CN112122697A - Grouping nesting, classifying, cutting and sorting equipment and method for segmented hull parts - Google Patents
Grouping nesting, classifying, cutting and sorting equipment and method for segmented hull parts Download PDFInfo
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- CN112122697A CN112122697A CN202010776619.7A CN202010776619A CN112122697A CN 112122697 A CN112122697 A CN 112122697A CN 202010776619 A CN202010776619 A CN 202010776619A CN 112122697 A CN112122697 A CN 112122697A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 112
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims description 4
- 230000011218 segmentation Effects 0.000 claims description 2
- 238000010276 construction Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention discloses a grouping nesting, classifying, cutting and sorting device and a sorting method for parts of a segmented ship body.
Description
Technical Field
The invention relates to a method for nesting, classifying, cutting and sorting parts of a sectioned ship body in a mail steamer living area in groups.
Background
Due to the restrictions of ship types, construction sites and construction processes, the nesting, cutting and sorting work of original ship parts is to perform nesting processing by taking a plurality of subsections in sections or the same batch as a unit and only taking the plate thickness material of the parts as a distinguishing principle, then a cutting machine is used for performing single part cutting, and sorting is performed on a cutting platform, so that the parts are cut complicated and blocked, and the management of a sorting tray table is disordered.
As for the mail ship, due to the particularity of the ship, the residential area occupies a large proportion of the whole ship, and the structural form of the mail ship can be divided into three categories, namely a flat deck, a T-shaped section and a bulkhead. Therefore, the construction of the ships is developed to a certain degree of intelligent assembly line mode, the technology is also used for further improving the construction efficiency of the ships, the grouped technical theory is further applied and innovated in the nesting stage on the basis of the original ship part nesting method for the subsection parts in the passenger area of the mail ship, then the analysis and calculation are used for optimizing the cutting task, the scheduling and scheduling production scheduling cutting is carried out, and finally the classification, sorting and supporting of the parts are completed.
Disclosure of Invention
The invention aims to provide a method for nesting, classifying, cutting and sorting parts of a sectioned ship body in a mail steamer living area in groups.
The technical scheme adopted by the invention is as follows:
the utility model provides a segmentation hull part is trepanning, categorised cutting letter sorting in groups is equipped which characterized in that: including the cutting worker district that sets gradually, part letter sorting worker district and arrange in the conveyor of cutting worker district and part letter sorting worker district, set up numerical control cutting machine, cutting tray in the cutting worker district, set up a plurality of letter sorting stations in the part letter sorting worker district, letter sorting station top sets up part sorting machine, conveyor is including supporting wheel and power wheel.
The cutting tray is located the numerical control cutting machine below, bears through supporting wheel and power wheel, makes the cutting tray remove in cutting work district and part letter sorting work district, 2 groups are no less than in the setting of numerical control cutting machine.
A sorting method of grouping nesting, classifying, cutting and sorting equipment for parts of a segmented ship body is characterized by comprising the following steps of: comprises the following steps
Step 1: each part has specific flow direction attribute by using the flow direction codes, and the parts with the flow direction codes are grouped, namely, deck parts, surrounding wall parts, T-shaped web parts and other small parts are divided into 4 groups for subsequent jacking;
step 2: automatically grouping and nesting the grouped parts to enable deck parts to generate a class of cutting instructions, bulkhead parts to generate a class of cutting instructions, T-shaped web parts to generate a class of cutting instructions, and other small parts to be dispersed in the three classes of cutting instructions according to plate thickness materials;
and step 3: the method comprises the steps of firstly, respectively cutting certain two parts of three types, cutting the last type of parts after one type of parts is cut, conveying a cutting tray to a part sorting work area by a conveying device after the cutting is finished, carrying out part sorting work after the cutting tray is conveyed to the part sorting work area, carrying out the next cutting task by a numerical control cutting machine, conveying the cutting tray to the part sorting work area, conveying the cutting tray to the tail-end sorting work area, reserving the front-end sorting work area for the next cutting tray to be sorted, and when the part sorting work area carries out sorting work, cutting the front path according to the classification of the parts, so that the parts in the cutting tray are all similar parts, and the purpose of sorting, cutting and sorting can be achieved only by lifting the parts to the part trays by a part sorting machine.
The invention has the advantages that: the efficiency of the work of part jacking and cutting is improved, the efficiency of letter sorting has been improved, the error rate of letter sorting has been reduced, has improved boats and ships intelligence assembly line operating efficiency greatly.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a view showing the structure of the apparatus for cutting and sorting parts according to the present invention.
Wherein: 1. cutting a work area; 1-1, numerical control cutting machine; 1-2, cutting a tray; 2. a part sorting work area; 2-1, sorting station; 3. a conveying device; 3-1, supporting wheels; 3-2, a power wheel; 4. part sorting machine.
