CN106363416A - Intelligent production line for small component cutting - Google Patents
Intelligent production line for small component cutting Download PDFInfo
- Publication number
- CN106363416A CN106363416A CN201610871545.9A CN201610871545A CN106363416A CN 106363416 A CN106363416 A CN 106363416A CN 201610871545 A CN201610871545 A CN 201610871545A CN 106363416 A CN106363416 A CN 106363416A
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- widget
- cutting
- cut
- production line
- sorting
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- 238000005520 cutting process Methods 0.000 title claims abstract description 96
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 51
- 238000003860 storage Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims description 14
- 230000032258 transport Effects 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000005457 optimization Methods 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract description 2
- 230000008901 benefit Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
Abstract
The embodiment of the invention belongs to the technical field of automatic cutting for steel structures, and provides an intelligent production line for small component cutting. A manufacturing execution system issues production instructions for all devices; materials to be cut and loading trays are conveyed by a loader to various corresponding cutting machine platforms in a cutting machine for cutting machining; after the materials to be cut are cut into small components, the small components are sprayed with serial numbers and codes through an automatic spraying gun and then conveyed back to the loader, the loader conveys the small components and the loading trays to a sorting trolley, and the small components are sorted through a numerical control sorting machine and stacked in storage trays. All the machining devices in the production line are comprehensively arranged through the manufacturing execution system, and the efficiency of the production line is improved. The various cutting machine platforms are applied, so that cutting requirements of small components with different specifications are met, and optimization of machining quality is achieved. The numerical control sorting machine is applied for automatic sorting and stacking, so that sorting and cutting are carried out at the same time, equipment waiting time is shortened, small component production efficiency is improved, and the labor cost is reduced.
Description
Technical field
The invention belongs to steel construction automatization cutting technique field, more particularly, to a kind of widget cutting intelligence production line.
Background technology
At present, the utilization of domestic and international automatization cutting processing is more universal, particularly automobile industry.But steel construction product
Widget is wide in variety, and specification is indefinite, different, and no fixing rule, the code identification after cutting and sorting piling difficulty
Greatly.The widget processing of existing steel construction processing factory adopts artificial loading, manual monitoring, manual identification, manual sorting side
Formula, it haves the shortcomings that, and working (machining) efficiency is low, cost of labor remains high.
Content of the invention
Embodiment of the present invention technical problem to be solved is to provide a kind of intelligent production line of widget cutting it is intended to solve
The problem that working (machining) efficiency is low and cost of labor is high that certainly widget cutting processing mode of the prior art exists.
The embodiment of the present invention is achieved in that a kind of intelligent production line of offer widget cutting.A kind of widget cutting
Intelligent production line, including manufacturing execution system, material storehouse, the loading for transporting material to be cut for depositing material to be cut
Pallet, for transporting the loader of described loading pallet, carrying out cutting into the various cuttings of widget for treating cutting material
Machine platform, for transporting widget to the sorting chassis of sortation process, for the numerical control sorter of widget automatic sorting, use
Some storage trays of the widget after storage sorting；
Described manufacturing execution system cuts each equipment in intelligent production line to described widget and assigns production ordering；Root
According to all size demand of widget, will be stored in the material to be cut in described material storehouse and be placed on described loading pallet, institute
State loader described loading pallet and material to be cut are transported on corresponding described cutting machine platform；
It is each equipped with ink spray gun, described cutting machine platform executes system according to described manufacture on described various cutting machine platforms
The production ordering that system is assigned, treats cutting material and is cut, and after treating that material cuts into required widget, starts described
Ink spray gun, numbering and coding are sprayed on widget, and after the completion of mark, described cutting machine platform is by widget and described loading
Pallet returns on described loader；
Widget after the completion of identifying and described loading pallet are transported to described sorting chassis by described loader, described point
Pick chassis and widget and described loading pallet are transported to sortation process；Described numerical control sorter is according to described manufacturing execution system
Information command, automatically need to look for described loading pallet position, determine sorting initial point, automatic sorting is carried out to widget and is stacked in
In described storage tray, complete the sorting of widget.
Further, described loader is configured with the material loading platform for placing material to be cut and is used for placing little portion
The platform of blanking of part, after the completion of material to be cut cutting completes and identifies, widget is sent back to described by described cutting machine platform
Platform of blanking on loader, described loader and by the material to be cut being placed on described material loading platform be transported to described in cut
Cut on cutting mill platform and the widget on described platform of blanking is transported on described sorting chassis.
