CN107491048A - A kind of Workshop Production waste material automatic cycle recovery system and method based on AGV - Google Patents
A kind of Workshop Production waste material automatic cycle recovery system and method based on AGV Download PDFInfo
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- CN107491048A CN107491048A CN201710667758.4A CN201710667758A CN107491048A CN 107491048 A CN107491048 A CN 107491048A CN 201710667758 A CN201710667758 A CN 201710667758A CN 107491048 A CN107491048 A CN 107491048A
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- 238000011084 recovery Methods 0.000 title claims abstract description 89
- 239000002699 waste material Substances 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000004891 communication Methods 0.000 claims abstract description 4
- 230000001276 controlling effect Effects 0.000 claims description 31
- 238000001514 detection method Methods 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 206010054949 Metaplasia Diseases 0.000 abstract 1
- 230000015689 metaplastic ossification Effects 0.000 abstract 1
- 235000019504 cigarettes Nutrition 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4189—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system
- G05B19/41895—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system using automatic guided vehicles [AGV]
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a kind of Workshop Production waste material automatic cycle recovery system based on AGV, including：Auxiliary material base management system, the AGV system to be communicated by wireless network with the auxiliary material base management system；The auxiliary material base management system includes the upper management subsystem communicated wirelessly to each other and upper scheduler subsystem；The AGV system includes AGV, the AGV scheduling controlling subsystems with the AGV radio communications；The upper management subsystem controls the AGV to carry out production waste recovery AGV scheduling controlling subsystem right places by upper scheduler subsystem,.The invention also discloses a kind of method reclaimed with said system to production waste material, this method according to produce reality, can change time and the path of AGV waste recoveries, meet needed for the production of intelligent flexible metaplasia.
Description
Technical field
The present invention relates to a kind of automatic recycling field of Workshop Production waste material, more particularly to a kind of Workshop Production based on AGV
Waste material automatic cycle recovery method.
Background technology
Eleventh Five-Year Plan is changed places after technological transformation, in order to lift factory automation level, is met the market demand, is kept good development
The impetus, cigarette Hangzhou Cigarette Factory is upgraded by technological innovation, equipment in Zhejiang, is largely introduced new technology, new technology, new equipment, is filled
Divide application automation, information-based logistlcs technology, to set up the generation of a flexible manufacturing, retrofit, production logistics informationization
Boundary one stream cigarette manufacture base provides safeguard.
Production scale expands between new volume hired car, production equipment increase, while also generates substantial amounts of waste material.Therefore, it is
Keep production scene it is clean and tidy in order, the mode of artificial roping dust car come carry out waste recovery can not meet demand, need badly
A kind of more reasonable effective production waste material recovery method is looked for, to meet new production environment, new production model.
Currently, it is combined between volume hired car using AGV transportation systems with automatic production line, fast and effective completion production of cigarettes
During shaping, cigarette, packaging, the auxiliary material logistics of joint sealing links transhipment, meet intelligent, the production need of flexibility
Ask.
Meanwhile the management and utilization in auxiliary material storehouse is auxiliary material shelf magazine system (WMS) between Hangzhou Cigarette Factory volume hired car, it can
Effectively control and track the logistics of depot operation, realize the storage of material needed for enterprise's production, the pipe such as automation of outbound automatically
Reason.
The content of the invention
In order to effectively lift the timely recovery ability of waste material during production of cigarettes, the present invention provides a kind of based on AGV's
Workshop Production waste material automatic cycle recovery system and method.The system can effectively realize AGV right place automatic cycle recycling machines
Platform produces the function of waste material, and according to produce reality, can change time and the path of AGV waste recoveries, meets intelligent
Needed for Flexible Production.
The technical scheme is that：
A kind of Workshop Production waste material automatic cycle recovery system based on AGV, including：Auxiliary material base management system, pass through nothing
The AGV system that gauze network communicates with the auxiliary material base management system；The auxiliary material base management system includes what is communicated wirelessly to each other
Upper management subsystem and upper scheduler subsystem；The AGV system includes AGV, the AGV scheduling with the AGV radio communications
Control subsystem；Recovery task caused by the upper management subsystem timing is sent to described through the upper scheduler subsystem
AGV scheduling controlling subsystems, the AGV scheduling controllings subsystem control the AGV to be produced according to the recovery task of reception
Waste recovery.
