CN210024233U - Welding system - Google Patents
Welding system Download PDFInfo
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- CN210024233U CN210024233U CN201920748929.0U CN201920748929U CN210024233U CN 210024233 U CN210024233 U CN 210024233U CN 201920748929 U CN201920748929 U CN 201920748929U CN 210024233 U CN210024233 U CN 210024233U
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Abstract
The utility model discloses a welding system is applied to the weldment work of shield structure machine blade holder or toolbox, treat the machine of shifting of welded work piece upset and be used for carrying out the arc welding robot of weldment work to the work piece including being used for control, one side of machine of shifting is equipped with the mobile device, and the mobilizable setting of arc welding robot is on the mobile device. The application provides a welding system can carry out the automatic welding of shield structure machine blade holder or knife case, has improved the welding quality and the welding efficiency of knife case and blade holder, has reduced user's intensity of labour simultaneously.
Description
Technical Field
The utility model relates to a shield constructs quick-witted technical field, more specifically says, relates to a welding system.
Background
The knife box and the knife holder are key parts of the shield machine, the two parts are formed by welding medium plates, production operation is mainly carried out in a manual welding mode in the prior art, the welding difficulty of the knife box or the knife holder is large, the welding strength is high, the working environment of welding operation is poor, the welding efficiency of workers is low, and the welding quality is unstable.
In summary, how to improve the welding efficiency and the product quality and reduce the labor intensity of workers is a problem to be solved urgently by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a welding system, it can replace the workman to weld panel for toolbox or blade holder, has reduced workman's intensity of labour, has improved welding quality and welding efficiency simultaneously.
In order to achieve the above object, the present invention provides the following technical solutions:
a welding system is applied to welding operation of a shield machine tool apron or a tool box and comprises a positioner and an arc welding robot, wherein the positioner is used for controlling a workpiece to be welded to overturn, the arc welding robot is used for welding the workpiece, a moving device is arranged on one side of the positioner, and the arc welding robot is movably arranged on the moving device.
Preferably, the welding robot further comprises an induction device for inducing a target welding position of the workpiece, and the induction device is connected with the arc welding robot and the moving device.
Preferably, the device also comprises a smoke treatment device for removing smoke generated in the welding operation.
Preferably, still include welder clean-up equipment, welder clean-up equipment includes clear rifle portion, oil spout portion and wire cutting portion.
Preferably, the welding gun cleaning device and the smoke dust processing device are respectively positioned at two ends of the moving device.
Preferably, the welding gun cleaning device further comprises a protective guard, and the positioner, the arc welding robot, the moving device, the welding gun cleaning equipment and the smoke processing equipment are all arranged inside the protective guard.
Preferably, the guard rail is provided with an opening structure facilitating the user to go in and out.
Preferably, the smoke dust treatment equipment comprises a collecting pipe and a dust removal device for removing dust, one end of the collecting pipe is connected with the dust removal device, the other end of the collecting pipe is provided with a collecting cover, and the collecting cover is arranged on one side of the arc welding robot.
Preferably, the cross section of the collecting hood is gradually increased from the end part to the direction far away from the collecting pipe.
Preferably, the collection tube is a flexible tube that is telescopic and bendable.
The utility model provides a welding system is applied to the weldment work of shield structure machine blade holder or toolbox, and it includes machine of shifting, arc-welding robot and mobile device, and wherein, the machine of shifting is used for the control to treat welded work piece upset, and the arc-welding robot is used for carrying out weldment work to the work piece, and the mobile device is located machine of shifting one side, supplies the arc-welding robot to remove.
In the working process, after the positioner drives the plates to be welded to turn over in place, the arc welding robot moves to a preset welding position on the moving device and performs welding operation. The welding system replaces a user to weld the plate into the knife box or the knife holder, and the plate with large thickness and large weight does not need to be turned over and welded manually by the user in the working process, so that the labor capacity of the user is reduced, and the welding efficiency and the welding quality are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a welding system provided by the present invention.
The reference numerals in fig. 1 are: the welding robot comprises a protective guard 1, a control system 2, a welding power supply 3, a smoke dust processing device 4, a moving device 5, an arc welding robot 6, a positioner 7 and a welding gun cleaning device 8.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The core of the utility model is to provide a welding system, it can replace the workman to weld panel for toolbox or blade holder, has reduced workman's intensity of labour, has improved welding quality and welding efficiency simultaneously.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a welding system according to the present invention.
The utility model provides a welding system is applied to the weldment work of shield structure machine blade holder or toolbox, treat the machine of shifting 7 of welded work piece upset and be used for carrying out the arc welding robot 6 of weldment work to the work piece including being used for control, one side of machine of shifting 7 is equipped with mobile device 5, and the mobilizable setting of arc welding robot 6 is on mobile device 5.
