CN108840054A - Production line intelligent-tracking matches feeding system and method - Google Patents

Production line intelligent-tracking matches feeding system and method Download PDF

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Publication number
CN108840054A
CN108840054A CN201810943436.2A CN201810943436A CN108840054A CN 108840054 A CN108840054 A CN 108840054A CN 201810943436 A CN201810943436 A CN 201810943436A CN 108840054 A CN108840054 A CN 108840054A
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China
Prior art keywords
control system
central control
transport vehicle
intelligent
information
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CN201810943436.2A
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Inventor
周岗华
王昆仑
韦文儒
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Liuzhou Yu Chen Mdt Infotech Ltd
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Liuzhou Yu Chen Mdt Infotech Ltd
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Priority to CN201810943436.2A priority Critical patent/CN108840054A/en
Publication of CN108840054A publication Critical patent/CN108840054A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)

Abstract

A kind of production line intelligent-tracking matches feeding system and method, is related to a kind of material allocation system and method, system includes Material Staging Area, intelligent transport vehicle, material trolley, unloading station, road telltale and central control system;Material Staging Area is configured with laser scanner I;Wireless module, laser scanner II, magnetic force induction device are transmitted configured with data on intelligent transport vehicle;Material trolley is equipped with pressure inductor I, and unloading station is configured with status indicator lamp and pressure inductor II.Method includes A, assigns instruction, B, stock, D, C, haul return to Material Staging Area, E, statistics and storage information.The present invention is organically combined by intelligent transport handlebar Material Staging Area, material trolley, unloading station, the a variety of inductors of flexible utilization, judge position and the material service condition of intelligent transport vehicle, it is handled by central control system, it easily realizes material rational delivery, labour can be liberated, improve production efficiency, guarantee manufacturing schedule, use easy to spread.

Description

Production line intelligent-tracking matches feeding system and method
Technical field
The present invention relates to a kind of material allocation system and method, especially a kind of production line intelligent-tracking matches feed system And its method.
Background technique
Production division of enterprise is passed through needed for artificial selection's every batch of after being connected to production plan as dispatching Departmental organization personnel Components classification is completed to frame up, then by pilot steering towing dolly or using forklift transport to corresponding required station, this traditional Artificial means of distribution, large labor intensity, quantity is easy error and causes to repeat to dispense and waste, and dispenses progress and dispatching quantity The statistics of information links up completion by manually entirely, and mode falls behind that link is cumbersome and inefficiency, causes entire distribution time significantly Waste is to influence manufacturing schedule.
Summary of the invention
The technical problem to be solved by the present invention is to:A kind of production line intelligent-tracking is provided with feeding system and method, with Solve large labor intensity of the existing technology, dispatching low efficiency, the shortcoming for influencing manufacturing schedule.
Solve above-mentioned technical problem technical solution be:A kind of production line intelligent-tracking matches feed system, including Material Staging Area, Intelligent transport vehicle, material trolley, unloading station, road telltale and central control system;Wherein:
The Material Staging Area is used to as material trolley storage point and material entrucking region, the Material Staging Area include multiple according to life The stock subregion that producing line number of stations divides, each stock subregion are each equipped with laser scanner I and are used to obtain material information and right Material trolley information is answered, the output end of the laser scanner I and the input terminal of central control system connect;
Delivery vehicle of the intelligent transport vehicle as material transmits wireless module configured with data, and data transmission is wireless Module is connect with central control system, and the laser scanner II of two dimensional code for identification or bar code is provided on intelligent transport vehicle, is used In the magnetic force induction device of induction road telltale;Laser scanner II, magnetic force induction device output end transmit nothing by data Wire module is connect with central control system, and central control system transmits wireless module by data and connect with the power device of intelligent transport vehicle;
For charging, which is equipped with two dimensional code or bar code and for judging that material uses the material trolley The pressure inductor I of situation, the output end of pressure inductor I transmit wireless module by data and connect with central control system;
The unloading station is unloaded region as material, is configured with status indicator lamp and pressure inductor II, status indicator lamp For transmitting signal, intelligent transport vehicle is prompted to enter the working condition of handling material trolley, and for the timely feeding of producers;Pressure Whether station is vacant for identification for power inductor II;The input terminal of status indicator lamp transmits wireless module by data and middle control is The output end of system connects, and the output end of pressure inductor II is connected by the input terminal that data transmit wireless module and central control system It connects;
The road telltale is used to be oriented to the running track of intelligent transport vehicle, which includes being preset in Magnetic strip line on travel, intelligent transport vehicle incude the magnetic strip line pre-seted on travel by the magnetic force induction device Instruct the driving direction of intelligent transport vehicle;
The central control system is connect by network with the computer end of higher level's department user or cell phone application end, for realizing task It assigns, understand progress instruction, central control system is also according to the information control the entire production line intelligent-tracking received with feed system.
