CN105458221B - A kind of high temperature die casting automates fetching device and picks and places control method - Google Patents
A kind of high temperature die casting automates fetching device and picks and places control method Download PDFInfo
- Publication number
- CN105458221B CN105458221B CN201510819453.1A CN201510819453A CN105458221B CN 105458221 B CN105458221 B CN 105458221B CN 201510819453 A CN201510819453 A CN 201510819453A CN 105458221 B CN105458221 B CN 105458221B
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- China
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- die casting
- connecting rod
- servo motor
- workbench
- high temperature
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
- B22D23/06—Melting-down metal, e.g. metal particles, in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
Abstract
Fetching device is automated the present invention relates to a kind of high temperature die casting and picks and places control method, including bottom slide rail, entrance conveyor, exit conveyor and workbench, one end of wherein bottom slide rail is extended at press device, other end both sides are respectively equipped with entrance conveyor and exit conveyor, conveyer belt and exit conveyor are installed on the straight line of same working face, vertical with bottom slide rail centerline direction；Workbench is slidably installed on the slide rail of bottom；The walking dolly of the workbench is on the slide rail of bottom, and table surface is loaded on walking dolly, and die connecting device is installed on table surface, and die connecting device crosses connecting rod and is connected or unclamps with die casting.Working time by manual working in one day can be brought up to 24 hours one day automatically workings for 8 hours by the present invention, and the processing efficiency of single part also improves about 30%, and whole work efficiency improves about 3 times, the labor intensity reduction by 70% of operator.
Description
Technical field
Fetching device is automated the present invention relates to one kind, specifically a kind of high temperature die casting automation fetching device
And pick and place control method.
Background technology
In the hot investment casting industry of China, generally using based on metal die shell, waxed mould crust and wooden die shell, fill out
The metal liquid filled after high-temperature heating, the classical production process of cooling and shaping.During the entire process of machine parts'precise casting, according to
Technological requirement, different degrees of insulation is carried out to the metal liquid in mould crust, completes entirely to cool within the defined time
Journey.In this traditional manufacturing process, particularly during non-vacuum cast, generally taken out using artificial from holding furnace
Mould crust, be installed to cast frame after, by hand carry out metal liquid cast mode, after the completion of mould crust is reentered into guarantor again
In warm stove.The metal parts so manufactured often occurs slag inclusion, stomata, fracture, the defect such as Multiple crystal tear.
With the development of Automated condtrol, Electromechanical Design and foundry industry new technology, hot investment casting is just towards flexibility
Change, Agility, the direction of intelligentize and informatization are developed.For the defect for overcoming conventional casting methods to bring, a kind of new height
Temperature and pressure casting mode is arisen at the historic moment.This kind of method uses opened type metal die shell, and irrigates in mould crust small metallic particles,
Open-mouth is extruded using forcing press fixation pressure, and while extruding, metal die shell is heated, and then completes whole casting
Make process.The metal parts qualification rate so manufactured is very high, and product quality can be guaranteed.
But due to metal die quality weight, structure is special, and quality is heavier after casting complete, the manipulator of conventional application can not
Completion picks and places work, and the taking-up and placement of mould, the mode for all taking, manually fixing using manually dragging, mould take from holding furnace
Go out and send holding furnace back to again to after casting complete, can not all complete the monitoring of real-time monitoring temperature and casting time, part
The operation of production process and time and workman are closely linked together, and greatly reduce production efficiency, for batch production
Part, it is impossible to the need for meeting actual production.
The content of the invention
For that can not complete to pick and place work using conventional manipulator after high temperature die casting casting complete in the prior art
Lead to not to complete real-time monitoring temperature and the monitoring of casting time, the low deficiency of production efficiency, the invention solves the problems that skill
Art problem be to provide the high temperature die casting automation fetching device that a kind of operating efficiency is high, mould picks and places automatic control and
Pick and place control method.
