CN108363326A - Mold loading depot and its application method - Google Patents
Mold loading depot and its application method Download PDFInfo
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- CN108363326A CN108363326A CN201810347490.0A CN201810347490A CN108363326A CN 108363326 A CN108363326 A CN 108363326A CN 201810347490 A CN201810347490 A CN 201810347490A CN 108363326 A CN108363326 A CN 108363326A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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Abstract
The invention discloses a kind of mold loading depot and its application methods, mold loading depot includes main body frame, loader mechanism, master controller, reader, the main body frame includes loading cabinet, load frame, the top for loading cabinet has loading platform, the load frame is mounted on the top for loading cabinet, and is formed with the loading platform and load chamber；The master controller is mounted in the loading cabinet, and the loader mechanism is mounted on the loading platform, and is electrically connected with the master controller；The reader is located on the main body frame, and is electrically connected with the master controller.The mold loading depot makes the connection between different processing units no longer need manual handle, improves working efficiency, saves time cost, substantially reduces the quantity and labor intensity of operating personnel, reduce cost.
Description
Technical field
The present invention relates to mould manufacturing field more particularly to a kind of mold loading depot and its application methods.
Background technology
Possess different process, different data, different in traditional mold intelligence manufacture in different processing units
Tool, different technologies；Interconnection between different processing units and realize that the shared of resource becomes a great problem, mesh
The different processing unit of preceding connection is had the following disadvantages by manual aid in treatment by manual aid in treatment：
1, operating technology personnel number is more, and personnel cost is high.
2, operating technology personnel ability requires high, and new person is difficult quickly to be on duty.
3, manual work beat is slow, influences production efficiency.
Invention content
The purpose of the present invention is to provide a kind of mold loading depot and its application method, which makes different add
Connection between work order member no longer needs manual handle, improves working efficiency, saves time cost, substantially reduces operating personnel's
Quantity and labor intensity, reduce cost.
Its technical solution is as follows：
Mold loading depot, including main body frame, loader mechanism, master controller, reader, the main body frame include loading
There is loading platform, the load frame to be mounted on the loading cabinet for cabinet, load frame, the top for loading cabinet
Top, and formed with the loading platform and load chamber；
The master controller is mounted in the loading cabinet, and the loader mechanism is mounted on the loading platform, and
It is electrically connected with the master controller；The reader is located on the main body frame, and is electrically connected with the master controller.
The top of the main body frame is equipped with hanging ring, and the hanging ring is multiple, and multiple hanging rings are distributed in the main body
On the top end face of frame.
The lower end of the main body frame is set there are four castor and two lower margin fixed blocks, and four castors are uniformly distributed in
On the lower face of the main body frame；Two lower margin fixed blocks are located at the both ends on rear side of the main body frame lower end.
The side of the main body frame is equipped with operation panel, and the operation panel is electrically connected with the master controller.
The load frame includes head cover, and the head cover, which is equipped with, loads through-hole, the loading through-hole and the loading chamaer
The top unicom of room.
The loading chamber is in cylindrical type, and the load frame, which is equipped with, loads door, and the loading door includes the first circular arc
Door leaf, the second circular arc door leaf, arc door upper rail, arc door lower guideway, the first door handle, the second door handle, first circle
Arc door leaf, the second circular arc door leaf are mounted on by the arc door upper rail, arc door lower guideway in the load frame respectively；
First door handle, the second door handle are separately mounted to the first circular arc door leaf, on the second circular arc door leaf.
The side of the load frame is equipped with the first electromagnetic locking door switch, the second electromagnetic locking door switch, and described the
One circular arc door leaf, the second circular arc door leaf pass through the first electromagnetic locking door switch, the second electromagnetic locking door switch and institute respectively
State the sealed connection of load frame.