Further, described various cutting machine platforms are also configured with seeking side positioner, when described various cuttings
Machine platform receives the production ordering assigned of described manufacturing execution system, before being cut, described seeks side positioner Automatic-searching
Cutting starting point, and automatically correct material to be cut put deviation.
Further, described widget cutting intelligence production line also includes automatical pilot transportation vehicle, when described widget divides
Pick after completing and be stacked in described storage tray, described automatical pilot transportation vehicle transports described storage tray to lower one work
In sequence.
Further, described widget cutting intelligence production line also includes the transport for the activity of described automatical pilot transportation vehicle
Passage.
Further, described widget cutting intelligence production line also includes smallclothes stereo garage, described automatical pilot transportation vehicle
Described storage tray is transported to described smallclothes stereo garage.
Further, described widget cutting intelligence production line also includes piler, when described automatical pilot transportation vehicle will
Described storage tray transports to described smallclothes stereo garage, carries out stacking by described piler.
The embodiment of the present invention compared with prior art, has the beneficial effects that: the widget cutting intelligence of the embodiment of the present invention
Production line, with manufacturing execution system to each process equipment overall arrangement of production line, production line balance work pattern, improves
Production line efficiency.With various cutting machine platforms, the widget meeting different size cuts the optimization of demand and crudy.
Numerical control sorter automatic sorting stacking, sorting is carried out with cutting simultaneously, reduces the equipment waiting time, improves widget and produces effect
Rate, greatly reduces cost of labor.
Brief description
Fig. 1 is the intelligent production line structural representation of widget cutting provided in an embodiment of the present invention；
Fig. 2 is the loader schematic diagram in Fig. 1.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only in order to explain the present invention, and
It is not used in the restriction present invention.
As shown in figure 1, being intelligent production line one preferred embodiment of widget cutting of the present invention, this widget cutting intelligence
Production line includes manufacturing execution system, expects that storehouse 1, loader 2, loading pallet 20, cutting machine platform 3, sorting chassis 4, numerical control divide
Pick machine 5, storage tray 6, automatical pilot transportation vehicle 7, transport channel 8, smallclothes three-dimensional 9 and piler 10.
Wherein, manufacturing execution system cuts each equipment in intelligent production line to widget and assigns production ordering；According to
The all size of widget, the feature demand of variously-shaped size, will be stored in expecting that the material to be cut in storehouse 1 is placed into loading
On pallet 20, material to be cut and loading pallet 20 are transported to by corresponding one kind in various cutting machine platforms 3 by loader 2
On cutting machine platform 3.In the present embodiment, various cutting machine platforms 3 include laser cutting machine, CUT, flame are cut
Multiple cutting equipments such as cutting mill, steel plate machining center, to meet the cutting demand of widget.Certainly, the present invention do not limit above-mentioned
Cutting equipment, can according to actual Production requirement, option and installment others some cutting equipments, enable material to be cut
Cutting processing is carried out using cutting equipment the most efficient, most economical, realizes production efficiency, crudy optimization.
In above-described embodiment, loader 2 is configured with the material loading platform 21 for placing material to be cut and is used for placing
Cut the platform of blanking 22 of the widget completing, various cutting machine platforms 3 are each equipped with seeking side positioner and ink spray gun.When
Cutting machine platform 3 receives the production ordering that manufacturing execution system is assigned, before being cut, by seeking side positioner Automatic-searching
Cutting starting point, and automatically correct material to be cut put deviation.Postpone ajusting material level to be cut, cut machine platform 3
Startup cutting gun is treated cutting material and is cut, and after cutting into multiple required widgets, cutting machine platform 3 is according to system
Make the production ordering that execution system is assigned, start ink spray gun, by numbering and code identification on the surface of each widget.Mark
After the completion of widget, widget and loading pallet 20 are returned to the platform of blanking 22 on loader 2 by cutting machine platform 3, load
Machine 2 and by the material to be cut being placed on material loading platform 21 and loading pallet 20 deliver to cutting machine platform 3 on proceed under
The cutting of one material to be cut, and the widget on platform of blanking is transported on sorting chassis.In the process, to be cut
Cut material and widget is both placed on loading pallet 20, and transported by same loader 2, so, a loader 2 is simultaneous
The blanking of the widget after having turned round and look at the feeding of material to be cut and having completed to identify, improves the utilization rate of equipment, reduces equipment not busy
Put the time.
