CN109047770A - A kind of full-automatic level specific pressure hot press device and control method of the artificial core of multi-axis machine - Google Patents
A kind of full-automatic level specific pressure hot press device and control method of the artificial core of multi-axis machine Download PDFInfo
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- CN109047770A CN109047770A CN201810731502.XA CN201810731502A CN109047770A CN 109047770 A CN109047770 A CN 109047770A CN 201810731502 A CN201810731502 A CN 201810731502A CN 109047770 A CN109047770 A CN 109047770A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/12—Both compacting and sintering
- B22F3/14—Both compacting and sintering simultaneously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/003—Apparatus, e.g. furnaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/004—Filling molds with powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/005—Loading or unloading powder metal objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- General Factory Administration (AREA)
Abstract
The invention belongs to the hydraulic press machine technical fields of friction material industry production automotive brake pads, the full-automatic level specific pressure hot press device and control method of a kind of artificial core of multi-axis machine are disclosed, production process executes system and sends work order information to robot system assembly computer and host system assembly PLC；After robot system assembly computer and host system assembly PLC receive work order information, start to execute automatic material weighing, automatic cleaning mold and release agent spraying, steel back pick-and-place magnechuck is sequentially placed on conveyer belt after drawing steel back in steel back system synthesis simultaneously, and steel back is delivered to secondary position location；Carry out production operation.The present invention realize automatic cleaning mold, release agent spraying, weighing, feed intake, shakeout, put steel back, compacting, etc. functions, realize full-automatic unmanned production, it is reliable to guarantee product quality, it improves production efficiency, improve product competitiveness, realize the full-automatic production of industry 4.0.
Description
Technical field
The invention belongs to friction material industry or Powder Metallurgy Industry hydraulic press machine field more particularly to a kind of multiaxises
The full-automatic level specific pressure hot press device and control method of the artificial core of machine.It stops especially suitable for production disc brake pad drum-type
Vehicle piece, high-speed rail brake block etc..
Background technique
Automotive brake pads is also the largest consumables, with automobile industry as one of accessory most important on automobile
Rise, the enterprise for producing automotive brake pads is more and more, still, the enterprise of domestic production automotive brake pads from technology, technique, set
It is standby etc. also to lag behind American-European-Japanese Deng overseas enterprises always, the after market of low side can only be done, profit is very low, high-end city
The situation of field foreign enterprise's monopolization always, main cause are the backwardness of equipment and technique, the compacting production technology point three of automotive brake pads
A stage, first stage are to determine the Thickness Method plate mold stage, the disadvantage is that product density is inconsistent, high rejection rate is 80 years external
In generation, starts to eliminate, and starts to eliminate after 2000 domestic；Second stage is opposite level specific pressure to top die stage, the disadvantage is that product is close
It is not completely the same for spending, and die cost is high, can not achieve automated production, and foreign countries do not use substantially, and the country is after 2000
It is a large amount of to use so far；Phase III is complete level specific pressure to top die stage, this is generally acknowledged state-of-the-art pressing process in the world
Method, foreign countries largely use since the end of the eighties, and domestic only a few joint venture so far is using.
In conclusion problem of the existing technology is:
The brake block manufacturing enterprise of 90% or more the country belongs to the intensive enterprise of labour type, and employment cost is higher and higher, so far
Equipment and technique are still more traditional, and artificial weighing, Manual material feeding, production efficiency is low, unstable quality, and die cost is high, produces
Product cpk < 1.33, high rejection rate, these problems are the main reason for brake block of domestic enterprise's production are into not high-end market.
Solve the difficulty and meaning of above-mentioned technical problem:
The difficulty of the prior art is how to realize that the gentle automatic placement steel back of automatic spreading, the model of braking automobile have 2000
A variety of, shape, difference in size are very big, and producer, according to Order Scheduling, the product produced in every group of press is not also identical, here
There have been the combination of N kind, to a set of flattening system and the automatic combination for placing the general N kind of steel back system,
Traditional device structure be it is at all impossible, this is also that domestic a company not yet successfully develops full automatic press
The main reason for, external full automatic press also can only general several models, mainly do model of large quantities, do not meet state-owned enterprise of state
Small, the feature more than model of industry batch.
