CN203651014U - Novel efficient radial tire moulding equipment for car - Google Patents
Novel efficient radial tire moulding equipment for car Download PDFInfo
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- CN203651014U CN203651014U CN201320882857.1U CN201320882857U CN203651014U CN 203651014 U CN203651014 U CN 203651014U CN 201320882857 U CN201320882857 U CN 201320882857U CN 203651014 U CN203651014 U CN 203651014U
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- band bundle
- conveyer belt
- tyre
- drum
- car
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Abstract
The utility model discloses novel efficient radial tire moulding equipment for a car. A composite piece conveyer belt and first and second curtain conveyer belts are respectively used for conveying a composite piece and first and second curtain cloth to the surface of each tire drum at a set position for winding. A steel ring clamping device can sleeve a steel ring on the surface of each tire drum at the set position. The each drum can be used for sequentially performing inflating a material wound on the surface of each tire drum, synchronously and reversely wrapping the material and moulding a tire blank by using the material. The first and second bundle conveyer belts, a tread conveyer belt and crown belt winding equipment are respectively used for conveying first and second bundles, a tread and a crown belt to the surface of each bundle drum at the discharge end for winding. A tread transfer ring can take away a product from each bundle drum. Two tire drums and two bundle drums are arranged. The two tire drums can alternately reach the set position. The two bundle drums can respectively reach the first and second bundle conveyer belts, the tread conveyer belt and the discharge end of the crown belt winding equipment. According to the equipment disclosed by the utility model, the two drums rotate, so that the processing efficiency is improved and the production cost is lowered.
Description
Technical field
The utility model relates to a kind of car radial-ply tyre formation system, espespecially a kind of novel efficient car radial-ply tyre former.
Background technology
Car radial-ply tyre substantially all adopts two sections of moulding process, and the equipment adopting is also two sections of forming machines, of poor quality, efficiency is low.Along with the continuous exploration to moulding process, start gradually to draw close to once-through method moulding, but once-through method device category to be relatively less, the forming machine moulding process route generally adopting in world wide is as follows:
The operation of carcass drum side comprises composite members winding → stitching unstrument stitch bond → ground floor cord winding → stitching unstrument stitch bond → second layer cord winding → stitching unstrument stitch bond → buckle ring → tread rings transmission → anti-package → sizing → roll extrusion → green tire;
The operation of band bundle drum side comprises that the first belt is wound around → the second belt winding → cap strip winding → tread wrapping → tyre surface automatic joint → transmission ring and takes out belt and tread package;
Operative employee's band bundle drum one side during carcass drum one side operation is carried out the winding of belt, cap strip, tyre surface automatically.Then transmission ring takes out belt, tread package; Composite members is wound around tire bead transmission ring when beginning and moves to the preset below of tyre bead, is set up in advance and takes off tyre bead from tyre bead.Operative employee will be suspended to tyre bead on tyre bead preset device before composite members is wound around; After second layer carcass ply is wound around, tire bead transmission ring moves to and in carcass drum, discharges tyre bead, then walk to right side and wait for position, now rouse the fixing tyre bead of inflated with low pressure, when then converting high pressure to, capsule expands, and boosting dish boosting capsule carries out anti-package or the synchronous anti-package of mechanical counter-wrapping rod; After fetus moulding, manually take out.The a lot of places of this production technology all need workman's manual operations, cause labor strength large, and production efficiency is low, have caused the loss of the energy.
Utility model content
In order to overcome above-mentioned defect, the utility model provides a kind of novel efficient car radial-ply tyre former, and carcass and tyre surface that this novel efficient car radial-ply tyre former has been realized car radial-ply tyre are automatically processed, and saves manually, has improved production efficiency.
The utility model for the technical scheme that solves its technical problem and adopt is: a kind of novel efficient car radial-ply tyre former, comprises base, carcass drum, band bundle drum, liner heater car, sidewall heater car, ground floor cord heater car, second layer cord heater car, lining conveyor belt, composite members conveyer belt, ground floor cord conveyer belt, second layer cord conveyer belt, steel ring clamping device, the first band bundle heater car, the second band bundle heater car, tyre surface heater car, the first band bundle conveyer belt, the second band bundle conveyer belt, tyre surface conveyer belt, belt cutting device, cap strip Wiring apparatus, tyre surface transmission ring and common template, be respectively equipped with high-precision rotary working-table and double rotary table on base, carcass drum and band bundle drum can rotate respectively Dingan County and be loaded on high-precision rotary working-table and double rotary table, described inner liner heater car, sidewall heater car, ground floor cord heater car, on second layer cord heater car, be wound with respectively inner liner, sidewall, ground floor cord and second layer cord, the first band bundle heater car, on the second band bundle heater car and tyre surface heater car, be wound with respectively the first band bundle, the second band bundle and tyre surface, inner liner conveyer belt can be by compound on composite members conveyer belt after the inner liner correction on inner liner heater car and sidewall, composite members conveyer belt is provided with ultrasonic cutting device, ultrasonic cutting device can be by the composite members severing on inner liner and sidewall, composite members conveyer belt can be delivered to through common template the carcass drum surface that is positioned at desired location by the composite members on the inner liner of severing and sidewall and be wound around, and first, two layers of cord conveyer belt respectively can be by first, on two layers of cord heater car first, two layers of cord is transported to the carcass drum surface that is positioned at desired location and is wound around, and steel ring clamping device can be located at a pair of steel ring sleeve the carcass drum surface that is positioned at desired location, and the material that carcass drum can be wound around its surface be inflated successively, synchronous anti-package and moulding fetus, the first band bundle conveyer belt, the second band bundle conveyer belt and tyre surface conveyer belt are respectively used to carry the first band bundle heater car, the first band bundle on the second band bundle heater car and tyre surface heater car, the second band bundle and tyre surface arrive the band bundle drum surface of discharge end separately and are wound around, and cap strip Wiring apparatus can be wound in the cap strip on it band bundle drum surface that is positioned at its discharge end, and belt cutting device can be respectively by first, two bands are restrainted severings and tyre surface are cut off, on cap strip Wiring apparatus, be also provided with the cutting apparatus that cap strip is cut off, tyre surface transmission ring can be taken the product that has been wound around tyre surface away from band bundle drum, the quantity of described carcass drum is two, and two carcass drum can alternately arrive desired location, the quantity of band bundle drum is two, and two band bundle drums can arrive first respectively, two band bundle conveyer belts, the discharge end of tyre surface conveyer belt and cap strip Wiring apparatus.
