CN104139545B - A kind of radial tire forming machine - Google Patents
A kind of radial tire forming machine Download PDFInfo
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- CN104139545B CN104139545B CN201310166205.2A CN201310166205A CN104139545B CN 104139545 B CN104139545 B CN 104139545B CN 201310166205 A CN201310166205 A CN 201310166205A CN 104139545 B CN104139545 B CN 104139545B
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Abstract
The present invention relates to a kind of radial tire forming machine, including lathe bed, the feed frame being arranged on lathe bed both sides, and be arranged on the first laminating drum for carcass assembly of fitting on lathe bed; The second laminating drum for tread package of fitting; For being alternately accomplished the first assembly drum and second assembly drum of the first operation and the second operation, described first operation is the upper circulation tire of release, receives described carcass assembly, and fitting pad glue thereon, described second operation is for receiving described tread package, roll forming tire, and described first assembly drum and described second assembly drum are arranged on the lathe bed between described first laminating drum and described second laminating drum; For unloading the tire unloader of described tire; Described tire unloader is arranged between described first laminating drum and described first assembly drum. The invention has the beneficial effects as follows: make full use of the first assembly drum and the second assembly drum, the working time of balanced first assembly drum and the second assembly drum, improve tire building efficiency.
Description
Technical field
The present invention relates to tire manufacturing techniques, particularly relate to a kind of radial tire forming machine.
Background technology
The VAST-4 full-steel radial ply truck tyre forming machine that VMI machine industry company of Holland produces, and other uses the full-steel radial ply truck tyre forming machine of 2 assembly drums, including laminating drum, 2 assembly drums and belt, tyre surface laminating drum, tire unloader, wherein 2 assembly drum utilization ratios differ greatly, and cause fetus yield relatively low.
Summary of the invention
In order to solve above-mentioned technical problem, the present invention provides a kind of efficiently full steel wire heavy load radial tire forming machine, makes full use of 2 assembly drums, improves tire production efficiency.
In order to achieve the above object, the technical solution used in the present invention is: a kind of radial tire forming machine, including lathe bed, the feed frame being arranged on lathe bed both sides, and is arranged on lathe bed:
The first laminating drum for carcass assembly of fitting;
The second laminating drum for tread package of fitting;
For being alternately accomplished the first assembly drum and second assembly drum of the first operation and the second operation, described first operation is the upper circulation tire of release, receives described carcass assembly, and fitting pad glue thereon, described second operation is for receiving described tread package, roll forming tire, and described first assembly drum and described second assembly drum are arranged on the lathe bed between described first laminating drum and described second laminating drum;
For unloading the tire unloader of described tire;
Described tire unloader is arranged between described first laminating drum and described first assembly drum.
Further, described carcass assembly transmits ring by carcass and is sent to described first assembly drum or the second assembly drum from the first laminating drum, and described second laminating drum transmits ring by tread package and tread package is transferred to described second assembly drum or the first assembly drum.
Further, described tire unloader includes:
The tire that unloads for receiving the tire by described second assembly drum or the first assembly drum molding transmits ring, is arranged between described first assembly drum and described carcass transmission ring;
Tire carrying structure, is arranged on the side of described lathe bed;
Tire transmission track, carries structure with described tire and is connected, and be suspended at the top of described lathe bed;
For the described tire unloaded on tire transmission ring being sent to the clamper of described tire carrying structure, it is movably disposed on described tire transmission track.
Further, the side of described lathe bed is provided with turntable, described first assembly drum is fixed on the first casing being positioned at turntable by head rod, described first assembly drum has the first state and the second state, described first state is that the first assembly drum is located close to described first laminating drum side, and described second state is that described first assembly drum is rotated near described second laminating drum side by close 180 degree, described first laminating drum side around turntable center.
Further, the length of described head rod be not less than described in unload tire transmission ring in the length of described lathe bed length direction.
Further, described second assembly drum is fixed on the second casing of described turntable by the second connecting rod, described second casing is in that at the first centrage and described first casing with the cross section of described second connecting rod parallel direction second centrage in the cross section of described head rod parallel direction is same straight line, described second assembly drum has the third state and the 4th state, the described third state is that described second assembly drum is located close to described second laminating drum side, described 4th state is that described second assembly drum is rotated near described first laminating drum side by close 180 degree, described second laminating drum side around turntable center.
Further, have between described first casing and described second casing avoid described second casing with described unload tire transmission ring collision spacing.
