CN207249468U - The mold storage system of full-automatic mould vertical library - Google Patents

The mold storage system of full-automatic mould vertical library Download PDF

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Publication number
CN207249468U
CN207249468U CN201720956124.6U CN201720956124U CN207249468U CN 207249468 U CN207249468 U CN 207249468U CN 201720956124 U CN201720956124 U CN 201720956124U CN 207249468 U CN207249468 U CN 207249468U
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China
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storage
lift
mould
master control
piler
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CN201720956124.6U
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Inventor
邹涛
石峥
李承民
贺建浩
王晓磊
刘世显
张目
陶海
王忠文
邹业
仇连波
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Hefei Wanli Tyre Co Ltd
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Hefei Wanli Tyre Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model is related to a kind of tire-mold be put in storage, store automatically, the Information Management System of outbound.The mold storage system of full-automatic mould vertical library, including storage system, transportation system and master control system;The mould may be contained within pallet, and pallet is equipped with RFID chip;The storage system includes cavity warehouse compartment and die sleeve warehouse compartment;Lift-on/Lift-off System that the transport system includes setting gradually, travelling bogie and go out to be put in storage stacking system;Be additionally provided with master control system, the master control system respectively with Lift-on/Lift-off System, travelling bogie, go out to be put in storage stacking system and storage system is electrically connected and carries out data transmission;The master control system is APS systems and MES system;Wherein, Lift-on/Lift-off System is driving, and travelling bogie is RGV trolleies, and it is piler to go out to be put in storage stacking system.The utility model realizes intelligent, information-based, automation the management mode of mould.

