CN110202214A - A kind of steel plate diced system - Google Patents
A kind of steel plate diced system Download PDFInfo
- Publication number
- CN110202214A CN110202214A CN201910442856.7A CN201910442856A CN110202214A CN 110202214 A CN110202214 A CN 110202214A CN 201910442856 A CN201910442856 A CN 201910442856A CN 110202214 A CN110202214 A CN 110202214A
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- steel plate
- cutting machine
- numerical control
- feeding
- pipeline
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 152
- 239000010959 steel Substances 0.000 title claims abstract description 152
- 238000005520 cutting process Methods 0.000 claims abstract description 115
- 239000000463 material Substances 0.000 claims abstract description 62
- 238000000034 method Methods 0.000 claims abstract description 55
- 230000008569 process Effects 0.000 claims abstract description 55
- 238000010992 reflux Methods 0.000 claims description 32
- 239000000428 dust Substances 0.000 claims description 11
- 230000032258 transport Effects 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- JHJNPOSPVGRIAN-SFHVURJKSA-N n-[3-[(1s)-1-[[6-(3,4-dimethoxyphenyl)pyrazin-2-yl]amino]ethyl]phenyl]-5-methylpyridine-3-carboxamide Chemical compound C1=C(OC)C(OC)=CC=C1C1=CN=CC(N[C@@H](C)C=2C=C(NC(=O)C=3C=C(C)C=NC=3)C=CC=2)=N1 JHJNPOSPVGRIAN-SFHVURJKSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of steel plate diced systems, are made of numerical control cutting machine, sortation process, pipeline unit and program control crane.Wherein, pipeline unit is placed with the driving wheel and support wheel that can connect above-mentioned each unit, and the steel plate or part that the bogie unit being arranged thereon transport can be driven to be loaded on steel material torr disk reach corresponding position and carry out different operations.The present invention passes through efficient pipeline unit and the bogie unit efficiently to circulate on it, by every plate and steel plate needed for production cut part obtained it is orderly be transported to specified numerical control cutting machine position and sortation process, the accurate linking and flexible sorting for realizing entire steel plate cutting production, greatly improved plate cutting efficiency.
Description
Technical field
The present invention relates to Naval Architecture and Ocean Engineering manufacturing field more particularly to a kind of metal material diced systems.
Technical background
In heavy industry manufacturing industry, especially Naval Architecture and Ocean Engineering manufacturing industry, steel plate is the main raw material(s) of production.It is produced
Generally the steel plate of raw material, plate need to be converted into the necessary part of all kinds of productions, process letter by cutting processing in process
Referred to as blanking.During shipbuilding, required number of parts is often ten hundreds of, and part category is various.Plate cutting
Efficiency directly influence project progress, it is significant to shipbuilding period is shortened to improve blanking efficiency.
In traditional ship and ocean engineering manufacturing industry, steel plate cutting generally passes through numerical control plasma cutting machine, numerical control fire
The cutting equipments such as flame cutting machine, numerical control laser cutter are completed.The main flow of steel plate plate cutting are as follows:
Steel plate pretreatment → steel plate transfer to be cut is to caching on stockyard → steel plate transfer to cutting bed to be cut → Numerical control cutting
Production informations → sorting the parts such as → mark component name, direction code, dress pallet.
Traditional steel plate cutting workshop has generally comprised cutting equipment and ancillary equipment.The circulation of steel plate materials relies primarily on
The ancillary equipments such as manual operation loop wheel machine realize that Numerical control cutting then needs all kinds of cutting equipments of manual operation to realize.Part
The mark of the information such as coding flow direction is also mainly by artificial hand-written completion.The sorting of part and dress pallet are also required to be hung by manual operation
Machine auxiliary is completed.
Be mostly artificial or semi-artificial operation that is, each link of traditional technology for blanking, Whole blanking efficiency compared with
It is low, influence project progress.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of steel plate cuttings that can be improved steel plate cutting whole efficiency
System.