Summary of the invention
In view of the problems of the existing technology, a kind of full-automatic level specific pressure hot press device of artificial core of axis machine and control
Method processed, the above-mentioned problem of very good solution realize full-automatic intelligence production.
The invention is realized in this way a kind of control of the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine
Method, comprising:
Production division is executed by MES (Manufacturing Execution System) i.e. manufacturing enterprise's production process
Robot system of the system into a kind of control system of the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine is total
Sending at computer and host system assembly PLC allows work order information, including formula number, batch number, production quantity, pressure maintaining
Time, operating pressure, mold temperature, weighs the relevant informations such as weight at evacuation time.
Robot system assembly computer and host system assembly PLC in control system, which receive, allows work order to believe
After breath, start to execute automatic material weighing, automatic cleaning mold and release agent spraying, while steel back picks and places electromagnetism suction in steel back system synthesis
Disk is sequentially placed on conveyer belt after drawing steel back, and steel back is delivered to secondary position location by conveyer belt；
After the completion of positioning, after multi-axis robot system synthesis computer receives Relocation complete signal, multi-axis robot system
Magnechuck on system assembly siphons away steel back, after the completion of multi-axis robot system synthesis draws steel back, runs to specified
Holding fix waits weighing, feeds intake and complete signal；
After the completion of weighing, feeding intake, multi-axis robot system synthesis computer receives weighing, feeds intake and complete signal, more
Axis robot system assembly first carries out shakeouing work, after the completion of shakeouing, then by steel back be put into die positioning pin nail in, multi-axis machine
People's system synthesis computer simultaneously issues steel back placement completion signal, while multi-axis robot system synthesis is retracted into position of readiness；
After host system assembly PLC receives steel back placement completion signal, press system assembly starts automatic pressing process,
After the completion of compacting, host system assembly PLC issues compacting completion signal and gives multi-axis robot system synthesis computer；
Multi-axis robot system synthesis computer receives after compacting completes signal, and multi-axis robot system synthesis again will be at
The absorption of product part is put into designated position, thus completes a Manufacturing Automated process；Next work order is waited again, executes next time certainly
Dynamic circulation.
All of above movement is all by the signal between multi-axis robot system synthesis computer and host system assembly PLC
Interaction is completed, and sequence program is formed, and when some signal interruption of midway, program cannot be continued to execute, and issue alarm signal, is led to
It crosses MES production process execution system and is sent to maintenance, maintenance department.+
In entire production process, multi-axis robot system synthesis computer and host system assembly PLC will give birth in real time
The phases such as production quantity, dwell time, evacuation time, operating pressure, mold temperature, weighing weight, warning message during production
It closes information and uploads to MES production process execution system progress data sheet, data filing, form closed-loop, dates back
Full-automatic, digital production.
Another object of the present invention is to provide a kind of artificial core of the multi-axis machine for realizing the control method it is complete from
Dynamic level specific pressure hot press device, be provided with multi-axis robot system synthesis, steel back system synthesis, weighing, feeding system assembly,
Material hoisting system assembly, feeding system assembly, brush dust and spraying film system synthesis, host system assembly, hydraulic system are total
At, platform assembly, master system, electric-control system composition；
Platform assembly is seated ground, and multi-axis robot system synthesis is lifted on the center of platform assembly, total by platform
At center line do ± 180 ° of rotations；
Host system assembly and weighing, feeding system assembly are located at multi-axis robot system synthesis two sides, host system
System assembly is seated ground and is located at the lower section of platform assembly；
Weighing, feeding system assembly be mounted on platform assembly in the following, host system assembly surface；
Steel back system synthesis is located at the front of multi-axis robot system synthesis, with host system assembly in 90 ° of arrangements；
Material hoisting system assembly is located at the two sides of platform assembly, arranges with weighing, feeding system assembly with center line；
Feeding system assembly is located at the upper surface of platform assembly, and is located at weighing, feeding system assembly surface；
Brush dust and spraying film system synthesis are located at the upper surface of host system；
Hydraulic system assembly is located at the two sides of platform assembly, the upper surface of platform assembly；
Electric-control system is located at the upper surface of platform assembly.
