CN207431555U - A kind of automatic welding work system - Google Patents
A kind of automatic welding work system Download PDFInfo
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- CN207431555U CN207431555U CN201720423737.3U CN201720423737U CN207431555U CN 207431555 U CN207431555 U CN 207431555U CN 201720423737 U CN201720423737 U CN 201720423737U CN 207431555 U CN207431555 U CN 207431555U
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Abstract
The utility model discloses a kind of automatic welding work systems, including handling system, welding system and control system, control system controls handling system and welding system, handling system includes feeding platform, blanking bench and transfer robot, welding system includes frock clamp and welding robot, wherein frock clamp includes double-station, transfer robot can be when welding robot carries out weld job to the workpiece on one of station, another workpiece is captured from feeding platform to be positioned on another station, or the workpiece placement blanking bench for having completed weld job is captured from another station, so as to fulfill the weld job for cycling.Therefore, the utility model coordinates welding robot to realize Double-station welding frock, it can be achieved that feeding, positioning, welding and the full-automatic processing of blanking, improve welding efficiency by transfer robot.
Description
Technical field
The utility model is related to engineering machinery fields, and in particular to a kind of automatic welding work system.
Background technology
Based on the welding procedure of the prior art is mainly carried using manual welding and manually, there is the insufficient and scarce of many
It falls into：
1st, manual welding relies on artificial qualification, and welding efficiency is low, and product quality is seldom guaranteed, and product is good
Rate is low；
2nd, loading and unloading during operation are by being accomplished manually, and positioning accuracy relies on artificial qualification, and product yield is low, and
It is big, of high cost manually to carry labor intensity, and efficiency is low.
Utility model content
The utility model provides a kind of automatic welding work system, it can be achieved that feeding, positioning, welding and blanking it is full-automatic
It is turned into industry, high degree of automation, and improves production efficiency and product yield.
To solve the above problems, the utility model embodiment discloses a kind of automatic welding work system, including：Carry system
System, including feeding platform, blanking bench and transfer robot；Welding system, including frock clamp and welding robot；Control system,
Control system is connected with handling system and welding system, for controlling handling system and welding system；Automatic welding work system
At work, control system control transfer robot is positioned over the first station of frock clamp from feeding platform first group of workpiece of crawl
On, and positioned by frock clamp, welding robot carries out weld job to first group of workpiece after positioning；In welding robot
During people carries out weld job to first group of workpiece, control system controls transfer robot to capture second group of work from feeding platform
Part is positioned in the second station of frock clamp, and is positioned by frock clamp；Control system controls welding robot right
First group of workpiece carries out weld job after completing welding to second group of workpiece；Second group of workpiece is welded in welding robot
During operation, first group of workpiece that control system controls transfer robot to capture welding completion from the first station places blanking
Platform.
Wherein, automatic welding work system further comprises clear gunlock, and clear gunlock is connected with control system, control system control
Make the impurity on the welding gun mouth, first group of workpiece and/or second group of workpiece of clear gunlock removing welding robot.
Wherein, automatic welding work system further comprises protective cover, and handling system and welding system are installed on protective cover
It is interior.
Wherein, a barrier wall is provided in protective cover, barrier wall is used to separate welding system and handling system, barrier wall
On at least provided with the first welding window and the second welding window, the first welding window corresponds to the first station, the second welding window
Corresponding second station.
Wherein, at least provided with first baffle and second baffle in barrier wall, first baffle welds window for closing first
Mouthful, second baffle for closing the second welding window, the both sides of first baffle and second baffle be respectively arranged with sensing device and
Transmission device, when sensing device senses transfer robot close to the first welding window, drive first baffle is beaten
It opens, transfer robot is made to place first group of workpiece to the first station or captures first from the first station to expose the first welding window
Group workpiece；When sensing device senses transfer robot close to the second welding window, drive second baffle is opened,
Transfer robot is made to place second group of workpiece to second station or captures second group from second station to expose the second welding window
Workpiece.
Wherein, correspond on protective cover at least provided with the first operation window and the second operation window, the first operation window
Feeding platform, for workpiece to be positioned over feeding platform, the second operation window corresponds to blanking bench, for by workpiece from blanking bench
It takes out.