In order to achieve the above object, steel plate diced system of the invention comprising: numerical control cutting machine, including at least one set, often
Numerical control cutting machine described in one group independently for steel plate carry out cutting operation, obtain part.Sortation process, including respectively
Numerical control cutting machine rear end is multiple described in being arranged in each group, each described sortation process is respectively used to the Numerical control cutting
Machine-cut is cut rear part obtained and is sorted.Pipeline unit, including compartment of terrain be arranged in each group numerical control cutting machine it
Between, driving wheel and support wheel between each sortation process, be provided with multiple bogie units on the driving wheel and support wheel, often
Steel material torr disk is also respectively provided on one bogie unit;Bogie unit described in the drive wheel, by the trolley
Shipped is loaded into steel plate on the steel material torr disk or part reaches corresponding numerical control cutting machine or sortation process.It is program-controlled
Driving is arranged near steel material heap field, equipped with vacuum sucker lifting appliance, sucker, institute is provided on the vacuum sucker lifting appliance
Quantity and opening and closing range can be opened and closed according to the size adjusting of steel plate by stating sucker, and the steel plate needed for cutting is by the steel material heap
Field is hung in into pipeline unit on corresponding steel material torr disk.
Optionally, in above-mentioned steel plate diced system, the sortation process includes: at least one pre-sorting station, two
A or multiple part sortation process and at least one flexible sortation process;The rear end of numerical control cutting machine described in each group successively edge
It is arranged in a straight line to have above-mentioned pre-sorting station, part sortation process and flexible sortation process.The pipeline unit includes extremely
A few cutting pipeline;By a cutting between each sortation process that above-mentioned each group of numerical control cutting machine rear end is arranged
Pipeline connection;Described each cutting pipeline is respectively arranged at least one bogie unit, on the bogie unit
Steel material torr disk is provided with to drive the steel plate loaded thereon or part to reach corresponding numerical control cutting machine or sortation process.
Optionally, in above-mentioned steel plate diced system, the pipeline unit further includes feeding ferry bus track, it is described on
Expect the front end of numerical control cutting machine described in ferry bus track connection each group, it is small to be provided at least one on the feeding ferry bus track
Vehicle unit is to load the steel plate as feeding ferry bus, and the feeding ferry bus along the feeding ferry bus track for moving
Cutting operation will be carried out on the steel plate transport loaded thereon to corresponding numerical control cutting machine.
Optionally, in above-mentioned steel plate diced system, the pipeline unit further include reflux ferry bus track, described time
Stream ferry bus track connects the front end of each flexible sortation process, and it is small to be provided at least one on the reflux ferry bus track
To load the part as reflux ferry bus, the reflux ferry bus can move vehicle unit along the reflux ferry bus track
It is dynamic.
Optionally, in above-mentioned steel plate diced system, the pipeline unit further includes at least one feeding pipeline, institute
It states feeding pipeline to be arranged near steel material heap field, connects the feeding ferry bus track and reflux ferry-boat track
Road;At least one bogie unit is provided on the feeding pipeline be provided on the feeding station as feeding station
Steel plate in steel material heap field is sling steel plate to be cut, which is filled by the steel material torr disk, the vacuum sucker lifting appliance
Be loaded on the corresponding steel material torr disk, by the feeding station drive the steel material torr disk and by the steel plate transport to described
Feeding ferry bus track;Reflux ferry bus on the reflux ferry bus track can enter described after unloading whole parts
Feeding pipeline transports the steel plate as feeding station.
Optionally, in above-mentioned steel plate diced system, the numerical control cutting machine is additionally provided with dedusting subsystem, the dedusting
Subsystem includes the air-draft-type deduster being set to below the steel material torr disk, and the air-draft-type deduster is in the Numerical control cutting
Machine cut, crossed, coding, starting synchronous when opening up groove operation to be to be sucked into the steel for dust caused by operation
The lower section of material torr disk.
Optionally, in above-mentioned steel plate diced system, the surface of the steel material torr disk is provided with through hole or fluting.