As further improvement of the utility model, the structure that described two carcass drum can alternately arrive desired location is: on base, be also provided with the first Working table driving device, it drives high-precision rotary working-table rotation, on high-precision rotary working-table, be respectively equipped with two carcass drum drive units, these two carcass drum drive units drive respectively two carcass drum rotations.
As further improvement of the utility model, described inner liner heater car, sidewall heater car, ground floor cord heater car, second layer cord heater car is movable chassis, each movable chassis respectively correspondence is positioned over lining conveyor belt, composite members conveyer belt and first, two layers of cord conveyer belt initiating terminal below, one side of each movable chassis is provided with a chassis for subsequent use, the opposite side of each movable chassis is provided with transfer band, transfer band is provided with the conveying device that chassis can be transported away, each chassis for subsequent use and the movable chassis in operating position corresponding with it can synchronously move to transfer band direction.
As further improvement of the utility model, described chassis is provided with wheel, and wheel can roll along the movable chassis direction of motion.
As further improvement of the utility model, described two band bundle drum positions can exchange, the discharge end of the first band bundle conveyer belt and tyre surface conveyer belt and a band bundle drum position are just right, and the discharge end of the second band bundle conveyer belt and cap strip Wiring apparatus and another band bundle drum position are just right.
As further improvement of the utility model, the structure that described two band bundle drum positions can exchange is: described two band bundle drum symmetries are installed on double rotary table, base is provided with the second Working table driving device, this second Working table driving device drives the 180 degree rotations of double rotary table, on double rotary table, be respectively equipped with two band bundle drum drive units, these two band bundle drum drive units drive respectively the rotation of two band bundle drums.
As further improvement of the utility model, described the first band bundle conveyer belt and the second band bundle conveyer belt are respectively used to carry the first band bundle of the first band bundle heater car and the second band bundle heater car and the second band bundle to arrive band bundle and rouse the structure that surface is wound around and be: first, two band bundle conveyer belts include roller transport unit, conveyer belt feed template and lifting apparatus, the output of described roller transport unit aligns and is connected with conveyer belt feed template input, conveyer belt feed template output extend into band bundle drum downside, lifting apparatus is fixed on support, lifting apparatus is provided with a tache motorice, this tache motorice can drive conveyer belt feed template output to move upward and be tight against band bundle drum periphery surface.
As further improvement of the utility model, the output of described first and second band bundle heater car is respectively equipped with one section and is connected connecting gear, and the output of this linking connecting gear can align and be connected with the roller transport unit input of first and second band bundle conveyer belt respectively.
As further improvement of the utility model, described tyre surface conveyer belt is positioned at directly over the first band bundle conveyer belt, also be provided with a tyre surface pressure roller, this tyre surface pressure roller be able to be tight against tyre surface conveyer belt discharging and rectify right band bundle drum circumferential surface, and cap strip Wiring apparatus is positioned at directly over the second band bundle conveyer belt.
As further improvement of the utility model, described tyre surface conveyer belt comprises transportation section conveyer belt and feed section conveying templates, and the two linking of aliging, the discharge end of tyre surface heater car is provided with tyre surface and is connected conveyer belt, and this tyre surface is connected conveyer belt and can aligns and be connected with the feed end of transportation section conveyer belt.
As further improvement of the utility model, in described cap strip Wiring apparatus, be also provided with tenslator, comprise servomotor, permanent tension force cylinder, hysteresis brake, speed control roller, speeds match buffering roller, tension control roll cylinder and some commutation rollers, described speed control roller, speeds match buffering roller and tension control roll cylinder are arranged in order along cap strip throughput direction, driven by servomotor speed control roller rotating speed, the piston rod of permanent tension force cylinder is connected and promotes its position with speeds match buffering roller and changes, hysteresis brake is coaxially connected with tension control roll cylinder, and speed control roller, speeds match buffering roller is adjacent with tension control roll cylinder realizes cap strip commutation by commutation roller between the two.
As further improvement of the utility model, described cap strip Wiring apparatus internal tension control device also comprises tension feedback roller and tension detector, described tension feedback roller is positioned at the front of tension control roll cylinder along cap strip throughput direction, and between the two, realize cap strip commutation by commutation roller, tension detector is located at tension feedback roller surface and can be responded to the pressure of cap strip to tension feedback roller surface.
As further improvement of the utility model, on the first band bundle heater car, the second band bundle heater car, tyre surface heater car, be also respectively equipped with induction installation, base is provided with the siren corresponding with each induction installation, and each induction installation can sense respectively whether to have material and be messaging in corresponding siren on the first band bundle heater car, the second band bundle heater car, tyre surface heater car and give the alarm.
As further improvement of the utility model, described tyre surface transmission ring comprises ring body, grip block, locking device and ring body drive unit, described ring body moves on base, ring body drive unit can drive ring body to be sheathed on the band bundle drum periphery proper right with tyre surface conveyer belt discharging, in ring body, be provided with some grip blocks, locking device can drive grip block to dwindle grip block spacing towards the motion of ring body axis direction.
As further improvement of the utility model, described grip block is arc surface towards the side of ring body axis direction.
As further improvement of the utility model, described locking device is locking cylinder.
As further improvement of the utility model, steel ring clamping device comprises casing, mandrel, casing drive unit, mandrel drive unit, tyre bead presetter device, the preset drive unit of tyre bead, tire bead transmission ring and tyre bead transmission drive, described casing can linear slide be positioned on base, on casing, be interval with some for the accommodating slot of tyre bead, slot lower end is provided with the opening coming off for tyre bead, mandrel axially can move and be located on base, and casing slot inner bead is all sheathed on mandrel outside, casing drive unit can drive case along mandrel axial linear movement, mandrel drive unit can drive mandrel straight reciprocating motion setpoint distance vertically, tyre bead presetter device is located at the end of mandrel along bin movement direction, tyre bead presetter device is provided with two tyre bead positioners along mandrel axially-aligned, these two tyre bead positioners are just corresponding with two adjacent tyre bead positions in casing, the preset drive unit of described tyre bead can drive tyre bead presetter device to move towards tire bead transmission ring, tire bead transmission ring is just positioned at the axial one end of desired location carcass drum, and tire bead transmission ring can capture tyre bead on tyre bead presetter device and be sheathed on the carcass drum periphery of desired location.