A further technical scheme of the invention is that:Each stock subregion is equipped with entrucking cylinder dress in the position for closing on road It sets, which is used in entrucking boosting material trolley to intelligent transport truck position.
Further technical solution of the invention is:The Material Staging Area is configured with large LED display screen, the large LED The output end of the input terminal of display screen and central control system connects, for show each stock division code and required stock information with Just stock uses, and also there are the data port that by Material Staging Area manual working updating content can be manipulator operation for Material Staging Area.
A further technical scheme of the invention is that:It is also configured on the intelligent transport vehicle for loading and unloading material trolley Pallet, the pallet are connect with lifting device, and lifting device transmits wireless module by data and connect with central control system.
A further technical scheme of the invention is that:Material trolley dress for identification is also configured on the intelligent transport vehicle Unload state strain gauge, for identification with unloading station or stock up district location distance infrared sensor.
A further technical scheme of the invention is that:It is additionally provided with warning note device on the intelligent transport vehicle, the report Alert suggestion device is connected by the output end that data transmit wireless module and central control system, is alarmed for road barricade.
A further technical scheme of the invention is that:The central control system is configured with display, for showing whole system Operating state understands specifying information for monitoring personnel in real time.
Another technical solution of the invention is:A kind of production line intelligent-tracking matches feeding method, and this method includes following step Suddenly:
A, instruction is assigned
Higher level department inputs the task code of corresponding production line by computer end or cell phone application end and quantity is sent to central control system Instruction is assigned, connect command information overall arrangement sends instruction to central control system according to historical data information and newly;
B, it stocks up
Material and material trolley are scanned according to the stock information shown on large LED display screen, by laser scanner I in Material Staging Area On two dimensional code or bar code information, by material stock enter corresponding material trolley;
C, haul
Intelligent transport vehicle drives into Material Staging Area, is pushed on material trolley to intelligent transport vehicle by the entrucking air cylinder device for subregion of stocking up It is held up behind side, the material trolley that the through specified unloading station of the running route planned into central control system nearby unloads, by The air cylinder device of unloading station is drawn to station;
D, Material Staging Area is returned to
Material Staging Area is returned on the way and waits next transport instruction, is returned to central control system on the way and is planned as a whole according to the information feedback being collected into Operation issues order structure intelligent transport vehicle nearby or walking collects vacant material trolley to other production lines and returns to Material Staging Area Storage;
E, statistics and storage information
Central control system goes out specific material according to the information real-time statistics of instruction performance and each information gathering point feedback and distributes position Set with kind quantity, it is daily stop work after automatically generate and store statistics inventory list, pass through computer end or cell phone application for higher level department End inquiry understands and instruction issuing;The production line and station that the supplier information correspondence of the standby material of Material Staging Area institute is dispensed into simultaneously Information sets up database storage.
A further technical scheme of the invention is that:In step D, the information feedback that central control system is collected into is by as follows Method is realized:
Material trolley passes through the pressure inductor I configured and tells the fully loaded and unloaded material trolley status information of material, and leads to It crosses data transmission wireless module and the material trolley status information is sent to central control system;Unloading station also by configuration pressure Inductor II tell whether vacant unloading station status information;And wireless module is transmitted by the unloading station shape by data State information feeds back to central control system.
Further technical solution of the invention is:In sending when entirely encountering barrier in transit of intelligent transport vehicle Alarm signal prompt evacuation, feeds back central control system when can not avoid, and issues alarm signal prompt by central control system and manually participates in barrier Hinder removing.