Optionally, in above-mentioned steel plate diced system, the steel material torr disk includes: the basket being set up in above the support wheel
Body structure, and the movable rack among the basket structure is set;The movable rack includes multiple, the multiple work
Dynamic grid is parallel and is removably arranged in the basket structure, and the movable rack can be for the Numerical control cutting machine operation
Generated dust passes through.
Optionally, in above-mentioned steel plate diced system, what the support wheel in the pipeline unit was arranged as being parallel to each other
Twice.
The utility model has the advantages that
1, present invention employs center theory, compact layout is introduced in steel plate diced system by efficient logistics mode
Pipeline unit enables the driving wheel wherein arranged and support wheel that corresponding bogie unit transport to be driven to be loaded into steel material torr
Steel plate or part on disk reach corresponding position and carry out different operations.The present invention by efficient pipeline unit and
Every plate and steel plate needed for production are cut the orderly conveying of part obtained by the bogie unit efficiently to circulate thereon
To specified numerical control cutting machine position and sortation process, it is connected the links such as the conveying, cutting, sorting of steel plate precisely, guarantees life
The continuity for producing beat, realizes flexible sorting, the efficiency of steel plate cutting greatly improved.
2, steel plate diced system of the invention, it is very good to the applicability of heavy industry especially shipbuilding industry, in particular, due to
It is provided with more sortation process, can satisfy the sorting and shunting of all kinds of parts, it can also be right in flexible sortation process
Larger or special part makees individually sorting, to meet special producing demand.Cooperate corresponding system for managing intelligent information and
Automatic control system, additionally it is possible to shunt and sorting each steel plate, part efficiently transmitted, further increase efficiency with
The accuracy of sorting.
3, expansibility of the invention is good.This system can reserve conveying line position when installing, the defeated of ferry-boat trolley is arranged
Sending speed is the larger value.In this way, ferry-boat trolley track can be extended when needing to expand production capacity, increases pipeline and cutting machine is
It can.
4, the cutting equipment in the present invention program is arranged to concentrate compact, whole sound-proof and dedusting can be arranged in cutting region
Noise and dust pollution in workshop can be effectively reduced in room.In particular, the air-draft-type deduster below steel material torr disk, energy is arranged in
It is enough cut in the numerical control cutting machine, crossed, coding, starting synchronous when opening up groove operation, will be produced by operation
Dust be sucked into the lower section of the steel material torr disk, realize better dust removing effects.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, and with it is of the invention
Embodiment together, is used to explain the present invention, and is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the general arrangement schematic of steel plate diced system of the invention;
Fig. 2 is the top view of pipeline unit in steel plate diced system of the invention;
Fig. 3 is the side view of pipeline unit in Fig. 2;
Fig. 4 is the front view of pipeline unit in Fig. 2;
Fig. 5 is the schematic diagram of feeding ferry-boat trolley in steel plate diced system of the invention;Structure is identical therewith for reflux ferry-boat trolley;
Fig. 6 is the side view of feeding ferry-boat trolley in Fig. 5;
Fig. 7 is the steel material tray structure diagram in steel plate diced system of the present invention;
Fig. 8 is the schematic diagram of the dedusting subsystem in steel plate diced system of the present invention.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
With reference to steel plate diced system shown in FIG. 1 comprising:
Numerical control plasma cutting machine can be used in an implementation mode in numerical control cutting machine.The numerical control cutting machine, including
At least one set is equipped with cutting management system (hereinafter referred to as CMS) by numerical control cutting machine and is controlled.Number described in each group
Control cutting machine independently for steel plate 9 carry out cutting operation, obtain part;
Sortation process, multiple, each described sortation process including numerical control cutting machine rear end described in being arranged separately on each group
It is respectively used to sort part obtained after numerical control cutting machine cutting;
Pipeline unit is arranged between each group numerical control cutting machine, the driving wheel between each sortation process including compartment of terrain
3h and support wheel 3g is controlled by relatively independent pallet conveying management system (hereinafter referred to as PTS).The driving
Multiple bogie units are provided on wheel 3h and support wheel 3g, steel material torr disk is also respectively provided on each described bogie unit
2;The driving wheel 3h drives the bogie unit, is loaded into the steel on the steel material torr disk 2 by bogie unit transport
Plate 9 or part reach corresponding numerical control cutting machine or sortation process;
Program control crane 4 is arranged near steel material heap field, inhales equipped with warehouse management system (hereinafter referred to as WMS) and vacuum
Sucker is provided on disk suspender 4a, the vacuum sucker lifting appliance 4a, the sucker can be opened and closed number according to the size adjusting of steel plate 9
Steel plate 9 needed for cutting is hung in into pipeline unit corresponding steel material torr by steel material heap field by amount and opening and closing range
On disk 2.
