CN108890073A - A kind of built-in fitting automatic welding line - Google Patents
A kind of built-in fitting automatic welding line Download PDFInfo
- Publication number
- CN108890073A CN108890073A CN201810705916.5A CN201810705916A CN108890073A CN 108890073 A CN108890073 A CN 108890073A CN 201810705916 A CN201810705916 A CN 201810705916A CN 108890073 A CN108890073 A CN 108890073A
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- Prior art keywords
- robot
- welding
- holdfast
- jig
- station
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- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000009471 action Effects 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 8
- 239000000779 smoke Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003500 flue dust Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of built-in fitting automatic welding line, including the first robot, the second robot, plate body feed tank station, finished product box station, holdfast reason material station, the first robot of welding post switching mechanism, the source of welding current and control, the second robot, welding post switching mechanism coordination control cabinet；The jig of setting quantity is installed, jig can fix plate in welding post switching mechanism；First robot can carry out by plate body feed tank station grab plate put to jig, by holdfast manage material station holdfast crawl put to plate welding position, by welding terminate finished product finished product box station any action is carried to by jig；Second robot can carry out putting the first robot the movement for carrying out spot welding to the holdfast in plate welding position or being fully welded the holdfast of a postwelding；It is acted by automation control system control machine device people and welding post switching mechanism, jig coordination, and welding quality is high, and verticality is high, high production efficiency.
Description
Technical field
The invention belongs to automatic welding technique fields, concretely relate to a kind of built-in fitting automatic welding line.
Background technique
A kind of attached built-in fitting shown in Fig. 2 is seen, comprising one piece of bottom plate and four holdfasts being welded on bottom plate, after a combination thereof
As built-in fitting carry out using.
Traditional production method is human weld, and bottom plate is put on the table, holds holdfast on the other hand and is aligned in welding position
On, the other hand holds welding torch and welds to holdfast；The large labor intensity of worker in this way, is chronically in weld fumes and damages work
Human body health, in addition, the holdfast of the built-in fitting and the verticality of bottom plate have certain requirement, then being difficult to when human weld
Guarantee good verticality, for the verticality obtained, it is necessary to which worker is repeatedly adjusted, this just necessarily causes production to be imitated
Rate is low, the low problem of production capacity.
Summary of the invention
The object of the present invention is to provide a kind of built-in fitting automatic welding line, it is intended to overcome this built-in fitting in background technique
The problem of production.
In order to solve the above technical problems, the object of the present invention is achieved like this：
A kind of built-in fitting automatic welding line, including the first robot, the second robot, plate body feed tank station, finished product box station,
Holdfast reason material station, welding post switching mechanism, the source of welding current and control the first robot, the second robot, welding post
The control cabinet of switching mechanism coordination；
The jig of setting quantity is installed, the jig can fix plate in the welding post switching mechanism；
First robot can carry out putting the holdfast for managing material station to jig, by holdfast by plate body feed tank station crawl plate
Crawl, which is put, is carried to finished product box station any action by jig to plate welding position, by the finished product that welding terminates；
Second robot, which can carry out putting the first robot to the holdfast in plate welding position, carries out spot welding or to spot welding
The movement that holdfast afterwards is fully welded；
The welding post switching mechanism can drive jig to circulate to cooperate the first robot, each of the second machine to move
Make.
Preferred embodiment on the basis of above scheme and as above scheme：It is enclosed outside it and is equipped with protection fence, protection
Fence prevents the arc light of welding from entering other working regions.
Preferred embodiment on the basis of above scheme and as above scheme：It also include smoke duster, flue gas ash removal
Device absorb by the flue dust in welding process and dust separation is handled, and improves working area environment.
Preferred embodiment on the basis of above scheme and as above scheme：Based on according to claim 1 one
The welding method of kind built-in fitting automatic welding line, it is characterised in that：It comprises the steps of
S1：Artificial stock；
S2：First robot is put on jig by plate body feed tank station crawl plate；
S3：Jig is by plate clamping position；
S4：First robot manages material station crawl holdfast from holdfast and puts to plate welding position；
S5：Holdfast is carried out spot welding positioning by the second robot；
S6：Step S4-S5 is repeated, until reaching setting holdfast quantity；
S7：Welding post switching mechanism movement, is transferred to next station；
S8：Second robot is fully welded the station holdfast；
S9：Welding post switching mechanism movement, is transferred to next station；
S10：Jig discharges plate, and finished product is removed from jig and is carried to finished product box station by the first robot.
