CN206169476U - Laminar plasma welding operation platform - Google Patents
Laminar plasma welding operation platform Download PDFInfo
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- CN206169476U CN206169476U CN201620995137.XU CN201620995137U CN206169476U CN 206169476 U CN206169476 U CN 206169476U CN 201620995137 U CN201620995137 U CN 201620995137U CN 206169476 U CN206169476 U CN 206169476U
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- turntable
- welding
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- block
- tipper
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Abstract
The utility model discloses a laminar plasma welding operation platform relates to the welding field, including central control unit, support and apron, still including setting up power converter, controller, water -circulating pump, air compressor, revolving stage and the upset machine of clasping a set of at least in the operation panel, be provided with fixed block, ventilation heat dissipation hole and water cooling circuit on the revolving stage, water cooling circuit with the water -circulating pump links to each other, and the revolving stage setting is being clasped between the upset machine, clasp the upset machine and clasp the one side and overturn through the welded material, will treat the welded to show out, air compressor does the revolving stage provides rotatory with flexible power with the upset machine clasped, has autogiration, upset by welding, has simultaneously and ventilates and the automatic cooling function that cools down.
Description
Technical field
The utility model is related to welding field, relates in particular to a kind of laminar flow plasma welding panel.
Background technology
Welding：Also referred to as welding, Rong connects, and is a kind of jointing metal or other heat to heat, in the way of high temperature or high pressure
The purpose of engagement is reached in the manufacturing process and technology of plastic material such as plastics, welding by following three approach：1st, melting welding ---
The workpiece that heating is intended to engage is allowed to be partially melting to form molten bath, is just engaged after the cooled and solidified of molten bath, can add to melt if necessary and fill out thing
Auxiliary；2nd, pressure welding --- the necessary butt-welding fitting of welding process applies pressure 3, soldering --- uses metal material more low-melting than mother metal
Do solder, using liquid solder soak mother metal, fill gap, and with mother metal diffuse into one another realization link weldment.Modern times welding
Energy source have many kinds, including gas flame, electric arc, laser, electron beam, friction and ultrasonic wave etc., at present again start appearance with
Stability and the more preferable laminar flow plasma of temperature as thermal source welder, in order to avoid the height of workpiece and thermal source in welding
Temperature, according into bad influence, needs to use special welding bench, such as Publication No. to surrounding environment article in welding
CN104308412A, the time of disclosure is on January 28th, 2015, and the Chinese invention patent document of entitled " a kind of welding bench " is public
A kind of welding bench, including welding bench, spark catcher, dust removal filter, blower fan, collecting box and protective cover are opened, on protective cover
Side is provided with exhaust outlet, and exhaust outlet right side sets spark catcher, and exhaust outlet is connected with spark catcher by pipeline；Welding bench
Lower section is provided with collector and collecting box, and welding bench is connected with collector, and collector lower section is provided with a collecting box；Under welding bench
Side is additionally provided with dust removal filter and blower fan, and blower fan is connected with dust removal filter, and dust removal filter passes through pipeline and Spark catcher
Device is connected, and dust removal filter is connected by pipeline with blower fan.It is an advantage of the invention that floor space is small, infusion of financial resources is few, butt welding
The weldering cigarette produced in termination process is effectively treated, it is ensured that welding personnel safety in operation, but this technology
The method that scheme can produce a large amount of residues primarily directed to gas flame and arc welding etc., and its major function be Spark catcher and
Exhaust, timely automated workpiece to be machined can not be adjusted, it is necessary to be accomplished manually in use, thus in the presence of the hidden danger of scald personnel,
Man-hour is also more long；Meanwhile, welding bench is also set without autonomous cooling in itself, and long-term use is also easily damaged.
The content of the invention：
The purpose of this utility model be provide it is a kind of there is automatic rotation, upset welded part, while have ventilation and
The laminar flow plasma welding panel of automatic cooling down function.