Specifically, the welding system that this application provided is used for welding panel for shield constructs quick-witted knife box or blade holder. The positioner 7 can drive the workpiece to move or rotate and is mainly used for controlling the workpiece to reach a preset welding position; in addition, in order to effectively control welding deformation, the positioner 7 can be provided with a control device capable of being programmed freely, and in the actual welding process, the positioner 7 adjusts the position and the angle of a workpiece for multiple times, so that symmetrical multi-layer and multi-pass welding is realized. The arc welding robot 6 mainly performs welding work on a sheet. The moving device 5 is a carrying platform of the arc welding robot 6 and comprises a base fixed on one side of the positioner 7 and a slide way connected with the base, the arc welding robot 6 is arranged on the slide way, the moving device 5 can control the arc welding robot 6 to move along the slide way, and the specific structure of the moving device can refer to the prior art.
In the working process, the positioner 7 controls the plates to be welded to move so that the plates reach a preset welding position; the moving device 5 controls the arc welding robot 6 to move, so that the arc welding robot 6 welds the plate located at the preset welding position. The welding system can adapt to the welding operation of the knife boxes and the knife seats with different sizes, and the automatic production of the knife boxes and the knife seats is realized. Because the welding system replaces manpower to carry out welding operation, a user does not need to manually turn over and weld the plate with large thickness and heavy weight; and the welding system can realize the uninterrupted production of welding operation. Therefore, the welding system provided by the application realizes the effects of reducing the labor amount of a user, improving the welding efficiency and improving the welding quality.
It will be appreciated that during an actual welding operation, the welding system is equipped with a welding power supply 3 that can provide power. In addition, the welding system is also provided with a control system 2 to realize the automatic welding process of the workpiece, the specific circuit structure of the control system 2 can be flexibly designed according to the actual requirement, and the circuit structure of the control system 2 is not specifically limited in the application.
Further, in order to optimize the use effect of the welding system, the present application provides an embodiment in which the welding system further includes an induction device for inducing a target welding position of the workpiece, and the induction device is connected with the arc welding robot 6 and the moving device 5. Specifically, the target welding position specifically refers to an area where plates need to be combined and welded into a whole, and the sensing device is used for providing position information corresponding to the target welding position for the arc welding robot 6, so that rapid workpiece locating and weld joint deviation correction are achieved.
During operation, the position of the welding gun can be adjusted by the moving device 5 and/or the arc welding robot 6, that is, the moving device 5 adjusts the position of the arc welding robot 6 by the target welding position determined by the sensing device, and the arc welding robot 6 adjusts the position or angle of the welding gun according to the target welding position to operate the welding gun at the target welding position. The induction system has high positioning precision, can effectively compensate the deviation generated by product assembly, beveling and positioning, improves the automation degree of welding quality and a welding system, and further reduces the labor capacity of workers. The operating principle of the induction device can be referred to the contact sensing technology or the arc tracking technology in the prior art.
Further, in consideration of the generation of smoke during welding operation and the influence on the working environment, the welding system further comprises a smoke treatment device 4 for removing the smoke in one embodiment provided by the application. The smoke dust treatment equipment 4 specifically comprises a collecting pipe and a dust removal device for dust removal, wherein one end of the collecting pipe is connected with the dust removal device, and the other end of the collecting pipe is provided with a collecting cover. During the working process, the dust removing device generates negative pressure, the trapping cover is arranged at one side of the arc welding robot 6, and smoke and dust enter the dust removing device through the trapping cover and the trapping pipe to be treated. It can be understood that the smoke dust processing device 4 may also adopt other structures, and can process the smoke dust generated during the welding operation and optimize the working environment. In addition, during actual control, the smoke processing device 4 can be operated in an independent control mode, and can also be integrated with the control system 2 to enable the smoke processing device 4 and the arc welding robot 6 to be started and stopped synchronously.
Alternatively, in order to enhance the effect of the collecting hood on the smoke, the collecting hood preferably has a trumpet-shaped structure, i.e., the cross section of the collecting hood gradually increases from the end part to the direction far away from the collecting pipe. Optionally, in order to adjust the position of the capture hood for better capturing the smoke generated by welding, the capture pipe is preferably a corrugated pipe or other flexible pipe which can be stretched and bent.
Further, in order to optimize the using effect of the welding system, in an embodiment provided by the present application, the welding system further includes a welding gun cleaning device 8, and the welding gun cleaning device 8 includes a gun cleaning portion, a fuel injection portion, and a wire cutting portion. The welding gun cleaning device 8 cleans and shears the welding gun positioned at the cleaning station, thereby improving the operation efficiency and the welding quality of the arc welding robot 6. In the actual control process, the arc welding robot 6 can be controlled to move by using the moving device 5, so that the welding gun is moved to a cleaning station of the welding gun cleaning equipment 8; or the arc welding robot 6 controls the welding gun to move through the structure of the arc welding robot so that the welding gun moves to the cleaning station.