Further, multi-axis robot system synthesis is lifted on the center of platform, and do by the center line of platform assembly ±
180 ° of rotations；Multi-axis robot system synthesis installs ground and is located at the front of host system, in the front of host system
Do straight reciprocating motion.
Further, the host system and weighing, feeding system assembly are located at platform assembly two sides, and unilateral side can arrange 1~6
Station host system and weighing, feeding system assembly any combination, including a kind of linear arrangement and a kind of bilateral symmetry formula cloth
It sets.
Further, the conveyer belt of steel back system synthesis is located on the center line of platform assembly, and multi-axis robot system is just
Front is simultaneously installed on ground, and the feed bin of steel back is located at conveyer belt two sides, and the quantity of the quantity of feed bin and host system assembly is one by one
Corresponding, left and right walking mechanism is used as location control using servo motor or stepping, up-down mechanism using fall rodless cylinder with
The magnechuck of two electromagnet composition, conveying end of tape are equipped with secondary positioning cylinder, are positioned for each steel back.
Further, engine control system is controlled using industrial PC or touch screen and PLC combined type, remotely operated,
Long-range monitoring, report, data filing.
Another object of the present invention is to provide a kind of full-automatic level specific pressure heat for realizing the artificial core of the multi-axis machine
The computer program of the control method of press system.
Another object of the present invention is to provide a kind of full-automatic level specific pressure heat for realizing the artificial core of the multi-axis machine
The computer of the control method of press system.
Another object of the present invention is to provide a kind of computer readable storage mediums, including instruction, when it is in computer
When upper operation, so that computer executes the controlling party of the full-automatic level specific pressure heating press system of the artificial core of multi-axis machine
Method.
Another object of the present invention is to provide a kind of full-automatic level specific pressure heat for running the artificial core of the multi-axis machine
The production disc brake pad drum-type brake pad of the control method of press system or the production line report control platform of high-speed rail brake block.
In conclusion advantages of the present invention and good effect are as follows:
Technology contrast table
Everything of the present invention is all by the letter between multi-axis robot system synthesis computer and host system assembly PLC
Number interaction complete, formed sequence program, when midway some signal interruption, program cannot continue to execute, and issue alarm signal,
System, which is executed, by MES production process is sent to maintenance, maintenance department.
In entire production process, multi-axis robot system synthesis computer and host system assembly PLC will give birth in real time
The phases such as production quantity, dwell time, evacuation time, operating pressure, mold temperature, weighing weight, warning message during production
It closes information and uploads to MES production process execution system progress data sheet, data filing, form closed-loop, dates back
Full-automatic, digital production.
Detailed description of the invention
Fig. 1 is the full-automatic level specific pressure hot press schematic device for the artificial core of multi-axis machine that inventive embodiments provide.
Fig. 2 is that the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine provided in an embodiment of the present invention is overlooked
Figure.
Fig. 3 is multiaxis in the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine provided in an embodiment of the present invention
Robot system assembly main view.
Fig. 4 is steel back in the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine provided in an embodiment of the present invention
System synthesis main view.
Fig. 5 is steel back in the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine provided in an embodiment of the present invention
System top view.
Fig. 6 be this artificial core of multi-axis machine provided in an embodiment of the present invention full-automatic level specific pressure hot press device in brush
Ash and release agent spraying system main view.
Fig. 7 be the artificial core of multi-axis machine provided in an embodiment of the present invention full-automatic level specific pressure hot press device in feed
The main view of system synthesis.
In figure: 1, material hoisting system assembly；2, feeding system assembly；3, hydraulic system assembly；4, platform assembly；5, claim
Material, feeding system assembly；6, multi-axis robot system synthesis；7, steel back system synthesis；8, brush dust and spraying film system synthesis；
9, host system assembly；10, magnechuck assembly；11, steel back truss mechanical hand assembly；12, steel back storing assembly；13, it conveys
Machine assembly；14, brush dust power assembly；15, roller brush；16, magnechuck assembly；17, spray nozzle；18, translation system；19, truck
Assembly；20, truck drive assembly.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, is not used to limit
The fixed present invention.