Timing applications are provided with the upper management subsystem, when the timing applications refresh, the upper pipe
Reason subsystem can produce recovery task, and the recovery task is passed and sent to the upper scheduler subsystem.
Preferably, the refreshing frequency of the timing applications be every 2 minutes once.Under this refreshing frequency, Suo Yousheng
Waste material caused by production board can just all be transported by an AGV, so eliminate AGV and travel to and fro between production board and waste recovery
Between master station, accident caused by the intersection between AGV is avoided, and can be saved the time, saves expense.
Present invention also offers a kind of method reclaimed using said system to production waste material, comprise the following steps：
(1) upper management subsystem periodic refreshing, new waste recovery task is generated, and the new waste recovery task is sent
To upper scheduler subsystem；
(2) upper scheduler subsystem sends the recovery task received to AGV scheduling controlling subsystems；
(3) AGV scheduling controllings subsystem sends the recovery task of reception to from waste recovery station by WLAN
Recently and in idle condition AGV；
(4) AGV feeds back to AGV scheduling controllings according to recovery tasks carrying waste recovery, and by recovery task completed information
Subsystem；
(5) the recovery task completed information of reception is reported to upper scheduler subsystem by AGV scheduling controllings subsystem；
(6) the recovery task completed information of reception is reported to upper management subsystem by upper scheduler subsystem, so far, complete
Into the automatic cycle of Workshop Production waste material.
Step (4) concretely comprise the following steps：
(4-1) AGV sails to waste recovery master station according to the recovery task of reception, adjusts pose, lift pallet fork, load takes useless
Expect collection box, then, be back to point before platform, pause, and load is taken into feedback of the information and gives AGV scheduling controlling subsystems；AGV
Scheduling controlling subsystem controls AGV drives towards first production board；
After (4-2) AGV reaches production board, stop 1~3 minute, machine operations work puts packed waste material into waste material
In collection box；
(4-3) judges whether current production board is last production board, if so, step (4-6) is performed, if it is not,
Perform step (4-4)；
Whether the position sensor detection waste material on (4-4) AGV fills waste recovery case, if so, step (4-6) is performed,
If it is not, perform step (4-5)；
(4-5) AGV is sailed to board is adjacent did not stopped with upper one production under the control of AGV scheduling controlling subsystems
Production board, stop 1~3 minute, machine operations work puts packed waste material in waste recovery case into；Redirect execution step
(4-3)；
(4-6) AGV is sailed to waste recovery master station, falls pallet fork, is unloaded waste recovery case to specified location, is back to platform
It is preceding, pause, and judge whether upper production board is last production board, if so, step (4-7) is performed, if it is not, holding
Row step (4-5)；
(4-7) AGV feeds back to AGV scheduling controlling subsystems by task completed information is reclaimed.
Preferably, when AGV scheduling controlling subsystem controls AGV performs waste recovery task, AGV stop can be controlled
Produce position, the berthing time and driving path of each production board of board.
The present invention has the advantage that compared to prior art：
The present invention come automatic remanufacture waste material, instead of the artificial roping waste material used before by AGV right places
For car to the mode of board recovery waste material, this greatly improves waste recovery efficiency and automaticity, while reduces the labor of employee
Fatigue resistance, and provide powerful guarantee for lifting plant site managerial skills.
Brief description of the drawings
Fig. 1 is the Workshop Production waste material automatic cycle recovery system schematic diagram provided in an embodiment of the present invention based on AGV；
Fig. 2 is the method flow reclaimed using the system described in Fig. 1 to production waste material of body of the embodiment of the present invention
Figure；
Fig. 3 is AGV of embodiment of the present invention automatic cycles recovery waste material flow chart.
Embodiment
In order to more specifically describe the present invention, below in conjunction with the accompanying drawings and embodiment is to technical scheme
It is described in detail.
Fig. 1 is the Workshop Production waste material automatic cycle recovery system schematic diagram provided in an embodiment of the present invention based on AGV.Such as
Shown in Fig. 1, the Workshop Production waste material automatic cycle recovery system based on AGV includes：Auxiliary material base management system, pass through wireless network
The AGV system to be communicated with the auxiliary material base management system；Auxiliary material base management system includes upper management communicated wirelessly to each other
System and upper scheduler subsystem；AGV system includes AGV, the AGV scheduling controlling subsystems with AGV radio communications；Upper management
Recovery task caused by subsystem timing is sent to AGV scheduling controlling subsystems, AGV scheduling controllings through upper scheduler subsystem
System controls AGV to carry out production waste recovery according to the recovery task of reception.