The loader mechanism includes loading mounting table, loading stage mounting blocks, smelting tool pallet, and the loading mounting table passes through institute
Loading stage mounting blocks are stated on the loading platform, the upper surface for loading mounting table is equipped with pallet locating piece, described
Smelting has pallet and is mounted on the loading mounting table by the pallet locating piece；The side for loading mounting table is equipped with support
Disk sensor, the tray sensor are electrically connected with the master controller.
The smelting tool pallet includes supporting plate, crawl link block, module for reading and writing, and the top end face of the supporting plate, which is equipped with clamping, to be determined
Position hole, the crawl link block, module for reading and writing are separately mounted on the side of the supporting plate, are installed on the crawl link block
Capture blind rivet.
The application method of mold loading depot, includes the following steps：
The server that multiple mold loading depots process unit with mold respectively is connect；
Different materials to be processed is placed on the loader mechanism of each mold loading depot；
With the data of each material to be processed on reader acquisition loader mechanism；
Reader is by the master control from each different collected data transmission of material to be processed to each mold loading depot
Device processed；
The master controller of each mold loading depot uploads its data, identity code information to server in real time, and server will
Its data, identity code information are stored；
Each mold loading depot exchanges processing materials；
Mold loading depot receives inquiry instruction；
Mold loading depot sends inquiry instruction, identity code information to server, and server sends mold loading depot
The identity code information of mold loading depot that prestores of identity code information and server be compared, if being consistent, server will
Data transmission is to mold loading depot；
After mold loading depot receives the data, the matching processing program of corresponding processing materials is transferred automatically.
It should be noted that：
Aforementioned " first, second " does not represent specific quantity and sequence, is only used for the differentiation to title.
Advantages of the present invention or principle are illustrated below：
1, this mold loading depot includes main body frame, loader mechanism, master controller, reader, and multiple molds load
It stands and is connect respectively with the server of mold processing unit, intelligent MES management systems are installed on the server, it is intelligent
MES management systems are aggregation system management software and the Hybrid Decision-making system of multiclass hardware, it by one group of shared data journey
Sequence acquires the entire production process that raw material are reached the standard grade to warehousing finished products by being arranged in the special equipment of production scene in real time
Data, control and monitoring；It is instructed by control material, warehouse, equipment, personnel, quality, technique, exception, flow and other set
The factory resources such as apply to improve production efficiency.
The workpieces processing of the boundary of surpassing is still many enterprises today to following dream；In this respect,
This mold loading depot not only overcomes technical boundary, and make life such as some link lacked in integer
Producing region domain is connected with each other；The present situation of many die industries is now：It combines different processes and needs different technologies, in small enterprise
In this be a great challenge；Due to complexity, initially realize that automation is apparently almost infeasible；This mold loading depot can
To combine different technologies, hardware cell ensures the interconnection of different technologies unit together with the MES of intelligence management systems
And realize the shared of resource.
This mold loading depot big advantage is different technologies all there are many common ground, this mold loading depot passes through intelligence
The MES management system of energy connects different units, and each unit suffers from a respective technology, so as to form a synthesis
Process go to cover all technologies.
Many influences both are from relatively simple principle；This mold loading depot then plays the role of terminal：Each work
Number of packages is transferred to next unit according to from a unit；Intelligence MES management system provide it is all during data, it is ensured that
Correct part is accurately sent in the correct time；It not only makes the perfect cooperation of each unit, and knows which unit
When which type of part is needed；Information in this way, operation MES management system can organize work flow and can be
The correct time makes each link that can obtain required part, or even transport and mobile time can accurately count
It calculates.
The mold loading depot makes the connection between different processing units no longer need manual handle, improves working efficiency,
Time cost is saved, the quantity and labor intensity of operating personnel is substantially reduced, reduces cost.
2, the top of main body frame is equipped with hanging ring, and the lifting of this mold loading depot is facilitated to shift.
3, the lower end of main body frame is set there are four castor, is facilitated and is pushed the displacement of this mold loading depot；The lower end of main body frame
Two lower margin fixed blocks are additionally provided with, the displacement of this mold loading depot is facilitated to fix.