The purpose of this utility model is achieved through the following technical solutions：
A kind of laminar flow plasma welding panel, including central control unit, support and cover plate, it is characterised in that：Also
Power supply changeover device, controller, water-circulating pump, air compressor, turntable and at least one set including being arranged in operating desk are embraced
Hold tipper；Ventilating heat dissipating hole and water cooling labyrinth are provided with the turntable, water cooling labyrinth is connected with the water-circulating pump, revolved
Turntable is arranged on to be clasped between tipper；One side is clasped and overturn by the tipper of clasping by the material of welding, will
To be welded shows out.
The tipper of clasping includes frame, telescoping cylinder and rotary drive motor, clasps block and is driven with rotation by telescoping cylinder
Dynamic motor is connected, and the rotary drive motor is fixedly connected in frame；The air compressor is the turntable and clasps
Tipper provides rotation and flexible power.
The telescoping cylinder includes cylinder body and expansion link, described to clasp the top that block is connected to expansion link, the cylinder base
It is fixed on the top of the rotary drive motor rotating shaft.
The rotation edge of table is provided with positioning inductor, and the bottom of operating desk is fixed with and positioning below turntable
The corresponding locator of inductor.Positioning inductor and locator are the common equipment of prior art, can be using such as laser induced
Positioning component, is mainly to provide and counts to judge the anglec of rotation, speed and direction etc. automatically.
The block of clasping is block rubber.
Four fixed blocks are at least movably set with the turntable, and fixed block is symmetrical arranged along the center of circle of turntable；
The air compressor provides the power and chucking power of movement for fixed block.
The central control unit includes human-computer interaction interface, electric machine controller and PLC control unit；Central control unit
The action of instruction each part of control operation platform is sent to the controller.
The beneficial effects of the utility model are as follows：
First, a kind of laminar flow plasma welding panel that the utility model is provided, central control unit is to the control
Device sends the action of instruction each part of control operation platform, and turntable can drive the to-be-welded pieces placed thereon to carry out in plane
Rotation to adapt to the angle demand of welding process, while turntable is per se with ventilating heat dissipating hole and water cooling labyrinth, Ke Yi
Issuable waste gas is excluded in time in welding process and table top is lowered the temperature, it is to avoid the ultra-high temperature of laminar flow plasma gun
Too major injury is caused to table top；In welding, after the wherein one side of to-be-welded pieces is by welding, clasping tipper will be to be welded
Part is clasped and overturn, and another side is showed out into continuation welding, to ensure that it is comprehensive without dead angle that welding is acted on.
2nd, a kind of laminar flow plasma welding panel that the utility model is provided, clasps block by telescoping cylinder and rotation
Motor is connected, and rotary drive motor is fixedly connected in frame, and rotary drive motor drives clasps block upset, and telescoping cylinder drives
The dynamic stretching motion for clasping block, is adapted to different to-be-welded pieces, while can correspond to that the optimum power of clasping is applied.
3rd, a kind of laminar flow plasma welding panel that the utility model is provided, positioning inductor and locator are existing
Have the equipment that technology is common, can using such as laser induced positioning component, be mainly to provide it is automatic count with judge the anglec of rotation,
Speed and direction etc., conveniently realize Automated condtrol process.
4th, a kind of laminar flow plasma welding panel that the utility model is provided, block rubber clasps block, itself tool
There is certain ductility, can avoid injuring tape welding fitting, while the shape that can also adapt to different part bodies is most firm to apply
Clasp power；Mobilizable fixed block on turntable, be symmetrical arranged can be fixed in welding process to-be-welded pieces avoid skew.
Brief description of the drawings
Fig. 1 is a kind of structural representation of preferred scheme of the utility model；
In figure：
1st, power supply changeover device；2nd, controller；3rd, water-circulating pump；4th, air compressor；5th, turntable；6th, tipper is clasped.
Specific embodiment
The technical solution of the utility model is further illustrated below by way of several embodiments, it is necessary to explanation, realizes
The technical scheme of the utility model purpose includes but is not limited to following examples.
