9 with complex loop 5;(referring to attached
Fig. 7)
H, carcass building drum a12 and green tire a17 are placed on calender station 6 and carry out roll-in by carcass drum cabinet b9;
Carcass drum cabinet b9 picks up carcass building drum b13 and carcass component b19;
Crown rouses cabinet and crown drum 10 and winds processing crown component b18 by crown feed frame 11;
Complex loop 5 is moved to crown component and transmits the new crown components to be received such as position 28;
Carcass drum cabinet a8 picks up carcass building drum c14 to precalculated position;
Carcass building drum b13 and carcass component b19 are moved to carcass building drum and pick up position 26 by assembly drum carrier loader 3;
(referring to attached drawing 8)
I, carcass drum cabinet b9 picks up carcass building drum b13 and carcass component b19, and passes through wire loop composite members holding ring
Steel ring and anti-package is realized on 4;
Carcass building drum c14 is placed on assembly drum carrier loader 3 by carcass drum cabinet a8;
Crown component b18 is transported to recombination site 27 by complex loop 5;(referring to attached drawing 9)
J, carcass building drum c14 is moved under tire body feeding frame a1 and produces carcass component c22 by assembly drum carrier loader 3;
Carcass drum cabinet a8 is moved to calender station 6 and prepares the green tire a17 after pickup roll-in;
Carcass drum cabinet b9 picks up carcass building drum b13 and carcass component b19, by wire loop composite members holding ring 4
Steel ring simultaneously realizes anti-package;(referring to attached drawing 10)
K, the green tire a17 that carcass drum cabinet a8 is picked up after roll-in, which is moved to, unloads tire station 7 and carries out unloading tire;
Carcass building drum c14 and carcass component c22 are moved to carcass building drum and pick up position 26 by assembly drum carrier loader 3;
Crown component b18 and carcass component b19 are compounded to form green tire b by carcass drum cabinet b9 with complex loop 5;
Then complex loop 5 is moved to crown component and transmits position 28;(referring to attached drawing 11)
L, carcass drum cabinet a8 completions carry out carcass building drum a12 to rouse width reset after unloading tire;
Green tire b20 is placed into calender station 6 and carries out roll-in by carcass drum cabinet b9;
Crown rouses cabinet and the crown component c21 of production is transferred to complex loop 5 by crown drum 10.(referring to attached drawing 12)
Above-mentioned steps A~step L completes the loading of 3 assembly drums.
During above-mentioned steps A~step L is carried out, when interference phenomenon does not occur between each other in movable part, in tire
In the case that hat manufacturing procedure and carcass manufacturing procedure are constant, the sequence in each step can adjust.
After completing the loading of 3 assembly drums by above-mentioned steps A~step L, controlled by program in 3 carcasses
Tire is produced simultaneously on assembly drum, is as follows:
M, carcass drum cabinet b9 picks up carcass building drum c14 and carcass component c22 on assembly drum carrier loader 3, and leads to
It crosses steel ring on wire loop composite members holding ring 4 and realizes anti-package;
Carcass molding a12 after carcass drum cabinet a8 resets drum width is placed on assembly drum carrier loader 3;
Crown rouses cabinet and crown drum 10 is moved to 11 end of crown feed frame, production crown component d;(referring to attached drawing 13)
N, carcass building drum a12 is moved under tire body feeding frame a1 and produces carcass component d25 by assembly drum carrier loader 3;
Carcass drum cabinet a8 is moved to calender station 6 and prepares the green tire b20 after pickup roll-in;
Carcass drum cabinet b9 picks up carcass building drum c14 and carcass component c22, by wire loop composite members holding ring 4
Steel ring simultaneously realizes anti-package;
Complex loop 5 carries crown component c21 and is moved to recombination site 27;(referring to attached drawing 14)
O, the green tire b20 that carcass drum cabinet a8 is picked up after carcass building drum b13 and roll-in, which is moved to, unloads tire station 7 and is unloaded
Tire;
Carcass building drum a12 and carcass component d25 are moved to carcass building drum and pick up position 26 by assembly drum carrier loader 3;
Crown component c21 and carcass component c22 are compounded to form green tire c by carcass drum cabinet b9 with complex loop 5;
Then, the preparation of complex loop 5 is moved to crown component and transmits position;(referring to attached drawing 15)
P, carcass drum cabinet b9 picks up carcass building drum a12 and carcass component d25 on assembly drum carrier loader 3, and leads to
It crosses steel ring on wire loop composite members holding ring 4 and realizes anti-package;
Carcass drum cabinet a8 completions carry out carcass building drum b13 to rouse width reset, and place it in molding after unloading tire
On drum carrier loader 3;
Crown rouses cabinet and the crown component d24 of production is passed to complex loop 5 by crown drum 10;(referring to attached drawing 16)
Q, carcass building drum b13 is moved under tire body feeding frame a1 by assembly drum carrier loader 3 produces next carcass group
Part;
Carcass drum cabinet a8 pickup carcass building drum c14 and green tire c23 be moved to unload tire station 7 preparation unload tire and drum width
It resets;
Crown component d24 and carcass component d25 are compounded to form green tire by carcass drum cabinet b9 with complex loop 5.(referring to attached
Figure 17)
Above-mentioned steps M~step Q, which moves in circles, can be realized the purpose of continuous production processing tire.
During the step M~step Q is carried out, when interference phenomenon does not occur between each other in movable part, in tire
In the case that hat manufacturing procedure and carcass manufacturing procedure are constant, the sequence in each step can adjust.