Structure of the invention is explained in detail with reference to the accompanying drawing.
As shown in FIG. 1 to FIG. 7, the full-automatic level specific pressure hot press device of band multi-axis robot provided in an embodiment of the present invention,
It is provided with material hoisting system assembly 1；Feeding system assembly 2；Hydraulic system assembly 3；Platform assembly 4；Weighing,
Feeding system assembly 5；Multi-axis robot system synthesis 6；Steel back system synthesis 7；Brush dust and spraying film system synthesis 8；Host
System synthesis 9；Magnechuck assembly 10；Steel back truss mechanical hand assembly 11；Steel back storing assembly 12；Conveyer assembly 13；Brush
Grey power assembly 14；Roller brush 15；Magnechuck assembly 16；17 translation system 18 of spray nozzle；Truck assembly 19；Truck drive assembly
20。
Platform assembly 4 is seated ground, and multi-axis robot system synthesis 6 is lifted on the center of platform assembly 4, by platform
The center line of assembly 4 does ± 180 ° of rotations；
Host system assembly 9 and weighing, feeding system assembly 5 are located at 6 two sides of multi-axis robot system synthesis, host
System synthesis 9 is seated ground and is located at the lower section of platform assembly 4；
Weighing, feeding system assembly 5 be mounted on platform assembly 4 in the following, host system assembly 9 surface；
Steel back system synthesis 7 is located at the front of multi-axis robot system synthesis 6, is in 90 ° of cloth with host system assembly 9
It sets；
Material hoisting system assembly 1 is located at the two sides of platform assembly 4, with weighing, feeding system assembly 5 with center line cloth
It sets；
Feeding system assembly 2 is located at the upper surface of platform assembly 4, and is located at weighing, 5 surface of feeding system assembly；
Brush dust and spraying film system synthesis 8 are located at the upper surface of host system 9；
Hydraulic system assembly 3 is located at the two sides of platform assembly 4, the upper surface of platform assembly 4；
Electric-control system is located at the upper surface of platform assembly 4.
When the invention works,
The first step adds materials to weighing, feeding system assembly 5: the truck assembly 19 equipped with material is pushed into promotion
The designated position of system 1, and safety hook is locked, starting promotes button, and lifting system 1 will be loaded with the truck assembly 19 of material
The upper plane for being promoted to platform assembly 4 is concordant, issues in place that signal is to PLC control system by photoelectric sensor, truck driving
Truck assembly 19 is drawn to the surface of specified weighing, feeding system assembly 5 by assembly 20, in distraction procedure, utilizes gear
Block opens the plate of truck assembly 19, by material be discharged to weighing, feeding system assembly 5 blending bucket in, after the completion of discharging, material
By truck assembly 19, reversely into lifting system 1, truck assembly 19 will be transported to ground again to vehicle drive assembly 20 by lifting system 1 for traction
The process that adds materials is completed in face.
Second step adds steel back to steel back system synthesis 7: finished product steel back is pressed to the corresponding position and correspondence of host system 9
Steel back model adds steel back, is added to the upper limit position of steel back storing assembly 12.
Automatic work: technological parameter is downloaded in PLC control system, then by third step by host computer computer first
Automatic work button is pressed, at this moment weighing, feeding system assembly 5 start automatic material weighing, brush dust and spraying film system synthesis 8 and open
Begin cleaning mold and jetting liquid release agent, the beginning automatic clamping and placing steel back of steel back system synthesis 7, when steel back is put into specified position
Afterwards, the linkage of multi-axis robot system synthesis 6 magnechuck assembly 10 picks up steel back, picks up and completes, and multi-axis robot system is total
Specified position of readiness is run at 6, weighing, automatic charging is waited to complete signal, after condition meets, multi-axis robot system
Assembly 6 first carries out shakeouing movement, after the completion of shakeouing, then steel back is put into the shop bolt of mold, steel back is put into completion, multiaxis
Robot system assembly 6 runs to origin position of readiness, while host system 9 starts automatic work, the technique to host system 9
After the completion of time, by product automatic ejection mold, at this moment, the linkage magnechuck assembly 10 of multi-axis robot system synthesis 6 again will
Product, which siphons away, to be put on designated position, and an automatic working cycle is completed.