Further, unload tire transmission ring described in include:
Body;
It is arranged on the guide cylinder on body;
For clamping the gripper jaw of tire under the driving of described guide cylinder, it is arranged on described guide cylinder.
Further, 2 the first sub-guide cylinders that described guide cylinder includes being symmetricly set on described bodies top and bottom and 2 the second sub-guide cylinders, the angle of the axially-extending line of described 2 the first sub-guide cylinders and described 2 the second sub-guide cylinders is 60 degree.
The invention has the beneficial effects as follows: make full use of the first assembly drum and the second assembly drum, the working time of balanced first assembly drum and the second assembly drum, improve tire building efficiency.
Accompanying drawing explanation
Fig. 1 represents the structural representation of radial tire forming machine of the present invention;
Fig. 2 represents that the present invention unloads the structural representation of tire transmission ring.
Detailed description of the invention
Below in conjunction with accompanying drawing, present configuration and principle being described in detail, illustrated embodiment is only used for explaining the present invention, not limits protection scope of the present invention with this.
As it is shown in figure 1, the present embodiment provides a kind of radial tire forming machine, including lathe bed, the feed frame being arranged on lathe bed both sides, and it is arranged on lathe bed:
The first laminating drum 3 for carcass assembly of fitting;
The second laminating drum 5 for tread package of fitting;
For being alternately accomplished the first assembly drum 4 and the second assembly drum 6 of the first operation and the second operation, described first operation is the upper circulation tire of release, receives described carcass assembly, and fitting pad glue thereon, described second operation is for receiving described tread package, roll forming tire, and described first assembly drum 4 and described second assembly drum 6 are arranged on the lathe bed between described first laminating drum 3 and described second laminating drum 5;
For unloading the tire unloader of described tire;
Described tire unloader is arranged between described first laminating drum 3 and described first assembly drum 4, it may also be said to be between described first laminating drum 3 and described second assembly drum 6, or between the first assembly drum 4 or the second assembly drum 6 and the preset frame 20 of tyre bead.
In the present embodiment, tire unloader is arranged between described first laminating drum 3 and described first assembly drum 4, the tire of molding is transferred to tire unloader by the first assembly drum 4, share the work of the second assembly drum 6, the working time of balanced first assembly drum 4 and the second assembly drum 6, improve the efficiency of tire building.
In actually used, described first operation, described second operation are to be completed by the first assembly drum or the second assembly drum continuously, such as, first assembly drum discharges a upper circulation tire, receives described carcass assembly, and fitting pad glue thereon, (now the second assembly drum is carrying out the second operation) then revolves turnback and carries out the second operation, namely receives described tread package, roll forming tire (now the second assembly drum is when carrying out the first operation).
In actually used, lathe bed is divided into the first lathe bed 1 and the second lathe bed 2, and described first laminating drum 3 and the first assembly drum 4 (left and right directions shown in Fig. 1) from right to left are successively set on described first lathe bed 1; Described second assembly drum 6 and described second laminating drum 5 are successively set on described second lathe bed 2 from right to left.
Described carcass assembly is sent to described first assembly drum 4 or the second assembly drum 6 by carcass transmission ring 7, described second laminating drum 5 transmits ring 8 by tread package and tread package is transferred to described second assembly drum 6 or the first assembly drum 4, and described carcass transmission ring 7, described tread package transmission ring 8 are separately positioned on described first lathe bed 1 and described second lathe bed 2.
Described tire unloader includes:
The tire that unloads for receiving the tire by described second assembly drum 6 or the first assembly drum 4 molding transmits ring 9, is arranged between described first assembly drum 4 and described carcass transmission ring 7;
Tire carrying structure 10, is arranged on the side of described first lathe bed 1;
Tire transmission track 11, carries structure 10 with described tire and is connected, and be suspended at the top of described first lathe bed 1;
For the described tire unloaded on tire transmission ring 9 being sent to the clamper of described tire carrying structure 10, being arranged on described tire transmission track 11, and can move on described tire transmission track 11.
During work, unload tire transmission ring 9 from the second assembly drum 6 or the first assembly drum 4, receive the tire of molding, then pass through clamper and transport in tire carrying structure 10 along tire conveying track 11. Relative in prior art, tire unloader is arranged on the second lathe bed 2 side, decrease the workload of second lathe bed 2 side the second assembly drum 6, such as, the position that the second assembly drum 6 rotates to the first operation carries out unloading tire, and the first assembly drum 4 rotates to the second procedure position simultaneously, complete the second operation, first assembly drum 4 need not wait that the second assembly drum 6 carries out the second operation, balanced first lathe bed 1 side, the second lathe bed 2 side process time again after unloading tire, improves production efficiency.
