CN204584074U - Cam assembly machine - Google Patents
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- CN204584074U CN204584074U CN201520139260.7U CN201520139260U CN204584074U CN 204584074 U CN204584074 U CN 204584074U CN 201520139260 U CN201520139260 U CN 201520139260U CN 204584074 U CN204584074 U CN 204584074U
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- 230000006698 induction Effects 0.000 claims description 5
- 239000000523 sample Substances 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- 238000004080 punching Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种用于锁具锁舌装配的锁舌装配机。 The utility model relates to a bolt assembly machine used for assembling the bolt of a lock.
背景技术 Background technique
目前,锁舌的组装通常是通过冲床配合相应的模具,冲压铆接组装,大部分工作为人手操作,工作危险性高,且每次冲压只能完成一个工序,使得锁舌组装需要多台的冲床才能完成,降低了工作的效率,故有必要开发一种效率高的锁舌自动装配设备。 At present, the assembly of the lock tongue is usually done by punching with the corresponding mold, stamping and riveting assembly, most of the work is manual operation, the work is highly dangerous, and each stamping can only complete one process, so that the lock tongue assembly requires multiple punches It can be completed, which reduces the efficiency of work, so it is necessary to develop a highly efficient deadbolt automatic assembly equipment.
发明内容 Contents of the invention
为了克服现有技术的不足,本实用新型提供一种锁舌装配机。 In order to overcome the deficiencies of the prior art, the utility model provides a bolt assembly machine.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
锁舌装配机,包括机架; Cam assembly machines, including frames;
工作台,该工作台上设置有至少三个工位的转盘; A workbench, on which a turntable with at least three stations is arranged;
工装上部板,该工装上部板用于放置锁舌壳体,且工装上部板通过一弹性悬挂机构设置在转盘的工位上; Tooling upper plate, the tooling upper plate is used to place the lock bolt housing, and the tooling upper plate is set on the station of the turntable through an elastic suspension mechanism;
冲压装置,该冲压装置上设置有与工装上部板配合的工装下部板,所述工装下部板冲压至工装上部板时能够将锁舌面板铆接至锁舌壳体的的端面上,且所述工装下部板与工装上部板之间设置有定位装置; Stamping device, the stamping device is provided with a tooling lower plate that cooperates with the tooling upper plate. A positioning device is arranged between the lower plate and the upper plate of the tooling;
侧向铆接装置,该侧向铆接装置包括铆合模板,该铆合模板能够将锁舌下部侧向的与锁舌壳体铆合。 The lateral riveting device includes a riveting template, and the riveting template can laterally rivet the lower part of the lock tongue with the lock tongue housing.
还包括一出料装置,该出料装置包括设置在转盘下方的顶料气缸,该顶料气缸设置有能够伸入至工装上部板的顶杆,所述转盘上方设置有与该顶杆对应的斜板,在工作台上设置有与该斜板对应的出料通道,组装好的锁舌经顶杆顶飞并经斜板反弹后落入出料通道。 It also includes a discharge device, the discharge device includes a jacking cylinder arranged below the turntable, the jacking cylinder is provided with a push rod that can extend into the upper plate of the tooling, and a top corresponding to the push rod is arranged above the turntable. The sloping plate is provided with a discharge channel corresponding to the sloping plate on the workbench, and the assembled lock bolt is lifted by the ejector rod and rebounded by the sloping plate and then falls into the discharge channel.
所述机架上设置有一转盘电机,该转盘电机通过一齿轮传动机构带动转盘转动。 A turntable motor is arranged on the frame, and the turntable motor drives the turntable to rotate through a gear transmission mechanism.
所述弹性悬挂机构包括设置在工作台与转盘之间的工装底板,该工装底板通过拉簧悬挂在转盘的工位上。 The elastic suspension mechanism includes a frock bottom plate arranged between the workbench and the turntable, and the frock bottom plate is suspended on the station of the turntable through a tension spring.
