Double end dowel digital control processing mechanism
Technical field
It the utility model is related to a kind of double end dowel digital control processing mechanism, tenon, tongue-and-groove especially for all kinds of timber
It is processed.
Background technology
While people's educational level and economic level are continuously improved, consumption concept is also changing, rich in Chinese tradition
The classic wood furniture of cultural spirit becomes the selection of more and more consumers.The level of processing of wood joint is extremely heavy for furniture
Will, major part producer is still by old-fashioned thicknessing and planning machine at present, relies on artificial operating experience to process all kinds of wood joints, raw
It is low to produce efficiency, can not ensure tenon processing quality.Meanwhile some the dowel numerical control machine for processing commercially occurred at present are universal
There are problems that, or volume is heavy, take up a large area, it is of high cost, and can only realize single brill milling function, versatility
Difference, it is impossible to process long timber, and can not realize feeding and the high efficiency manipulation that processing is carried out at the same time.Dowel digital control processing mechanism
Production efficiency is low, mechanism takes up space, and the problems such as big, of high cost, of poor quality, becomes the problem of urgent need to resolve.
The content of the invention
The purpose of the utility model is to overcome the deficiencies in the prior art, propose a kind of double end dowel digital control processing mechanism.
A kind of double end dowel digital control processing mechanism includes fuselage system synthesis, work system assembly, tool apron mobile system
Assembly, tool apron system synthesis, pneumatic and chip removal system assembly;The fuselage system synthesis include pedestal, I shapes cylinder, in slip
Panel guide, table slide, workbench ball-screw, I shape cylinders ball-screw, I shape cylinders guide rail, I shape cylinders bottom plate, in
Slide carriage ball-screw;The work system assembly includes movable workbench mechanism, timber clamp system, auxiliary positioning machine
Structure;The movable workbench mechanism includes slide unit, slide unit sliding block, I shape cylinder bottom plates sliding block, workbench nut, I shape cylinder spiral shells
Mother, table drive motor, I shapes cylinder driving motor;The timber clamp system include the first workbench, pneumatic mechanism,
Positioning splint, the second workbench;The auxiliary positioning mechanism includes positioning anchor, airborne laser range finder;The tool apron movement
System synthesis includes horizontal mobile mechanism, Double rotation axle mechanism;The horizontal mobile mechanism includes middle slide carriage, middle slide carriage is slided
Block, middle slide carriage nut, middle slide carriage driving motor, milling holder ball-screw, milling holder driving motor, milling holder sliding block, milling holder
Nut, milling holder guide rail;The Double rotation axle mechanism includes milling holder, turntable motor, turntable motor reducer, rotation
Platform connection component, turntable, tool apron electric rotating machine, tool apron electric rotating machine retarder, rotary knife base, encoder;The tool apron
System synthesis includes central dual-axle motor, lateral single shaft motor, planing tool, cutter shaft;The pneumatic and chip removal system assembly bag
Include adsorption head, chip removal pipeline, sawdust collecting box, pneumatic system;Work system assembly, tool apron mobile system assembly and fuselage system
System assembly movably connects, and pneumatic and chip removal system assembly is connected on fuselage system synthesis, tool apron system synthesis and tool apron movement
System synthesis is rotatably connected, and table slide, I shape cylinder guide rails, workbench ball-screw have been bolted on pedestal
Connected with I shape cylinder ball-screws by bearing block with pedestal, I shape cylinder bottom plates and I shape cylinders are connected, middle slide carriage guide rail and I
Shape cylinder upper bolt connects, and middle slide carriage ball-screw is connected by bearing block and I shape cylinders top, slide unit and slide unit sliding block
It is connected, slide unit sliding block and table slide are slidably matched, and I shape cylinder bottom plates and I shape cylinder bottom plate sliding blocks are connected, I shape cylinders bottom
Plate sliding block and I shape cylinder guide rails are slidably matched, and workbench nut and workbench bottom are connected, and match somebody with somebody with workbench ball-screw
Close, I shapes barrel nut and I shape cylinders bottom are connected, and coordinate with I shape cylinders ball-screw, table drive motor and work
Platform ball-screw coordinates transmission, and I shapes cylinder driving motor and I shape cylinders ball-screw coordinate transmission, pneumatic mechanism and the first work