Wherein, automatic welding work system further comprises automatic charging machine and automatic emptying machine, control system with it is automatic
Feeder and automatic emptying machine connection, automatic charging machine are set corresponding to feeding platform, and automatic emptying machine is set corresponding to blanking bench,
Control system controls automatic charging machine automatic transmission workpiece to feeding platform, and automatic emptying machine is controlled to be unloaded automatically from blanking bench and takes work
Part.
Wherein, automatic welding work system further comprises smog cleaner, and smog cleaner is connected with control system, control
System control smog cleaner processed carries out purified treatment to the smog generated in welding process.
Wherein, welding system further includes at least a shutter, shutter be arranged at the first station and second station it
Between.
Wherein, the body tip of welding robot is equipped with air-cooled welding gun or pneumatic spot welding head, the body of transfer robot
End is equipped with carrying cleft hand.
The beneficial effects of the utility model are：It is different from the situation of the prior art, the automatic welding work of the utility model
System moves robot cooperation, it can be achieved that feeding, positioning, welding and the full-automatic operation of blanking, high degree of automation
The double welding posts and frock clamp of welding robot, production efficiency is high and positioning accuracy is high, improves product yield.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the dimensional structure diagram of the automatic welding work system of the utility model first embodiment；
Fig. 2 is the dimensional structure diagram of the automatic welding work system of the utility model second embodiment；
Fig. 3 is the overlooking the structure diagram of the automatic welding work system in Fig. 2；
Fig. 4 is the dimensional structure diagram of the welding system of the automatic welding work system in Fig. 2；
Fig. 5 is the flow diagram of the operating method of the automatic welding of one embodiment of the utility model.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that described embodiment is only the part of the embodiment rather than whole of the utility model
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without creative efforts
All other embodiments obtained shall fall within the protection scope of the present invention.
Fig. 1 is refer to, Fig. 1 is the stereochemical structure signal of the automatic welding work system of the utility model first embodiment
Figure.As shown in Figure 1, the automatic welding work system 100 of the present embodiment includes handling system 200, welding system 300 and control system
System 400, control system 400 is connected with handling system 200 and welding system 300, for controlling handling system 200 and welding system
300.Wherein, handling system 200 includes feeding platform 201, blanking bench 202 and transfer robot 203, and transfer robot 203 is used for
Workpiece is captured or placed from feeding platform 201 and/or blanking bench 202 according to the instruction received.Welding system 300 includes frock
Fixture 301 and welding robot 302, frock clamp 301 include at least the first station 3011 and second station 3012, frock clamp
301 can position the workpiece being positioned in the first station 3011 and second station 3012 and carry out clipping operation, welding
Robot 302 is used to be subjected to the designated position of the workpiece on frock clamp 301 according to the instruction received.At this
In embodiment, the control system 400 include at least the first switch board 401 and the second switch board 402, the first switch board 401 and
Second switch board 402 is connected respectively with handling system 200 and welding system 300, for controlling handling system 200 and welding respectively
System 300 is interpreted as the operation that the first switch board 401 controls each component in entire handling system 200 here, such as controls carrying implement
Device people 203 carries out carrying operation, and the second switch board 402 controls the operation of each component in entire welding system 300, such as control welding
Robot 302 is subjected to the workpiece on some station on frock clamp 301, and can also control frock clamp 301
Clipping operation is carried out to the workpiece being positioned on station.Wherein, the first station 3011 and the second work are included with frock clamp in Fig. 1
Position 3012, control system 400 include illustrating exemplified by the first switch board 401 and the second switch board 402.In other embodiments, institute
A switch board can also be only included or including more than two switch boards by stating control system 400.
The operation principle of the automatic welding work system 100 of the present embodiment is as follows：
Automatic welding work system 100 at work, first, transfer robot 203 is controlled from feeding by control system 400
Platform 201 captures first group of workpiece and is positioned on the first station 3011 of frock clamp 301, and is positioned by frock clamp 301.
Welding robot 302 carries out weld job to first group of workpiece after positioning.
During welding robot 302 carries out weld job to first group of workpiece, control system 400 further controls
Transfer robot 203 captures second group of workpiece from feeding platform 201 and is positioned in the second station 3012 of frock clamp 301, and by
Frock clamp 301 is positioned.
Then, control system 400 controls welding robot 302 after welding is completed to first group of workpiece to second group of workpiece
Carry out weld job.