Embodiment 1
Such as Fig. 1, a kind of laminar flow plasma welding panel, including central control unit, support and cover plate, its feature exist
In：Also include the power supply changeover device 1, controller 2, water-circulating pump 3, air compressor 4, the and of turntable 5 that are arranged in operating desk
At least one set clasps tipper 6；Be provided with fixed block, ventilating heat dissipating hole and water cooling labyrinth on the turntable 5, water cooling labyrinth with
The water-circulating pump 3 is connected, and turntable 5 is arranged on to be clasped between tipper 6；It is described to clasp tipper 6 by one side by welding
Material clasp and overturn, to be welded is showed out.
This is a kind of most basic embodiment of the present utility model.Central control unit sends instruction control to the controller
The action of each part of operating desk processed, turntable 5 can drive the to-be-welded pieces placed thereon to carry out the rotation in plane with suitable
The angle demand of welding process is answered, while turntable 5 is per se with ventilating heat dissipating hole and water cooling labyrinth, can be in welding process
Issuable waste gas is excluded in time and table top is lowered the temperature, it is to avoid the ultra-high temperature of laminar flow plasma gun is caused to table top
Too major injury；In welding, after the wherein one side of to-be-welded pieces is by welding, clasps tipper 6 and clasp simultaneously to-be-welded pieces
Upset, continuation welding is showed out by another side, to ensure that it is comprehensive without dead angle that welding is acted on.
Embodiment 2
Such as Fig. 1, a kind of laminar flow plasma welding panel, including central control unit, support and cover plate, its feature exist
In：Also include the power supply changeover device 1, controller 2, water-circulating pump 3, air compressor 4, the and of turntable 5 that are arranged in operating desk
At least one set clasps tipper 6；Be provided with fixed block, ventilating heat dissipating hole and water cooling labyrinth on the turntable 5, water cooling labyrinth with
The water-circulating pump 3 is connected, and turntable 5 is arranged on to be clasped between tipper 6；It is described to clasp tipper 6 by one side by welding
Material clasp and overturn, to be welded is showed out.
The tipper 6 of clasping includes frame, telescoping cylinder and rotary drive motor, clasps block by telescoping cylinder and rotation
Motor is connected, and the rotary drive motor is fixedly connected in frame；The air compressor 4 is the He of the turntable 5
Clasp tipper 6 and rotation and flexible power are provided.
The telescoping cylinder includes cylinder body and expansion link, described to clasp the top that block is connected to expansion link, the cylinder base
It is fixed on the top of the rotary drive motor rotating shaft.
This is a kind of preferred embodiment of the present utility model.Central control unit sends instruction control to the controller
The action of each part of operating desk processed, turntable 5 can drive the to-be-welded pieces placed thereon to carry out the rotation in plane with suitable
The angle demand of welding process is answered, while turntable 5 is per se with ventilating heat dissipating hole and water cooling labyrinth, can be in welding process
Issuable waste gas is excluded in time and table top is lowered the temperature, it is to avoid the ultra-high temperature of laminar flow plasma gun is caused to table top
Too major injury；In welding, after the wherein one side of to-be-welded pieces is by welding, clasps tipper 6 and clasp simultaneously to-be-welded pieces
Upset, continuation welding is showed out by another side, to ensure that it is comprehensive without dead angle that welding is acted on；Block is clasped by telescoping cylinder and rotation
Motor is connected, and rotary drive motor is fixedly connected in frame, and rotary drive motor drives clasps block upset, and telescoping cylinder drives
The dynamic stretching motion for clasping block, is adapted to different to-be-welded pieces, while can correspond to that the optimum power of clasping is applied.
Embodiment 3
Such as Fig. 1, a kind of laminar flow plasma welding panel, including central control unit, support and cover plate, its feature exist
In：Also include the power supply changeover device 1, controller 2, water-circulating pump 3, air compressor 4, the and of turntable 5 that are arranged in operating desk
At least one set clasps tipper 6；Be provided with fixed block, ventilating heat dissipating hole and water cooling labyrinth on the turntable 5, water cooling labyrinth with
The water-circulating pump 3 is connected, and turntable 5 is arranged on to be clasped between tipper 6；It is described to clasp tipper 6 by one side by welding
Material clasp and overturn, to be welded is showed out.