In above-described embodiment, in loader 2, the widget after the completion of identifying and loading pallet 20 are transported to sorting chassis 4
Afterwards, widget and loading pallet 20 are transported to sortation process by sorting chassis 4.Numerical control sorter is according to the letter of manufacturing execution system
Breath instruction, need to look for loading pallet 20 position automatically, determine sorting initial point, and according to the instruction of manufacturing execution system, widget is entered
Row automatic sorting is simultaneously stacked in storage tray 6, to complete the sorting of widget.Complete and be stacked in storage in widget sorting
After in pallet 6, occur signal instruction, start automatical pilot transportation vehicle 7 move on transport channel 8, by storage tray 6 transport to
Next process or transport to smallclothes stereo garage 9.When storage tray 6 is transported to enter to smallclothes stereo garage 9 by automatical pilot transportation vehicle 7
When row is deposited, stacked by piler 10, solved the problems, such as that widget storage is difficult.
In sum, the substantially work process of the embodiment of the present invention is as follows:
1) intelligent production line is cut to widget by manufacturing management system and assign production ordering；
2) material to be cut and loading pallet 20 are transported to corresponding cutting machine platform 3 by loader 2；
3) after seeking the putting position that side positioner is corrected to cutting material, cutting machine platform 3 treats cutting material
Carry out surface trimming, after cutting into multiple widgets, the spray coating that by ink spray gun, widget is numbered and encodes；
4), after the completion of identifying, widget and loading pallet 20 are transported to by sorting chassis 4 by loader 2, by pigeonholes
Car 4 is transported to sortation process；
5) numerical control sorter 5 is sorted to widget and is stacked in storage tray 6；
6) automatical pilot transportation vehicle 7 transports the storage tray 6 depositing widget to next process or is transported to little
Part stereo garage 9, is stacked by piler 10.
The intelligent production line of widget cutting of the embodiment of the present invention has the advantage that
With manufacturing execution system to each process equipment overall arrangement of production line, production line balance work pattern, improve
Production line efficiency；With various cutting machine platforms 3, the widget meeting different size cuts the optimum of demand and crudy
Change；One loader 2 takes into account the blanking of the widget after the completion of the feeding of material to be cut and cutting simultaneously, improves equipment
Utilization rate and minimizing idleness of equipment time；Cutting machine platform 3 is equipped with the utilization seeking side positioner, eliminates material to be cut
Put error, decrease the time manually adjusting material position to be cut；Numerical control sorter 5 automatic sorting stacking, make sorting with
Cutting is carried out simultaneously, reduces the equipment waiting time, improves widget production efficiency, greatly reduces cost of labor, and has certainly
The high advantage of dynamicization level.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.
Claims (7)
1. a kind of widget cutting intelligence production line is it is characterised in that including manufacturing execution system, being used for depositing material to be cut
Material storehouse, for transporting the loading pallet of material to be cut, for transporting the loader of described loading pallet, for to be cut
Material carry out cutting into widget various cutting machine platforms, for transport widget to sortation process sorting chassis, be used for
To the numerical control sorter of widget automatic sorting, some storage trays for storing the widget after sorting；
Described manufacturing execution system cuts each equipment in intelligent production line to described widget and assigns production ordering；According to little
The all size demand of part, will be stored in the material to be cut in described material storehouse and is placed on described loading pallet, described dress
Described loading pallet and material to be cut are transported on corresponding described cutting machine platform carrier aircraft；
It is each equipped with ink spray gun, described cutting machine platform is according under described manufacturing execution system on described various cutting machine platforms
The production ordering reaching, treats cutting material and is cut, after treating that material cuts into required widget, start described ink-jet
Rifle, numbering and coding are sprayed on widget, and after the completion of mark, described cutting machine platform is by widget and described loading pallet
Return on described loader；
Widget after the completion of identifying and described loading pallet are transported to described sorting chassis, described pigeonholes by described loader
Widget and described loading pallet are transported to sortation process by car；Described numerical control sorter is according to the letter of described manufacturing execution system
Breath instruction, need to look for described loading pallet position automatically, determine sorting initial point, widget is carried out with automatic sorting and is stacked in described
In storage tray, complete the sorting of widget.
2. the intelligent production line of widget as claimed in claim 1 cutting it is characterised in that be configured with described loader for
Place the material loading platform of material to be cut and the platform of blanking for placing widget, when material to be cut cutting completes and identifies
After the completion of, widget is sent back to the platform of blanking on described loader by described cutting machine platform, and described loader simultaneously will be placed on
Material to be cut on described material loading platform is transported to and is cut and by described platform of blanking on described cutting machine platform
Widget be transported to described sorting chassis on.
3. the intelligent production line of widget as claimed in claim 1 cutting is it is characterised in that on described various cutting machine platforms
It is also configured with seeking side positioner, when the production that the described various cutting machine platforms described manufacturing execution systems of reception are assigned refers to
Order, before being cut, described side positioner Automatic-searching of seeking cuts starting point, and automatically corrects putting partially of material to be cut
Difference.