The present invention is prominent and beneficial compared with prior art to be had the technical effect that：It passes through automation control system control machine
Device people and welding post switching mechanism, jig coordination act, and welding quality is high, and verticality is high, while its production effect
Rate is high；Manpower has been liberated, operating environment is improved.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is embedded part structure schematic diagram；
Fig. 3 jig structure schematic diagram.
Specific embodiment
To keep the purposes, technical schemes and advantages of the application clearer, below in conjunction with the attached drawing in embodiment, to reality
The technical solution applied in example is clearly and completely described,
A kind of built-in fitting automatic welding line, including the first robot 2, the second robot 5, plate body feed tank station 1, finished product box work
Position 3, holdfast reason material station 4, welding post switching mechanism 6, the source of welding current 8 and control the first robot 2, the second robot 5,
The control cabinet 7 of 6 coordination of welding post switching mechanism；
The jig 61 of setting quantity is installed, the first robot 2 can be grabbed and be put to it by jig 61 in welding post switching mechanism 6
On plate 10 it is fixed；
First robot 2 can carry out grabbing plate 10 by plate body feed tank station 1 and putting to jig 61, by holdfast reason expecting station 4
Holdfast 11 grab put to 10 welding position of plate, will finished product that welding terminates by jig to be carried to finished product box station 3 any dynamic
Make；
Second robot 5, which can carry out putting the first robot 2 to the holdfast 11 in 10 welding position of plate, carries out spot welding or to point
The movement that the holdfast 11 of postwelding is fully welded；
Welding post switching mechanism 6 can drive jig 61 to circulate to cooperate the first robot 2, each of the second machine 5 to move
Make.
Preferably, the first robot 2 uses brand to pacify river, the vertical multi-joint universal machine of 6 axis of model HP20D
Device people.
Second robot 5 uses brand to pacify river, the 6 axis gang bonder device people of model MA1440.
The source of welding current 8 is model RD350 low spatter power supply, and maximum weld electric current is 350A, provides stabilization for welding
Power supply.
In the present embodiment, welding post switching mechanism 6 is preferably the switching mechanism of disc type, and jig 61 is according to station relationship cloth
It sets on band disc type pedestal, by servo motor band moving plate type base rotation, by monitoring the circle number and peace that servo motor turns over
The shift position of jig 61 is determined mounted in the position sensor of disc type pedestal.
In the present embodiment, jig 61 includes the pedestal 611 being connected on disc type pedestal, is fixed on first above pedestal and determines
Position block 612 and the second locating piece 613 for being located at other two sides, plate 10 is by the first locating piece 612 and other two sides
The second locating piece 613 limit and plate self weight limit the friction of itself and pedestal by its position.
Preferably, calutron is installed in pedestal 611, can produce enough suction after energization, tightly by plate 10
Fitting is located on pedestal, and when finished product to be gone, calutron power-off, finished product is removed by the first robot 2.
Further, sealing wire, which encloses outside it, is equipped with protection fence 9, and protection fence 9 prevents the arc light of welding from entering it
His working region.
It further, also include smoke duster（It is not shown in the figure）, smoke dust collector can be covered on whole by a cover
Above a sealing wire, welding region is set to generate negative pressure by blower, so that it is net that the flue dust generated in welding process is detached progress
Eliminate dirt.
The welding method of the automatic built-in fitting sealing wire, comprises the steps of
S1：Artificial stock, is manually accurately placed on plate body feed tank station for the material storing box equipped with plate 10, by 100 holdfasts
It is put into holdfast reason material station, finished product box is accurately placed on to finished product box station；
S2：First robot is put on jig by plate body feed tank station crawl plate automatically；
S3：Jig is by plate clamping position；
S4：Holdfast manages the vibrating disk of material station by holdfast and automechanism is managed out, and the first robot manages material station crawl from holdfast
Holdfast is simultaneously put to plate welding position；
S5：Holdfast is carried out spot welding positioning by the second robot；
S6：Step S4-S5 is repeated, until reaching setting holdfast quantity；
S7：Welding post switching mechanism movement, is transferred to next station；
S8：Second robot is fully welded the station holdfast；
S9：Welding post switching mechanism movement, is transferred to next station；
S10：Jig discharges plate, and finished product is removed from jig and is carried in the finished product box of finished product box station by the first robot.
After completing a wheel operation, artificial loading carries finished product hopper, places body feed tank.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore：It is all according to
The equivalence changes that structure of the invention, shape, principle are done, should all be covered by within protection scope of the present invention.