4, the side of main body frame is equipped with operation panel, the convenient operation and control to this mold loading depot.
5, head cover, which is equipped with, loads through-hole, when workpiece need to be mounted on lifting mode on loader mechanism, can pass through top
The loading through-hole covered enters, and is mounted on loader mechanism.
6, load frame, which is equipped with, loads door, facilitates workpiece to be loaded on loader mechanism, using the form of arc door, shape
It is compact, take up little area.
7, the side of load frame is equipped with the first electromagnetic locking door switch, the second electromagnetic locking door switch, facilitates loading
Door is sealed with load frame.
8, loader mechanism includes loading mounting table, loading stage mounting blocks, smelting tool pallet, and the upper surface for loading mounting table is equipped with
Pallet locating piece prevents smelting tool pallet and puts not in place, smelting tool pallet phenomena such as putting back；The side for loading mounting table is equipped with pallet
Sensor in real time counts the specification of workpiece, can trace, can analyze, improve cost control.
9, smelting tool pallet includes supporting plate, crawl link block, module for reading and writing, and the top end face of supporting plate is equipped with clamping position hole,
Facilitate the location and installation of fixture, crawl link block, module for reading and writing to be separately mounted on the side of the supporting plate, facilitates machine handgrip
Crawl and reading to pallet, smelting tool pallet set module for reading and writing, reader are facilitated to have the scanning recognition of pallet to smelting；Crawl connection
It is installed with crawl blind rivet on block, machine handgrip is made to pass through crawl link block grabbing by more reliable to pallet.
Description of the drawings
Fig. 1 is the stereogram of mold of embodiment of the present invention loading depot.
Fig. 2 is the front view of mold of embodiment of the present invention loading depot.
Fig. 3 is the A-A sectional views of Fig. 2.
Fig. 4 is the B-B sectional views of Fig. 2.
Fig. 5 is the stereogram one of mold of embodiment of the present invention loading depot loader mechanism.
Fig. 6 is the stereogram two of mold of embodiment of the present invention loading depot loader mechanism.
Reference sign：
10, main body frame, 11, load cabinet, 111, loading platform, 12, load frame, 121, head cover, 1211, load it is logical
Hole, the 122, first circular arc door leaf, the 123, second circular arc door leaf, 124, arc door upper rail, 125, arc door lower guideway, 126,
One door handle, the 127, second door handle, the 128, first electromagnetic locking door switch, the 129, second electromagnetic locking door switch, 13, hang
Ring, 14, castor, 15, lower margin fixed block, 16, operation panel, 20, loader mechanism, 21, load mounting table, 211, pallet positioning
Block, 212, tray sensor, 22, loading stage mounting blocks, 23, smelting have a pallet, 231, supporting plate, 2311, clamping position hole, 232, grab
Take link block, 2321, blind rivet, 233, module for reading and writing, 30, reader.
Specific implementation mode
The embodiment of the present invention is described in detail below.
As shown in Figures 1 to 6, mold loading depot, including main body frame 10, loader mechanism 20, master controller, reader
30, main body frame 10 includes loading cabinet 11, load frame 12, and the top for loading cabinet 11 has loading platform 111, loading frame
Frame 12 is mounted on the top for loading cabinet 11, and is formed with loading platform 111 and load chamber；
Master controller, which is mounted on, to be loaded in cabinet 11, and loader mechanism 20 is mounted on loading platform 111, and and master controller
It is electrically connected；Reader 30 is located on main body frame 10, and is electrically connected with master controller.