The side of described lathe bed is provided with turntable 111, described first assembly drum 4 is fixed on the first casing 12 of described turntable 111 by head rod 41, described first assembly drum 4 has the first state and the second state, described first state is that described first assembly drum 4 is located close to above the lathe bed of side of the first laminating drum 3, described second state is described first assembly drum 4 and described first casing 12 rotates to above the side lathe beds of the second laminating drum 5 by carrying out 180 degree above the lathe bed near the side of the first laminating drum 3 around turntable 111 center, described first assembly drum 4 is arranged on described first lathe bed 1 one end away from described first laminating drum 3.
The length of described head rod 41 unloads the tire transmission ring 9 length at described first lathe bed 1 length direction described in being not less than.
Unload tire transmission ring 9 and be arranged between the first assembly drum 4 and carcass transmission ring 7, when carcass transmission ring 7 transmits carcass assembly to the first assembly drum 4, unload tire transmission ring 9 to move along with carcass transmits ring 7, carcass assembly is received in order to not affect the first assembly drum 4, the length of head rod 41 unloads the tire transmission ring 9 length at described first lathe bed 1 length direction described in being not less than, so when carcass transmit ring 7 move to be suitable to position that the first assembly drum 4 receives carcass assembly time, unload tire transmission ring 9 and move to the lower section of head rod 41, and the work of ring 7 is transmitted without influence on carcass.
Described second assembly drum 6 is fixed on the second casing 13 of described turntable 111 by the second connecting rod 61, described second casing 13 is in that at the first centrage and described first casing 12 with the cross section of described second connecting rod 61 parallel direction second centrage in the cross section of described head rod 41 parallel direction is same straight line, described second casing 13 is positioned at described second lathe bed 2 one end near described first lathe bed 1, described second assembly drum 6 has the third state and the 4th state, the described third state is that the second assembly drum 6 is located close to above the lathe bed of described second laminating drum side, described 4th state is that described second assembly drum 4 is rotated above the lathe bed near the side of the first laminating drum 3 by carrying out 180 degree above the lathe bed near the side of the second laminating drum 5 around turntable 111 center with described second casing 13.
Described second casing 13 is positioned on same turntable 111 with described first casing 12, and the rotation of the first casing 12 and the second casing 13 is for being synchronized with the movement. Described turntable 111 is between the first lathe bed and the second lathe bed.
Have between described first casing 12 and described second casing 13 and avoid described second casing and the described spacing unloading tire transmission ring 9 collision. Avoid, when unloading the lower section that tire transmission ring 9 moves to head rod 41, being blocked by the second casing 13, and affecting carcass transmission ring 7 and transport carcass assembly.
As in figure 2 it is shown, described in unload tire transmission ring 9 include:
Body 91;
It is arranged on the guide cylinder on body 91;
For clamping the gripper jaw 94 of tire under the driving of described guide cylinder, it is arranged on described guide cylinder 92.
2 the first sub-guide cylinders 92 that described guide cylinder includes being symmetricly set on described body 91 top and bottom and 2 the second sub-guide cylinders 93, the angle of the axially-extending line of described 2 the first sub-guide cylinders 92 and described 2 the second sub-guide cylinders 93 is 60 degree.
Introduce the specific works engineering of the present invention in detail below.
During real work, radial tire forming machine of the present invention is divided into 4 stations, station one to carry out laminating carcass assembly; Station two carries out the upper circulation tire of release, receives described carcass assembly, and fitting pad glue thereon; Station three is received described tread package, roll forming tire; Station four carries out laminating carcass assembly, and the technique of station one and station four carries out substantially simultaneously.