Also, during welding robot 302 carries out weld job to second group of workpiece, control system 400 controls
First group of workpiece that transfer robot 203 captures welding completion from the first station 3011 places blanking bench 202.
Therefore, the automatic welding work system of the present embodiment can control handling system 200 and weldering by control system 400
Welding system 300 cooperates, realize from feeding, positioning, welding, blanking full-automatic operation, and by frock clamp
Multiple stations on 301 are set, the time that welding robot 302 waits workpiece positioning can be saved, improve work efficiency.
In a specific embodiment, welding system 100 may further include clear gunlock 304, clear gunlock 304 and control
System 400 connects, and control system 400 controls clear gunlock 304 to remove the welding gun mouth of welding robot 302, frock clamp 301, the
Impurity on one group of workpiece and second group of workpiece.For example, in some embodiments, in welding robot 302 to first group of workpiece
Or during second group of workpiece is subjected to, control system 400 controls clear gunlock 304 to remove welding robot in real time
Impurity on 302 welding gun mouth and first group of workpiece or second group of workpiece.In further embodiments, control system 400 can be with
The welding gun mouth of clear gunlock 304 butt welding machine device people 302 at every predetermined time is controlled to be purged operation, to save clear gunlock
304 efficiency, also, after one group of workpiece completes welding operation, control system 400 controls clear gunlock 304 to completing to weld
The workpiece of operation is purged operation, is attached to avoid impurity on workpiece and flows into next work flow, caused to product quality
Influence.
In a specific embodiment, welding system 100 may further include smog cleaner 305, smog cleaner
305 are used to carry out purified treatment to the smog that welding system 100 generates in the welding process, improve the work of welding system 100
The cleanliness factor of environment.For example, being provided with dust hood (not shown) on smog cleaner 305, dust hood is close to welding robot 302
Welding gun mouth set, welding robot 302 carry out weld job during, welding robot 302 is welded work by dust hood
The smog generated during industry is sucked, and then carries out cleaning treatment to smog.
In a specific embodiment, welding system 100 can further include at least a shutter 3013, shutter
3013 are arranged between the first station 3011 and second station 3012, for avoiding the first station 3011 and the second work at work
Workpiece on position 3012 interferes with each other.
In a specific embodiment, welding system 100 further comprises power-supply device 306, for transfer robot
203rd, welding robot 302 and frock clamp 301 are powered.
Please referring further to Fig. 2, Fig. 3 and Fig. 4, Fig. 2 is the automatic welding job family of the utility model second embodiment
The production body structure diagram of system, Fig. 3 are the overlooking the structure diagrams of the automatic welding work system in Fig. 2, and Fig. 4 is in Fig. 2
The dimensional structure diagram of the welding system of automatic welding work system.As shown in Fig. 2, with above-described embodiment difference lies in,
The welding system 500 of the present embodiment further comprises protective cover 303, and it is anti-that handling system 200 and welding system 300 are mounted on this
In shield 303, protective cover 303 can improve the security of manual work.In order to improve the working environment of welding system 500, this
In embodiment, a barrier wall 3036 is further provided in protective cover 303, for welding system 300 and handling system 200 to be divided
It separates, and welding system 300 is made to form the space of a sealing, produced to avoid welding robot 302 in operating process is welded
It is dissipated outside raw smog, pollutes environment, and can also shield in weld job.
As shown in figure 4, at least provided with the first welding window being correspondingly arranged with the first station 3011 in barrier wall 3036
3031 and the second welding window 3032 for being correspondingly arranged with second station 3012, also, be additionally provided on protective cover 303 and first
3031 corresponding first baffle 3033 of welding window and with 3032 corresponding second baffle 3034 of the second welding window, first baffle
3033 for closing the first welding window 3031, and second baffle 3034 is for the second welding window 3032 of closing.Wherein, first gear
The both sides of plate 3033 and second baffle 3034 are respectively arranged with sensing device (not shown) and transmission device (not shown), sensing dress
It puts and instruction is sent when sensing transfer robot 203 close to the first welding window 3031 so that drive first baffle
3033 open, with expose the first welding window 3031 make transfer robot 203 to the first station 3011 place first group of workpiece or
First group of workpiece is captured from the first station 3011.Sensing device is sensing transfer robot 203 close to the second welding window
It sends and is instructed so that drive second baffle 3034 is opened when 3032, make carrying implement to expose the second welding window 3032
Device people 203 places second group of workpiece to second station 3012 or captures second group of workpiece from second station 3012.Optionally, sense
Device is grating inductor.