In order to solve the above technical problems, the technical solution adopted by the present invention is：
A kind of high temperature die casting automation fetching device of the present invention, including bottom slide rail, entrance conveyor, output transmission
Band and workbench, one end of wherein bottom slide rail are extended at press device, and other end both sides are respectively equipped with entrance conveyor
And exit conveyor, conveyer belt and exit conveyor are installed on the straight line of same working face, with bottom slide rail center line
Direction is vertical；Workbench is slidably installed on the slide rail of bottom.
The workbench has walking dolly, table surface and die connecting device, and wherein walking dolly is located at bottom
On portion's slide rail, table surface is loaded on walking dolly, and die connecting device is installed on table surface, mould connection dress
Connecting rod was put to be connected or unclamp with die casting.
There is the walking dolly rotating servo motor, rotating-/ lifting transmission device, lift servo motor, workbench to put down
Cylinder and carriage frame are moved, wherein rotating servo motor, lift servo motor is mounted on carriage frame, carriage frame bottom
Portion is provided with wheel, and table translation cylinder is fixedly mounted on one end of bottom slide rail, the expansion link of table translation cylinder with it is small
The base of frame one is connected；Rotating-/ lifting transmission device is integrally fixedly installed in carriage frame center, and rotating-/ lifting is passed
Dynamic device includes rotating disk, lifting disk and rotating drive shaft, and the upper end of rotating drive shaft is connected with table surface, rotates
Disk is on rotating drive shaft, and rotating disk is engaged with the output shaft of rotating servo motor, and lifting disk is located at axle in the middle part of walking dolly
Put, lifting disk is engaged with the output shaft of lift servo motor；Rotating drive shaft is coaxially disposed with lifting disk, lift servo motor
Lifting disc spins are driven, lifting disk drives lifting shaft to rotate, make lifting shaft rise/fall, lifting shaft promotes static friction sliding axle
Rise/fall is covered, and then drives the lifting of table surface.
The die connecting device includes connecting rod and connecting rod control cylinder, and connecting rod control cylinder fixing end fixes peace
Loaded on table surface, movable end is connected with connecting rod, and the end of connecting rod is provided with the gib head being connected with die casting.
Connecting rod control cylinder is using double-deck control cylinder, i.e. source of the gas connection air reducing valve, air reducing valve connection nothing
Feeding lubricating cylinder, no feeding lubricating cylinder is divided into outer layer Stroke Control cylinder, internal layer Stroke Control cylinder, outer layer Stroke Control
Cylinder is fixedly installed on table surface, movable end connection internal layer Stroke Control cylinder fixing end connecting seat, internal layer stroke control
Cylinder movable end processed connects die casting connecting mold attachment means.
On the bottom slide rail travel switch, the digital quantity input company of itself and control device are provided with close to the pressure place of setting
Connect.
High temperature die casting automation of the present invention, which picks and places method, to be included and lower step：
Die casting after filling metallic particles for overlay is placed in entrance conveyor；
Start entrance conveyor, die casting is delivered to specified location；
Start workbench, pressure casting mould delivers to press device and carries out high temperature die casting processing；
After the completion of high temperature die casting processing, start workbench taking-up die casting and deliver on exit conveyor；
Workbench resets, and completes a fetching process.
Start entrance conveyor, die casting is delivered to specified location and comprised the following steps：
Start lift servo motor, table surface is adjusted to be below the position of entrance conveyor given size；
Start connecting rod control cylinder to stretch out connecting rod, die connecting device is connected with die casting；
Start connecting rod control cylinder telescopic connecting rod, die casting is pulled on workbench；
Start rotating servo motor and lift servo motor, by the direction of worktable rotary to press device, height rises
To higher than at press device platform given size；
Start table translation cylinder, by table translation to press device porch；
Start connecting rod control cylinder, die casting is pushed into the specified location of press device；
Start lift servo motor, die connecting device is disengaged with die casting, withdraw connecting rod and wait press device
Carry out high temperature die casting processing.