Optionally, in the actual assembly process, in order to reduce interference between the devices, it is preferable to arrange the welding gun cleaning device 8 and the smoke processing device 4 at two ends of the moving device 5, respectively, where the welding gun cleaning device 8 and the smoke processing device 4 are located at two sides of the arc welding robot 6, respectively.
Further, in an embodiment provided by the present application, the welding system further includes a protective guard 1, the protective guard 1 may be made of a plate or a pipe, and a welding workstation is defined inside the protective guard 1, and the positioner 7, the arc welding robot 6, the moving device 5, the welding gun cleaning device 8, and the smoke processing device 4 are all disposed in the welding workstation inside the protective guard 1, so that the welding system is isolated from the surroundings, and safety of users and devices is guaranteed. In addition, in order to facilitate the workers to assemble and disassemble the welding system and the workpiece, the guard rail 1 is provided with an opening structure which is convenient for the users to enter and exit.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The above is to the welding system provided by the utility model provides a detailed introduction. The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
Claims (10)
1. The welding system is characterized by being applied to welding operation of a shield machine tool apron or a tool box and comprising a positioner (7) and an arc welding robot (6), wherein the positioner (7) is used for controlling a workpiece to be welded to turn over, the arc welding robot (6) is used for welding the workpiece, a moving device (5) is arranged on one side of the positioner (7), and the arc welding robot (6) is movably arranged on the moving device (5).
2. The welding system according to claim 1, further comprising an induction device for inducing a target welding position of the workpiece, the arc welding robot (6) and the moving device (5) each being connected to the induction device.
3. Welding system according to claim 2, further comprising a fume treatment device (4) for removing fumes generated during the welding operation.
4. The welding system according to claim 3, further comprising a torch cleaning device (8), the torch cleaning device (8) comprising a torch cleaning portion, a fuel injection portion, and a wire cutting portion.
5. Welding system according to claim 4, wherein said torch cleaning device (8) and said fume treatment device (4) are located at the two ends of said moving means (5), respectively.
6. The welding system according to claim 5, characterized by further comprising a protective fence (1), wherein the positioner (7), the arc welding robot (6), the moving device (5), the welding gun cleaning equipment (8) and the smoke processing equipment (4) are arranged inside the protective fence (1).
7. Welding system according to claim 6, wherein said guard rail (1) is provided with an open structure facilitating access by a user.
8. The welding system according to any one of claims 3 to 7, characterized in that the fume treatment device (4) comprises a dust collection pipe and a dust removal device for removing dust, the dust collection pipe is connected with the dust removal device at one end and is provided with a capture hood at the other end, and the capture hood is arranged at one side of the arc welding robot (6).
9. The welding system of claim 8, wherein a cross-section of the capture hood increases from end to end in a direction away from the capture header.
10. The welding system of claim 9, wherein the trap tube is a flexible tube that is telescoping and bendable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920748929.0U CN210024233U (en) | 2019-05-22 | 2019-05-22 | Welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920748929.0U CN210024233U (en) | 2019-05-22 | 2019-05-22 | Welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210024233U true CN210024233U (en) | 2020-02-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920748929.0U Active CN210024233U (en) | 2019-05-22 | 2019-05-22 | Welding system |
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| CN (1) | CN210024233U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114211173A (en) * | 2022-01-27 | 2022-03-22 | 上海电气集团股份有限公司 | Method, device and system for determining welding position |
| CN117340557A (en) * | 2023-10-31 | 2024-01-05 | 英诺威阀业有限公司 | Manufacturing method and equipment of shield cutter box |
| CN114211173B (en) * | 2022-01-27 | 2024-05-31 | 上海电气集团股份有限公司 | Method, device and system for determining welding position |
-
2019
- 2019-05-22 CN CN201920748929.0U patent/CN210024233U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114211173A (en) * | 2022-01-27 | 2022-03-22 | 上海电气集团股份有限公司 | Method, device and system for determining welding position |
| CN114211173B (en) * | 2022-01-27 | 2024-05-31 | 上海电气集团股份有限公司 | Method, device and system for determining welding position |
| CN117340557A (en) * | 2023-10-31 | 2024-01-05 | 英诺威阀业有限公司 | Manufacturing method and equipment of shield cutter box |
| CN117340557B (en) * | 2023-10-31 | 2024-03-29 | 英诺威阀业有限公司 | Manufacturing method and equipment of shield cutter box |
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