As further improvement of the utility model, on described tyre bead presetter device tyre bead positioner be a pair of can be along the location hook of the axial move toward one another of mandrel, on tyre bead presetter device, be also provided with location hook drive unit, described location hook drive unit can drive this to location hook move toward one another.
As further improvement of the utility model, described tire bead transmission ring comprises slide block, slide-driving device and a pair of magnetic-adsorption plate, described a pair of magnetic-adsorption plate parallel interval is fixed on slide block, pair of bead on tyre bead presetter device be able to extend into this between magnetic-adsorption plate, and slide-driving device can drive the carcass drum axial straight reciprocating motion of slide block along desired location.
As further improvement of the utility model, also be provided with automatic tire demounting device, comprise hoisting frame, lifting driving device, horizontal drive apparatus, holder tire roller and dress tire dolly, described horizontal drive apparatus is fixed on base, horizontal drive apparatus drives hoisting frame to move along desired location carcass drum axis direction, lifting driving device is fixed on hoisting frame, lifting driving device can drive the lengthwise movement of holder tire roller shaft, holder tire roller can hold up moulding carcass in desired location carcass drum, and holder tire roller can rotarily drive carcass around its axle and move axially and depart from carcass drum and fall in dress tire dolly.
As further improvement of the utility model, described lifting driving device is the cylinder of longitudinally placing, and horizontal drive apparatus is driven by motor synchronous belt mechanism.
The beneficial effects of the utility model are: the utility model is by arranging two carcass drum, when a carcass drum is being wound around composite members and first, after two layers of cord complete, just being transformed into another position carries out buckle ring and capsule inflation anti-package sidewall and realizes carcass moulding, another carcass drum is carried out composite members and first simultaneously, the winding action of two layers of cord, realized twin drum works simultaneously, improve carcass shaping efficiency, also arrange two with belt transect bundle drum, after a band bundle drum has been wound around the first band bundle, be just transformed into another position and be wound around the second band bundle and cap strip, now another band bundle drum is also at the synchronous first band bundle that is wound around, be wound around and get back to again original position after cap strip and carry out tread wrapping Deng a band bundle drum, another band bundle drum is synchronously wound around the second band bundle and cap strip, twin drum is worked simultaneously like this, greatly improve tyre surface shaping efficiency, inner liner heater car simultaneously, composite members heater car, first, two layers of casing ply heater car all reload fast, workman only need connect stub bar, do not have the heater car of material to be automatically transferred away, save a large amount of reloading the time, first, between two band bundle heater cars and tyre surface heater car, adopt double chassis to automatically switch, reload on host work without any impact, in cap strip Wiring apparatus, tenslator is set, effectively ensure cap strip winding tension uniformity, avoid breaking in cap strip winding process, tyre bead transmission and unload tire and all adopt automation equipment simple in structure, effectively improve buckle ring and unloaded tire efficiency, avoid workman's manual operation.Taking the most effective single stage building machine that can see on market as example, 15 cun of individual layer carcasses, moulding peak efficiency, between 65-70S, by 8 hours dutys, is removed the time (totally 1 hour) of reloading and have a rest, and the highest class produces as 7*60*60/65=387.And this type all adopts double because assembly drum and band bundle rouse, 15 cun of individual layer carcasses, shaping efficiency is between 35-38S, by 8 hours dutys, remove 0.5 hour time of having a rest (reloading automatic), the highest class produces as 7.5*60*60/35=771, and efficiency is the twice of original forming machine.
Brief description of the drawings
Fig. 1 is perspective view of the present invention;
Fig. 2 is first and second belt winding arrangement front view of the present invention;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is biobelt bundle drum location swap structural representation;
Fig. 5 is cap strip Wiring apparatus internal tension control device schematic diagram;
Fig. 6 is cap strip Wiring apparatus internal tension control device front view;
Fig. 7 is tread wrapping structural principle front view;
Fig. 8 is the top view of Fig. 7;
Fig. 9 is tyre surface transmission ring schematic diagram;
Figure 10 is tire body feeding frame principle front view;
Figure 11 is tire body feeding frame principle top view;
Figure 12 is carcass drum twin drum location swap structure chart;
Figure 13 is steel ring transmission equipment steel ring dropping structure principle schematic;
Figure 14 is the steel ring preset device structure chart of steel ring transmission equipment;
Figure 15 is the steel ring clamping device structure chart of steel ring transmission equipment;
Figure 16 is tire unloader front view;
Figure 17 is tire unloader right view.