After the completion of high temperature die casting processing, start workbench taking-up die casting and deliver on exit conveyor including following step
Suddenly：
After the completion of high temperature die casting processing, start worktable lifting servomotor, adjustment workbench height is set less than pressure
Standby given size；
Start connecting rod control cylinder and lift servo motor, die connecting device is connected with die casting；
Telescopic connecting rod, die casting is pulled on workbench；
Start table translation cylinder, move to workbench at exit conveyor position；
Start rotating servo motor and lift servo motor, table surface is highly adjusted to higher than exit conveyor and advised
It is sized；
Start connecting rod control cylinder, die casting is pushed on exit conveyor；
Start lift servo motor, die connecting device and die casting are disengaged；
Start exit conveyor, die casting is delivered into specified location；
Connecting system reset process.
The invention has the advantages that and advantage：
1. application present invention automation fetching device carries out part processing, with it is traditional it is artificial pick and place, manually control process
Part is compared, and can bring up to 24 hours one day automatically workings by the working time by manual working in one day 8 hours, and single zero
The processing efficiency of part also improves about 30%, and whole work efficiency improves about 3 times, the labor intensity reduction by 70% of operator.
2. in application process of the present invention, Stress control and heat time control are entered fully according to processing technology standard
OK, it also avoid because the possibility for the part rejection that workman's maloperation is caused；By more mold exchange bindiny mechanism, it can also complete not
The machining control of same model part and pick and place work.
Brief description of the drawings
Fig. 1 is high temperature die casting of the present invention automation fetching device structural plan figure；
Fig. 2 is that high temperature die casting of the present invention automates fetching device structure chart；
Fig. 3 is that high temperature die casting of the present invention automates fetching device atmospheric control pneumatic control schematic diagram；
Fig. 4 is that high temperature die casting of the present invention automates fetching device lifting part structure chart；
Fig. 5 is high temperature die casting of the present invention automation fetching device bilayer control air cylinder structure figure.
Wherein, 1 is press device, and 2 be workbench, and 3 be exit conveyor, and 4 be thermal control plate, and 5 be bottom slide rail, 6
It is die casting for entrance conveyor, 7,8 be that connecting rod controls cylinder, and 9 be rotating servo motor, and 10 be lift servo motor,
11 be table translation cylinder, and 12 be die connecting device, and 13 be table surface, and 14 be rotating drive shaft, and 15 open for stroke
Close, 16 be air reducing valve, and 17 be that 18 be air switch without feeding lubricating cylinder；19 be rotating disk, and 20 be static friction sliding axle
Set, 21 be axle sleeve in the middle part of walking dolly, and 22 be lifting shaft, and 23 be lifting disk, and 24 be outer layer Stroke Control cylinder, and 25 be internal layer row
Process control cylinder.
Embodiment
With reference to Figure of description, the present invention is further elaborated.
As shown in figure 1, a kind of high temperature die casting automation fetching device of the invention includes bottom slide rail 5, input transmission
Band 6, exit conveyor 3 and workbench, one end of wherein bottom slide rail 5 are extended at press device 1, other end both sides difference
Provided with entrance conveyor 6 and exit conveyor 3, conveyer belt 6 and exit conveyor 3 are installed on the straight line of same working face
On, it is vertical with the centerline direction of bottom slide rail 5；Workbench is slidably installed on bottom slide rail 5.
As shown in Fig. 2 workbench has walking dolly, table surface 13 and die connecting device 12, wherein walking
Dolly is on bottom slide rail 5, and table surface 13 is loaded on walking dolly, and die connecting device 12 is installed on work-table
On face 13, die connecting device 12 is connected or unclamped with die casting by connecting rod；Close to press device 1 on bottom slide rail 5
Place is provided with travel switch 15, and it is connected with the digital quantity input of control device.