4. the widget intelligent production line of cutting as claimed in claim 1 is it is characterised in that described widget cutting intelligence produces
Line also includes automatical pilot transportation vehicle, after the sorting of described widget completes and is stacked in described storage tray, described automatic
Guide transport lorry transports described storage tray to next process.
5. the widget intelligent production line of cutting as claimed in claim 4 is it is characterised in that described widget cutting intelligence produces
Line also includes the transport channel for the activity of described automatical pilot transportation vehicle.
6. the widget intelligent production line of cutting as described in claim 4 or 5 is it is characterised in that the cutting of described widget is intelligent
Production line also includes smallclothes stereo garage, and described automatical pilot transportation vehicle transports described storage tray to described smallclothes stereo garage
In.
7. the widget intelligent production line of cutting as claimed in claim 6 is it is characterised in that described widget cutting intelligence produces
Line also includes piler, after described automatical pilot transportation vehicle transports described storage tray to described smallclothes stereo garage, passes through
Described piler carries out stacking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610871545.9A CN106363416B (en) | 2016-09-30 | 2016-09-30 | Widget cuts intelligent production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610871545.9A CN106363416B (en) | 2016-09-30 | 2016-09-30 | Widget cuts intelligent production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106363416A true CN106363416A (en) | 2017-02-01 |
| CN106363416B CN106363416B (en) | 2019-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610871545.9A Active CN106363416B (en) | 2016-09-30 | 2016-09-30 | Widget cuts intelligent production line |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107824464A (en) * | 2017-11-10 | 2018-03-23 | 西南交通大学 | A kind of goods sorting mechanism |
| CN108363326A (en) * | 2018-04-18 | 2018-08-03 | 珠海汉迪自动化设备有限公司 | Mold loading depot and its application method |
| CN108855959A (en) * | 2018-06-12 | 2018-11-23 | 华工法利莱切焊系统工程有限公司 | A kind of laser-processing system and method |
| CN109732385A (en) * | 2018-12-26 | 2019-05-10 | 江苏新时代造船有限公司 | A kind of ship steel scrap recycling diced system |
| CN110116178A (en) * | 2019-04-23 | 2019-08-13 | 浙江精功科技股份有限公司 | A kind of cabinet workshop sheet-metal baiting turnover method based on MES system |
| CN110202214A (en) * | 2019-05-25 | 2019-09-06 | 招商局重工（江苏）有限公司 | A kind of steel plate diced system |
| CN111958326A (en) * | 2020-07-31 | 2020-11-20 | 东风设计研究院有限公司 | Intelligent production line for steel plate cutting and blanking and production method thereof |
| CN112122697A (en) * | 2020-08-05 | 2020-12-25 | 招商局邮轮制造有限公司 | Grouping nesting, classifying, cutting and sorting equipment and method for segmented hull parts |
| CN113772472A (en) * | 2021-08-16 | 2021-12-10 | 广东宏石激光技术股份有限公司 | Coil stock laser cutting and stacking device and stacking method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107824464A (en) * | 2017-11-10 | 2018-03-23 | 西南交通大学 | A kind of goods sorting mechanism |
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| CN109732385A (en) * | 2018-12-26 | 2019-05-10 | 江苏新时代造船有限公司 | A kind of ship steel scrap recycling diced system |
| CN110116178A (en) * | 2019-04-23 | 2019-08-13 | 浙江精功科技股份有限公司 | A kind of cabinet workshop sheet-metal baiting turnover method based on MES system |
| CN110202214A (en) * | 2019-05-25 | 2019-09-06 | 招商局重工（江苏）有限公司 | A kind of steel plate diced system |
| CN111958326A (en) * | 2020-07-31 | 2020-11-20 | 东风设计研究院有限公司 | Intelligent production line for steel plate cutting and blanking and production method thereof |
| CN112122697A (en) * | 2020-08-05 | 2020-12-25 | 招商局邮轮制造有限公司 | Grouping nesting, classifying, cutting and sorting equipment and method for segmented hull parts |
| CN113772472A (en) * | 2021-08-16 | 2021-12-10 | 广东宏石激光技术股份有限公司 | Coil stock laser cutting and stacking device and stacking method thereof |
| CN113772472B (en) * | 2021-08-16 | 2024-05-10 | 广东宏石激光技术股份有限公司 | Coil stock laser cutting stacking device and stacking method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106363416B (en) | 2019-08-09 |
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