Description

The mold storage system of full-automatic mould vertical library
Technical field
The utility model is related to a kind of tire-mold be put in storage, store automatically, the Information Management System of outbound, it is especially logical Cross APS and produce production planning and sequencing automatically, construction job sheet and instruction, mould vertical library WMS systems are automatically generated according to die information by MES System precisely realizes that mould goes out the intelligent management of storage.
Background technology
The various complexity of tire-mold specification, model, quantity, at present tyre production enterprise mold storage use Ping Ku and storage Frame is stored.More relatively advanced also to carry out storage information management simply by bar code system, the position of mold storage completely can only Logical people identifies to search, time-consuming longer.The another whole artificial or fork truck coordinating operations of mold storing, personnel's setting is more, and safety is hidden Suffer from also larger.Another mould construction job sheet complete people is to be compiled according to the production schedule, mould machine account and tyre series parameter list System is assigned, error-prone.
The content of the invention
In order to solve to take up a large area present in conventional tire mold storage, search inconvenience, high labor cost, construction times It is engaged in error-prone.The utility model provides the storage of mould vertical library and way to manage, and production planning and sequencing is produced automatically by APS to realize, Construction job sheet and instruction are automatically generated according to die information by MES, mould vertical library precisely realizes that mould goes out the intelligence of storage Management.Error rate, raising production efficiency are reduced so as to reach.
The technical solution of the utility model is:
The mold storage system of full-automatic mould vertical library, including storage system, transportation system and master control system;Described Mould may be contained within pallet, and pallet is equipped with RFID chip;The storage system includes cavity warehouse compartment and die sleeve warehouse compartment; Lift-on/Lift-off System that the transportation system includes setting gradually, travelling bogie and go out to be put in storage stacking system;It is additionally provided with master control system System, the master control system respectively with Lift-on/Lift-off System, travelling bogie, go out to be put in storage stacking system and storage system be electrically connected into Row data transfer;The master control system is APS systems and MES system;Wherein, Lift-on/Lift-off System is driving, and travelling bogie is RGV trolleies, it is piler to go out to be put in storage stacking system.
The piler includes cavity carrier-and-stacker and die sleeve carrier-and-stacker;The cavity warehouse compartment is equipped with corresponding cavity Vomitory, die sleeve warehouse compartment are equipped with corresponding die sleeve Vomitory.
Piler transverse direction transplanter is additionally provided with the piler.
A kind of mold storage method of full-automatic mould vertical library, is deposited using the mould of full-automatic mould vertical library as described above Storage system, includes the following steps:
(1)Generation mold changing work order:APS systems assign mould plan of needs, after being confirmed by technical staff, MES system root According to mould machine account and tire specification parameters in series table generation mold changing construction job sheet and print, and confirmed by technical staff;
(2)Mould goes out storage:Mold changing construction job sheet after being determined by technical staff, MES system automatically generate out storage Information;And after being confirmed by technical staff perform following operation:
During outbound, corresponding die sleeve or cavity outbound, while MES system renewal material are automatically found according to instruction by piler Information;Die sleeve is come in and gone out by die sleeve Vomitory, and cavity is come in and gone out by cavity Vomitory;Corresponding die sleeve or cavity outbound are turned It is transported on RGV trolleies, then is adjusted to assembly platform via driving and is assembled;
During storage, by broken up, clean, repair, maintain after die sleeve or cavity according to storage information, be hung to by driving On pallet on RGV trolleies, RGV trolleies send die sleeve or cavity to piler, and piler pitches die sleeve or cavity according to finger Automatic transport is made to be stored to corresponding warehouse compartment, while MES system renewal material information.
Before and after the mould or mold repair purchased back, be put in storage by scanning the two-dimensional code binding information, MES system renewal thing Expect information.
The utility model has technical effect that:
1st, intelligent mould, informationization, automatic management pattern are realized, APS systems, which precisely assign mould, to be needed to plan, MES system automatically generates mould construction job sheet, reduces die parameters and goes out rate;
2nd, mould goes out storage, storage automation improves labor productivity, (is changed by original traditional 2,000,000 tires yield 6/day of modulus) need 45 people of die operation personnel only to need 25 people after reducing the utility model till now, it can save every year manually Cost about 1,200,000;
3rd, improve work efficiency, tradition looks for a secondary mould used time then 30 minutes short, it is long then when 2 is small, present one pair of mould goes out Storehouse 10-20 minutes, and realize whole unmanned searching, personnel only need to hang mould to assembly platform from outlet.
Brief description of the drawings
Fig. 1 is relation schematic diagram of the mold storage system tray with RGV trolleies of the full-automatic mould vertical library of the utility model.
Fig. 2 is the mold storage system structure diagram of the full-automatic mould vertical library of the utility model.
Fig. 3 increases flow chart newly for the utility model mould.
Fig. 4 is put in storage flow chart for the utility model mould.
Fig. 5 assigns flow chart for the utility model work order.
Fig. 6 is the utility model mould outbound flow chart.
Reference numeral:1st, pallet, 2, RGV trolleies, 3, mould, 4, cavity carrier-and-stacker, 5, piler transverse direction transplanter, 6, Die sleeve carrier-and-stacker, 7, die sleeve Vomitory, 8, cavity Vomitory, 9, assembly platform.
Embodiment
The mold storage system of full-automatic mould vertical library, including storage system, transportation system and master control system;Described Mould 3 may be contained within pallet 1, and pallet 1 is equipped with RFID chip;The storage system includes cavity warehouse compartment and die sleeve storehouse Position;Lift-on/Lift-off System that the transportation system includes setting gradually, travelling bogie and go out to be put in storage stacking system;It is additionally provided with master control System, the master control system respectively with Lift-on/Lift-off System, travelling bogie, go out to be put in storage stacking system and storage system is electrically connected Carry out data transmission;The master control system is APS systems and MES system;Wherein, Lift-on/Lift-off System is drives a vehicle, travelling bogie For RGV trolleies 2, it is piler to go out to be put in storage stacking system.The piler includes cavity carrier-and-stacker 4 and die sleeve carrier-and-stacker 6; The cavity warehouse compartment is equipped with corresponding cavity Vomitory 8, and die sleeve warehouse compartment is equipped with corresponding die sleeve Vomitory 7.Described Piler transverse direction transplanter 5 is additionally provided with piler.
A kind of mold storage method of full-automatic mould vertical library, is deposited using the mould of full-automatic mould vertical library as described above Storage system, includes the following steps:
(1)Generation mold changing work order:APS systems assign 3 plan of needs of mould, after being confirmed by technical staff, MES system root According to 3 machine account of mould and tire specification parameters in series table generation mold changing construction job sheet and print, and confirmed by technical staff;
(2)Mould 3 goes out storage:Mold changing construction job sheet after being determined by technical staff, MES system automatically generate out storage Information;And after being confirmed by technical staff perform following operation:
During outbound, corresponding die sleeve or cavity outbound, while MES system renewal material are automatically found according to instruction by piler Information;Die sleeve is come in and gone out by die sleeve Vomitory 7, and cavity is come in and gone out by cavity Vomitory 8;By corresponding die sleeve or cavity outbound It is transported on RGV trolleies 2, then is adjusted to assembly platform 9 via driving and is assembled;
During storage, by broken up, clean, repair, maintain after die sleeve or cavity or according to storage information, by driving a vehicle It is hung on the pallet 1 on RGV trolleies 2, RGV trolleies 2 send die sleeve or cavity to piler, and piler pitches die sleeve or cavity Stored according in instruction automatic transport to corresponding warehouse compartment, while MES system renewal material information.The mould 3 purchased back Or before and after mould 3-dimensional is repaiied, be put in storage by scanning the two-dimensional code binding information, MES system renewal material information.
The utility model realizes intelligent mould, informationization, automatic management pattern, and APS systems are precisely assigned mould and needed Plan, MES system automatically generates mould construction job sheet, reduces die parameters and goes out rate;Mould goes out storage, storage automation Labor productivity is improved, 45 people of die operation personnel is needed by original traditional 2,000,000 tires yield (6/day of mold changing amount) 25 people are only needed after reducing the utility model till now, cost of labor about 1,200,000 can be saved every year;Present one pair of mould outbound 10- 20 minutes, and realize whole unmanned searching, personnel only need to hang mould to assembly platform 9 from outlet.