Since using the above structure, the production line intelligent-tracking of the present invention matches feeding system and method and prior art phase Than having the advantages that:
1. dispensing high-efficient
Since the present invention includes Material Staging Area, intelligent transport vehicle, material trolley, unloading station, road telltale and middle control system System;Wherein:Material Staging Area is used for as material trolley storage point and material entrucking region, includes multiple according to production line number of stations The stock subregion of division, each stock subregion are each equipped with laser scanner I for obtaining material information and corresponding material trolley Information, the output end of laser scanner I and the input terminal of central control system connect;Intelligent transport vehicle transmits wireless mould configured with data Block, data transmission wireless module are connect with central control system, and laser scanner II, magnetic force induction are provided on intelligent transport vehicle Device;Laser scanner II, magnetic force induction device output end transmit wireless module by data and connect with central control system, central control system Wireless module is transmitted by data to connect with the power device of intelligent transport vehicle;Material trolley be equipped with two dimensional code or bar code with And the pressure inductor I for judging material service condition, the output end of pressure inductor I by data transmit wireless module with Central control system connection;Unloading station is unloaded region as material, is configured with status indicator lamp and pressure inductor II, state instruction The input terminal of lamp is connected by the output end that data transmit wireless module and central control system, and the output end of pressure inductor II passes through Data transmit wireless module and the input terminal of central control system connects;Road telltale includes the magnetic being preset on travel Bar line, intelligent transport vehicle incude the driving direction that magnetic strip line instructs intelligent transport vehicle by the magnetic force induction device;Middle control system System is connect by network with the computer end of higher level's department user or cell phone application end, is referred to for realizing task assignment, understanding progress It enables, central control system is also according to the information control the entire production line intelligent-tracking received with feed system.
Therefore, the present invention is organically combined by intelligent transport handlebar Material Staging Area, material trolley, unloading station etc., The a variety of inductors of flexible utilization judge the material service condition of material trolley in the position and unloading station of intelligent transport vehicle, warp The processing of central control system is crossed, the rational delivery of material is easily realized, is greatly improved production efficiency.
2. labor intensity is low
The present invention is organically combined by intelligent transport handlebar Material Staging Area, material trolley, unloading station etc., and flexible utilization is more Kind inductor, judges the position of intelligent transport vehicle and the material service condition of material trolley, by the processing of central control system, easily Realization material rational delivery, a large amount of labour can be liberated, greatly reduce the labor intensity of worker.
3. accuracy rate can be improved and guarantee manufacturing schedule
It completes to match feeding since the present invention can control intelligent delivery wagon by central control system by network communication, while pressing schedule requirement The functions such as material are lacked according to actual use situation polishing.By handling the informix conveyed and fed back, reach material distribution position The real-time tracking for setting quantity is controlled, and is greatly improved accuracy rate and is guaranteed manufacturing schedule.
4. follow-up of quality retrospect can be played the role of
The present invention is organically combined by intelligent transport handlebar Material Staging Area, material trolley, unloading station, and flexible utilization is a variety of Inductor judges position and the production line station material trolley material service condition of intelligent transport vehicle, by central control system operation The rational delivery of material is easily realized in processing, can liberate a large amount of labour, production efficiency is improved, to supplier's mass Follow-up of quality retrospect is played the role of in the acquisition and storage of information, promotes the management of enterprise's Manufacturing scienceization informationization, becomes work The important link that industry internet is constituted.
In the following, matching the technology of feeding system and method to the production line intelligent-tracking of the present invention in conjunction with the accompanying drawings and embodiments Feature is further described.
Detailed description of the invention
Fig. 1:Production line intelligent-tracking described in embodiment one matches the floor map of feed system,
In figure, each label declaration is as follows:
The Material Staging Area 1-, 2- intelligent transport vehicle, 3- virtual road, 4- unloading station, 5- production line.
Specific embodiment
Embodiment one:
A kind of production line intelligent-tracking matches feed system, including Material Staging Area 1, intelligent transport vehicle 2, material trolley, unloading station 4, Road telltale and central control system;Wherein:
The Material Staging Area 1 is used to as material trolley storage point and material entrucking region, the Material Staging Area include multiple bases Production line number of stations divide stock subregion, each stock subregion be each equipped with laser scanner I for obtain material information with Corresponding material trolley information, the output end of the laser scanner I and the input terminal of central control system connect;Each stock subregion is facing The position on shortcut road is equipped with entrucking air cylinder device, which is used in entrucking boosting material trolley to intelligent fortune Defeated truck position.The Material Staging Area is also configured with large LED display screen, the input terminal and central control system of the large LED display screen Output end connection, for showing each stock division code and required stock information so as to stock up use.In addition, Material Staging Area is also There are the data port that by Material Staging Area manual working updating content can be manipulator operation.