Detailed description of the invention
Embodiment: a kind of novel efficient car radial-ply tyre former, comprises base, carcass drum 2, band bundle drum 3, liner heater car 4, sidewall heater car 5, ground floor cord heater car 6, second layer cord heater car 7, lining conveyor belt 8, composite members conveyer belt 9, ground floor cord conveyer belt 10, second layer cord conveyer belt 11, steel ring clamping device, the first band bundle heater car 12, the second band bundle heater car 13, tyre surface heater car 14, the first band bundle conveyer belt 15, the second band bundle conveyer belt 16, tyre surface conveyer belt 17, belt cutting device 18, cap strip Wiring apparatus 19, tyre surface transmission ring 56 and common template 57, wherein on base, be respectively equipped with high-precision rotary working-table 20 and double rotary table 22, carcass drum 2 and band bundle drum 3 can rotate respectively Dingan County and be loaded on high-precision rotary working-table and double rotary table, described inner liner heater car, sidewall heater car 5, ground floor cord heater car 6, on second layer cord heater car 7, be wound with respectively inner liner, sidewall, ground floor cord and second layer cord, the first band bundle heater car 12, on the second band bundle heater car 13 and tyre surface heater car 14, be wound with respectively the first band bundle, the second band bundle and tyre surface, inner liner conveyer belt can be by compound on composite members conveyer belt 9 after the inner liner correction on inner liner heater car and sidewall, composite members conveyer belt 9 is provided with ultrasonic cutting device, ultrasonic cutting device can be by the composite members severing on inner liner and sidewall, composite members conveyer belt 9 can be delivered to through common template 57 carcass drum 2 surfaces that are positioned at desired location by the composite members on the inner liner of severing and sidewall and be wound around, and first, two layers of cord conveyer belt respectively can be by first, on two layers of cord heater car first, two layers of cord is transported to carcass drum 2 surfaces that are positioned at desired location and is wound around, and steel ring clamping device can be located at a pair of steel ring sleeve carcass drum 2 surfaces that are positioned at desired location, and the material that carcass drum 2 can be wound around its surface be inflated successively, synchronous anti-package and moulding fetus, the first band bundle conveyer belt 15, the second band bundle conveyer belt 16 and tyre surface conveyer belt 17 are respectively used to carry the first band bundle heater car 12, the first band bundle on the second band bundle heater car 13 and tyre surface heater car 14, the second band bundle and tyre surface arrive band bundle drum 3 surfaces of discharge end separately and are wound around, and cap strip Wiring apparatus 19 can be wound in the cap strip on it band bundle drum 3 surfaces that are positioned at its discharge end, and belt cutting device 18 can be respectively by first, two bands are restrainted severings and tyre surface are cut off, on cap strip Wiring apparatus 19, be also provided with the cutting apparatus that cap strip is cut off, tyre surface transmission ring 56 can be taken the product that has been wound around tyre surface away from band bundle drum 3, the quantity of described carcass drum 2 is two, and two carcass drum 2 can alternately arrive desired location, the quantity of band bundle drum 3 is two, and two band bundle drums 3 can arrive first respectively, two band bundle conveyer belts, the discharge end of tyre surface conveyer belt 17 and cap strip Wiring apparatus 19.
This patent processing technology is as follows:
The structure that described two carcass drum 2 can alternately arrive desired location is: on base, be also provided with the first Working table driving device, it drives high-precision rotary working-table rotation, on high-precision rotary working-table, be respectively equipped with two carcass drum 2 drive units, these two carcass drum 2 drive units drive respectively two carcass drum 2 to rotate, and drive the first high-precise rotating working platform rotation to realize the conversion of two carcass drum 2 positions by the first Working table driving device.
Described inner liner heater car, sidewall heater car 5, ground floor cord heater car 6, second layer cord heater car 7 is movable chassis, each movable chassis respectively correspondence is positioned over lining conveyor belt 8, composite members conveyer belt 9 and first, two layers of cord conveyer belt initiating terminal below, one side of each movable chassis is provided with a chassis for subsequent use, the opposite side of each movable chassis is provided with transfer band 21, transfer band is provided with the conveying device that chassis can be transported away, each chassis for subsequent use and the movable chassis in operating position corresponding with it can synchronously move to transfer band direction, in the time that the material volume on the movable chassis in operating position is finished, chassis automatic moving for subsequent use is to operating position, be finished the movable chassis automatic moving of material to transfer band, and shift out outside machine.
Described chassis is provided with wheel, and wheel can roll along the movable chassis direction of motion.
Described two band bundle drum 3 positions can exchange, the discharge end of the first band bundle conveyer belt 15 and tyre surface conveyer belt 17 and band bundle drum 3 positions are just right, the discharge end of the second band bundle conveyer belt 16 and cap strip Wiring apparatus 19 and another band bundle drum 3 positions are just right, band bundle drum 3 side work flows are as follows: a band bundle drum 3, in desired location, first carries out the first belt winding → two band bundle drum 3 place-exchange rotation simultaneously at setting position band bundle drum 3; The band bundle drum 3 that has originally been wound around the first belt is proceeded the second belt winding → cap strip winding; The band bundle drum 3 that while position changes to desired location carries out the first belt winding; The band bundle drum 3 of so latter two band bundle drum 3 place-exchange again → be wound with cap strip carries out tread wrapping joint; Another 3 of drum of band bundle carries out the second belt winding and cap strip is wound around, and so moves in circles, and except circulation for the first time, a drum is in the winding of pasting the first belt and tyre surface, and the band bundle drum 3 of another station is at subsides the second belt and cap strip simultaneously.Although middle twin drum once replaces, laminating efficiency has also improved one times nearly.After belt, cap strip, tyre surface post, taken out by tyre surface transmission ring 56.
The structure that described two band bundle drum 3 positions can exchange is: described two band bundle drum 3 symmetries are installed on double rotary table, base is provided with the second Working table driving device, this second Working table driving device drives the 180 degree rotations of double rotary table, on double rotary table, be respectively equipped with two band bundle drum 3 drive units, these two band bundle drum 3 drive units drive respectively two band bundle drums 3 to rotate, two band bundle drums 3 can accurately be located on double rotary table, and precision can arrive 15S.The each free driven by servomotor rotation of two band bundle drums 3.Because two drums are worked simultaneously, efficiency improves nearly one times.
Described the first band bundle conveyer belt 15 and the second band bundle conveyer belt 16 are respectively used to carry the first band bundle of the first band bundle heater car 12 and the second band bundle heater car 13 and the second band bundle to arrive band and restraint the structure that drum 3 surfaces are wound around and be: first, two band bundle conveyer belts include roller transport unit 23, conveyer belt feed template 24 and lifting apparatus, the output of described roller transport unit 23 aligns and is connected with conveyer belt feed template 24 inputs, conveyer belt feed template 24 outputs extend into band bundle drum 3 downsides, lifting apparatus is fixed on support, lifting apparatus is provided with a tache motorice, this tache motorice can drive conveyer belt feed template 24 outputs to move upward and be tight against band bundle drum 3 periphery surfaces, by lifting apparatus lifting, the discharge end of conveyer belt feed template 24 is pressed close to band bundle drum 3 surfaces, under magneticaction, first, two band bundles are just wrapped in respectively on band bundle drum 3, after winding finishes, severing first, two band bundles, lifting mechanism declines and departs from band bundle drum 3, this is simple in structure, stable, simplify complicated winding arrangement, ensure winding mass.