所述工装底板上设置有限位套,所述限位套上设有导向杆,所述工装上部板上设有与导向杆配合的导向孔,在工装底板与工装上部板之间设置有缓冲装置。 The bottom plate of the tooling is provided with a limit sleeve, the limit sleeve is provided with a guide rod, the upper plate of the tooling is provided with a guide hole matched with the guide rod, and a buffer device is arranged between the bottom plate of the tooling and the upper plate of the tooling .
所述缓冲装置包括设置在工装底板与工装上部板之间的滑杆及套设在滑杆上的弹簧。 The buffer device includes a slide bar arranged between the bottom plate of the frock and the upper plate of the frock and a spring sheathed on the slide bar.
所述工装下部板上设置有定位针,所述工装上部板上设有与定位针配合的定位孔。 Positioning pins are arranged on the lower plate of the tooling, and positioning holes matched with the positioning pins are set on the upper plate of the tooling.
所述冲压装置包括冲压缸,该冲压缸通过一立架设置在工作台上,该冲压缸与工装下部板连接,且立架上设置有能够供工装下部板上下滑动的导向板组。 The punching device includes a punching cylinder, which is set on the workbench through a stand, the punching cylinder is connected with the lower plate of the tooling, and the stand is provided with a set of guide plates for the lower plate of the tooling to slide up and down.
所述工装下部板通过一滑槽结构设置在冲压缸的顶杆上,所述滑槽结构包括设置在冲压缸的顶杆端部的环形槽及设置在工装下部板上部与环形槽配合的纵向滑槽。 The lower plate of the tooling is arranged on the ejector rod of the stamping cylinder through a chute structure, and the chute structure includes an annular groove arranged at the end of the ejector rod of the stamping cylinder and a longitudinal groove arranged on the upper part of the lower plate of the tooling to match the annular groove. chute.
所述冲压装置配置有与工装上部板对应的感应探头,该感应探头用于检测所述工装上部板是否放置有锁舌壳体。 The stamping device is equipped with an induction probe corresponding to the upper plate of the tooling, and the induction probe is used to detect whether the upper plate of the tooling is placed with a lock tongue housing.
所述侧向铆接装置包括侧压缸,所述侧压缸通过一侧架设置在工作台上,所述铆合模板设置在该侧压缸上,所述侧架上设置有能够供铆合模板横向滑动的侧滑导向板组,所述工装上部板后侧设置有一铆合侧板。 The side riveting device includes a side pressure cylinder, the side pressure cylinder is set on the workbench through a side frame, the riveting template is set on the side pressure cylinder, and the side frame is provided with a A side sliding guide plate group for lateral sliding of the template, and a riveted side plate is arranged on the rear side of the upper plate of the tooling.