Make platform movably to connect, positioning splint and pneumatic mechanism are connected, and the second workbench and the first Working table structure are identical, and positioning anchor is solid
Determine on the table, airborne laser range finder bottom and I shape cylinders are fixed, and middle slide carriage sliding block and middle slide carriage have been bolted on middle slide carriage
Nut, middle slide carriage sliding block and middle slide carriage guide rail movably connect, and middle slide carriage nut and middle slide carriage ball-screw are connected, middle slide carriage
Driving motor is connected with middle slide carriage ball-screw by shaft coupling, and milling holder ball-screw and milling head have been bolted on middle slide carriage
Seat guide rail, has been bolted milling holder sliding block and milling holder nut in milling holder, milling holder sliding block and milling holder guide rail are movably matched somebody with somebody
Close, milling holder nut and milling holder ball-screw coordinate, and milling holder driving motor and milling holder ball-screw are connected by shaft coupling
Connect, turntable motor is fixedly installed in inside milling holder, and turntable motor reducer and motor coordinate, and are connected by turntable
Component and turntable are rotatably connected, and the installation form of tool apron rotating part is identical with turntable, and tool apron electric rotating machine passes through knife
Seat electric rotating machine retarder output power arrives rotary knife base, and encoder is installed on inside milling holder, central dual-axle motor and laterally
Single shaft motor is fixed, and single shaft motor each one is arranged vertically with central dual-axle motor into 90 degree up and down, and cutter shaft and motor shaft are connected,
Planing tool and one of cutter shaft are fixedly mounted, and adsorption head and chip removal pipe end are connected, and the chip removal pipeline other end leads to sawdust
Collecting box, sawdust collecting box and body are connected, and pneumatic system and I shape cylinders top are fixed.
The dowel digital control processing mechanism is symmetrically distributed with tool apron system synthesis, tool apron movement system in I shape cylinders both sides
System assembly, work system assembly, pneumatic and chip removal system assembly.
First workbench and the second workbench are made of the sub- workbench of two table slides respectively, and double four
A sub- workbench at most can be at the same time all in manufacturing procedure.After the first workbench, the second workbench are by clamping, I shape cylinders
Two planing tools of both sides can process two workpiece of I shape cylinders both sides at the same time.
First workbench, the second workbench can fix short timber respectively and be processed, can also be by the first work
Make platform, the second workbench cooperates and realizes the processing of long timber.
The double end dowel digital control processing mechanism of the utility model uses double end mechanism, i.e.,:I shape cylinders both sides are symmetrically distributed with
Tool apron system synthesis, tool apron mobile system assembly etc., can process the first workbench, the workpiece of the second workbench at the same time, greatly
Improve production efficiency.Meanwhile it is high using the space availability ratio of bilateral workbench, it is compact-sized, space is small.This practicality is new
Type the degree of automation is high, employs the design of Novel plane cutter and double end dowel digital control processing mechanism, improves processing quality, reduces
Mechanism is taken up space, and is added processing efficiency, is also achieved the general layout of I shapes cylinder " one body two wings ".
Brief description of the drawings
Fig. 1 is the overall schematic front view of the utility model double end dowel digital control processing mechanism;
Fig. 2 is the overall schematic left view of the utility model double end dowel digital control processing mechanism;
Fig. 3 is that fuselage system synthesis left view, the work system of the utility model double end dowel digital control processing mechanism are total
Into each mechanism front view, tool apron mobile system assembly diagram;
Fig. 4 is the work system assembly diagram of the utility model double end dowel digital control processing mechanism;
Fig. 5 is each mechanism front view of tool apron mobile system assembly of the utility model double end dowel digital control processing mechanism;
Fig. 6 is each mechanism top view of tool apron mobile system assembly of the utility model double end dowel digital control processing mechanism;
Fig. 7 is the tool apron system synthesis schematic diagram of the utility model double end dowel digital control processing mechanism;
Fig. 8 is the Novel plane cutter schematic diagram of the utility model double end dowel digital control processing mechanism;