Wherein, the top of main body frame 10 is equipped with hanging ring 13, and hanging ring 13 is multiple, and multiple hanging rings 13 are distributed in main body frame
On 10 top end face；The lower end of main body frame 10 is set there are four 14, two lower margin fixed blocks 15 of castor, and four castors 14 uniformly divide
It is distributed on the lower face of main body frame 10；Two lower margin fixed blocks 15 are located at the both ends on rear side of 10 lower end of main body frame；
The side of main body frame 10 is equipped with operation panel 16, and operation panel 16 is electrically connected with master controller；
Load frame 12 includes head cover 121, and head cover 121, which is equipped with, loads through-hole 1211, loads through-hole 1211 and loading chamaer
The top unicom of room；It is in cylindrical type to load chamber, and load frame 12, which is equipped with, loads door, and loading door is grid arc door, dress
It includes the first circular arc door leaf 122, the second circular arc door leaf 123, arc door upper rail 124, arc door lower guideway 125, first to carry door
Door handle 126, the second door handle 127, the first circular arc door leaf 122, the second circular arc door leaf 123 pass through arc door upper rail respectively
124, arc door lower guideway 125 is mounted in load frame 12；First door handle 126, the second door handle 127 are separately mounted to
On one circular arc door leaf 122, the second circular arc door leaf 123；
The side of the load frame 12 is equipped with the first electromagnetic locking door switch 128, the second electromagnetic locking door switch
129, the first circular arc door leaf 122, the second circular arc door leaf 123 pass through the first electromagnetic locking door switch 128, the second electromagnetic locking respectively
Door switch 129 and 12 sealed connection of load frame；
Loader mechanism 20 includes loading mounting table 21, loading stage mounting blocks 22, smelting tool pallet 23, loads mounting table 21 and passes through
Loading stage mounting blocks 22 are mounted on loading platform 111, and the upper surface for loading mounting table 21 is equipped with pallet locating piece 211, smelting tool
Pallet 23 is mounted on by pallet locating piece 211 and is loaded on mounting table 21；The side for loading mounting table 21 is sensed equipped with pallet
Device 212, tray sensor 212 are electrically connected with master controller；
It includes supporting plate 231, crawl link block 232, module for reading and writing 233 that smelting, which has pallet 23, and the top end face of supporting plate 231 is equipped with
Clamping position hole 2311, crawl link block 232, module for reading and writing 233 are separately mounted on the side of supporting plate 231, capture link block
Crawl blind rivet 2321 is installed on 232.
The application method of mold loading depot, includes the following steps：
The server that multiple mold loading depots process unit with mold respectively is connect；
Different materials to be processed is placed on the loader mechanism 20 of each mold loading depot；
The data of each material to be processed on loader mechanism 20 are acquired with reader 30；
Reader 30 is by the master from each different collected data transmission of material to be processed to each mold loading depot
Controller；
The master controller of each mold loading depot uploads its data, identity code information to server in real time, and server will
Its data, identity code information are stored；
Each mold loading depot exchanges processing materials；
Mold loading depot receives inquiry instruction；
Mold loading depot sends inquiry instruction, identity code information to server, and server sends mold loading depot
The identity code information of mold loading depot that prestores of identity code information and server be compared, if being consistent, server will
Data transmission is to mold loading depot；
After mold loading depot receives the data, the matching processing program of corresponding processing materials is transferred automatically.
The present embodiment has the following advantages that：
1, this mold loading depot includes main body frame 10, loader mechanism 20, master controller, reader 30, multiple moulds
The server that tool loading depot processes unit with mold respectively is connect, and intelligent MES management systems are equipped on server, intelligent
MES management systems are aggregation system management software and the Hybrid Decision-making system of multiclass hardware, it by one group of shared data journey
Sequence acquires the entire production process that raw material are reached the standard grade to warehousing finished products by being arranged in the special equipment of production scene in real time
Data, control and monitoring；It is instructed by control material, warehouse, equipment, personnel, quality, technique, exception, flow and other set
The factory resources such as apply to improve production efficiency.
The workpieces processing of the boundary of surpassing is still many enterprises today to following dream；In this respect,
This mold loading depot not only overcomes technical boundary, and make life such as some link lacked in integer
Producing region domain is connected with each other；The present situation of many die industries is now：It combines different processes and needs different technologies, in small enterprise
In this be a great challenge；Due to complexity, initially realize that automation is apparently almost infeasible；This mold loading depot can
To combine different technologies, hardware cell ensures the interconnection of different technologies unit together with the MES of intelligence management systems
And realize the shared of resource.