The tipper 6 of clasping includes frame, telescoping cylinder and rotary drive motor, clasps block by telescoping cylinder and rotation
Motor is connected, and the rotary drive motor is fixedly connected in frame；The air compressor 4 is the He of the turntable 5
Clasp tipper 6 and rotation and flexible power are provided.
The telescoping cylinder includes cylinder body and expansion link, described to clasp the top that block is connected to expansion link, the cylinder base
It is fixed on the top of the rotary drive motor rotating shaft.
The edge of the turntable 5 is provided with positioning inductor, and the bottom of operating desk is fixed with and determines below turntable 5
The corresponding locator of position inductor.
This is a kind of preferred embodiment of the present utility model.Central control unit sends instruction control to the controller
The action of each part of operating desk processed, turntable 5 can drive the to-be-welded pieces placed thereon to carry out the rotation in plane with suitable
The angle demand of welding process is answered, while turntable 5 is per se with ventilating heat dissipating hole and water cooling labyrinth, can be in welding process
Issuable waste gas is excluded in time and table top is lowered the temperature, it is to avoid the ultra-high temperature of laminar flow plasma gun is caused to table top
Too major injury；In welding, after the wherein one side of to-be-welded pieces is by welding, clasps tipper 6 and clasp simultaneously to-be-welded pieces
Upset, continuation welding is showed out by another side, to ensure that it is comprehensive without dead angle that welding is acted on；Block is clasped by telescoping cylinder and rotation
Motor is connected, and rotary drive motor is fixedly connected in frame, and rotary drive motor drives clasps block upset, and telescoping cylinder drives
The dynamic stretching motion for clasping block, is adapted to different to-be-welded pieces, while can correspond to that the optimum power of clasping is applied；Positioning
Inductor and locator are the common equipment of prior art, can be mainly to provide automatic using such as laser induced positioning component
Count to judge the anglec of rotation, speed and direction etc., conveniently realize Automated condtrol process.
Embodiment 4
Such as Fig. 1, a kind of laminar flow plasma welding panel, including central control unit, support and cover plate, its feature exist
In：Also include the power supply changeover device 1, controller 2, water-circulating pump 3, air compressor 4, the and of turntable 5 that are arranged in operating desk
At least one set clasps tipper 6；Be provided with fixed block, ventilating heat dissipating hole and water cooling labyrinth on the turntable 5, water cooling labyrinth with
The water-circulating pump 3 is connected, and turntable 5 is arranged on to be clasped between tipper 6；It is described to clasp tipper 6 by one side by welding
Material clasp and overturn, to be welded is showed out.
The tipper 6 of clasping includes frame, telescoping cylinder and rotary drive motor, clasps block by telescoping cylinder and rotation
Motor is connected, and the rotary drive motor is fixedly connected in frame；The air compressor 4 is the He of the turntable 5
Clasp tipper 6 and rotation and flexible power are provided.
The telescoping cylinder includes cylinder body and expansion link, described to clasp the top that block is connected to expansion link, the cylinder base
It is fixed on the top of the rotary drive motor rotating shaft.
The edge of the turntable 5 is provided with positioning inductor, and the bottom of operating desk is fixed with and determines below turntable 5
The corresponding locator of position inductor.
The block of clasping is block rubber.
This is a kind of preferred embodiment of the present utility model.Central control unit sends instruction control to the controller
The action of each part of operating desk processed, turntable 5 can drive the to-be-welded pieces placed thereon to carry out the rotation in plane with suitable
The angle demand of welding process is answered, while turntable 5 is per se with ventilating heat dissipating hole and water cooling labyrinth, can be in welding process
Issuable waste gas is excluded in time and table top is lowered the temperature, it is to avoid the ultra-high temperature of laminar flow plasma gun is caused to table top
Too major injury；In welding, after the wherein one side of to-be-welded pieces is by welding, clasps tipper 6 and clasp simultaneously to-be-welded pieces
Upset, continuation welding is showed out by another side, to ensure that it is comprehensive without dead angle that welding is acted on；Block is clasped by telescoping cylinder and rotation
Motor is connected, and rotary drive motor is fixedly connected in frame, and rotary drive motor drives clasps block upset, and telescoping cylinder drives
The dynamic stretching motion for clasping block, is adapted to different to-be-welded pieces, while can correspond to that the optimum power of clasping is applied；Positioning
Inductor and locator are the common equipment of prior art, can be mainly to provide automatic using such as laser induced positioning component
Count to judge the anglec of rotation, speed and direction etc., conveniently realize Automated condtrol process；Block rubber clasps block, itself
With certain ductility, can avoid injuring tape welding fitting, while the shape that can also adapt to different part bodies is most steady to apply
Solid clasp power.