Fig. 9 is chip removal and pneumatic system assembly and the tool apron movement system of the utility model double end dowel digital control processing mechanism
System each structural scheme of mechanism of assembly;
In figure, fuselage system synthesis 1, work system assembly 2, tool apron mobile system assembly 3, tool apron system synthesis 4, gas
Dynamic and chip removal system assembly 5, pedestal 11, I shapes cylinder 12, middle slide carriage guide rail 13, table slide 14, workbench ball-screw
15th, I shapes cylinder ball-screw 16, I shape cylinders guide rail 17, I shape cylinders bottom plate 18, middle slide carriage ball-screw 19, movable workbench
Mechanism 21, timber clamp system 22, auxiliary positioning mechanism 23, slide unit 211, slide unit sliding block 212, I shape cylinder bottom plates sliding block 213,
Workbench nut 214, I shapes barrel nut 215, table drive motor 216, I shapes cylinder driving motor 217, the first workbench
221st, pneumatic mechanism 222, positioning splint 223, the second workbench 224, positioning anchor 231, airborne laser range finder 232, move horizontally
Mechanism 31, Double rotation axle mechanism 32, middle slide carriage 311, middle slide carriage sliding block 312, middle slide carriage nut 313, middle slide carriage driving motor
314th, milling holder ball-screw 315, milling holder driving motor 316, milling holder sliding block 317, milling holder nut 318, milling holder are led
Rail 319, milling holder 321, turntable motor 322, turntable motor reducer 323, turntable connection component 324, turntable
325th, tool apron electric rotating machine 326, tool apron electric rotating machine retarder 327, rotary knife base 328, encoder 329, central dual-axle motor
41st, lateral single shaft motor 42, planing tool 43, cutter shaft 44, adsorption head 51, chip removal pipeline 52, sawdust collecting box 53, pneumatic system
54。
Embodiment
As shown in Fig. 1,5,6,9, double end dowel digital control processing mechanism includes horizontal mobile mechanism 31, Double rotation axle mechanism
32nd, slide unit 211, slide unit sliding block 212, I shape cylinder bottom plates sliding block 213, the first workbench 221, workbench nut 214, positioning are leaned on
Mountain 231, airborne laser range finder 232, adsorption head 51, chip removal pipeline 52, sawdust collecting box 53, pneumatic system 54, middle slide carriage 311, in
Slide carriage sliding block 312, middle slide carriage nut 313, middle slide carriage driving motor 314, milling holder ball-screw 315, milling holder driving motor
316th, milling holder sliding block 317, milling holder nut 318, milling holder guide rail 319, milling holder 321, turntable motor 322, turntable
Motor reducer 323, turntable connection component 324, turntable 325, tool apron electric rotating machine 326, tool apron electric rotating machine retarder
327th, rotary knife base 328, encoder 329.Middle slide carriage sliding block 312 and middle slide carriage nut 313 have been bolted on middle slide carriage 311,
Middle slide carriage sliding block 312 and middle slide carriage guide rail 13 movably connect, and middle slide carriage nut 313 and middle slide carriage ball-screw 19 are connected,
Middle slide carriage driving motor 314 is connected with middle slide carriage ball-screw 19 by shaft coupling, and milling head has been bolted on middle slide carriage 311
Seat ball-screw 315 and milling holder guide rail 319, has been bolted milling holder sliding block 317 and milling holder nut in milling holder 321
318, milling holder sliding block 317 and milling holder guide rail 319 movably coordinate, and milling holder nut 318 and milling holder ball-screw 315 are matched somebody with somebody
Close, milling holder driving motor 316 is connected with milling holder ball-screw 315 by shaft coupling, and turntable motor 322 is fixedly mounted
Inside milling holder 321, turntable motor reducer 323 and motor coordinate, and pass through turntable connection component 324 and turntable
325 are rotatably connected, and the installation form of tool apron rotating part is identical with turntable, and tool apron electric rotating machine 326 passes through retarder 327
Power is exported to be installed on inside milling holder 321 to rotary knife base 328, encoder 329.Adsorption head 51 and 52 end of chip removal pipeline are consolidated
Even, the chip removal pipeline other end leads to sawdust collecting box 53, and collecting box 53 and body are connected, pneumatic mechanism 54 and I shape cylinders top
It is fixed.
As shown in Fig. 2, dowel digital control processing mechanism includes fuselage system synthesis 1, work system assembly 2, tool apron movement
System synthesis 3, tool apron system synthesis 4, pneumatic and chip removal system assembly 5.Work system assembly 2, tool apron mobile system assembly 3
Movably connected with fuselage system synthesis 1, pneumatic and chip removal system assembly 5 is connected on fuselage system synthesis 1, and tool apron system is total
It is rotatably connected into 4 and tool apron mobile system assembly 3.