This mold loading depot big advantage is different technologies all there are many common ground, this mold loading depot passes through intelligence
The MES management system of energy connects different units, and each unit suffers from a respective technology, so as to form a synthesis
Process go to cover all technologies.
Many influences both are from relatively simple principle；This mold loading depot then plays the role of terminal：Each work
Number of packages is transferred to next unit according to from a unit；Intelligence MES management system provide it is all during data, it is ensured that
Correct part is accurately sent in the correct time；It not only makes the perfect cooperation of each unit, and knows which unit
When which type of part is needed；Information in this way, operation MES management system can organize work flow and can be
The correct time makes each link that can obtain required part, or even transport and mobile time can accurately count
It calculates.
The mold loading depot makes the connection between different processing units no longer need manual handle, improves working efficiency,
Time cost is saved, the quantity and labor intensity of operating personnel is substantially reduced, reduces cost.
2, the top of main body frame 10 is equipped with hanging ring 13, and the lifting of this mold loading depot is facilitated to shift.
3, the lower end of main body frame 10 is set there are four castor 14, is facilitated and is pushed the displacement of this mold loading depot.
4, the lower end of main body frame 10 is additionally provided with two lower margin fixed blocks 15, and the displacement of this mold loading depot is facilitated to fix.
5, main body frame 10 is equipped with operation panel 16, the convenient operation and control to this mold loading depot.
6, head cover 121, which is equipped with, loads through-hole 1211, can when workpiece need to be mounted on lifting mode on loader mechanism 20
To be entered by the loading through-hole 1211 on head cover 121, it is mounted on loader mechanism 20.
7, load frame 12, which is equipped with, loads door, and workpiece is facilitated to be loaded on loader mechanism 20, using the form of arc door,
Compact appearance takes up little area.
8, load frame 12 is equipped with the first electromagnetic locking door switch 128, the second electromagnetic locking door switch 129, facilitates dress
Load door is sealed with load frame 12.
9, loader mechanism 20 includes loading mounting table 21, loading stage mounting blocks 22, smelting tool pallet 23, loads mounting table 21
Upper surface is equipped with pallet locating piece 211, prevents smelting tool pallet 23 and puts not in place, smelting tool pallet 23 phenomena such as putting back；It loads and places
The side of platform 21 is equipped with tray sensor 212, is counted in real time to the specification of workpiece, can trace, can analyze, improve cost control
System.
10, smelting tool pallet 23 includes supporting plate 231, captures link block 232, module for reading and writing 233, on the top end face of supporting plate 231
Equipped with clamping position hole 2311, the location and installation of fixture, crawl link block 232, module for reading and writing 233 is facilitated to be separately mounted to described
On the side of supporting plate 231, crawl and reading of the machine handgrip to pallet, smelting tool pallet 23 is facilitated to set module for reading and writing 233, facilitate reading
Write the scanning recognition that device 30 has smelting on pallet 23；It is installed with crawl blind rivet 2321 on crawl link block 232, machine handgrip is made to pass through
Capture the grabbing by more reliable to pallet of link block 232.
It these are only specific embodiments of the present invention, protection scope of the present invention do not limited with this；Do not violating this hair
Any replacement and improvement, belong to protection scope of the present invention made by the basis of bright design.
Claims (10)
1. mold loading depot, which is characterized in that including main body frame, loader mechanism, master controller, reader, the body frame
Frame includes loading cabinet, load frame, and there is loading platform, the load frame to be mounted on described on the top for loading cabinet
The top of cabinet is loaded, and is formed with the loading platform and loads chamber；
The master controller is mounted in the loadings cabinet, the loader mechanism on the loading platform, and with institute
State master controller electric connection；The reader is located on the main body frame, and is electrically connected with the master controller.