Claims (3)

1. the mold storage system of full-automatic mould vertical library, it is characterised in that:Including storage system, transportation system and master control system System;The mould(3)It may be contained within pallet(1)On, pallet(1)It is equipped with RFID chip;The storage system includes type Chamber warehouse compartment and die sleeve warehouse compartment;Lift-on/Lift-off System that the transportation system includes setting gradually, travelling bogie and go out to be put in storage heap Pile system;Be additionally provided with master control system, the master control system respectively with Lift-on/Lift-off System, travelling bogie, go out to be put in storage stacking system and Storage system, which is electrically connected, to be carried out data transmission;The master control system is APS systems and MES system;Wherein, lifting system Unite to drive a vehicle, travelling bogie is RGV trolleies(2), it is piler to go out to be put in storage stacking system.
2. the mold storage system of full-automatic mould vertical library according to claim 1, it is characterised in that:The piler Including cavity carrier-and-stacker(4)And die sleeve carrier-and-stacker(6);The cavity warehouse compartment is equipped with corresponding cavity Vomitory(8), mould Set warehouse compartment is equipped with corresponding die sleeve Vomitory(7).
3. the mold storage system of full-automatic mould vertical library according to claim 2, it is characterised in that:The piler On be additionally provided with piler transverse direction transplanter(5).
CN201720956124.6U 2017-08-02 2017-08-02 The mold storage system of full-automatic mould vertical library Active CN207249468U (en)

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Application Number Priority Date Filing Date Title
CN201720956124.6U CN207249468U (en) 2017-08-02 2017-08-02 The mold storage system of full-automatic mould vertical library

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
CN207249468U true CN207249468U (en) 2018-04-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107203195A (en) * 2017-08-02 2017-09-26 合肥万力轮胎有限公司 The mold storage system and method for full-automatic mould vertical library
CN109624208A (en) * 2019-01-10 2019-04-16 泰瑞机器股份有限公司 An a kind of injection molding machine production group of planes for intelligent control

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107203195A (en) * 2017-08-02 2017-09-26 合肥万力轮胎有限公司 The mold storage system and method for full-automatic mould vertical library
CN109624208A (en) * 2019-01-10 2019-04-16 泰瑞机器股份有限公司 An a kind of injection molding machine production group of planes for intelligent control

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