Above system, using cutting machine management system intelligent scheduled production function and program control crane intelligent warehouse management system, to
Pallet conveying management system assigns conveying instruction immediately, will produce every required steel plate plate by efficient pipeline unit
Orderly is transported to specified cutting work station and sortation process, realizes the accurate linking and flexibility produced to entire 9 blanking of steel plate
Sorting, greatly improved plate cutting efficiency.
Specifically, refering to what is shown in Fig. 1, the sortation process includes: at least one pre-sorting station, two or more
A part sortation process and at least one flexible sortation process;It is successively arranged along straight line the rear end of numerical control cutting machine described in each group
Show above-mentioned pre-sorting station, part sortation process and flexible sortation process.The flexible sortation process for cutting transmission line is made
For the special sortation process for cutting pipeline, the rear of whole system is set, the list of heavy parts or peculiar part can be met
Solely sorting demand, the pallet in the station can be circulated defeated to other flexible stations and feeding by the reflux trolley before the station
In line sending.
The pipeline unit include at least one cutting pipeline 3a, feeding ferry bus track, feeding pipeline 3b with
And reflux ferry bus track.Four kinds of above-mentioned pipelines are mainly made of several support wheel 3g and several driving wheels, support wheel
Pipeline two sides are arranged in driving wheel, centre is used as pallet transfer passage.
Wherein, it is conveyed between each sortation process that above-mentioned each group of numerical control cutting machine rear end is arranged by a cutting
Line 3a connection;Described each cutting pipeline 3a is respectively arranged at least one bogie unit, on the bogie unit
Steel material torr disk 2 is provided with to drive the steel plate 9 loaded thereon or part to reach corresponding numerical control cutting machine or sortation process.
The feeding ferry bus track connects the front end of numerical control cutting machine described in each group, sets on the feeding ferry bus track
At least one bogie unit is equipped with to load the steel plate 9 as feeding ferry bus 3c, the feeding ferry bus 3c is used for along institute
It states the movement of feeding ferry bus track and carries out cutting operation on corresponding numerical control cutting machine to transport the steel plate loaded thereon 9.
The reflux ferry bus track connects the front end of each flexible sortation process, sets on the reflux ferry bus track
At least one bogie unit is equipped with to load the part as reflux ferry bus 3d, the reflux ferry bus 3d can be along described
The ferry bus track that flows back is mobile.
The feeding pipeline 3b is arranged near steel material heap field, connects the feeding ferry bus track and described
Flow back ferry bus track;At least one bogie unit is provided on the feeding pipeline 3b using as feeding station, it is described on
It is provided with the steel material torr disk 2 on material station, the vacuum sucker lifting appliance 4a, which slings the steel plate 9 in steel material heap field, to be needed to cut
Steel plate 9, which is loaded on the corresponding steel material torr disk 2, the steel material torr disk 2 is driven by the feeding station
And the steel plate 9 is transported to the feeding ferry bus track;Reflux ferry bus on the reflux ferry bus track can be
It unloads whole parts and enters the feeding pipeline 3b later as the feeding station transport steel plate 9.
Specifically, with reference to Fig. 3 to structure shown in fig. 6.Feeding ferry-boat trolley 3c can be made of two groups of bogie unit 3e,
Reflux ferry-boat trolley 3d is identical with feeding ferry-boat trolley 3c structure, is made of two groups of bogie unit 3e.Feeding pipeline 3b
And cutting pipeline 3a is made of several pipeline units, each pipeline unit is by Fig. 2 to several support wheels shown in Fig. 4
3g and driving wheel 3h composition.