Detailed Description
As shown in figure 1, the grouped nesting, classified cutting and sorting equipment for the parts of the segmented ship body comprises a cutting work area 1, a part sorting work area 2 and a conveying device arranged in the cutting work area 1 and the part sorting work area 2, wherein a numerical control cutting machine 1-1 and a cutting tray 1-2 are arranged in the cutting work area 1, a plurality of sorting stations 2-1 are arranged in the part sorting work area 2, each sorting station 2-1 is used for sorting the parts obtained after the cutting of the numerical control cutting machine 1-1 is completed, a part sorting machine 4 is arranged above each sorting station 2-1, the part sorting machine 4 adopts a movable portal crane, the working range of the part sorting machine covers the sorting stations in the sorting work area, and the conveying device 3 comprises a supporting wheel 3-1 and a power wheel 3-2.
The cutting tray 1-2 is located below the numerical control cutting machine 1-1 and used for loading steel plates and parts after cutting, the supporting wheels 3-1 and the power wheels 3-2 are used for bearing, the cutting tray 1-2 moves in the cutting work area 1 and the part sorting work area 2, no less than 2 groups of numerical control cutting machines 1-1 are arranged, the numerical control cutting machines can adopt numerical control plasma cutting machines, and each group of numerical control cutting machines independently complete cutting operation.
A sorting method of grouping nesting, classifying, cutting and sorting equipment for parts of a segmented ship body comprises the following steps
Step 1: each part has specific flow direction attribute by using the flow direction codes, and the parts with the flow direction codes are grouped, namely, deck parts, surrounding wall parts, T-shaped web parts and other small parts are divided into 4 groups for subsequent jacking;
step 2: automatically grouping and nesting the grouped parts to enable deck parts to generate a class of cutting instructions, bulkhead parts to generate a class of cutting instructions, T-shaped web parts to generate a class of cutting instructions, and other small parts to be dispersed in the three classes of cutting instructions according to plate thickness materials;
and step 3: firstly, respectively cutting some two parts of the three types, cutting the last type of parts after one type of parts is cut, conveying a cutting tray 1-2 to a part sorting work area 2 by a conveying device 3 to perform part sorting work after the cutting is finished, after the cutting tray 1-2 is conveyed to the part sorting work area 2, performing the next cutting task by a numerical control cutting machine 1-1, conveying the cutting tray 1-2 to the part sorting work area 2, conveying the cutting tray 1-2 to the tail end sorting work area 2, reserving the front end sorting work area 2-1 for the next cutting tray 1-2 to be sorted, and when the part sorting work area 2 performs sorting work, cutting the front end according to the classification of the parts, so that the parts in the cutting tray 1-2 are all the same type of parts, and only needing to lift the parts into the part trays by a part sorting machine 4, because different types of parts are separately cut, and the part sorting work is carried out in different sorting work areas, the purpose of sorting, cutting and sorting is achieved.
The invention has the advantages that: the efficiency of the work of part jacking and cutting is improved, the efficiency of letter sorting has been improved, the error rate of letter sorting has been reduced, has improved boats and ships intelligence assembly line operating efficiency greatly.
Claims (3)
1. The utility model provides a segmentation hull part is trepanning, categorised cutting letter sorting in groups is equipped which characterized in that: including the cutting worker district that sets gradually, part letter sorting worker district and arrange in the conveyor of cutting worker district and part letter sorting worker district, set up numerical control cutting machine, cutting tray in the cutting worker district, set up a plurality of letter sorting stations in the part letter sorting worker district, letter sorting station top sets up part sorting machine, conveyor is including supporting wheel and power wheel.
2. The equipment for nesting, classifying, cutting and sorting of segmented hull parts according to claim 1, wherein: the cutting tray is located the numerical control cutting machine below, bears through supporting wheel and power wheel, makes the cutting tray remove in cutting work district and part letter sorting work district, 2 groups are no less than in the setting of numerical control cutting machine.