2. mold loading depot as described in claim 1, which is characterized in that the top of the main body frame is equipped with hanging ring, described
Hanging ring is multiple, and multiple hanging rings are distributed on the top end face of the main body frame.
3. mold loading depot as described in claim 1, which is characterized in that the lower end of the main body frame set there are four castor and
Two lower margin fixed blocks, four castors are uniformly distributed on the lower face of the main body frame；Two lower margins are fixed
Block is located at the both ends on rear side of the main body frame lower end.
4. mold loading depot as described in claim 1, which is characterized in that the side of the main body frame is equipped with operating surface
Plate, the operation panel are electrically connected with the master controller.
5. mold loading depot as described in claim 1, which is characterized in that the load frame includes head cover, on the head cover
It is described to load through-hole and the top unicom for loading chamber equipped with loading through-hole.
6. mold loading depot as claimed in claim 5, which is characterized in that the loading chamber is in cylindrical type, the loading frame
Frame, which is equipped with, loads door, and the loading door includes under the first circular arc door leaf, the second circular arc door leaf, arc door upper rail, arc door
Guide rail, the first door handle, the second door handle, the first circular arc door leaf, the second circular arc door leaf are respectively by the arc door
Guide rail, arc door lower guideway are mounted in the load frame；First door handle, the second door handle are separately mounted to described
On first circular arc door leaf, the second circular arc door leaf.
7. mold loading depot as claimed in claim 6, which is characterized in that the side of the load frame is equipped with the first electromagnetism
Door switch, the second electromagnetic locking door switch are locked, the first circular arc door leaf, the second circular arc door leaf pass through first electricity respectively
Magnetic lock door switch, the second electromagnetic locking door switch and the sealed connection of the load frame.
8. mold loading depot as described in any one of claim 1 to 7, which is characterized in that the loader mechanism includes loading to put
Platform, loading stage mounting blocks, smelting tool pallet are set, the loading mounting table is mounted on described load by the loading stage mounting blocks and puts down
On platform, the upper surface for loading mounting table is equipped with pallet locating piece, and the smelting tool pallet is installed by the pallet locating piece
On the loading mounting table；It is described load mounting table side be equipped with tray sensor, the tray sensor with it is described
Master controller is electrically connected.
9. mold loading depot as claimed in claim 8, which is characterized in that smelting tool pallet include supporting plate, crawl link block,
The top end face of module for reading and writing, the supporting plate is equipped with clamping position hole, and the crawl link block, module for reading and writing are separately mounted to institute
It states on the side of supporting plate, crawl blind rivet is installed on the crawl link block.
10. the application method of mold loading depot, which is characterized in that include the following steps：
The server that multiple mold loading depots process unit with mold respectively is connect；
Different materials to be processed is placed on the loader mechanism of each mold loading depot；
With the data of each material to be processed on reader acquisition loader mechanism；
Reader is by the master controller from each different collected data transmission of material to be processed to each mold loading depot；
The master controller of each mold loading depot uploads its data, identity code information, server number to server in real time
It is stored according to, identity code information；
Each mold loading depot exchanges processing materials；
Mold loading depot receives inquiry instruction；
Mold loading depot sends inquiry instruction, identity code information, the body that server sends mold loading depot to server
Part code information is compared with the identity code information for the mold loading depot that server prestores, if being consistent, server is by data
It is transmitted to mold loading depot；
After mold loading depot receives the data, the matching processing program of corresponding processing materials is transferred automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810347490.0A CN108363326A (en) | 2018-04-18 | 2018-04-18 | Mold loading depot and its application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810347490.0A CN108363326A (en) | 2018-04-18 | 2018-04-18 | Mold loading depot and its application method |
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| CN107562025A (en) * | 2017-08-08 | 2018-01-09 | 浙江大学 | Automatic flexible assembly system and control method based on distributed moveable platform |
| CN208255657U (en) * | 2018-04-18 | 2018-12-18 | 珠海汉迪自动化设备有限公司 | Mold loading depot |
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