The output of described first and second band bundle heater car is respectively equipped with one section and is connected connecting gear 25, the output of this linking connecting gear 25 can align and be connected with roller transport unit 23 inputs of first and second band bundle conveyer belt respectively, first and second band bundle conveyer belt left and right is parallel, four feed chassis one words are arranged, when one coiled strip is finished, double switches, and the chassis of getting material ready is carried after the roller transport unit 23 that is docked to first and second band bundle conveyer belt in time, and next is got the raw materials ready and automatically starts.Automatically refuelling system can save the half-hour period (per tour 8 hours) that the each class of tire plant operative employee reloads, and efficiency improves greatly.
Described tyre surface conveyer belt 17 is positioned at directly over the first band bundle conveyer belt 15, also be provided with a tyre surface pressure roller 20, this tyre surface pressure roller 20 be able to be tight against 17 dischargings of tyre surface conveyer belt and rectify right band bundle drum 3 circumferential surfaces, cap strip Wiring apparatus 19 is positioned at directly over the second band bundle conveyer belt 16, when material on tyre surface heater car 14 is finished, double switch, by get material ready chassis time carry be docked to tyre surface conveyer belt 17, next is got the raw materials ready and automatically starts.
Described tyre surface conveyer belt 17 comprises transportation section conveyer belt 27 and feed section conveying templates 28, and the two linking of aliging, the discharge end of tyre surface heater car 14 is provided with tyre surface and is connected conveyer belt, and this tyre surface is connected conveyer belt and can aligns and be connected with the feed end of transportation section conveyer belt 27.
In described cap strip Wiring apparatus 19, be also provided with tenslator, comprise servomotor, permanent tension force cylinder, hysteresis brake, speed control roller 29, speeds match buffering roller 30, tension control roll cylinder 31 and some commutation rollers 32, described speed control roller 29, speeds match buffering roller 30 and tension control roll cylinder 31 are arranged in order along cap strip throughput direction, driven by servomotor speed control roller 29 rotating speeds, the piston rod of permanent tension force cylinder is connected and promotes its position with speeds match buffering roller 30 and changes, hysteresis brake is coaxially connected with tension control roll cylinder 31, and speed control roller 29, speeds match buffering roller 30 is adjacent with tension control roll cylinder 31 realizes cap strip commutation by commutation roller 32 between the two, the speed that speed control roller 29 is followed tension control roll cylinder 31 by SERVO CONTROL is used for regulating the transporting velocity of cap strip, speeds match buffering roller 30 is promoted by permanent tension force cylinder, while ensureing velocity variations, the tension force of cap strip can not be affected, tension control roll cylinder 31 is by hysteresis brake control, can adjust on request cap strip tension force.
Described cap strip Wiring apparatus 19 internal tension control device also comprise tension feedback roller 33 and tension detector, described tension feedback roller 33 is positioned at the front of tension control roll cylinder 31 along cap strip throughput direction, and realize cap strip commutation by commutation roller 32 between the two, tension detector is located at tension feedback roller 33 surfaces and can be responded to the pressure of cap strip to tension feedback roller 33 surfaces, tension feedback roller 33 is arranged on tension detector, to reflect that in real time current actual tension changes.
On the first band bundle heater car 12, the second band bundle heater car 13, tyre surface heater car 14, be also respectively equipped with induction installation, base is provided with the siren corresponding with each induction installation, each induction installation can sense respectively whether to have material and be messaging in corresponding siren on the first band bundle heater car 12, the second band bundle heater car 13, tyre surface heater car 14 and give the alarm, after chassis material is finished, after quilt, move, and the requirement replacing dolly of reporting to the police, guarantee material is changed for subsequent use in time.
Described tyre surface transmission ring 56 comprises ring body 34, grip block 35, locking device 36 and ring body drive unit, described ring body 34 moves on base, ring body drive unit can drive ring body 34 to be sheathed on band bundle drum 3 periphery proper right with 17 dischargings of tyre surface conveyer belt, in ring body 34, be provided with some grip blocks 35, locking device 36 can drive grip block 35 to dwindle grip block 35 spacings towards ring body 34 axis direction motions, drive grip block 35 to realize the clamping to tyre surface to ring body 34 central motions by locking device 36, drive ring body 34 to move by ring body drive unit, realize the conveying of tyre surface, this is simple in structure, convenient operation, the structural design of this tyre surface transmission ring 56 can be avoided belt conveyer belt when mobile, ensure the raising of stabilization of equipment performance.
Described grip block 35 is arc surface towards the side of ring body 34 axis directions, and arc surface ensures the perfect adaptation with tyre surface, ensures that clamping is stable, and does not damage tyre surface.
Described locking device 36 is locking cylinder.
Steel ring clamping device comprises casing 40, mandrel 41, casing drive unit 42, mandrel drive unit 43, tyre bead presetter device 44, the preset drive unit of tyre bead, tire bead transmission ring 45 and tyre bead transmission drive, described casing 40 can linear slide be positioned on base, on casing 40, be interval with some for the accommodating slot of tyre bead, slot lower end is provided with the opening coming off for tyre bead, mandrel 41 axially can move and be located on base, and casing 40 slot inner bead are all sheathed on mandrel 41 outsides, casing drive unit 42 can drive case 40 along mandrel 41 axial linear movement, mandrel drive unit 43 can drive mandrel 41 straight reciprocating motion setpoint distance vertically, tyre bead presetter device 44 is located at the end of mandrel 41 along casing 40 directions of motion, tyre bead presetter device 44 is provided with two tyre bead positioners along mandrel 41 axially-aligned, these two tyre bead positioners are just corresponding with two adjacent tyre bead positions in casing 40, the preset drive unit of described tyre bead can drive tyre bead presetter device 44 to move towards tire bead transmission ring 45, tire bead transmission ring 45 is just positioned at the axial one end of desired location carcass drum 2, and tire bead transmission ring 45 can capture tyre bead on tyre bead presetter device 44 and be sheathed on carcass drum 2 periphery of desired location, tyre bead is by casing 40 feed that goes ahead in tow, directly over two tyre beads of casing 40 interior forefronts arrive tyre bead presetter device 44, mandrel 41 is twitched backward, two tyre beads drop on tyre bead presetter device 44 with regard to Automatic-falling, then tyre bead presetter device 44 transports in tyre bead arrival tire bead transmission ring 45, by tire bead transmission ring 45, tyre bead is transported to desired location carcass drum 2 surfaces and realizes buckle ring, it is simple in structure, realize full-automatic buckle ring, avoid the manual operation of knowing clearly.