本实用新型的有益效果是:锁舌装配机,包括机架、工作台、转盘、工装上部板、冲压装置、工装下部板、侧向铆接装置,工作台上设置有至少三个工位,工装下部板设在冲压装置上,工装下部板冲压至工装上部板时即可将锁舌面板铆接至锁舌壳体的的端面上,侧向铆接装置包括铆合模板,该铆合模板能够将锁舌下部侧向的与锁舌壳体铆合,通过本实用新型即可完成锁舌的装配,且整个工作工作过程仅需人手或机械手放入工件即可自动的完成,无需人手操作,安全性高,且大大的提高的锁舌组装的效率,组装精度更高。 The beneficial effects of the utility model are: the bolt assembly machine includes a frame, a workbench, a turntable, a tooling upper plate, a stamping device, a tooling lower plate, and a lateral riveting device. The workbench is provided with at least three stations, and the tooling The lower plate is set on the stamping device, and when the lower plate of the tooling is punched to the upper plate of the tooling, the deadbolt panel can be riveted to the end face of the deadbolt housing, and the lateral riveting device includes a riveting template, which can lock the lock The lower part of the tongue is riveted laterally with the bolt shell, and the assembly of the bolt can be completed through the utility model, and the whole working process can be completed automatically only by placing the workpiece with a human hand or a mechanical hand, without manual operation, and is safe High, and greatly improved the efficiency of lock tongue assembly, the assembly accuracy is higher.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图2是本实用新型工作台处的结构示意图; Fig. 2 is the structural representation of the workbench place of the present utility model;
图3是本实用新型工作台处的分解示意图; Fig. 3 is the exploded schematic diagram of the workbench place of the present utility model;
图4是本实用新型冲压装置的结构示意图; Fig. 4 is a schematic structural view of the utility model stamping device;
图5是本实用新型冲压装置的分解示意图; Fig. 5 is an exploded schematic view of the stamping device of the present utility model;
图6是本实用新型侧向铆接装置的结构示意图; Fig. 6 is a schematic structural view of the lateral riveting device of the present invention;
图7是本实用新型工装上部板部分的结构示意图; Fig. 7 is a structural schematic diagram of the upper part of the tooling of the utility model;
图8是本实用新型工装上部板部分的分解示意图。 Fig. 8 is an exploded schematic diagram of the upper part of the tooling of the utility model.
具体实施方式 Detailed ways
参照图1至图8,图1至图8是本实用新型一个具体实施例的结构示意图,如图所示,锁舌装配机,包括机架1、工作台10、转盘2、工装上部板31、冲压装置4、工装下部板32、侧向铆接装置5、出料装置。 Referring to Fig. 1 to Fig. 8, Fig. 1 to Fig. 8 are structural schematic diagrams of a specific embodiment of the present invention, as shown in the figure, the bolt assembly machine includes a frame 1, a workbench 10, a turntable 2, and a tooling upper plate 31 , punching device 4, tooling lower plate 32, lateral riveting device 5, and discharging device.
如图所示,所述工作台10上设置有至少三个工位的转盘2,在本实施例中,优选的设置四个工位,所述机架1上设置有一转盘电机21,该转盘电机21通过一齿轮传动机构带动转盘2转动。 As shown in the figure, the workbench 10 is provided with a turntable 2 with at least three stations. In this embodiment, four stations are preferably provided. A turntable motor 21 is arranged on the frame 1. The turntable The motor 21 drives the turntable 2 to rotate through a gear transmission mechanism.
如图所示,工装上部板31用于放置锁舌壳体91,且工装上部板31通过一弹性悬挂机构设置在转盘2的工位上,所述弹性悬挂机构包括设置在工作台10与转盘2之间的工装底板33,该工装底板33通过拉簧34悬挂在转盘2的工位上,所述工装底板33上设置有限位套35,所述限位套35上设有导向杆36,所述工装上部板31上设有与导向杆36配合的导向孔311,作为优选的,该导向杆36头部尖口结构。 As shown in the figure, the tooling upper plate 31 is used to place the deadbolt housing 91, and the tooling upper plate 31 is arranged on the station of the turntable 2 through an elastic suspension mechanism. 2 between the tooling base plate 33, the tooling base plate 33 is suspended on the station of the turntable 2 through a tension spring 34, the tooling base plate 33 is provided with a limit sleeve 35, and the limit sleeve 35 is provided with a guide rod 36, The upper plate 31 of the tooling is provided with a guide hole 311 matched with the guide rod 36, preferably, the head of the guide rod 36 has a pointed structure.