In the present embodiment, timing applications are provided with upper management subsystem, the refreshing frequency of timing applications is every 2 points
Once, the program of timing applications is as follows for clock：
<Job id=" 8 " name=" waste recovery timing is touring "
Description=" is performed 1 time " for every 2 minutes
Type=" Timms.Net.TmSchedulingImpl.L0252_OffalBoxMove,
Timms.Net.TmSchedulingImpl"
Interval=" 00:01:00.00"/>.
When timing applications refresh, upper management subsystem can produce recovery task, and the recovery task is passed and sent out
Deliver to upper scheduler subsystem.
Under every 2 minutes refreshing frequencys once, waste material can just all be transported by an AGV caused by all production boards
Walk, so eliminate AGV and travel to and fro between production board and waste recovery master station, avoid accident caused by the intersection between AGV,
And can save the time, save expense.
Fig. 2 is the method flow reclaimed using the system described in Fig. 1 to production waste material of body of the embodiment of the present invention
Figure, as shown in Fig. 2 the method reclaimed to production waste material comprises the following steps：
S01, upper management subsystem periodic refreshing, new waste recovery task is generated, and the new waste recovery task is sent out
Deliver to upper scheduler subsystem.
S02, upper scheduler subsystem send the recovery task received to AGV scheduling controlling subsystems.
S03, AGV scheduling controlling subsystem send the recovery task of reception to from waste recovery station by WLAN
Recently and in idle condition AGV.
S04, AGV feed back to AGV scheduling controllings according to recovery tasks carrying waste recovery, and by recovery task completed information
Subsystem.
Referring to Fig. 3, S04's concretely comprises the following steps：
S04-1, AGV sail to waste recovery master station according to the recovery task of reception, adjust pose, lift pallet fork, load takes useless
Expect collection box, then, be back to point before platform, pause, and load is taken into feedback of the information and gives AGV scheduling controlling subsystems；AGV
Scheduling controlling subsystem controls AGV drives towards first production board；
After S04-2, AGV reach production board, stop 1~3 minute, machine operations work puts packed waste material into waste material
In collection box；
S04-3, judge whether current production board is last production board, if so, S04-6 is performed, if it is not, performing
S04-4；
Whether the position sensor detection waste material on S04-4, AGV fills waste recovery case, if so, S04-6 is performed, if
It is no, perform S04-5；
S04-5, AGV are sailed to board is adjacent did not stopped with upper one production under the control of AGV scheduling controlling subsystems
Production board, stop 1~3 minute, machine operations work puts packed waste material in waste recovery case into；Redirect and perform S04-
3；
S04-6, AGV are sailed to waste recovery master station, fall pallet fork, are unloaded waste recovery case to specified location, are back to station
Point before platform, pause, and judge whether upper production board is last production board, if so, S04-7 is performed, if it is not, performing
S04-5；
S04-7, AGV feed back to AGV scheduling controlling subsystems by task completed information is reclaimed.
The recovery task completed information of reception is reported to upper scheduler subsystem by S05, AGV scheduling controlling subsystem.
The recovery task completed information of reception is reported to upper management subsystem by S06, upper scheduler subsystem, so far,
Finishing department produces the automatic cycle of waste material.
Technical scheme and beneficial effect are described in detail above-described embodiment, Ying Li
Solution is to the foregoing is only presently most preferred embodiment of the invention, is not intended to limit the invention, all principle models in the present invention
Interior done any modification, supplement and equivalent substitution etc. are enclosed, should be included in the scope of the protection.
Claims (5)
1. a kind of Workshop Production waste material automatic cycle recovery system based on AGV, including：Auxiliary material base management system, by wireless
The AGV system that network communicates with the auxiliary material base management system；The auxiliary material base management system is upper including communicating wirelessly to each other
Position management subsystem and upper scheduler subsystem；The AGV system includes AGV, the AGV scheduling controls with the AGV radio communications
Subsystem；Characterized in that, recovery task is through the upper scheduler subsystem caused by the upper management subsystem timing
Send to the AGV scheduling controllings subsystem, the AGV scheduling controllings subsystem is according to the recovery task of reception, described in control
AGV carries out production waste recovery.