Station one adopts the first laminating drum 3 to fit inner liner, sidewall, carcass ply, heel fabric be rolled into matrix body tube, carries out the prefabricated buckle ring of wire loop; After the work of station one completes, transmitted ring 7 by carcass take out carcass assembly from the first laminating drum 3 and remove the first laminating drum 3 on the first assembly drum 4 of station two, unload tire transmission ring 9 and carcass transmission ring 7 goes out turntable district behind permanent position, fitting pad glue on the first assembly drum 4 of this position, then turntable 111 rotates 180 °, first assembly drum 4 arrives station three shaping position, being positioned at same axis with belt drum (the second laminating drum 5), the second assembly drum 6 rotates to station two and carries out subsequent cycle simultaneously;While carcass component joint, station four is simultaneously at laminating belt and tyre surface, both carry out simultaneously, after the laminating of belt and tyre surface completes, transmitted ring 8 by tread package and take out wait transport from the first laminating drum 5, now just the first assembly drum 4 gets a set of matrix body tube ready, first assembly drum 4 instruction accesses belt and tread package, then tread package transmission ring 8 clamps belt and tread package is delivered to and is set in station 3 first assembly drum 4 backed off after random and waits that position waits next one circulation, first assembly drum 4 carries out preforming and again after roll forming, turntable 111 rotates 180 °, first assembly drum 4 returns to station two, second assembly drum 6 returns to station three simultaneously, unload tire transmission ring 9 entrance and take fetal position, gripper unloads tire to unloading fetal position, unload unload after tire completes tire transmission ring 9 return to waiting for position, it is finally completed the forming process of whole steel wire radial tyre.
This efficient full steel wire heavy load radial tire forming machine also includes being positioned at the carcass labor and materials frame feed frame 14 of corresponding station, pad glue labor and materials frame 15, belt labor and materials frame 16, tyre surface labor and materials frame 19, rolling device 17, drum support 18.
First laminating drum the 3, first assembly drum the 4, second assembly drum the 6, second laminating drum 5 operates at four stations respectively, wherein the first assembly drum 4 and the second assembly drum 6 and the first casing 12 and the second casing 13 rotate 180 ° by turntable 111, switch between station two and station three, first assembly drum 4 or the second assembly drum 6 are positioned at during station two consistent with the first laminating drum 3 center, carcass transmission ring 7 transmits carcass assembly betwixt, the first lathe bed 1 after being positioned at; First assembly drum 4 or the second assembly drum 6 are positioned at during station three consistent with the second laminating drum 5 center of station four, and tread package transmission ring 8 is mobile transmission tread package betwixt, is positioned at the second lathe bed 2. Station one function is shaped carcass assembly; Station two function is to receive carcass assembly, fitting pad glue and unload tire; Station three function is to receive tread package, roll forming tire; Station four function is molding tread package.
Relative in prior art, " tread belt layer assembly and carcass assembly compound ", " tyre surface rolling ", " tyre bead rolling ", " sidewall anti-package ", " sidewall rolling ", production process all completes at station three " to unload tire base " etc., first assembly drum 4 is substantially idle at the same time, and 2 assembly drum utilization ratios differ greatly, and causes fetus yield relatively low. And in the present embodiment, unloading tire completes at station two, improve the utilization rate of the first assembly drum 4 and the second assembly drum 6.
The above is present pre-ferred embodiments, it is noted that for those of ordinary skill in the art, under the premise without departing from principle of the present invention, it is also possible to make some improvements and modifications, these improvements and modifications also should be regarded as scope.
Claims (9)
1. a radial tire forming machine, it is characterised in that include lathe bed, be arranged on the feed frame of lathe bed both sides, and be arranged on lathe bed
The first laminating drum for carcass assembly of fitting;
The second laminating drum for tread package of fitting;
For being alternately accomplished the first assembly drum and second assembly drum of the first operation and the second operation, described first operation is the upper circulation tire of release, receives described carcass assembly, and fitting pad glue thereon, described second operation is for receiving described tread package, roll forming tire, and described first assembly drum and described second assembly drum are arranged on the lathe bed between described first laminating drum and described second laminating drum;
For unloading the tire unloader of described tire;
Described tire unloader is arranged between described first laminating drum and described first assembly drum.
2. radial tire forming machine according to claim 1, it is characterized in that, described carcass assembly transmits ring by carcass and is sent to described first assembly drum or the second assembly drum from the first laminating drum, and described second laminating drum transmits ring by tread package and tread package is transferred to described second assembly drum or the first assembly drum.
3. radial tire forming machine according to claim 2, it is characterised in that described tire unloader includes:
The tire that unloads for receiving the tire by described second assembly drum or the first assembly drum molding transmits ring, is arranged between described first assembly drum and described carcass transmission ring;
Tire carrying structure, is arranged on the side of described lathe bed;
Tire transmission track, carries structure with described tire and is connected, and be suspended at the top of described lathe bed;
For the described tire unloaded on tire transmission ring being sent to the clamper of described tire carrying structure, it is movably disposed on described tire transmission track.