To realize the cutting operation that efficiently automates, above system can also be arranged: steel plate position identifying system, automatic
Scribing line, coding, bevel (3D cutting) module.
To reduce the pollution in operating environment, the numerical control plasma cutting machine in above system is also provided with " bottom air-draft-type "
Dedusting subsystem 8, master system." bottom air-draft-type " the dedusting subsystem is equipped with multiple exhausting units, being capable of real-time tracking
The suction inlet that cutting position is opened and closed corresponding dust removing units is dusted.The master system can receive, execute, record, feedback
The instruction of CMS and signal.
To cooperate dedusting subsystem, steel material torr disk 2 may be designed to Fig. 7 to structure shown in Fig. 8.It is mainly by frame structure
2a and movable rack 2b composition.Steel material torr pan bottom is not closed, and dust air-flow can pass through grid and reach tray bottom, to adapt to
" bottom air-draft-type " dust pelletizing system of cutting machine.Further, grid is frame unit structural member, installation in each steel material torr disk 2b
Several grill units facilitate periodic replacement grid.Pallet pipeline is controlled using blocking, the driving wheel at pallet present position
When work, other driving wheels do not work.The feeding ferry bus and reflux ferry bus can be equipped with jacking apparatus, as a result, ferry bus
Automatically walk on track that can be set under it, and can Real-time Feedback present position information.The feeding ferry bus can with it is upper
Material pipeline and cutting pallet pipeline realize one-to-many docking, and steel plate 9 is transferred to each item from feeding transmission line respectively and is cut
It cuts on pallet pipeline.The pallet reflux ferry bus can also dock each item cutting pallet pipeline and feeding pipeline, can incite somebody to action
It sorts the empty pallet finished and returns to feeding station, realize pallet circulation.
Specifically, the feeding pipeline be equipped with several stations, contain several feeding stations, 1 ferry-boat feeding station, 1
A ferry-boat backflow station and several empty pallet buffer stations.The cutting pallet transmission line is equipped with several stations, containing in 1 ferry-boat
Expect station, 1 cutting work station, several sortation process, 1 ferry-boat backflow station and 1 flexible sortation process.
And all sortation process can be equipped with site controller, each controller can the affiliated station supply unit of independent control
" advance, retreat, stop " movement, can show current working status, and send state updating information to PTS immediately.
Diced system of the present invention, workflow are as follows as a result:
CMS receives task packet and (can be transmitted and be issued by the i.e. MES of Workshop manufacturing execution system, it is also possible to other modes introgressive line
System);
CMS is according to production task type according to the operating status intelligence scheduled production of priority and current cutting machine;
CMS confirmation is idle or will enter the cutting machine number of idle state, and distribution blanking plate number and cutting instruction are cut to corresponding
Cutting mill;
CMS issues feeding according to scheduled production sequence in advance and requests to PTS and WMS;
PTS and WMS system communication confirm discharge position on this of feeding pipeline 3b;
Empty steel material torr disk 2 is delivered to after raw material loading area corresponds to feeding station by feeding pipeline 3b, and PTS is to WMS system
It issues and loads request;
Program control crane 4 hangs in required steel plate 9 on the steel material torr disk 2 at specified feeding station, WMS issue load complete signal and
9 information of steel plate is to PTS;
The steel material torr disk 2 for having been charged into steel plate 9 is delivered to from feeding pipeline 3b by feeding ferry bus 3c and is cut by pallet pipeline
Cut preceding waiting area;
After current cutting machine enters idle state, CMS issues feeding instruction to PTS, and PTS issues feeding to feeding ferry bus 3c and refers to
It enables, steel plate 9 is sent into cutting area, 9 information of steel plate is communicated to CMS;
PTS issues 9 Delivered signal of steel plate to CMS;
CMS receives PTS signal, assigns to corresponding cutting machine and starts cutting order, and cutting machine voluntarily imports the work being previously received
9 position of front spring is worked as in task packet, identification, and the command information in opsition dependent information and task packet executes cutting, scribing line, coding, opens