As shown in figure 4, walking dolly have rotating servo motor 9, rotating-/ lifting transmission device, lift servo motor 10,
Table translation cylinder 11 and carriage frame, wherein rotating servo motor 9, lift servo motor 10 are mounted on carriage frame
On, carriage frame bottom is provided with wheel, and table translation cylinder is fixedly mounted on one end of bottom slide rail 5, table translation gas
The expansion link of cylinder is connected with the base of carriage frame one；Rotating-/ lifting transmission device is integrally fixedly installed in carriage frame centre bit
Put, rotating-/ lifting transmission device include rotating disk, lifting disk and rotating drive shaft 14, the upper end of rotating drive shaft 14 with
Table surface 13 is connected, and rotating disk is on rotating drive shaft 14, and rotating disk is engaged with the output shaft of rotating servo motor 9,
Lifting disk is on axle sleeve 21 in the middle part of walking dolly, and lifting disk is engaged with the output shaft of lift servo motor 10；Rotating drive shaft
14 are coaxially disposed with lifting disk 23, and lift servo motor 10 drives lifting disk 23 to rotate, and lifting disk 23 drives lifting shaft 22 to rotate,
Make the rise/fall of lifting shaft 22, lifting shaft 22 promotes the rise/fall of static friction sliding shaft sleeve 20, and then drives table surface
13 lifting.
The die connecting device 12 includes connecting rod and connecting rod control cylinder, and connecting rod control cylinder fixing end is fixed
It is installed on table surface 13, movable end is connected with connecting rod, the end of connecting rod is provided with the gib head being connected with die casting.
As shown in Fig. 3,5, connecting rod control cylinder is empty using double-deck control cylinder, i.e. source of the gas connection air reducing valve 16
Gas pressure-reducing valve 16 connects no feeding lubricating cylinder 17, and no 17 points of feeding lubricating cylinder is outer layer Stroke Control cylinder 24, internal layer row
Process control cylinder 25, outer layer Stroke Control cylinder 24 is fixedly installed on table surface 13, movable end connection internal layer stroke control
The fixing end connecting seat of cylinder 25 processed, the movable end of internal layer Stroke Control cylinder 25 connection die casting connecting mold attachment means 12.
Apparatus of the present invention are directed to various high temperature die casting design features, the structure of coupling part are determined, according to compression mod
The weight of tool, it is determined that specification and stroke without feeding lubricating cylinder, and pneumatic control workpiece, and then determine work
Make platform connecting rod structure.According to the size of press device, table translation and rotation work amount are determined, servomotor is chosen with subtracting
Fast machine, chooses input, exit conveyor specification and stroke, chooses travel switch model, determines travel switch installation site, and will
Above workpiece realizes PLC control programmings on computers, realizes that key work is automatically performed.
High temperature die casting automation of the present invention picks and places method and comprised the following steps：
Die casting after filling metallic particles for overlay is placed in entrance conveyor 6；
Start entrance conveyor 6, die casting is delivered to specified location；
Start workbench, pressure casting mould delivers to press device and carries out high temperature die casting processing；
After the completion of high temperature die casting processing, start workbench taking-up die casting and deliver on exit conveyor 3；
Workbench resets, and completes a fetching process.
In the present embodiment, high temperature die casting automation fetching process is as follows：
First, the die casting 7 after filling metallic particles for overlay is placed in entrance conveyor 6；
Start entrance conveyor 6, the tool of compression mod 7 is delivered to specified location；
Start worktable lifting servomotor 10, workbench 2 is adjusted to be below to entrance conveyor 10mm position；
Start connecting rod control cylinder 8, connecting rod is stretched out, die connecting device 12 is connected with die casting 7；
Start connecting rod control cylinder 8, die casting is pulled on workbench 13 by telescopic connecting rod；
Start rotating servo motor 9 and lift servo motor 10, workbench 13 rotated to the direction of press device 1,
Highly rise above the platform 10mm of press device 1；
Start table translation cylinder 11, workbench 2 is moved to by press device 1；
Start in connecting rod control cylinder 8, the specified location that die casting 7 is pushed into press device 1；
Start lift servo motor 10, die connecting device 12 is disengaged with die casting 7, withdraw connecting rod；
Start press device, carry out high temperature die casting processing；
After the completion of high temperature die casting processing, start worktable lifting servomotor 10, adjustment workbench 13 height is less than pressure
Power equipment 10mm；
Start connecting rod control cylinder 8 and lift servo motor 10, die connecting device 12 is connected with die casting 7；
Telescopic connecting rod, die casting is pulled on workbench 13；
Start table translation cylinder 11, workbench 2 is moved at exit conveyor position；
Start rotating servo motor 9 and lift servo motor 10, the height of table surface 13 is adjusted to higher than output and passed
Send band 10mm；
Start connecting rod control cylinder 8, die casting is pushed on exit conveyor；Start lift servo motor 10, will
Die connecting device 12 is disengaged with die casting；
Start exit conveyor 3, die casting is delivered into specified location；
System reset, completes a fetching process；
Next die casting is delivered in press device, loading or unloading operation next time is ready for.