Further, the welding system 300 of the present embodiment further includes clear gunlock 304, smog cleaner 305 and power-supply device
306。
Wherein, clear gunlock 304 and power-supply device 306 are mounted in protective cover 303, and clear gunlock 304 may be disposed at welding
The one side of robot 302, optionally, clear gunlock 304 are connected with the mechanical arm of welding robot 302, for removing welding robot
Impurity on the welding gun mouth of people 302, first assembly and/or second group of workpiece.Power-supply device 306 is used for welding robot 302
And/or frock clamp 301 is powered.
Smog cleaner 305 is arranged in the sealing space of protective cover 303, is operated with butt welding machine device people 302 in welding
The smog generated in the process carries out purified treatment, can be polluted the environment to avoid smog, while can also improve welding system
The working environment cleannes of system 100.
In other embodiments, smog cleaner 305 may also set up outside protective cover 303, equally can also realize butt welding
The smog that welding robot 302 generates in operating process is welded carries out purified treatment.Power-supply device 306 may be disposed at protective cover
Outside 303, power-supply device 306 can also power simultaneously to transfer robot 203.
Wherein, at least provided with the first maintenance door 3035 and the second maintenance door 2043 on protective cover 303, for allowing to overhaul
Personnel enter in protective cover 303 to carry out upkeep operation to welding system 300 or handling system 200.
Wherein, the body tip of welding robot 302 can install air-cooled welding gun or pneumatic spot welding head, and this is not restricted.
In other embodiments, electrode mill (not shown) is additionally provided on welding system 300, when the spot welding of welding robot 302
During head abrasion, spot welding head can be positioned in electrode mill and be ground so that the spot welding head of abrasion can reuse, and subtract
The replacement and loss of few spot welding head.
Wherein, the body tip of transfer robot 203 is equipped with carrying cleft hand, to be processed for being captured from feeding platform 201
The first station on workpiece to the first station 3011 or second station 3012 of welding system 300 or from welding system 300
3011 or second station 3012 on capture on workpiece to the blanking bench 202 for having completed weld job.
Wherein, set on protective cover 303 at least provided with the first operation window 2041 and the second operation window 2042.First
Operation window 2041 is correspondingly arranged with feeding platform 201, and the second operation window 2042 is correspondingly arranged with blanking bench 202, worker Ke Tong
Cross the transport operation that the first operation window 2041 and the second operation window 2042 carry out feeding platform 201 or blanking bench 202 workpiece.
And protective cover 303 can also ensure the personal safety of operating personnel, and operating personnel is made to may be located remotely from transfer robot 203 or welding
Robot 302.
First switch board 401 and the second switch board 402 may be disposed at outside protective cover 303, be respectively used to control carrying implement
Device people 203 and welding robot 302.Wherein, the first switch board 401 and the second switch board 402 can be robot control cabinet and/or
PLC(Programmable Logic Controller；Programmable logic controller (PLC)) switch board.
The implementation process of the automatic welding work system 500 of the present embodiment is illustrated below in conjunction with Fig. 2 to Fig. 4：
Wherein control system 400 is connected respectively with sensing device, transmission device, and control system 400 is used to receive sensing
The information that device and transmission device are sent, to send corresponding instruction according to the information received.
Before weld job, the first maintenance door 3035, the second maintenance door 2043 on protective cover 303, the first welding window
3031st, the second welding window 3032 is arranged on closure state, and worker is piled to feeding platform 201 by the first operation window 2041 and treated
Workpieces processing.
When starting weld job, control system 400 sends instruction so that transfer robot 203 to be controlled to be grabbed from feeding platform 201
First group of workpiece is taken, and controls transfer robot 203 close to the first welding window 3031.Control system 400 passes through the first weldering
What the sensing device for connecing window 3031 sensed transfer robot 203 carries cleft hand close to pre- to the first welding window 3031
During set a distance, sending instruction to corresponding transmission device opens drive first baffle 3033, to expose the first weldering
Connect window 3031.First group of workpiece is placed on the first work of frock clamp 301 by the control transfer robot 203 of control system 400
On position 3011, then frock clamp 301 is controlled to be clamped positioning to first group of workpiece, complete the positioning operation of workpiece.Meanwhile
Control system 400 controls transfer robot 203 to withdraw the first station 3011, and is sensing transfer robot by sensing device
203 from the first 3031 to one specific range of welding window when, control system 400 send instruction so that first grade of drive
Plate 3033 closes the first welding window 3031, closes the first welding window 3031 by being driven the first plate washer 3033, can avoid
When subsequently carrying out weld job to first group of workpiece, smog diffuses to handling system 200, causes the pollution to handling system 200,
Or diffused out through handling system 200, cause the pollution of environment.Control system 400 sends welding instruction to welding robot 302
And then weld job is carried out to first group of workpiece.