如图所示,冲压装置上设置有与工装上部板31配合的工装下部板32,所述冲压装置4包括冲压缸41,该冲压缸41通过一立架11设置在工作台10上,该冲压缸41与工装下部板32连接,且立架11上设置有能够供工装下部板32上下滑动的导向板组12,所述工装下部板32冲压至工装上部板31时能够将锁舌面板铆接至锁舌壳体的的端面上,作为优选的,所述工装下部板32通过一滑槽结构设置在冲压缸41的顶杆上,所述滑槽结构包括设置在冲压缸41的顶杆端部的环形槽411及设置在工装下部板32上部与环形槽411配合的纵向滑槽412,使得工装下部板32能够纵向的插入或卸下,并可通过相应的螺栓固定,达到快速更换工装下部板32的目的,提高模具更换的效率。 As shown in the figure, the stamping device is provided with a tooling lower plate 32 that cooperates with the tooling upper plate 31. The stamping device 4 includes a stamping cylinder 41, and the stamping cylinder 41 is arranged on the workbench 10 through a stand 11. The stamping Cylinder 41 is connected with tooling lower plate 32, and stand 11 is provided with the guide plate group 12 that can slide up and down for tooling lower plate 32, when described tooling lower plate 32 punches to tooling upper plate 31, deadbolt panel can be riveted to On the end face of the bolt housing, preferably, the tooling lower plate 32 is arranged on the push rod of the stamping cylinder 41 through a chute structure, and the chute structure includes a The annular groove 411 and the longitudinal chute 412 arranged on the upper part of the tooling lower plate 32 and the annular groove 411 match, so that the tooling lower plate 32 can be inserted or removed longitudinally, and can be fixed by corresponding bolts to achieve quick replacement of the tooling lower plate The purpose of 32 is to improve the efficiency of mold replacement.
由于工装上部板31悬挂设置,当工装下部板32下压时,工装上部板31下移至工装底板33抵靠在工作台10上进行限位,完成铆接组装,整个工作过程,转盘2均不承受冲压力,大大的提高了转盘2的使用寿命,,且所述工装下部板32与工装上部板31之间设置有定位装置,所述定位装置包括设置在所述工装下部板32上的定位针39及设置在所述工装上部板31上与定位针39配合的定位孔312,该定位针39为尖口结构,工装下部板32下移时,定位针39首先插入定位孔312,纠正工装上部板31的位置,使得工装下部板32与工装上部板31的配合精度更高,提高组装铆接的精度,降低转盘2转动精度的要求,降低制作难度。 Due to the suspended setting of the upper plate 31 of the tooling, when the lower plate 32 of the tooling is pressed down, the upper plate 31 of the tooling moves down to the bottom plate 33 of the tooling and abuts against the workbench 10 to limit the position, and the riveting assembly is completed. Bearing the punching force, the service life of the turntable 2 is greatly improved, and a positioning device is arranged between the lower plate 32 of the tooling and the upper plate 31 of the tooling, and the positioning device includes a positioning device arranged on the lower plate 32 of the tooling The needle 39 and the positioning hole 312 that is arranged on the upper plate 31 of the tooling to cooperate with the positioning pin 39, the positioning pin 39 is a pointed structure, when the lower plate 32 of the tooling moves down, the positioning pin 39 is first inserted into the positioning hole 312, and the tooling is corrected. The position of the upper plate 31 makes the matching precision between the tooling lower plate 32 and the tooling upper plate 31 higher, improves the accuracy of assembly and riveting, reduces the requirement for the rotation accuracy of the turntable 2, and reduces the difficulty of manufacture.
作为优选的,在工装底板33与工装上部板31之间设置有缓冲装置,所述缓冲装置包括设置在工装底板33与工装上部板31之间的滑杆38及套设在滑杆38上的弹簧37,通过该缓冲装置,提高锁舌面板与锁舌壳体91的铆接效果,铆接的结构强度更好。 As preferably, a buffer device is provided between the tooling bottom plate 33 and the tooling upper plate 31, and the buffering device includes a slide bar 38 arranged between the tooling bottom plate 33 and the tooling upper plate 31 and a sliding bar sleeved on the slide bar 38. The spring 37 improves the riveting effect between the deadbolt panel and the deadbolt housing 91 through the buffer device, and the structural strength of the riveting is better.