Above-mentioned everything is all controlled by PLC and host computer computer.
Embodiment:
The control method of the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine provided in an embodiment of the present invention,
Include:
Production division is executed by MES (Manufacturing Execution System) i.e. manufacturing enterprise's production process
Robot system of the system into a kind of control system of the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine is total
Sending at computer and host system assembly PLC allows work order information, including formula number, batch number, production quantity, pressure maintaining
Time, operating pressure, mold temperature, weighs the relevant informations such as weight at evacuation time.
Robot system assembly in the control system of the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine
Computer and host system assembly PLC are received after allowing work order information, are started to execute automatic material weighing, are cleared up mold automatically
And release agent spraying, while steel back pick-and-place magnechuck is sequentially placed on conveyer belt after drawing steel back in steel back system synthesis, it is defeated
Send band that steel back is delivered to secondary position location；
After the completion of positioning, after multi-axis robot system synthesis computer receives Relocation complete signal, multi-axis robot system
Magnechuck on system assembly siphons away steel back, after the completion of multi-axis robot system synthesis draws steel back, runs to specified
Holding fix waits weighing, feeds intake and complete signal；
After the completion of weighing, feeding intake, multi-axis robot system synthesis computer receives weighing, feeds intake and complete signal, more
Axis robot system assembly first carries out shakeouing work, after the completion of shakeouing, then by steel back be put into die positioning pin nail in, multi-axis machine
People's system synthesis computer simultaneously issues steel back placement completion signal, while multi-axis robot system synthesis is retracted into position of readiness；
After host system assembly PLC receives steel back placement completion signal, press system assembly starts automatic pressing process,
After the completion of compacting, host system assembly PLC issues compacting completion signal and gives multi-axis robot system synthesis computer；
Multi-axis robot system synthesis computer receives after compacting completes signal, and multi-axis robot system synthesis again will be at
The absorption of product part is put into designated position, thus completes a Manufacturing Automated process；Next work order is waited again, executes next time certainly
Dynamic circulation.
All of above movement is all by the signal between multi-axis robot system synthesis computer and host system assembly PLC
Interaction is completed, and sequence program is formed, and when some signal interruption of midway, program cannot be continued to execute, and issue alarm signal, is led to
It crosses MES production process execution system and is sent to maintenance, maintenance department.
In entire production process, multi-axis robot system synthesis computer and host system assembly PLC will give birth in real time
The phases such as production quantity, dwell time, evacuation time, operating pressure, mold temperature, weighing weight, warning message during production
It closes information and uploads to MES production process execution system progress data sheet, data filing, form closed-loop, dates back
Full-automatic, digital production.
As shown in Fig. 1-Fig. 7,
The full-automatic level specific pressure hot press device of the artificial core of multi-axis machine provided in an embodiment of the present invention, is provided with more
Axis robot system assembly, steel back system synthesis, weighing, feeding system assembly, material hoisting system assembly, feeding system are total
At, brush dust and spraying film system synthesis, host system assembly, hydraulic system assembly, platform assembly, master system, automatically controlled
System composition；
Platform assembly is seated ground, and multi-axis robot system synthesis is lifted on the center of platform assembly, total by platform
At center line do ± 180 ° of rotations；
Host system assembly and weighing, feeding system assembly are located at multi-axis robot system synthesis two sides, host system
System assembly is seated ground and is located at the lower section of platform assembly；
Weighing, feeding system assembly be mounted on platform assembly in the following, host system assembly surface；
Steel back system synthesis is located at the front of multi-axis robot system synthesis, with host system assembly in 90 ° of arrangements；
Material hoisting system assembly is located at the two sides of platform assembly, arranges with weighing, feeding system assembly with center line；
Feeding system assembly is located at the upper surface of platform assembly, and is located at weighing, feeding system assembly surface；
Brush dust and spraying film system synthesis are located at the upper surface of host system；
Hydraulic system assembly is located at the two sides of platform assembly, the upper surface of platform assembly；
Electric-control system is located at the upper surface of platform assembly.