During welding robot 302 carries out weld job to first group of workpiece, control system 400 controls carrying implement
Device people 203 returns to feeding platform 201 and captures second group of workpiece, and close to the second welding window 3032.Window is welded when passing through second
The sensing device of mouth 3032 senses the carrying cleft hand of transfer robot 203 close to the pre- spacing to the second welding window 3032
From when, control system 400 send instruction open drive second baffle 3034, to expose the second welding window
3032, second group of workpiece is passed through the second station of 3032 accommodating tool fixture 301 of the second welding window by transfer robot 203
On 3012, frock clamp 301 is clamped positioning to second group of workpiece, completes the positioning operation of workpiece.Meanwhile control system
400 control transfer robots 203 withdraw second station 3012, and are being removed by sensing device sensing transfer robot 203
During from 3012 to one specific range of second station, control system 400, which sends instruction, makes 3034 envelope of the second plate washer of drive
The second welding window 3032 is closed, similarly, the second welding window 3032 is closed by being driven the second plate washer 3034, can avoid rear
It is continuous that smog diffuses to handling system 200 when carrying out weld job to second group of workpiece, cause the pollution to handling system 200 or
It is diffused out through handling system 200, causes the pollution of environment.Control system 400 controls welding robot 302 to first group of work
After part completes welding, and then weld job is carried out to second group of workpiece.
During welding robot 302 carries out weld job to second group of workpiece, control system 400 controls carrying implement
First group of workpiece that device people 203 captures welding completion from the first station 3011 is placed on blanking bench 202, and further from upper
Material platform 201 captures the 3rd group of workpiece and the first station 3011 of frock clamp 301 is placed on by the first welding window 3031, with after
Continuous cycle operation.
Therefore, the present embodiment coordinates welding robot to carry out Double-station welding by transfer robot 203, and realizes from upper
Material, positioning, welding and the full-automatic operation of blanking, improve welding efficiency, further, transfer robot 203 can coordinate work
Clamps 301 are accurately positioned, and improve setting accuracy.In addition, the present embodiment by setting protective cover 303, can make one work
Position of the industry position from welding robot 302 farther out, can largely ensure the personal safety of worker, and can avoid welding
It is dissipated outside smog in the process, pollutes environment.
In other embodiments, in order to further improve the full process automatization of automatic welding work system 500 processing, remove
Fortune system 200 further comprises automatic charging machine (not shown) and automatic emptying machine (not shown), control system 400 with it is automatic on
Material machine and automatic emptying machine connection, for controlling automatic charging machine and automatic emptying machine.
Wherein, automatic charging machine is set corresponding to feeding platform 201, and automatic charging machine is used to provide to feeding platform 201 automatically
Workpiece to be processed, control system 400 control automatic charging machine automatic transmission workpiece to be processed to feeding platform 201.For example, in part
In embodiment, be additionally provided with sensing device (not shown) on feeding platform 201, control system 400 control automatic charging machine by some
Workpiece to be processed automatic transmission after sensing device senses and has workpiece to be processed on feeding platform 201, is controlled to feeding platform 201
System 400 controls transfer robot 203 to carry workpiece to be processed to specified region at feeding platform 201 and is processed.And it is removing
During fortune robot 203 carries out carrying operation, further control automatic charging machine will be next to be processed for control system 400
Workpiece automatic transmission is to feeding platform 201, so that transfer robot 203 and automatic feeding platform compounding practice, realize that Xun Huan is made
Industry improves work efficiency.Also, when sensing device senses that feeding platform 201 does not have workpiece to be processed, control system 400 can
Transfer robot 203 is controlled to stop carrying operation and into dormant state, to save efficiency.In further embodiments, control
System 400 controls automatic charging machine by workpiece to be processed automatic transmission to feeding platform 201, until being piled on feeding platform 201 to be added
Until work workpiece, control system 400 control again transfer robot 203 carried at feeding platform workpiece to be processed to specified region into
Row process operation.