Claims (4)
1. a kind of built-in fitting automatic welding line, including the first robot, the second robot, plate body feed tank station, finished product box work
Position, holdfast reason material station, welding post switching mechanism, the source of welding current and control the first robot, the second robot, Welder
The control cabinet of position switching mechanism coordination；
The jig of setting quantity is installed, the jig can fix plate in the welding post switching mechanism；
First robot can carry out putting the holdfast for managing material station to jig, by holdfast by plate body feed tank station crawl plate
Crawl puts to plate welding position, by the finished product that welding terminates and is carried to finished product box station any action by jig；
Second robot, which can carry out putting the first robot to the holdfast in plate welding position, carries out spot welding or to spot welding
The movement that holdfast afterwards is fully welded；
The welding post switching mechanism can drive jig to circulate to cooperate the first robot, each of the second machine to move
Make.
2. a kind of built-in fitting automatic welding line according to claim 1, it is characterised in that：It encloses to be equipped with to protect outside it and enclose
Column.
3. a kind of built-in fitting automatic welding line according to claim 1, it is characterised in that：It also include smoke duster.
4. based on a kind of welding method of built-in fitting automatic welding line according to claim 1, it is characterised in that：Comprising with
Lower step
S1：Artificial stock；
S2：First robot is put on jig by plate body feed tank station crawl plate；
S3：Jig is by plate clamping position；
S4：First robot manages material station crawl holdfast from holdfast and puts to plate welding position；
S5：Holdfast is carried out spot welding positioning by the second robot；
S6：Step S4-S5 is repeated, until reaching setting holdfast quantity；
S7：Welding post switching mechanism movement, is transferred to next station；
S8：Second robot is fully welded the station holdfast；
S9：Welding post switching mechanism movement, is transferred to next station；
S10：Jig discharges plate, and finished product is removed from jig and is carried to finished product box station by the first robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810705916.5A CN108890073A (en) | 2018-07-02 | 2018-07-02 | A kind of built-in fitting automatic welding line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810705916.5A CN108890073A (en) | 2018-07-02 | 2018-07-02 | A kind of built-in fitting automatic welding line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108890073A true CN108890073A (en) | 2018-11-27 |
Family
ID=64347341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810705916.5A Pending CN108890073A (en) | 2018-07-02 | 2018-07-02 | A kind of built-in fitting automatic welding line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108890073A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112917035A (en) * | 2021-01-27 | 2021-06-08 | 安徽中科春谷激光产业技术研究院有限公司 | Automatic assembly welding device and method for embedded part |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002239787A (en) * | 2001-02-13 | 2002-08-28 | Kawasaki Heavy Ind Ltd | Welding method and welding system |
| CN106041253A (en) * | 2016-07-01 | 2016-10-26 | 杭州隆湖机电科技有限公司 | Multi-working-station double-robot welding system and technology |
| CN206326242U (en) * | 2016-07-01 | 2017-07-14 | 杭州隆湖机电科技有限公司 | A kind of multistation dual robot welding system |
| CN107877053A (en) * | 2017-12-18 | 2018-04-06 | 浙江大学昆山创新中心 | A kind of double robot robot welding system |
| CN207431555U (en) * | 2017-04-19 | 2018-06-01 | 深圳配天智能技术研究院有限公司 | A kind of automatic welding work system |
| CN208556266U (en) * | 2018-07-02 | 2019-03-01 | 浙江普泰克金属制品有限公司 | A kind of built-in fitting automatic welding line |
-
2018
- 2018-07-02 CN CN201810705916.5A patent/CN108890073A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002239787A (en) * | 2001-02-13 | 2002-08-28 | Kawasaki Heavy Ind Ltd | Welding method and welding system |
| CN106041253A (en) * | 2016-07-01 | 2016-10-26 | 杭州隆湖机电科技有限公司 | Multi-working-station double-robot welding system and technology |
| CN206326242U (en) * | 2016-07-01 | 2017-07-14 | 杭州隆湖机电科技有限公司 | A kind of multistation dual robot welding system |
| CN207431555U (en) * | 2017-04-19 | 2018-06-01 | 深圳配天智能技术研究院有限公司 | A kind of automatic welding work system |
| CN107877053A (en) * | 2017-12-18 | 2018-04-06 | 浙江大学昆山创新中心 | A kind of double robot robot welding system |
| CN208556266U (en) * | 2018-07-02 | 2019-03-01 | 浙江普泰克金属制品有限公司 | A kind of built-in fitting automatic welding line |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112917035A (en) * | 2021-01-27 | 2021-06-08 | 安徽中科春谷激光产业技术研究院有限公司 | Automatic assembly welding device and method for embedded part |
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