Multi-axis robot system synthesis is lifted on the center of platform, and does ± 180 ° of rotations by the center line of platform assembly
Turn；Multi-axis robot system synthesis installs ground and is located at the front of host system, and straight line is done immediately ahead of host system
It moves back and forth.
The host system and weighing, feeding system assembly are located at platform assembly two sides, and unilateral side can arrange 1~6 station master
Machine system and weighing, feeding system assembly any combination, including a kind of linear arrangement and a kind of bilateral symmetry formula arrangement.
The conveyer belt of steel back system synthesis is located on the center line of platform assembly, the front of multi-axis robot system and peace
Loaded on ground, the feed bin of steel back is located at conveyer belt two sides, and the quantity of feed bin and the quantity of host system assembly correspond, left and right
Walking mechanism is using servo motor or stepping as location control, and up-down mechanism is using rodless cylinder and two electromagnet
The magnechuck of composition, conveying end of tape are equipped with secondary positioning cylinder, are positioned for each steel back.
Engine control system is controlled using industrial PC or touch screen and PLC combined type, is remotely operated, is remotely supervised
Control, report, data filing.
In the above-described embodiments, can come wholly or partly by software, hardware, firmware or any combination thereof real
It is existing.When using entirely or partly realizing in the form of a computer program product, the computer program product include one or
Multiple computer instructions.When loading on computers or executing the computer program instructions, entirely or partly generate according to
Process described in the embodiment of the present invention or function.The computer can be general purpose computer, special purpose computer, computer network
Network or other programmable devices.The computer instruction may be stored in a computer readable storage medium, or from one
Computer readable storage medium is transmitted to another computer readable storage medium, for example, the computer instruction can be from one
A web-site, computer, server or data center pass through wired (such as coaxial cable, optical fiber, Digital Subscriber Line (DSL)
Or wireless (such as infrared, wireless, microwave etc.) mode is carried out to another web-site, computer, server or data center
Transmission).The computer-readable storage medium can be any usable medium or include one that computer can access
The data storage devices such as a or multiple usable mediums integrated server, data center.The usable medium can be magnetic Jie
Matter, (for example, floppy disk, hard disk, tape), optical medium (for example, DVD) or semiconductor medium (such as solid state hard disk Solid
State Disk (SSD)) etc..
The above is only the preferred embodiments of the present invention, and is not intended to limit the present invention in any form,
Any simple modification made to the above embodiment according to the technical essence of the invention, equivalent variations and modification, belong to
In the range of technical solution of the present invention.
Claims (10)
1. a kind of control method of the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine, which is characterized in that described
The control method of the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine includes:
Production process execute system to robot system assembly computer and host system assembly PLC send formula number, batch number,
Production quantity, evacuation time, operating pressure, mold temperature, weighs weight Work command information at the dwell time；
After robot system assembly computer and host system assembly PLC receive work order information, start to execute automatic title
Material, automatic cleaning mold and release agent spraying, while steel back picks and places after magnechuck draws steel back successively in steel back system synthesis
It places on conveyer belt, steel back is delivered to secondary position location by conveyer belt；
After the completion of positioning, after multi-axis robot system synthesis computer receives Relocation complete signal, multi-axis robot system is total
Steel back is siphoned away at upper magnechuck, after the completion of multi-axis robot system synthesis draws steel back, runs to specified waiting
Position waits weighing, feeds intake and complete signal；
After the completion of weighing, feeding intake, multi-axis robot system synthesis computer receives weighing, feeds intake and complete signal, multiaxis machine
Device people system synthesis first carries out shakeouing work, after the completion of shakeouing, then by steel back be put into die positioning pin nail in, multi-axis robot system
System assembly computer simultaneously issues steel back placement completion signal, while multi-axis robot system synthesis is retracted into position of readiness；
After host system assembly PLC receives steel back placement completion signal, press system assembly starts automatic pressing process, works as pressure
After the completion of system, host system assembly PLC issues compacting completion signal and gives multi-axis robot system synthesis computer；
After multi-axis robot system synthesis computer receives compacting completion signal, multi-axis robot system synthesis is again by finished parts
Absorption is put into designated position, completes a Manufacturing Automated process；Next work order is waited again, executes next automatic cycle；
In process of production, multi-axis robot system synthesis computer and host system assembly PLC in real time will be in production processes
Production quantity, the dwell time, evacuation time, operating pressure, mold temperature, weigh weight, warning message relevant information upload
System, which is executed, to MES production process carries out data sheet, data filing, full-automatic, number that form closed-loop, dates back
Word metaplasia produces.