3. The sorting method of the grouped nesting, classified cutting and sorting equipment for the parts of the segmented hulls according to claim 1, wherein the method comprises the following steps: comprises the following steps
Step 1: each part has specific flow direction attribute by using the flow direction codes, and the parts with the flow direction codes are grouped, namely, deck parts, surrounding wall parts, T-shaped web parts and other small parts are divided into 4 groups for subsequent jacking;
step 2: automatically grouping and nesting the grouped parts to enable deck parts to generate a class of cutting instructions, bulkhead parts to generate a class of cutting instructions, T-shaped web parts to generate a class of cutting instructions, and other small parts to be dispersed in the three classes of cutting instructions according to plate thickness materials;
and step 3: the method comprises the steps of firstly, respectively cutting certain two parts of three types, cutting the last type of parts after one type of parts is cut, conveying a cutting tray to a part sorting work area by a conveying device after the cutting is finished, carrying out part sorting work after the cutting tray is conveyed to the part sorting work area, carrying out the next cutting task by a numerical control cutting machine, conveying the cutting tray to the part sorting work area, conveying the cutting tray to the tail-end sorting work area, reserving the front-end sorting work area for the next cutting tray to be sorted, and when the part sorting work area carries out sorting work, cutting the front path according to the classification of the parts, so that the parts in the cutting tray are all similar parts, and the purpose of sorting, cutting and sorting can be achieved only by lifting the parts to the part trays by a part sorting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010776619.7A CN112122697A (en) | 2020-08-05 | 2020-08-05 | Grouping nesting, classifying, cutting and sorting equipment and method for segmented hull parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010776619.7A CN112122697A (en) | 2020-08-05 | 2020-08-05 | Grouping nesting, classifying, cutting and sorting equipment and method for segmented hull parts |
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| Publication Number | Publication Date |
|---|---|
| CN112122697A true CN112122697A (en) | 2020-12-25 |
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| CN202010776619.7A Pending CN112122697A (en) | 2020-08-05 | 2020-08-05 | Grouping nesting, classifying, cutting and sorting equipment and method for segmented hull parts |
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| CN (1) | CN112122697A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113341875A (en) * | 2021-06-11 | 2021-09-03 | 江南造船(集团)有限责任公司 | Ship structure cutting management and control method, system, medium and electronic equipment |
| CN114535144A (en) * | 2022-03-02 | 2022-05-27 | 盛景智能科技(嘉兴)有限公司 | Part sorting method, device and equipment and truss equipment |
| CN115647913A (en) * | 2022-10-21 | 2023-01-31 | 广船国际有限公司 | Cutting and sorting method, device, equipment and medium for profiles |
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|---|---|---|---|---|
| JP2014083594A (en) * | 2012-10-29 | 2014-05-12 | Koike Sanso Kogyo Co Ltd | Cutting facility |
| CN106363416A (en) * | 2016-09-30 | 2017-02-01 | 中建钢构有限公司 | Intelligent production line for small component cutting |
| CN110153730A (en) * | 2019-06-26 | 2019-08-23 | 北京林克曼数控技术股份有限公司 | A kind of profile automatic cutting production equipment and method |
| CN110202214A (en) * | 2019-05-25 | 2019-09-06 | 招商局重工（江苏）有限公司 | A kind of steel plate diced system |
| CN110816780A (en) * | 2019-11-12 | 2020-02-21 | 上海交通大学 | Ship plate cutting part arranging equipment and method |
| CN111112108A (en) * | 2019-12-30 | 2020-05-08 | 上海交通大学 | A kind of sorting equipment and method for hull plate cutting parts |
-
2020
- 2020-08-05 CN CN202010776619.7A patent/CN112122697A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014083594A (en) * | 2012-10-29 | 2014-05-12 | Koike Sanso Kogyo Co Ltd | Cutting facility |
| CN106363416A (en) * | 2016-09-30 | 2017-02-01 | 中建钢构有限公司 | Intelligent production line for small component cutting |
| CN110202214A (en) * | 2019-05-25 | 2019-09-06 | 招商局重工（江苏）有限公司 | A kind of steel plate diced system |
| CN110153730A (en) * | 2019-06-26 | 2019-08-23 | 北京林克曼数控技术股份有限公司 | A kind of profile automatic cutting production equipment and method |
| CN110816780A (en) * | 2019-11-12 | 2020-02-21 | 上海交通大学 | Ship plate cutting part arranging equipment and method |
| CN111112108A (en) * | 2019-12-30 | 2020-05-08 | 上海交通大学 | A kind of sorting equipment and method for hull plate cutting parts |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113341875A (en) * | 2021-06-11 | 2021-09-03 | 江南造船(集团)有限责任公司 | Ship structure cutting management and control method, system, medium and electronic equipment |
| CN114535144A (en) * | 2022-03-02 | 2022-05-27 | 盛景智能科技(嘉兴)有限公司 | Part sorting method, device and equipment and truss equipment |
| CN115647913A (en) * | 2022-10-21 | 2023-01-31 | 广船国际有限公司 | Cutting and sorting method, device, equipment and medium for profiles |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20221228 Address after: No.2261, Haimen street, Nantong City, Jiangsu Province Applicant after: China Merchants Bureau Cruise Manufacturing Co.,Ltd. Applicant after: China Merchants Jinling shipping (Jiangsu) Co.,Ltd. Address before: No.2261, Haimen street, Nantong City, Jiangsu Province Applicant before: China Merchants Bureau Cruise Manufacturing Co.,Ltd. |
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| TA01 | Transfer of patent application right | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201225 |
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| RJ01 | Rejection of invention patent application after publication |