Embodiment 5
Such as Fig. 1, a kind of laminar flow plasma welding panel, including central control unit, support and cover plate, its feature exist
In：Also include the power supply changeover device 1, controller 2, water-circulating pump 3, air compressor 4, the and of turntable 5 that are arranged in operating desk
At least one set clasps tipper 6；Be provided with fixed block, ventilating heat dissipating hole and water cooling labyrinth on the turntable 5, water cooling labyrinth with
The water-circulating pump 3 is connected, and turntable 5 is arranged on to be clasped between tipper 6；It is described to clasp tipper 6 by one side by welding
Material clasp and overturn, to be welded is showed out.
The tipper 6 of clasping includes frame, telescoping cylinder and rotary drive motor, clasps block by telescoping cylinder and rotation
Motor is connected, and the rotary drive motor is fixedly connected in frame；The air compressor 4 is the He of the turntable 5
Clasp tipper 6 and rotation and flexible power are provided.
The telescoping cylinder includes cylinder body and expansion link, described to clasp the top that block is connected to expansion link, the cylinder base
It is fixed on the top of the rotary drive motor rotating shaft.
The edge of the turntable 5 is provided with positioning inductor, and the bottom of operating desk is fixed with and determines below turntable 5
The corresponding locator of position inductor.
The block of clasping is block rubber.
It is symmetrical arranged along the center of circle of turntable 5 at least provided with four fixed blocks, and fixed block on the turntable 5；Institute
State power and chucking power that air compressor 4 provides movement for fixed block.
The central control unit includes human-computer interaction interface, electric machine controller and PLC control unit；Central control unit
Connect the action that instruction each part of control operation platform is sent to the controller 2.
This is a kind of preferred embodiment of the present utility model.Central control unit sends instruction control to the controller
The action of each part of operating desk processed, turntable 5 can drive the to-be-welded pieces placed thereon to carry out the rotation in plane with suitable
The angle demand of welding process is answered, while turntable 5 is per se with ventilating heat dissipating hole and water cooling labyrinth, can be in welding process
Issuable waste gas is excluded in time and table top is lowered the temperature, it is to avoid the ultra-high temperature of laminar flow plasma gun is caused to table top
Too major injury；In welding, after the wherein one side of to-be-welded pieces is by welding, clasps tipper 6 and clasp simultaneously to-be-welded pieces
Upset, continuation welding is showed out by another side, to ensure that it is comprehensive without dead angle that welding is acted on；Block is clasped by telescoping cylinder and rotation
Motor is connected, and rotary drive motor is fixedly connected in frame, and rotary drive motor drives clasps block upset, and telescoping cylinder drives
The dynamic stretching motion for clasping block, is adapted to different to-be-welded pieces, while can correspond to that the optimum power of clasping is applied；Positioning
Inductor and locator are the common equipment of prior art, can be mainly to provide automatic using such as laser induced positioning component
Count to judge the anglec of rotation, speed and direction etc., conveniently realize Automated condtrol process；Block rubber clasps block, itself
With certain ductility, can avoid injuring tape welding fitting, while the shape that can also adapt to different part bodies is most steady to apply
Solid clasp power；Mobilizable fixed block on turntable 5, being symmetrical arranged can fix to-be-welded pieces in welding process and avoid partially
Move；Human-computer interaction interface, electric machine controller and PLC control unit are the common device of control centre in automatic field, technology
It is ripe.