2. a kind of control method of the full-automatic level specific pressure hot press device using the artificial core of multi-axis machine described in claim 1
The artificial core of multi-axis machine full-automatic level specific pressure hot press device, which is characterized in that the artificial core of multi-axis machine
It is total to be provided with multi-axis robot system synthesis, steel back system synthesis, weighing, feeding system for full-automatic level specific pressure hot press device
At, material hoisting system assembly, feeding system assembly, brush dust and spraying film system synthesis, host system assembly, hydraulic system
Assembly, platform assembly, master system, electric-control system composition；
Platform assembly is seated ground, and multi-axis robot system synthesis is lifted on the center of platform assembly, by platform assembly
Center line does ± 180 ° of rotations；
Host system assembly and weighing, feeding system assembly are located at multi-axis robot system synthesis two sides, and host system is total
At be seated ground and be located at platform assembly lower section；
Weighing, feeding system assembly be mounted on platform assembly in the following, host system assembly surface；
Steel back system synthesis is located at the front of multi-axis robot system synthesis, with host system assembly in 90 ° of arrangements；
Material hoisting system assembly is located at the two sides of platform assembly, arranges with weighing, feeding system assembly with center line；
Feeding system assembly is located at the upper surface of platform assembly, and is located at weighing, feeding system assembly surface；
Brush dust and spraying film system synthesis are located at the upper surface of host system；
Hydraulic system assembly is located at the two sides of platform assembly, the upper surface of platform assembly；
Electric-control system is located at the upper surface of platform assembly.
3. the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine as claimed in claim 2, which is characterized in that more
Axis robot system assembly is lifted on the center of platform, and does ± 180 ° of rotations by the center line of platform assembly；Multi-axis machine
People's system synthesis installs ground and is located at the front of host system, and straight reciprocating motion is done immediately ahead of host system.
4. the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine as claimed in claim 2, which is characterized in that institute
It states host system and weighing, feeding system assembly is located at platform assembly two sides, unilateral side can arrange 1~6 station host system and title
Material, feeding system assembly any combination, including a kind of linear arrangement and a kind of bilateral symmetry formula arrangement.
5. the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine as claimed in claim 2, which is characterized in that steel
The conveyer belt of back system synthesis is located on the center line of platform assembly, and the front of multi-axis robot system is simultaneously installed on ground,
The feed bin of steel back is located at conveyer belt two sides, and the quantity of feed bin and the quantity of host system assembly correspond, left and right walking mechanism
The electricity formed as location control, up-down mechanism using rodless cylinder and two electromagnet using servo motor or stepping
Magnetic-disc, conveying end of tape are equipped with secondary positioning cylinder, are positioned for each steel back.
6. the full-automatic level specific pressure hot press device of the artificial core of multi-axis machine as claimed in claim 2, which is characterized in that main
Machine control system is controlled using industrial PC or touch screen and PLC combined type, is remotely operated, remotely monitoring, report, data
Filing.
7. a kind of control method for the full-automatic level specific pressure hot press device for realizing the artificial core of multi-axis machine described in claim 1
Computer program.
8. a kind of control method for the full-automatic level specific pressure heating press system for realizing the artificial core of multi-axis machine described in claim 1
Computer.
9. a kind of computer readable storage medium, including instruction, when run on a computer, so that computer is executed as weighed
Benefit require 1 described in the artificial core of multi-axis machine full-automatic level specific pressure hot press device control method.
10. a kind of controlling party of the full-automatic level specific pressure heating press system of the artificial core of multi-axis machine described in operation claim 1
The production disc brake pad drum-type brake pad of method or the production line report control platform of high-speed rail brake block.
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| CN112519305A (en) * | 2020-11-18 | 2021-03-19 | 济南悦创液压机械制造有限公司 | Full-automatic brake block production facility |
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Application publication date: 20181221 |