On described tyre bead presetter device 44 tyre bead positioner be a pair of can be along the location hook 46 of mandrel 41 axial move toward one another, on tyre bead presetter device 44, be also provided with location hook drive unit 47, described location hook drive unit can drive this to location hook move toward one another, realize the hook of tyre bead by two location hook relative motions, be convenient to and the coordinating of tire bead transmission ring 45, except this structure, it can also be the structure that locating groove support tyre bead is set.
Described tire bead transmission ring 45 comprises slide block 48, slide-driving device and a pair of magnetic-adsorption plate 49, described a pair of magnetic-adsorption plate 49 parallel interval are fixed on slide block 48, pair of bead on tyre bead presetter device 44 be able to extend into this between magnetic-adsorption plate 49, slide-driving device can drive the carcass drum 2 axial straight reciprocating motion of slide block 48 along desired location, tyre bead can, being automatically placed between carcass shaping period on the magnetic-adsorption plate 49 of tire bead transmission ring 45, be passed to carcass drum 2 and discharge steel ring automatically after matrix body tube moulding.
Also be provided with automatic tire demounting device, comprise hoisting frame 50, lifting driving device 51, horizontal drive apparatus 54, holder tire roller 52 and dress tire dolly 53, described horizontal drive apparatus 54 is fixed on base, horizontal drive apparatus 54 drives hoisting frame 50 to move along desired location carcass drum 2 axis directions, lifting driving device 51 is fixed on hoisting frame 50, lifting driving device 51 can drive the 52 axle lengthwise movements of holder tire roller, holder tire roller 52 can hold up moulding carcass in desired location carcass drum 2, and holder tire roller 52 can rotarily drive carcass around its axle and move axially and depart from carcass drum 2 and fall in dress tire dolly 53, automatic tire demounting device, adopt translation mode, fetus is moved to front from rear, automatically unload tire, the tire time is unloaded in saving.
Described lifting driving device 51 is the cylinder of longitudinally placing, and horizontal drive apparatus 54 is driven by motor synchronous belt mechanism.
Claims (20)
1. a novel efficient car radial-ply tyre former, comprises base, carcass drum (2), band bundle drum (3), liner heater car (4), sidewall heater car (5), ground floor cord heater car (6), second layer cord heater car (7), lining conveyor belt (8), composite members conveyer belt (9), ground floor cord conveyer belt (10), second layer cord conveyer belt (11), steel ring clamping device, the first band bundle heater car (12), the second band bundle heater car (13), tyre surface heater car (14), the first band bundle conveyer belt (15), the second band bundle conveyer belt (16), tyre surface conveyer belt (17), belt cutting device (18), cap strip Wiring apparatus (19), tyre surface transmission ring (56) and common template (57), wherein on base, be respectively equipped with high-precision rotary working-table (20) and double rotary table (22), carcass drum (2) and band bundle drum (3) can rotate respectively Dingan County and be loaded on high-precision rotary working-table and double rotary table, described inner liner heater car, sidewall heater car (5), ground floor cord heater car (6), on second layer cord heater car (7), be wound with respectively inner liner, sidewall, ground floor cord and second layer cord, the first band bundle heater car (12), on the second band bundle heater car (13) and tyre surface heater car (14), be wound with respectively the first band bundle, the second band bundle and tyre surface, inner liner conveyer belt can be by upper compound at composite members conveyer belt (9) after the inner liner correction on inner liner heater car and sidewall, composite members conveyer belt (9) is provided with ultrasonic cutting device, ultrasonic cutting device can be by the composite members severing on inner liner and sidewall, composite members conveyer belt (9) can be delivered to through common template (57) carcass drum (2) surface that is positioned at desired location by the composite members on the inner liner of severing and sidewall and be wound around, and first, two layers of cord conveyer belt respectively can be by first, on two layers of cord heater car first, two layers of cord is transported to carcass drum (2) surface that is positioned at desired location and is wound around, steel ring clamping device can be located at a pair of steel ring sleeve carcass drum (2) surface that is positioned at desired location, and the material that carcass drum (2) can be wound around its surface is inflated successively, synchronous anti-package and moulding fetus, the first band bundle conveyer belt (15), the second band bundle conveyer belt (16) and tyre surface conveyer belt (17) are respectively used to carry the first band bundle heater car (12), the first band bundle on the second band bundle heater car (13) and tyre surface heater car (14), the second band bundle and tyre surface arrive band bundle drum (3) surface of discharge end separately and are wound around, cap strip Wiring apparatus (19) can be wound in the cap strip on it band bundle drum (3) surface that is positioned at its discharge end, and belt cutting device (18) can be respectively by first, two bands are restrainted severings and tyre surface are cut off, on cap strip Wiring apparatus (19), be also provided with the cutting apparatus that cap strip is cut off, tyre surface transmission ring (56) can be taken the product that has been wound around tyre surface away from band bundle drum (3), it is characterized in that: the quantity of described carcass drum (2) is two, and two carcass drum (2) can alternately arrive desired location, the quantity of band bundle drum (3) is two, and two band bundle drums (3) can arrive first respectively, two band bundle conveyer belts, the discharge end of tyre surface conveyer belt (17) and cap strip Wiring apparatus (19).
2. novel efficient car radial-ply tyre former as claimed in claim 1, it is characterized in that: the structure that described two carcass drum (2) can alternately arrive desired location is: on base, be also provided with the first Working table driving device, it drives high-precision rotary working-table rotation, on high-precision rotary working-table, be respectively equipped with two carcass drum (2) drive unit, this two carcass drum (2) drive unit drives respectively two carcass drum (2) rotation.