The present invention is directed in casting process the problem of manually picking and placeing mould, artificial guarantee warm-up time and designed, according to boat
The empty middle-size and small-size diecast parts technological requirement of engine, based on Electromechanical Design, using basic machine part, detecting means
Point, the mode that is combined of drive part, executable portion, the basic structure such as control and information processing, can be required according to part process
Progress picks and places time adjustment, also can carry out sorting placement by part type, and high with operating efficiency, mould picks and places full-automatic control
System, the advantages of heating-up temperature and heat time precise control, ensure that diecast parts according to technological requirement one day 24 hours not
Rest processing while, also ensure that the product quality of diecast parts.
Claims (6)
1. a kind of high temperature die casting automates fetching device, it is characterised in that：Including bottom slide rail, entrance conveyor, output
Conveyer belt and workbench, one end of wherein bottom slide rail are extended at press device, and other end both sides are respectively equipped with input and passed
Band and exit conveyor are sent, entrance conveyor and exit conveyor are installed on the straight line of same working face, slided with bottom
Rail centerline direction is vertical；Workbench is slidably installed on the slide rail of bottom；
The workbench has walking dolly, table surface and die connecting device, and wherein walking dolly is slided located at bottom
On rail, table surface is loaded on walking dolly, and die connecting device is installed on table surface, and die connecting device is led to
Connecting rod is crossed to be connected or unclamp with die casting；
The die connecting device includes connecting rod and connecting rod control cylinder, and connecting rod control cylinder fixing end is fixedly installed in
On table surface, movable end is connected with connecting rod, and the end of connecting rod is provided with the gib head being connected with die casting.
2. the high temperature die casting automation fetching device as described in claim 1, it is characterised in that：The walking dolly has
Rotating servo motor, rotating-/ lifting transmission device, lift servo motor, table translation cylinder and carriage frame, wherein revolving
Turn servomotor, lift servo motor to be mounted on carriage frame, carriage frame bottom is provided with wheel, table translation cylinder
One end of bottom slide rail is fixedly mounted on, the expansion link of table translation cylinder is connected with the base of carriage frame one；Rotating-/ lifting
Transmission device is integrally fixedly installed in carriage frame center, rotating-/ lifting transmission device include rotating disk, lifting disk and
Rotating drive shaft, the upper end of rotating drive shaft is connected with table surface, rotating disk on the rotating drive shaft, rotating disk with
The output shaft engagement of rotating servo motor, lifting disk is on axle sleeve in the middle part of walking dolly, lifting disk and lift servo motor
Output shaft is engaged；Rotating drive shaft is coaxially disposed with lifting disk, and lift servo motor drives lifting disk rotation, and lifting disk, which drives, to be risen
Drop axle to rotate, make lifting shaft rise/fall, lifting shaft promotes static friction sliding shaft sleeve rise/fall, and then drives work-table
The lifting in face.
3. the high temperature die casting automation fetching device as described in claim 1, it is characterised in that：Connecting rod control cylinder is adopted
Cylinder, i.e. source of the gas connection air reducing valve are controlled with bilayer, air reducing valve is connected without feeding lubricating cylinder, no feeding lubricating gas
Cylinder is divided into outer layer Stroke Control cylinder, internal layer Stroke Control cylinder, and outer layer Stroke Control cylinder is fixedly installed in table surface
On, movable end connection internal layer Stroke Control cylinder fixing end connecting seat, the connection of internal layer Stroke Control cylinder movable end connecting mold
Device.