If groove etc. acts, in operation process, " bottom air-draft-type " dust pelletizing system synchronous working, cutting machine master system is by cutting machine
Working condition Real-time Feedback is to CMS;
CMS confirmation steel plate 9 has started to cut, and to the outbound information of WMS feedback steel plate 9;
WMS writes off to plate inventory information;
CMS issues discharging request to PTS after the completion of cutting, cuts pipeline 3a and send steel material torr disk to pre-sorting from cutting work station
Station;
In pre-sorting station, control site is arranged in the Logistic Unit of main sorted scrap and small part, the region, and control site can
It is mutually communicated with sorter, after the completion of sorting, sorter issues " advance " or " retrogressing " conveying to PTS by control site and asks
It asks;
PTS judges whether to execute request command according to the practical physical state of whole pipeline, after being determined for compliance with transhipment strategy, hold
Row transportation request, so that pallet pipeline successively send steel material torr disk 2 to next sortation process, until the last one sorting
Station.In the last one sortation process, website sending request signal is sorted by steel material torr disk 2 and is delivered to flexible sortation process, if
Without flexibility sorting demand, then reflux request is issued, flow back trolley 3d adapter tube steel material torr disk 2, and empty steel material torr disk 2 is delivered to
Expect pipeline 3b pallet buffer area;
After part all sorts in steel material torr disk, empty pallet is issued to PTS in the control site of the last one sortation process
Reflux request;
Empty steel material torr disk is delivered to feeding pipeline 3b pallet buffer area by reflux trolley 3d, completes working cycles.
Those of ordinary skill in the art will appreciate that: the foregoing is only a preferred embodiment of the present invention, and does not have to
In the limitation present invention, although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art
For, still can to foregoing embodiments record technical solution modify, or to part of technical characteristic into
Row equivalent replacement.All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should all include
Within protection scope of the present invention.
Claims (9)
1. a kind of steel plate diced system characterized by comprising
Numerical control cutting machine, including at least one set, numerical control cutting machine described in each group independently for being cut to steel plate (9)
Operation is cut, part is obtained;
Sortation process, multiple, each described sortation process including numerical control cutting machine rear end described in being arranged separately on each group
It is respectively used to sort part obtained after numerical control cutting machine cutting;
Pipeline unit is arranged between each group numerical control cutting machine, the driving wheel between each sortation process including compartment of terrain
(3h) and support wheel (3g) is provided with multiple bogie units on the driving wheel (3h) and support wheel (3g), described in each
Steel material torr disk (2) is also respectively provided on bogie unit;The driving wheel (3h) drives the bogie unit, by the trolley list
Member transports the steel plate (9) being loaded on the steel material torr disk (2) or part reaches corresponding numerical control cutting machine or sortation process;
Program control crane (4) is arranged near steel material heap field, equipped with vacuum sucker lifting appliance (4a), the vacuum sucker lifting appliance
Sucker is provided on (4a), the sucker can be opened and closed quantity and opening and closing range according to the size adjusting of steel plate (9), will cut
Required steel plate (9) is hung in into pipeline unit on corresponding steel material torr disk (2) by steel material heap field.
2. steel plate diced system as described in claim 1, which is characterized in that the sortation process includes: at least one is pre-
Sortation process, two or more part sortation process and at least one flexible sortation process;Numerical control cutting machine described in each group
Rear end successively have above-mentioned pre-sorting station, part sortation process and flexible sortation process along arranged in a straight line;
The pipeline unit includes at least one cutting pipeline (3a);What above-mentioned each group of numerical control cutting machine rear end was arranged
It is connected between each sortation process by a cutting pipeline (3a);Each cutting pipeline (3a) is set respectively
It is equipped at least one bogie unit, steel material torr disk (2) is provided on the bogie unit to drive the steel plate (9) loaded thereon
Or part reaches corresponding numerical control cutting machine or sortation process.