作为优选的,所述冲压装置4配置有与工装上部板31对应的感应探头(图中未示出),该感应探头用于检测所述工装上部板31是否放置有锁舌壳体91,防止发生空铆而造成工装的损伤。 Preferably, the stamping device 4 is equipped with an induction probe (not shown) corresponding to the upper plate 31 of the tooling, which is used to detect whether the upper plate 31 of the tooling is placed with the bolt housing 91 to prevent Damage to tooling due to empty riveting.
作为优选的,所述工装下部板32的端面设置有与锁舌92对应的凹槽321,该凹槽321凹陷约9mm,当工装下部板32下压在工装上部板31上时,锁舌92被部分下压,外露高度约为9mm,锁舌92被部分下压,以便于侧向铆接装置5将锁舌92下部侧向的与锁舌壳体91铆合。 As preferably, the end surface of the tooling lower plate 32 is provided with a groove 321 corresponding to the lock tongue 92, and the groove 321 is depressed by about 9 mm. When the tooling lower plate 32 is pressed down on the tooling upper plate 31, the lock tongue 92 Partially pressed down, the exposed height is about 9 mm, and the lock tongue 92 is partially pressed down, so that the lateral riveting device 5 rivets the lower part of the lock tongue 92 with the lock tongue housing 91 laterally.
如图所示,该侧向铆接装置5包括铆合模板51和侧压缸50,所述侧压缸50通过一侧架52设置在工作台10上,所述铆合模板51设置在该侧压缸50上,所述侧架52上设置有能够供铆合模板51横向滑动的侧滑导向板组53,所述工装上部板31后侧设置有一铆合侧板54,当工装下部板32下压在工装上部板31上时,铆合模板51同时推出,通过铆合模板51与铆合侧板54的配合,将锁舌92下部侧向的与锁舌壳体91铆合,即可完成整个锁舌的组装。 As shown in the figure, the lateral riveting device 5 includes a riveting template 51 and a side pressure cylinder 50, the side pressure cylinder 50 is arranged on the workbench 10 through a side frame 52, and the riveting template 51 is arranged on the side On the press cylinder 50, the side frame 52 is provided with a side sliding guide plate group 53 capable of laterally sliding the riveting template 51, and a riveting side plate 54 is arranged on the rear side of the tooling upper plate 31, when the tooling lower plate 32 When pressing down on the tooling upper plate 31, the riveting template 51 is pushed out at the same time, and through the cooperation of the riveting template 51 and the riveting side plate 54, the lower part of the dead bolt 92 is riveted laterally with the dead bolt housing 91. Complete the assembly of the entire deadbolt.
作为优选的,在侧向铆接装置5及冲压装置4均设置有接近开关感应板40,以控制侧向铆接装置5和冲压装置4的行程距离。 Preferably, a proximity switch sensing plate 40 is provided on both the lateral riveting device 5 and the punching device 4 to control the stroke distance of the lateral riveting device 5 and the punching device 4 .
作为优选的,本实用新型还包括一出料装置,该出料装置包括设置在转盘2下方的顶料气缸61,该顶料气缸61设置有能够伸入至工装上部板31的顶杆62,所述转盘2上方设置有与该顶杆62对应的斜板63,在工作台10上设置有与该斜板63对应的出料通道64,组装好的锁舌经顶杆62顶飞并经斜板63反弹后落入出料通道64,实现自动出料。 Preferably, the utility model also includes a discharge device, which includes a jacking cylinder 61 arranged below the turntable 2, and the jacking cylinder 61 is provided with a push rod 62 that can extend into the upper plate 31 of the tooling, A slant plate 63 corresponding to the ejector rod 62 is provided above the turntable 2, and a discharge channel 64 corresponding to the slant plate 63 is provided on the workbench 10. The assembled lock bolt is ejected by the ejector rod 62 and passed through. After the swash plate 63 rebounds, it falls into the discharge channel 64 to realize automatic discharge.