As shown in figure 4, work system assembly 2 includes movable workbench mechanism 21, timber clamp system 22, auxiliary positioning
Mechanism 23.As shown in Figure 1,3, fuselage system synthesis 1 includes pedestal 11, I shapes cylinder 12, middle slide carriage guide rail 13, table slide
14th, workbench ball-screw 15, I shape cylinders ball-screw 16, I shape cylinders guide rail 17, I shape cylinders bottom plate 18, middle slide carriage ball
Leading screw 19.Table slide 14, I shape cylinders guide rail 17, workbench ball-screw 15 and I shapes have been bolted on pedestal 11
Cylinder ball-screw 16 is connected by bearing block and pedestal 11, and I shape cylinders bottom plate 18 and I shapes cylinder 12 are connected, middle slide carriage guide rail
13 connect with 12 upper bolt of I shapes cylinder, and middle slide carriage ball-screw 19 is connected by bearing block and 12 top of I shapes cylinder.Work
When, fuselage system synthesis 1 is mainly that the fixed part offer support of the motions such as each bearing block, ball-screw, guide rail is fixed
Position, the designs of I shape cylinders provide enough spaces for the distribution straggly of each hierarchy of components, as the center of gravity of whole mechanism, surely
Determine mechanism, improve the stability of workpiece processing quality, meanwhile, symmetrical for both sides knife holder mechanism etc. provides favourable bar
Part.
Movable workbench mechanism 21 includes slide unit 211, slide unit sliding block 212, I shape cylinder bottom plates sliding block 213, workbench nut
214th, I shapes barrel nut 215, table drive motor 216, I shapes cylinder driving motor 217, timber clamp system 22 include the
One workbench 221, pneumatic mechanism 222, positioning splint 223, the second workbench 224, auxiliary positioning mechanism 23 include positioning anchor
231st, airborne laser range finder 232.Slide unit 211 and slide unit sliding block 212 are connected, and sliding block 212 and table slide 14 are slidably matched, I shapes
Cylinder bottom plate and I shape cylinders sliding block 213 are connected, and I shape cylinder bottom plates sliding block 213 and I shape cylinders guide rail 17 are slidably matched, workbench
Nut 214 and workbench bottom are connected, and coordinate with workbench ball-screw 15, I shapes barrel nut 215 and I shape cylinders bottom
It is connected, and coordinates with I shape cylinders leading screw 16, table drive motor 216 and workbench ball-screw 15 coordinates transmission, I shape columns
Body drives motor 217 and I shape cylinders leading screw 16 to coordinate transmission, and pneumatic mechanism 222 and workbench 221 movably connect, positioning splint
223 and pneumatic mechanism 222 be connected, the second workbench 224 is identical with 221 structure of the first workbench, and positioning anchor 231 is fixed on
On workbench, 232 bottom of airborne laser range finder and I shape cylinders are fixed.
During work, I shape cylinders bottom plate, left and right slide unit 211 can be driven and carry out under the guiding of guide rail slide block by leading screw
Straight-line displacement, so as to fulfill the three axis movement of cutter, workpiece before processing, movable basis, the first workbench are provided for aim at tool operation
221 and second workbench 224 cooperation, it is possible to achieve to long timber clamping processing, in timber clamping, pass through positioning anchor
231 can be with Primary Location timber workpiece, and then pneumatic mechanism 222 works, and is declined by positioning splint 223, clamps timber work
Part, then timber processing stand range data is measured by airborne laser range finder 232, control system is fed back to, is rolled by adjusting I shapes cylinder
Ballscrew displacement, realizes that two cutters of I shape cylinders both sides find corresponding knife point position accurately respectively;Double four sub- workbench
At most can be at the same time all in manufacturing procedure.
As shown in fig. 7, tool apron assembly 4 includes central dual-axle motor 41, lateral single shaft motor 42, planing tool 43, cutter shaft 44.
Central dual-axle motor 41 and lateral single shaft motor 42 are fixed, single shaft motor about 42 each one with dual-axle motor 41 into 90 degree of vertical cloth
Put, cutter shaft 44 and motor shaft are connected, and planing tool 43 and one of cutter shaft 44 are fixedly mounted., can in cutter shaft 44 during work
According to the process clamping cutter of editing objective timber workpiece, generally to have the corresponding cutters such as saw, plane, milling, brill, double spindle motors are defeated
Go out that power is larger, the power source of process operations that can be big as service loads such as planer saws, in the first workbench, the second workbench
After clamping, two planing tools of I shape cylinders both sides can process the workpiece of I shape cylinders both sides at the same time.
As shown in figure 8, cutter shaft is equipped with six roots of sensation axial screw spin slot and radial misalignments helix distribution chip space, blade is in axis
Line side carries out Spiral distribution arrangement upwardly through the positioning surface on axis and tool apron face, contributes to the heat dissipation and chip removal of cutter shaft, considers groove to be worth doing
Side cut the groove edge of sword and be less than and cut height where sword, blade and cutter shaft center line are not parallel, form shearing mis-cut angle,
Blade during its slicing is realized point contact with timber, change the line contact form of conventional segmented circular knife, cut moment
Impact force can be also greatly lowered, and play effect that is energy saving, reducing noise.