3. such as steel plate diced system claimed in claims 1-2, which is characterized in that the pipeline unit further includes feeding ferry-boat
Track road, the feeding ferry bus track connect the front end of numerical control cutting machine described in each group, set on the feeding ferry bus track
At least one bogie unit is equipped with to load the steel plate (9) as feeding ferry bus (3c), the feeding ferry bus (3c) is used
It moves in along the feeding ferry bus track to transport the steel plate loaded thereon (9) and be cut on corresponding numerical control cutting machine
Cut operation.
4. the steel plate diced system as described in claim 2-3, which is characterized in that the pipeline unit further includes reflux ferry-boat
Track road, the reflux ferry bus track connect the front end of each flexible sortation process, set on the reflux ferry bus track
At least one bogie unit is equipped with to load the part as reflux ferry bus (3d), the reflux ferry bus (3d) being capable of edge
The reflux ferry bus track is mobile.
5. the steel plate diced system as described in claim 3-4, which is characterized in that the pipeline unit further includes at least one
Feeding pipeline (3b), the feeding pipeline (3b) are arranged near steel material heap field, connect the feeding ferry-boat track
Road and the reflux ferry bus track;At least one bogie unit is provided on the feeding pipeline (3b) using as feeding
Station, is provided with the steel material torr disk (2) on the feeding station, and the vacuum sucker lifting appliance (4a) is by the steel in steel material heap field
Plate (9) slings steel plate to be cut (9), which is loaded on the corresponding steel material torr disk (2), on described
Expect that station drives the steel material torr disk (2) and transports the steel plate (9) to the feeding ferry bus track;The reflux ferry-boat
Reflux ferry bus on track road can enter the feeding pipeline (3b) after unloading whole parts and be used as feeding station
Transport the steel plate (9).
6. steel plate diced system as described in claim 1, which is characterized in that the numerical control cutting machine is additionally provided with dedusting subsystem
System, the dedusting subsystem include the air-draft-type deduster (8) being set to below the steel material torr disk (2), and the air-draft-type removes
Dirt device (8) cut in the numerical control cutting machine, crossed, coding, starting synchronous when opening up groove operation is with by operation institute
The dust of generation is sucked into the lower section of the steel material torr disk (2).
7. steel plate diced system as claimed in claim 6, which is characterized in that the surface of the steel material torr disk (2), which is provided with, to be passed through
Perforation or fluting.
8. the steel plate diced system as described in claim 6-7, which is characterized in that the steel material torr disk (2) includes:
The basket structure (2a) being set up in above the support wheel (3g), and the work that setting is intermediate in the basket structure (2a)
Dynamic grid (2b);The movable rack (2b) include it is multiple, the multiple movable rack (2b) is parallel and dismountable setting
In the basket structure (2a), the movable rack (2b) can wear for dust caused by the Numerical control cutting machine operation
It crosses.
9. steel plate diced system as claimed in claim 8, which is characterized in that support wheel (3g) row in the pipeline unit
It is classified as the twice being parallel to each other.
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CN110632896A (en) * | 2019-09-23 | 2019-12-31 | 上海气焊机厂有限公司 | Control system, control method, control device, equipment and storage medium of numerical control cutting machine |
CN111958326A (en) * | 2020-07-31 | 2020-11-20 | 东风设计研究院有限公司 | Intelligent production line for steel plate cutting and blanking and production method thereof |
CN112122697A (en) * | 2020-08-05 | 2020-12-25 | 招商局邮轮制造有限公司 | Grouping nesting, classifying, cutting and sorting equipment and method for segmented hull parts |
CN114042649A (en) * | 2021-11-17 | 2022-02-15 | 郑州煤机数耘智能科技有限公司 | Steel plate part sorting and disc combining method based on limited cache |
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CN115070162A (en) * | 2022-07-19 | 2022-09-20 | 中冶节能环保有限责任公司 | Intelligent environment-friendly cutting method and device for bulk steel scraps |
CN115533549A (en) * | 2022-10-13 | 2022-12-30 | 芜湖行健智能机器人有限公司 | Intelligent steel plate blanking system and method |
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