Automatic emptying machine is set corresponding to blanking bench 202, and control system 400 controls automatic emptying machine automatically from blanking bench
202 unload and take the workpiece for having completed weld job.In some embodiments, sensing device (not shown) is provided on blanking bench 202,
Sense there is that when having completed workpieces processing, control system 400 controls automatic emptying machine from blanking on blanking bench 202 in sensing device
It unloads to take on platform 202 and has completed workpieces processing.Wherein, automatic charging machine and/or automatic emptying machine can be chute of the prior art
Formula autoloader or vibrating disk autoloader, this is not restricted.
In some embodiments, automatic charging machine and/or automatic emptying machine can be manipulator (not shown), pass through machinery
On workpiece to be processed to the feeding platform 201 that hand crawl conveyer belt transmission is brought, and capture and completed from blanking bench 202
The workpiece of weld job is to conveyer belt, to be transmitted to next step operation procedure.Therefore, automatic charging machine and automatic discharging are borrowed
Machine can save the manual work to feeding platform 201 and/or blanking bench 202, save manpower.
Please referring further to Fig. 5, Fig. 5 is the flow signal of the operating method of the automatic welding of one embodiment of the utility model
Figure.Wherein, the operating method of the automatic welding of the present embodiment can be applied to above-mentioned first embodiment automatic welding work system 100
Or the automatic welding work system 500 of second embodiment, the operating method of the automatic welding include：
S501：Control system 400 controls transfer robot 203 to capture first group of workpiece from feeding platform 201 and is placed into frock
3011 on first station of fixture 301.
S502：Frock clamp 301 positions first group of workpiece.
S503：Welding robot 302 carries out weld job to first group of workpiece after positioning.
S504：During welding robot 302 carries out weld job to first group of workpiece, control system 400 controls
Transfer robot 203 captures second group of workpiece from feeding platform 201 and is placed into the second station 3012 of frock clamp 301.
S505：Frock clamp 301 positions second group of workpiece.
S506：Control system 400 control welding robot 302 first group of workpiece is completed after welding to second group of workpiece into
Row weld job.
S507：During welding robot 302 carries out weld job to second group of workpiece, control system 400 controls
First group of workpiece that transfer robot 203 captures welding completion from the first station places blanking bench 202.
In the present embodiment, workpiece to be processed is placed on feeding platform 201 by manual operation or mechanically actuated, feeding
It may be provided with sensing device (not shown) on platform 201, when sensing device senses and has workpiece to be processed on feeding platform 201, control
The control transfer robot 203 of system 400 processed is placed into the first work of frock clamp 301 from the first group of workpiece of crawl of feeding platform 201
Position upper 3011.
Control system 400 controls frock clamp 301 to be clamped positioning to first group of workpiece, and in frock clamp 301
After being positioned to first group of workpiece, control system 400 controls welding robot 302 to carry out weld job to first group of workpiece.
During welding robot 302 carries out weld job to first group of workpiece, control system 400 controls carrying implement
Device people 203 captures second group of workpiece from feeding platform 201 and is placed into the second station 3012 of frock clamp 301.
After second group of workpiece is placed second station 3012 by transfer robot 203, control system 400 controls frock clamp
301 pairs of second group of workpiece position, and welding robot 302 is controlled to complete after welding to second group of work first group of workpiece
Part carries out weld job.During welding robot 302 carries out weld job to second group of workpiece, control system 400 is controlled
First group of workpiece that transfer robot 203 processed captures welding completion from the first station places blanking bench 202, so that removing
It transports robot 203 and realizes Xun Huan welding tooling using double-station with welding robot 302, improve work efficiency.