Claims (7)
1. a kind of laminar flow plasma welding panel, including central control unit, support and cover plate, it is characterised in that：Also wrap
Include the power supply changeover device being arranged in operating desk（1）, controller（2）, water-circulating pump（3）, air compressor（4）, turntable（5）
Tipper is clasped with least one set（6）；The turntable（5）On be provided with fixed block, ventilating heat dissipating hole and water cooling labyrinth, water-cooled
Loop and the water-circulating pump（3）It is connected, turntable（5）It is arranged on and clasps tipper（6）Between；It is described to clasp tipper（6）
One side is clasped and overturn by the material of welding, to be welded is showed out.
2. a kind of laminar flow plasma welding panel as claimed in claim 1, it is characterised in that：It is described to clasp tipper
（6）Including frame, telescoping cylinder and rotary drive motor, clasp block and be connected with rotary drive motor by telescoping cylinder, the rotation
Motor is fixedly connected in frame；The air compressor（4）It is the turntable（5）With clasp tipper（6）There is provided
Rotation and flexible power.
3. a kind of laminar flow plasma welding panel as claimed in claim 2, it is characterised in that：The telescoping cylinder includes cylinder
Body and expansion link, described to clasp the top that block is connected to expansion link, the cylinder base is fixed on the rotary drive motor and turns
The top of axle.
4. a kind of laminar flow plasma welding panel as claimed in claim 1, it is characterised in that：The turntable（5）'s
Edge is provided with positioning inductor, in turntable（5）The bottom of lower section operating desk is fixed with positioning corresponding with positioning inductor
Device.
5. a kind of laminar flow plasma welding panel as claimed in claim 2, it is characterised in that：The block of clasping is rubber
Block.
6. a kind of laminar flow plasma welding panel as claimed in claim 1, it is characterised in that：The turntable（5）On
At least provided with four fixed blocks, and fixed block is along turntable（5）The center of circle be symmetrical arranged；The air compressor（4）It is solid
Determine block and mobile power and chucking power is provided.
7. a kind of laminar flow plasma welding panel as claimed in claim 1, it is characterised in that：The central control unit
Including human-computer interaction interface, electric machine controller and PLC control unit；Central control unit is to the controller（2）Send instruction
The action of each part of control operation platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620995137.XU CN206169476U (en) | 2016-08-31 | 2016-08-31 | Laminar plasma welding operation platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620995137.XU CN206169476U (en) | 2016-08-31 | 2016-08-31 | Laminar plasma welding operation platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206169476U true CN206169476U (en) | 2017-05-17 |
Family
ID=60240771
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620995137.XU Active CN206169476U (en) | 2016-08-31 | 2016-08-31 | Laminar plasma welding operation platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206169476U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109420831A (en) * | 2017-08-29 | 2019-03-05 | 天津市彬拓科技有限公司 | Electric welding equipment with self-cleaning function |
| CN111761191A (en) * | 2020-06-10 | 2020-10-13 | 中国船舶重工集团公司第七二五研究所 | Cooling device and method for vacuum preheating electron beam welding of annular welding seam |
| CN111922475A (en) * | 2020-08-14 | 2020-11-13 | 中国电子科技集团公司第十四研究所 | Induction brazing device capable of being adjusted quickly |
-
2016
- 2016-08-31 CN CN201620995137.XU patent/CN206169476U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109420831A (en) * | 2017-08-29 | 2019-03-05 | 天津市彬拓科技有限公司 | Electric welding equipment with self-cleaning function |
| CN111761191A (en) * | 2020-06-10 | 2020-10-13 | 中国船舶重工集团公司第七二五研究所 | Cooling device and method for vacuum preheating electron beam welding of annular welding seam |
| CN111922475A (en) * | 2020-08-14 | 2020-11-13 | 中国电子科技集团公司第十四研究所 | Induction brazing device capable of being adjusted quickly |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180413 Address after: 610200 1 1, Dayuan East Street, Chengdu high tech Zone, Sichuan Patentee after: Chengdu Yangliu Technology Development Co., Ltd. Address before: 610016 Sichuan city of Chengdu province high tech Zone Xiaojiahe Street No. 9 Patentee before: Chengdu Plasmajet Science and Technlogy Co., Ltd. |
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| TR01 | Transfer of patent right |