本实用新型使用时,仅需人手或机械手将工件放入工装即可自动的完成锁舌的组装,无需人手操作,安全性高,且大大的提高的锁舌组装的效率,组装精度更高。 When the utility model is in use, the assembly of the lock tongue can be completed automatically only by putting the workpiece into the tooling by human hands or manipulators, without manual operation, high safety, greatly improved efficiency of lock tongue assembly, and higher assembly accuracy.
在上述描述中,所述的工装下部板32、工装上部板31、铆合模板51为锁芯装配中采用的专用冲压铆合工装模具,其具体结构在此不作详述。 In the above description, the tooling lower plate 32, the tooling upper plate 31, and the riveting template 51 are special stamping and riveting tooling dies used in lock cylinder assembly, and their specific structures will not be described in detail here.
以上对本实用新型的较佳实施进行了具体说明,当然,本实用新型还可以采用与上述实施方式不同的形式,熟悉本领域的技术人员在不违背本发明精神的前提下所作的等同的变换或相应的改动,都应该属于本实用新型的保护范围内。 The preferred implementation of the present utility model has been specifically described above. Of course, the present utility model can also adopt forms different from the above-mentioned embodiments, and those skilled in the art can make equivalent transformations or modifications without violating the spirit of the present invention. Corresponding changes should all belong to the protection scope of the present utility model.
Claims (10)
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Application Number | Priority Date | Filing Date | Title |
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CN201520139260.7U CN204584074U (en) | 2015-03-11 | 2015-03-11 | Cam assembly machine |
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CN201520139260.7U CN204584074U (en) | 2015-03-11 | 2015-03-11 | Cam assembly machine |
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CN204584074U true CN204584074U (en) | 2015-08-26 |
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CN201520139260.7U Withdrawn - After Issue CN204584074U (en) | 2015-03-11 | 2015-03-11 | Cam assembly machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104722663A (en) * | 2015-03-11 | 2015-06-24 | 中山亚力菲自动化设备有限公司 | Cam assembly machine |
CN105563104A (en) * | 2015-12-10 | 2016-05-11 | 宁波大正工业机器人技术有限公司 | Full-automatic assembling equipment |
CN106224506A (en) * | 2016-08-31 | 2016-12-14 | 昆山邦泰汽车零部件制造有限公司 | A kind of connector for drive mechanism |
CN107030563A (en) * | 2017-05-25 | 2017-08-11 | 金勇� | Lock core grinding head device |
CN108127600A (en) * | 2017-12-29 | 2018-06-08 | 永康市永铭五金配件厂 | For the fixture of lock tongue assembling |
-
2015
- 2015-03-11 CN CN201520139260.7U patent/CN204584074U/en not_active Withdrawn - After Issue
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104722663A (en) * | 2015-03-11 | 2015-06-24 | 中山亚力菲自动化设备有限公司 | Cam assembly machine |
CN105563104A (en) * | 2015-12-10 | 2016-05-11 | 宁波大正工业机器人技术有限公司 | Full-automatic assembling equipment |
CN105563104B (en) * | 2015-12-10 | 2018-04-24 | 宁波大正工业机器人技术有限公司 | Full-automatic assembling equipment |
CN106224506A (en) * | 2016-08-31 | 2016-12-14 | 昆山邦泰汽车零部件制造有限公司 | A kind of connector for drive mechanism |
CN106224506B (en) * | 2016-08-31 | 2019-03-15 | 昆山一邦泰汽车零部件制造有限公司 | A kind of connector for transmission mechanism |
CN107030563A (en) * | 2017-05-25 | 2017-08-11 | 金勇� | Lock core grinding head device |
CN107030563B (en) * | 2017-05-25 | 2019-03-08 | 金勇� | Lock core grinding head device |
CN108127600A (en) * | 2017-12-29 | 2018-06-08 | 永康市永铭五金配件厂 | For the fixture of lock tongue assembling |
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