In some embodiments, automatic welding work system 100 or 500 further includes automatic charging machine (not shown) and automatic
Unloader (not shown), automatic charging machine are set corresponding to feeding platform 201, and automatic emptying machine is set corresponding to blanking bench 202, control
System 400 processed is connected with automatic charging machine and automatic emptying machine.Before step S501, control system 400 controls automatic charging
Workpiece to be processed is driven to feeding platform 201 by machine automatically, and after step S507, control system 400 controls automatic emptying machine
It is unloaded automatically from blanking bench 202 and takes workpiece.In some other embodiment, control system 400 can control automatic charging machine in real time or
Periodically by workpiece to be processed automatic transmission to feeding platform 201, i.e., perform step S501 in automatic welding work system 100 or 500
To step 507, control system 400 can control automatic charging machine by workpiece to be processed automatic transmission to feeding platform
201。
In some embodiments, automatic welding work system 100 or 500 further includes clear gunlock 304 and smog cleaner
305, control system 400 is connected respectively with clear gunlock 304 and smog cleaner 305.During step S503 and S506, i.e.,
During welding robot 302 carries out weld job to first group of workpiece or second group of workpiece, control system 400 is controllable
Clear gunlock 304 removes the impurity on the welding gun mouth of welding robot 302 and first group of workpiece or second group of workpiece, also, controls
The smog that system 400 controls 305 real-time butt welding machine device people 302 of smog cleaner to generate in the welding process simultaneously carries out clear
It removes.In some other embodiment, control system 400 can control clear gunlock 304 to remove welding robot 302 at regular intervals
Welding gun mouth on impurity and/or control smog cleaner 305 smog generated in welding process is carried out at regular intervals
It removes, and for the impurity on first group of workpiece and/or second group of workpiece, control system 400 can control clear gunlock 304 first
The operation of impurity is purged after the completion of group workpiece and/or second group of workpiece welding again.
It should be noted that the concrete operations of each step of the present embodiment can be referring to the automatic of above-mentioned first embodiment
The description of the automatic welding work system 500 of welding job system 100 or second embodiment, this is no longer going to repeat them.Therefore,
The operating method of the automatic welding of the present embodiment realizes cycle operation using by double-station, improves work efficiency.
The situation of the prior art, the automatic welding work system of the embodiment offer of the utility model, carrying implement are provided
Device people coordinates welding robot Double-station welding, and can realize the full-automatic operation of feeding, positioning, welding and blanking, carries
High welding efficiency.
The foregoing is merely the embodiments of the utility model, and it does not limit the scope of the patent of the present invention, all
It is equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, directly or indirectly uses
In other related technical areas, it is equally included in the patent within the scope of the utility model.
Claims (10)
1. a kind of automatic welding work system, which is characterized in that the automatic welding work system includes：
Handling system, including feeding platform, blanking bench and transfer robot；
Welding system, including frock clamp and welding robot, the frock clamp includes at least the first station and second station；
Control system is connected with the handling system and the welding system, for controlling the handling system and the welding
System；
At work, the control system controls the transfer robot to be grabbed from the feeding platform to the automatic welding work system
First group of workpiece is taken to be positioned on first station of the frock clamp, and is positioned by the frock clamp, it is described
Welding robot carries out weld job to first group of workpiece after positioning；In the welding robot to first group of work
During part carries out weld job, the control system controls the transfer robot to capture second group of work from the feeding platform
Part is positioned in the second station of the frock clamp, and is positioned by the frock clamp；The control system control
It makes the welding robot and weld job is carried out to second group of workpiece after welding is completed to first group of workpiece；Institute
During welding robot is stated to second group of workpiece progress weld job, the control system controls the conveying robot
First group of workpiece that people captures welding completion from first station places the blanking bench.
2. automatic welding work system according to claim 1, which is characterized in that the automatic welding work system is into one
Step includes clear gunlock, and the clear gunlock is connected with the control system, described in the control system control clear gunlock removing
Impurity on the welding gun mouth of welding robot, first group of workpiece and/or second group of workpiece.
3. automatic welding work system according to claim 1, which is characterized in that the automatic welding work system is into one
Step includes protective cover, and the handling system and the welding system are installed in the protective cover.
4. automatic welding work system according to claim 3 a, which is characterized in that barrier is provided in the protective cover
Wall, the barrier wall is for separating the welding system and the handling system, at least provided with first in the barrier wall
Welding window and the second welding window, first welding window correspond to first station, and second welding window corresponds to
The second station.