3. novel efficient car radial-ply tyre former as claimed in claim 1, it is characterized in that: described inner liner heater car, sidewall heater car (5), ground floor cord heater car (6), second layer cord heater car (7) is movable chassis, each movable chassis respectively correspondence is positioned over lining conveyor belt (8), composite members conveyer belt (9) and first, two layers of cord conveyer belt initiating terminal below, one side of each movable chassis is provided with a chassis for subsequent use, the opposite side of each movable chassis is provided with transfer band (21), transfer band is provided with the conveying device that chassis can be transported away, each chassis for subsequent use and the movable chassis in operating position corresponding with it can synchronously move to transfer band direction.
4. novel efficient car radial-ply tyre former as claimed in claim 3, is characterized in that: described chassis is provided with wheel, and wheel can roll along the movable chassis direction of motion.
5. novel efficient car radial-ply tyre former as claimed in claim 1, it is characterized in that: described two band bundle drum (3) positions can exchange, the discharge end of the first band bundle conveyer belt (15) and tyre surface conveyer belt (17) and band bundle drum (3) position are just right, and the discharge end of the second band bundle conveyer belt (16) and cap strip Wiring apparatus (19) and another band bundle drum (3) position are just right.
6. novel efficient car radial-ply tyre former as claimed in claim 5, it is characterized in that: the structure that described two band bundle drum (3) positions can exchange is: described two band bundle drum (3) symmetries are installed on double rotary table, base is provided with the second Working table driving device, this second Working table driving device drives the 180 degree rotations of double rotary table, on double rotary table, be respectively equipped with two band bundle drum (3) drive units, these two band bundle drum (3) drive units drive respectively two band bundle drums (3) rotation.
7. the novel efficient car radial-ply tyre former as described in claim 1 or 6, it is characterized in that: described the first band bundle conveyer belt (15) and the second band bundle conveyer belt (16) are respectively used to carry the first band bundle of the first band bundle heater car (12) and the second band bundle heater car (13) and the second band bundle to arrive to be with restraint and rouse the structure that (3) surface is wound around and be: first, two band bundle conveyer belts include roller transport unit (23), conveyer belt feed template (24) and lifting apparatus, the output of described roller transport unit (23) aligns and is connected with conveyer belt feed template (24) input, conveyer belt feed template (24) output extend into band bundle drum (3) downside, lifting apparatus is fixed on support, lifting apparatus is provided with a tache motorice, this tache motorice can drive conveyer belt feed template (24) output to move upward and be tight against band bundle drum (3) periphery surface.
8. novel efficient car radial-ply tyre former as claimed in claim 7, it is characterized in that: the output of described first and second band bundle heater car is respectively equipped with one section and is connected connecting gear (25), the output of this linking connecting gear (25) can align and be connected with roller transport unit (23) input of first and second band bundle conveyer belt respectively.
9. novel efficient car radial-ply tyre former as claimed in claim 7, it is characterized in that: described tyre surface conveyer belt (17) is positioned at directly over the first band bundle conveyer belt (15), also be provided with a tyre surface pressure roller (26), this tyre surface pressure roller (26) be able to be tight against tyre surface conveyer belt (17) discharging and rectify right band bundle drum (3) circumferential surface, and cap strip Wiring apparatus (19) is positioned at directly over the second band bundle conveyer belt (16).
10. novel efficient car radial-ply tyre former as claimed in claim 9, it is characterized in that: described tyre surface conveyer belt (17) comprises transportation section conveyer belt (27) and feed section conveying templates (28), and the two linking of aliging, the discharge end of tyre surface heater car (14) is provided with tyre surface and is connected conveyer belt, and this tyre surface is connected conveyer belt and can aligns and be connected with the feed end of transportation section conveyer belt (27).
11. novel efficient car radial-ply tyre formers as described in claim 1 or 9, it is characterized in that: in described cap strip Wiring apparatus (19), be also provided with tenslator, comprise servomotor, permanent tension force cylinder, hysteresis brake, speed control roller (29), speeds match buffering roller (30), tension control roll cylinder (31) and some commutation rollers (32), described speed control roller (29), speeds match buffering roller (30) and tension control roll cylinder (31) are arranged in order along cap strip throughput direction, driven by servomotor speed control roller (29) rotating speed, the piston rod of permanent tension force cylinder is connected and promotes its position with speeds match buffering roller (30) and changes, hysteresis brake is coaxially connected with tension control roll cylinder (31), and speed control roller (29), speeds match buffering roller (30) is adjacent with tension control roll cylinder (31) realizes cap strip commutation by commutation roller (32) between the two.
12. novel efficient car radial-ply tyre formers as claimed in claim 11, it is characterized in that: described cap strip Wiring apparatus (19) internal tension control device also comprises tension feedback roller (33) and tension detector, described tension feedback roller (33) is positioned at the front of tension control roll cylinder (31) along cap strip throughput direction, and between the two, realize cap strip commutation by commutation roller (32), tension detector is located at tension feedback roller (33) surface and can be responded to the pressure of cap strip to tension feedback roller (33) surface.
13. novel efficient car radial-ply tyre formers as claimed in claim 1, it is characterized in that: the first band bundle heater car (12), the second band bundle heater car (13), tyre surface heater car are also respectively equipped with induction installation on (14), base is provided with the siren corresponding with each induction installation, and each induction installation can sense respectively whether to have material and be messaging in corresponding siren on the first band bundle heater car (12), the second band bundle heater car (13), tyre surface heater car (14) and give the alarm.
14. novel efficient car radial-ply tyre formers as claimed in claim 1, it is characterized in that: described tyre surface transmission ring (56) comprises ring body (34), grip block (35), locking device (36) and ring body drive unit, described ring body (34) moves on base, ring body drive unit can drive ring body (34) to be sheathed on band bundle drum (3) periphery proper right with tyre surface conveyer belt (17) discharging, in ring body (34), be provided with some grip blocks (35), locking device (36) can drive grip block (35) to dwindle grip block (35) spacing towards the motion of ring body (34) axis direction.
15. novel efficient car radial-ply tyre formers as claimed in claim 14, is characterized in that: described grip block (35) is arc surface towards the side of ring body (34) axis direction, and described locking device (36) is locking cylinder.