4. radial tire forming machine according to claim 3, it is characterized in that, the side of described lathe bed is provided with turntable, described first assembly drum is fixed on the first casing of this turntable by head rod, described first assembly drum has the first state and the second state, described first state is that the first assembly drum is located close to described first laminating drum side, and described second state is that described first assembly drum is rotated near described second laminating drum side by close 180 degree, described first laminating drum side around turntable center.
5. radial tire forming machine according to claim 4, it is characterised in that the length of described head rod be not less than described in unload tire transmission ring in the length of described lathe bed length direction.
6. radial tire forming machine according to claim 4, it is characterized in that, described second assembly drum is fixed on the second casing of described turntable by the second connecting rod, described second casing is in that at the first centrage and described first casing with the cross section of described second connecting rod parallel direction second centrage in the cross section of described head rod parallel direction is same straight line, described second assembly drum has the third state and the 4th state, the described third state is that described second assembly drum is located close to described second laminating drum side, described 4th state is that described second assembly drum is rotated near described first laminating drum side by close 180 degree, described second laminating drum side around turntable center.
7. radial tire forming machine according to claim 6, it is characterised in that have between described first casing and described second casing and avoid described second casing and the described spacing unloading tire transmission ring collision.
8. radial tire forming machine according to claim 4, it is characterised in that described in unload tire transmission ring include:
Body;
It is arranged on the guide cylinder on body;
For clamping the gripper jaw of tire under the driving of described guide cylinder, it is arranged on described guide cylinder.
9. radial tire forming machine according to claim 8, it is characterized in that, 2 the first sub-guide cylinders that described guide cylinder includes being symmetricly set on described bodies top and bottom and 2 the second sub-guide cylinders, the angle of the axially-extending line of described 2 the first sub-guide cylinders and described 2 the second sub-guide cylinders is 60 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310166205.2A CN104139545B (en) | 2013-05-08 | 2013-05-08 | A kind of radial tire forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310166205.2A CN104139545B (en) | 2013-05-08 | 2013-05-08 | A kind of radial tire forming machine |
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| Publication Number | Publication Date |
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| CN104139545A CN104139545A (en) | 2014-11-12 |
| CN104139545B true CN104139545B (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310166205.2A Active CN104139545B (en) | 2013-05-08 | 2013-05-08 | A kind of radial tire forming machine |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106696322B (en) * | 2015-08-21 | 2019-11-22 | 青岛软控机电工程有限公司 | Tyre first stage molding machine and tire shaping apparatus with it |
| CN114274566B (en) * | 2021-12-22 | 2024-07-09 | 软控股份有限公司 | Control method and control system of tire building machine and readable storage medium |
| CN115195173A (en) * | 2022-06-17 | 2022-10-18 | 软控股份有限公司 | One-step forming machine for all-steel four-drum engineering tire |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4230517A (en) * | 1978-03-15 | 1980-10-28 | Nrm Corporation | Modular tire building machine |
| US5540803A (en) * | 1992-07-21 | 1996-07-30 | Mitsubishi Jukogyo Kabushiki Kaisha | Tire building system |
| CN201102312Y (en) * | 2007-08-24 | 2008-08-20 | 青岛高校软控股份有限公司 | Three-drum shaping apparatus for producing tire blank |
| CN101372155A (en) * | 2007-08-24 | 2009-02-25 | 青岛高校软控股份有限公司 | Three-drum forming machine for producing green tyre and method thereof |
| CN203293554U (en) * | 2013-05-08 | 2013-11-20 | 海宁市睿创机械科技有限公司 | Radial tire forming machine |
-
2013
- 2013-05-08 CN CN201310166205.2A patent/CN104139545B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4230517A (en) * | 1978-03-15 | 1980-10-28 | Nrm Corporation | Modular tire building machine |
| US5540803A (en) * | 1992-07-21 | 1996-07-30 | Mitsubishi Jukogyo Kabushiki Kaisha | Tire building system |
| CN201102312Y (en) * | 2007-08-24 | 2008-08-20 | 青岛高校软控股份有限公司 | Three-drum shaping apparatus for producing tire blank |
| CN101372155A (en) * | 2007-08-24 | 2009-02-25 | 青岛高校软控股份有限公司 | Three-drum forming machine for producing green tyre and method thereof |
| CN203293554U (en) * | 2013-05-08 | 2013-11-20 | 海宁市睿创机械科技有限公司 | Radial tire forming machine |
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| CN104139545A (en) | 2014-11-12 |
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