2. the Workshop Production waste material automatic cycle recovery system based on AGV as claimed in claim 1, it is characterised in that described
Timing applications are provided with upper management subsystem, when the timing applications refresh, the upper management subsystem can
Recovery task is produced, and the recovery task is passed and sent to the upper scheduler subsystem.
3. the Workshop Production waste material automatic cycle recovery system based on AGV as claimed in claim 2, it is characterised in that described
The refreshing frequency of timing applications be every 2 minutes once.
4. a kind of method that system using as described in claims 1 to 3 is any is reclaimed to production waste material, including following step
Suddenly：
(1) upper management subsystem periodic refreshing, new waste recovery task is generated, and new waste recovery task transmission is supreme
Position scheduler subsystem；
(2) upper scheduler subsystem sends the recovery task received to AGV scheduling controlling subsystems；
(3) AGV scheduling controllings subsystem by the recovery task of reception by WLAN send to from waste recovery station recently,
And the AGV in idle condition；
(4) AGV feeds back to AGV scheduling controlling subsystems according to recovery tasks carrying waste recovery, and by recovery task completed information
System；
(5) the recovery task completed information of reception is reported to upper scheduler subsystem by AGV scheduling controllings subsystem；
(6) the recovery task completed information of reception is reported to upper management subsystem by upper scheduler subsystem, so far, completes car
Between produce waste material automatic cycle.
5. as claimed in claim 4 to the method that is reclaimed of production waste material, it is characterised in that the step (4) it is specific
Step is：
(4-1) AGV sails to waste recovery master station according to the recovery task of reception, adjusts pose, lift pallet fork, load takes waste material to return
Case is received, then, is back to point before platform, is paused, and load is taken into feedback of the information and gives AGV scheduling controlling subsystems；AGV is dispatched
Control subsystem control AGV drives towards first production board；
After (4-2) AGV reaches production board, stop 1~3 minute, machine operations work puts packed waste material into waste recovery
In case；
(4-3) judges whether current production board is last production board, if so, step (4-6) is performed, if it is not, performing
Step (4-4)；
Whether the position sensor detection waste material on (4-4) AGV fills waste recovery case, if so, step (4-6) is performed, if it is not,
Perform step (4-5)；
(4-5) AGV is sailed to the life do not stopped adjacent with upper one production board under the control of AGV scheduling controlling subsystems
Board is produced, is stopped 1~3 minute, machine operations work puts packed waste material in waste recovery case into；Redirect and perform step (4-
3)；
(4-6) AGV is sailed to waste recovery master station, falls pallet fork, waste recovery case is unloaded to specified location, before being back to platform
Point, pause, and judge whether upper production board is last production board, if so, step (4-7) is performed, if it is not, performing
Step (4-5)；
(4-7) AGV feeds back to AGV scheduling controlling subsystems by task completed information is reclaimed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710667758.4A CN107491048B (en) | 2017-08-07 | 2017-08-07 | AGV-based workshop production waste automatic recycling system and method |
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|---|---|---|---|
| CN201710667758.4A CN107491048B (en) | 2017-08-07 | 2017-08-07 | AGV-based workshop production waste automatic recycling system and method |
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| CN107491048A true CN107491048A (en) | 2017-12-19 |
| CN107491048B CN107491048B (en) | 2020-03-31 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108582843A (en) * | 2018-05-07 | 2018-09-28 | 深圳市睿格晟设备有限公司 | A kind of aluminium skimmings collect briquetting system automatically |
| CN110250559A (en) * | 2019-06-28 | 2019-09-20 | 浙江中烟工业有限责任公司 | A kind of useless cigarette unit calling recovery system and method based on AGV |
| CN111694333A (en) * | 2020-06-10 | 2020-09-22 | 中国联合网络通信集团有限公司 | AGV (automatic guided vehicle) cooperative management method and device |
| CN111882083A (en) * | 2020-07-16 | 2020-11-03 | 湖北中烟工业有限责任公司 | Cigarette production waste classification and automatic recovery system and method |
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| Publication number | Publication date |
|---|---|
| CN107491048B (en) | 2020-03-31 |
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