All operations of the utility model carcass drum tyre forming machine are realized accurate by PLC program and servo drive system
Control.
The utility model carcass drum tyre forming machine each process uses non-linear operating type, and compact integral structure accounts for
Ground area is small;Station is exchanged by PLC program and servo drive system control so that three carcass drums are in the different production phases
Beat be consistent, multistation simultaneously operation, production it is more flexible, effectively improve production efficiency;Equipment cost is reduced, reduces equipment
Maintenance time and maintenance cost.
It should be noted that above-described embodiment is exemplary rather than limitation the utility model, those skilled in the art will set
Count right of many alternate embodiments without departing from this patent.
Claims (7)
1. a kind of carcass drum tyre forming machine, including drum, cabinet, feed frame, it is characterized in that:
The drum includes carcass building drum and crown rouses, and the cabinet includes carcass drum cabinet and crown drum cabinet;The feed
Frame includes tire body feeding frame and crown feed frame;
The feed direction of the tire body feeding frame and crown feed frame is mutually parallel, and tire body feeding frame and crown feed frame fix peace
There is interval between dress and transverse direction, the longitudinal medial at interval is installed with upper steel of the wire loop composite members holding ring for carcass
It encloses and realizes anti-package;It is fixedly installed calender station successively in the wire loop composite members holding ring side, unloads tire station, it is another
Side is provided with the complex loop for crown component and carcass component to be compounded to form to green tire;
The wire loop composite members holding ring, calender station, unload tire station, the longitudinal medial of complex loop is provided with moveable tire
Body rouses cabinet, the carcass drum cabinet for carcass building drum and green tire transmission, for carcass building drum provide needed for air source with
The adjustment of carcass building drum width;
The carcass building drum is passed by assembly drum carrier loader, carcass drum cabinet a and carcass drum cabinet b between each station
It passs;
The end set of the crown feed frame has crown drum cabinet and crown drum, the feed of crown drum axis and crown feed frame
Direction is vertical.
2. carcass drum tyre forming machine according to claim 1, it is characterized in that:The assembly drum carrier loader is perpendicular to institute
State the feed direction movement of tire body feeding frame and crown feed frame;
The carcass drum cabinet can be parallel to the feed direction movement of the tire body feeding frame and crown feed frame, can also hang down
It is directly moved in the feed direction of the tire body feeding frame and crown feed frame, carcass building drum can also be moved up and down;
The carcass drum cabinet can be detached with the carcass building drum, and provide compressed air for the carcass building drum.
3. carcass drum tyre forming machine according to claim 2, it is characterized in that:When crown drum cabinet and crown drum hang down
Directly when the feed direction of the tire body feeding frame and crown feed frame moves, the complex loop fixed setting and the complex loop
Composite holes and the crown drum cabinet and crown drum it is coaxial.
4. carcass drum tyre forming machine according to claim 2, it is characterized in that:When the crown rouses cabinet and crown drum admittedly
When being arranged on the end of the crown feed frame surely, the complex loop is moved perpendicular to the feed direction of crown feed frame;Or
Crown, which rouses cabinet and crown drum, can be parallel to the feed direction of crown feed frame, can also be perpendicular to the confession of crown feed frame
Expect direction movement.
5. according to the arbitrary carcass drum tyre forming machine of claim 3 or 4, it is characterized in that:The carcass drum cabinet quantity
It is 2 or 2 or more;The quantity of carcass building drum is 3.
6. carcass drum tyre forming machine according to claim 1, it is characterized in that:The tire body feeding frame quantity is 1 or 1
More than a.
7. carcass drum tyre forming machine according to claim 6, it is characterized in that:The quantity of the tire body feeding frame is 2.
Priority Applications (1)
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CN201721250290.0U CN207594372U (en) | 2017-09-27 | 2017-09-27 | Carcass drum tyre forming machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109551796A (en) * | 2017-09-27 | 2019-04-02 | 天津赛象机电工程有限公司 | Carcass drum tyre forming machine and its tire moulding method |
CN110861337A (en) * | 2018-08-28 | 2020-03-06 | 天津赛象科技股份有限公司 | Drum supporting system and using method thereof |
CN111070747A (en) * | 2018-10-19 | 2020-04-28 | Vmi荷兰公司 | Tyre building drum and method for tyre building |
-
2017
- 2017-09-27 CN CN201721250290.0U patent/CN207594372U/en not_active Withdrawn - After Issue
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109551796A (en) * | 2017-09-27 | 2019-04-02 | 天津赛象机电工程有限公司 | Carcass drum tyre forming machine and its tire moulding method |
CN109551796B (en) * | 2017-09-27 | 2022-06-28 | 天津赛象科技股份有限公司 | Multi-carcass drum tire forming machine and tire forming method thereof |
CN110861337A (en) * | 2018-08-28 | 2020-03-06 | 天津赛象科技股份有限公司 | Drum supporting system and using method thereof |
CN111070747A (en) * | 2018-10-19 | 2020-04-28 | Vmi荷兰公司 | Tyre building drum and method for tyre building |
US11312096B2 (en) | 2018-10-19 | 2022-04-26 | Vmi Holland B.V. | Tire building drum and method for tire building |
CN111070747B (en) * | 2018-10-19 | 2022-05-13 | Vmi荷兰公司 | Tyre building drum and method for tyre building |
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