5. automatic welding work system according to claim 4, which is characterized in that at least provided in the barrier wall
One baffle and second baffle, for closing first welding window, the second baffle is used to close institute the first baffle
State the second welding window, the both sides of the first baffle and the second baffle are respectively arranged with sensing device and transmission device,
When the sensing device senses the transfer robot close to first welding window, described in the drive
First baffle is opened, and to expose first welding window transfer robot is made to place described first to first station
Group workpiece captures first group of workpiece from first station；Sense that the transfer robot leans in the sensing device
During nearly second welding window, second baffle described in the drive is opened, to expose second welding window
The transfer robot is made to place second group of workpiece to the second station or capture described second from the second station
Group workpiece.
6. automatic welding work system according to claim 3, which is characterized in that at least provided on the protective cover
One operation window and the second operation window, the first operation window corresponds to the feeding platform, for workpiece to be positioned over institute
It states on feeding platform, the second operation window corresponds to the blanking bench, for workpiece to be taken out from the blanking bench.
7. automatic welding work system according to any one of claims 1 to 6, which is characterized in that the automatic welding work
Further comprise automatic charging machine and automatic emptying machine as system, the control system and the automatic charging machine and described automatic
Unloader connects, and the automatic charging machine is set corresponding to the feeding platform, and the automatic emptying machine corresponds to the blanking bench
It sets, the control system controls the automatic charging machine automatic transmission workpiece to the feeding platform, and controls and described unload automatically
Material machine from the blanking bench unloads and takes workpiece automatically.
8. automatic welding work system according to any one of claims 1 to 6, which is characterized in that the automatic welding work
Further comprise smog cleaner as system, the smog cleaner is connected with the control system, the control system control
The smog cleaner carries out purified treatment to the smog generated in welding process.
9. automatic welding work system according to any one of claims 1 to 6, which is characterized in that the welding system into
One step includes at least a shutter, and the shutter is arranged between first station and the second station.
10. automatic welding work system according to any one of claims 1 to 6, which is characterized in that the welding robot
Body tip air-cooled welding gun or pneumatic spot welding head are installed, the body tip of the transfer robot is equipped with carrying cleft hand.
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| CN201720423737.3U CN207431555U (en) | 2017-04-19 | 2017-04-19 | A kind of automatic welding work system |
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| CN201720423737.3U CN207431555U (en) | 2017-04-19 | 2017-04-19 | A kind of automatic welding work system |
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| CN207431555U true CN207431555U (en) | 2018-06-01 |
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| CN108890073A (en) * | 2018-07-02 | 2018-11-27 | 浙江普泰克金属制品有限公司 | A kind of built-in fitting automatic welding line |
| CN110076490A (en) * | 2019-05-30 | 2019-08-02 | 南阳市一通防爆电气有限公司 | Bin intelligent robot flexible welding work station |
| WO2020077601A1 (en) * | 2018-10-18 | 2020-04-23 | 深圳配天智能技术研究院有限公司 | Soldering device |
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| CN108890073A (en) * | 2018-07-02 | 2018-11-27 | 浙江普泰克金属制品有限公司 | A kind of built-in fitting automatic welding line |
| WO2020077601A1 (en) * | 2018-10-18 | 2020-04-23 | 深圳配天智能技术研究院有限公司 | Soldering device |
| CN111203743B (en) * | 2018-11-21 | 2023-05-16 | 发纳科美国公司 | Continuous machining with robotic table tracking of clamps |
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| CN110076490B (en) * | 2019-05-30 | 2024-03-01 | 南阳市一通防爆电气有限公司 | Flexible welding workstation of intelligent robot for bins |
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| CN112775574A (en) * | 2021-01-11 | 2021-05-11 | 中建科技集团有限公司 | Robot system for fully automatically welding steel members and use method thereof |
| CN112775574B (en) * | 2021-01-11 | 2024-02-20 | 中建科技集团有限公司 | Robot system for full-automatic welding of steel members and application method of robot system |
| CN112935606A (en) * | 2021-01-29 | 2021-06-11 | 道可道(江苏)激光科技有限公司 | Welding production line and production process for electric tricycle frame |
| CN112935606B (en) * | 2021-01-29 | 2022-04-05 | 道可道(江苏)激光科技有限公司 | Welding production line and production process for electric tricycle frame |
| CN113118625A (en) * | 2021-04-23 | 2021-07-16 | 广州松兴电气股份有限公司 | Laser welding machine |
| CN115106670A (en) * | 2022-08-12 | 2022-09-27 | 宝鸡合力叉车有限公司 | Automatic assembling and welding system and welding method for fork frame robot |
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