16. novel efficient car radial-ply tyre formers as claimed in claim 1, it is characterized in that: steel ring clamping device comprises casing (40), mandrel (41), casing drive unit (42), mandrel drive unit (43), tyre bead presetter device (44), the preset drive unit of tyre bead, tire bead transmission ring (45) and tyre bead transmission drive, described casing (40) can linear slide be positioned on base, on casing (40), be interval with some for the accommodating slot of tyre bead, slot lower end is provided with the opening coming off for tyre bead, mandrel (41) axially can move and be located on base, and casing (40) slot inner bead is all sheathed on mandrel (41) outside, casing drive unit (42) can drive case (40) along mandrel (41) axial linear movement, mandrel drive unit (43) can drive mandrel (41) straight reciprocating motion setpoint distance vertically, tyre bead presetter device (44) is located at the end of mandrel (41) along casing (40) direction of motion, tyre bead presetter device (44) is provided with two tyre bead positioners along mandrel (41) axially-aligned, these two tyre bead positioners are just corresponding with two adjacent tyre bead positions in casing (40), the preset drive unit of described tyre bead can drive tyre bead presetter device (44) to move towards tire bead transmission ring (45), tire bead transmission ring (45) is just positioned at axially one end of desired location carcass drum (2), and tire bead transmission ring (45) can capture the upper tyre bead of tyre bead presetter device (44) and be sheathed on carcass drum (2) periphery of desired location.
17. novel efficient car radial-ply tyre formers as claimed in claim 16, it is characterized in that: the upper tyre bead positioner of described tyre bead presetter device (44) be a pair of can be along the axially location hook (46) of move toward one another of mandrel (41), on tyre bead presetter device (44), be also provided with location hook drive unit (47), described location hook drive unit can drive this to location hook move toward one another.
18. novel efficient car radial-ply tyre formers as claimed in claim 17, it is characterized in that: described tire bead transmission ring (45) comprises slide block (48), slide-driving device and a pair of magnetic-adsorption plate (49), described a pair of magnetic-adsorption plate (49) parallel interval is fixed on slide block (48), pair of bead on tyre bead presetter device (44) be able to extend into this between magnetic-adsorption plate (49), and slide-driving device can drive carcass drum (2) the axially straight reciprocating motion of slide block (48) along desired location.
19. novel efficient car radial-ply tyre formers as claimed in claim 1, it is characterized in that: be also provided with automatic tire demounting device, comprise hoisting frame (50), lifting driving device (51), horizontal drive apparatus (54), holder tire roller (52) and dress tire dolly (53), described horizontal drive apparatus (54) is fixed on base, horizontal drive apparatus (54) drives hoisting frame (50) to move along desired location carcass drum (2) axis direction, lifting driving device (51) is fixed on hoisting frame (50), lifting driving device (51) can drive the axle lengthwise movement of holder tire roller (52), holder tire roller (52) can hold up the upper moulding carcass of desired location carcass drum (2), and holder tire roller (52) can rotarily drive carcass around its axle and move axially and depart from carcass drum (2) and fall in dress tire dolly (53).
20. novel efficient car radial-ply tyre formers as claimed in claim 19, is characterized in that: the cylinder of described lifting driving device (51) for longitudinally placing, horizontal drive apparatus (54) is driven by motor synchronous belt mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320882857.1U CN203651014U (en) | 2013-12-30 | 2013-12-30 | Novel efficient radial tire moulding equipment for car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320882857.1U CN203651014U (en) | 2013-12-30 | 2013-12-30 | Novel efficient radial tire moulding equipment for car |
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| Publication Number | Publication Date |
|---|---|
| CN203651014U true CN203651014U (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320882857.1U Withdrawn - After Issue CN203651014U (en) | 2013-12-30 | 2013-12-30 | Novel efficient radial tire moulding equipment for car |
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| CN (1) | CN203651014U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103707537A (en) * | 2013-12-30 | 2014-04-09 | 萨驰华辰机械(苏州)有限公司 | Novel high-efficient car radial tire molding device |
| CN104309144A (en) * | 2014-08-20 | 2015-01-28 | 山东金宇实业股份有限公司 | A tension adjusting device and a method |
| CN104760311A (en) * | 2015-03-18 | 2015-07-08 | 青岛森麒麟轮胎有限公司 | Improved clamping method of tire tread of tire moulding machine |
| CN105437578A (en) * | 2014-09-26 | 2016-03-30 | 昆山市科玲精密模具有限公司 | Forming machine for preparation of tyres |
| CN111006807A (en) * | 2019-12-19 | 2020-04-14 | 厦门洪海机械有限公司 | Real-time measurement and control adjusting device for tension of torrid-resistant belt |
-
2013
- 2013-12-30 CN CN201320882857.1U patent/CN203651014U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103707537A (en) * | 2013-12-30 | 2014-04-09 | 萨驰华辰机械(苏州)有限公司 | Novel high-efficient car radial tire molding device |
| CN103707537B (en) * | 2013-12-30 | 2015-09-23 | 萨驰华辰机械(苏州)有限公司 | High efficiency car radial tire former |
| CN104309144A (en) * | 2014-08-20 | 2015-01-28 | 山东金宇实业股份有限公司 | A tension adjusting device and a method |
| CN105437578A (en) * | 2014-09-26 | 2016-03-30 | 昆山市科玲精密模具有限公司 | Forming machine for preparation of tyres |
| CN105437578B (en) * | 2014-09-26 | 2018-02-23 | 昆山市科玲精密模具有限公司 | One kind prepares tire forming machine |
| CN104760311A (en) * | 2015-03-18 | 2015-07-08 | 青岛森麒麟轮胎有限公司 | Improved clamping method of tire tread of tire moulding machine |
| CN104760311B (en) * | 2015-03-18 | 2017-03-01 | 青岛森麒麟轮胎股份有限公司 | A kind of improved method of tyre building machine tyre surface gripping |
| CN111006807A (en) * | 2019-12-19 | 2020-04-14 | 厦门洪海机械有限公司 | Real-time measurement and control adjusting device for tension of torrid-resistant belt |
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