4. the high temperature die casting automation fetching device as described in claim 1, it is characterised in that：Leaned on the bottom slide rail
Travel switch is provided with nearly press device, it is connected with the digital quantity input of control device.
5. the high temperature die casting automation fetching device as described in claim 1 picks and places control method, it is characterised in that bag
Include following steps：
Die casting after filling metallic particles for overlay is placed in entrance conveyor；
Start entrance conveyor, die casting is delivered to specified location；
Start workbench, pressure casting mould delivers to press device and carries out high temperature die casting processing；
After the completion of high temperature die casting processing, start workbench taking-up die casting and deliver on exit conveyor；
Workbench resets, and completes a fetching process；
Start entrance conveyor, die casting is delivered to specified location and comprised the following steps：
Start lift servo motor, table surface is adjusted to be below the position of entrance conveyor given size；
Start connecting rod control cylinder to stretch out connecting rod, die connecting device is connected with die casting；
Start connecting rod control cylinder telescopic connecting rod, die casting is pulled on workbench；
Start rotating servo motor and lift servo motor, the direction of worktable rotary to press device highly rises paramount
At press device platform given size；
Start table translation cylinder, by table translation to press device porch；
Start connecting rod control cylinder, die casting is pushed into the specified location of press device；
Start lift servo motor, die connecting device is disengaged with die casting, withdraw connecting rod and wait press device to carry out
High temperature die casting is handled.
6. the high temperature die casting automation fetching device as described in claim 5 picks and places control method, it is characterised in that：
After the completion of high temperature die casting processing, startup workbench, which takes out die casting and delivered on exit conveyor, to be comprised the following steps：
After the completion of high temperature die casting processing, start worktable lifting servomotor, adjustment workbench is highly advised less than press device
It is sized；
Start connecting rod control cylinder and lift servo motor, die connecting device is connected with die casting；
Telescopic connecting rod, die casting is pulled on workbench；
Start table translation cylinder, move to workbench at exit conveyor position；
Start rotating servo motor and lift servo motor, table surface is highly adjusted to higher than exit conveyor regulation chi
It is very little；
Start connecting rod control cylinder, die casting is pushed on exit conveyor；
Start lift servo motor, die connecting device and die casting are disengaged；
Start exit conveyor, die casting is delivered into specified location；
Connecting system reset process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510819453.1A CN105458221B (en) | 2015-11-22 | 2015-11-22 | A kind of high temperature die casting automates fetching device and picks and places control method |
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|---|---|---|---|
| CN201510819453.1A CN105458221B (en) | 2015-11-22 | 2015-11-22 | A kind of high temperature die casting automates fetching device and picks and places control method |
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| CN105458221B true CN105458221B (en) | 2017-10-10 |
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| CN105880514A (en) * | 2016-06-14 | 2016-08-24 | 昆山莱捷有色金属有限公司 | Die-casting machine for safely taking pieces |
| CN108817356B (en) * | 2018-07-25 | 2020-04-07 | 广东嘉铭智能科技有限公司 | Casting equipment |
| CN108772499A (en) * | 2018-08-17 | 2018-11-09 | 宁波市拓欧金属制品有限公司 | A kind of stamping parts processing procedure automatic pick-and-place apparatus |
| CN108889922B (en) * | 2018-08-21 | 2022-12-20 | 西南大学 | Composite preparation mold for high-performance wrought magnesium alloy |
| CN111318690B (en) * | 2018-12-13 | 2021-06-08 | 中国科学院沈阳自动化研究所 | Pressing system with automatic mold transfer function and using method thereof |
| CN109676091A (en) * | 2019-01-23 | 2019-04-26 | 共享智能铸造产业创新中心有限公司 | A kind of core shooter mold station control system and mold buffer control method |
| CN114226553B (en) * | 2021-11-08 | 2024-02-20 | 中机精密成形产业技术研究院（安徽）股份有限公司 | Screw press metal die forging die carrier device |
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| Publication number | Publication date |
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| CN105458221A (en) | 2016-04-06 |
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