Delivery vehicle of the intelligent transport vehicle 2 as material transmits wireless module, data transmission configured with data Wireless module is connect with central control system.Configured with the pallet for loading and unloading material trolley, the pallet and lifting on intelligent transport vehicle Device connection, lifting device transmit wireless module by data and connect with central control system.It is additionally provided with and is used on intelligent transport vehicle Identify laser scanner II, the magnetic force induction device for incuding road telltale, for identification object of two dimensional code or bar code The strain gauge of trolley landing state, for identification infrared ray sensing with unloading station or district location distance of stocking up Device, the warning note device alarmed for road barricade;The laser scanner II, magnetic force induction device, strain gauge, infrared ray The output end of sensor transmits wireless module by data respectively and connect with central control system, and central control system transmits nothing also by data Wire module is connect with intelligent transport vehicle power device, warning note device.
For the material trolley for charging, the quantity of material trolley presses production line quantity × station × batch/2, the object Trolley is equipped with two dimensional code or bar code and the pressure inductor I for judging material service condition, pressure inductor I Output end transmits wireless module by data and connect with central control system.
The unloading station is unloaded region as material, is configured with status indicator lamp and pressure inductor II, state refers to Show that lamp for transmitting signal, prompts intelligent transport vehicle to enter the working condition of handling material trolley, and take in time for producers Material;Whether station is vacant for identification for pressure inductor II;The input terminal of status indicator lamp by data transmit wireless module with The output end of central control system connects, and the output end of pressure inductor II transmits the input of wireless module and central control system by data End connection;
The road telltale is used to be oriented to the running track of intelligent transport vehicle, which includes being preset in Magnetic strip line on travel, intelligent transport vehicle incude the magnetic strip line pre-seted on travel by the magnetic force induction device Instruct the driving direction of intelligent transport vehicle power device.
The central control system is connect by network with the computer end of higher level's department user or cell phone application end, for realizing Task assignment understands progress instruction, and central control system is also according to the information control the entire production line intelligent-tracking received with feeding System.The central control system understands tool for monitoring personnel for showing whole system operating state configured with display in real time Body information.
Embodiment two:
A kind of production line intelligent-tracking matches feeding method, and this approach includes the following steps:
A, instruction is assigned
Higher level department inputs the task code of corresponding production line by computer end or cell phone application end and quantity is sent to central control system Instruction is assigned, connect command information overall arrangement sends instruction to central control system according to historical data information and newly;
B, it stocks up
Material and material trolley are scanned according to the stock information shown on large LED display screen, by laser scanner I in Material Staging Area On two dimensional code or bar code information, by material stock enter corresponding material trolley;
C, haul
Intelligent transport vehicle drives into Material Staging Area, is pushed on material trolley to intelligent transport vehicle by the entrucking air cylinder device for subregion of stocking up It is held up behind side, the material trolley that the through specified unloading station of the running route planned into central control system nearby unloads, by The air cylinder device of unloading station is drawn to station;
D, Material Staging Area is returned to
Material Staging Area is returned on the way and waits next transport instruction, is returned to central control system on the way and is planned as a whole according to the information feedback being collected into Operation issues order structure intelligent transport vehicle nearby or walking collects vacant material trolley to other production lines and returns to Material Staging Area Storage;
E, statistics and storage information
Central control system goes out specific material according to the information real-time statistics of instruction performance and each information gathering point feedback and distributes position Set with kind quantity, it is daily stop work after automatically generate and store statistics inventory list, pass through computer end or cell phone application for higher level department End inquiry understands and instruction issuing;The production line and station that the supplier information correspondence of the standby material of Material Staging Area institute is dispensed into simultaneously Information sets up database storage.
In step D, the information feedback that central control system is collected into is to realize by the following method:
Material trolley passes through the pressure inductor I configured and tells the fully loaded and unloaded material trolley status information of material, and leads to It crosses data transmission wireless module and the material trolley status information is sent to central control system;Unloading station also by configuration pressure Inductor II tell whether vacant unloading station status information;And wireless module is transmitted by the unloading station shape by data State information feeds back to central control system.
Alarm signal prompt evacuation is issued when entirely encountering barrier in transit in intelligent transport vehicle, when can not avoid Central control system is fed back, the artificial participation obstacle cleaning of alarm signal prompt is issued by central control system.
The above are the workflows of separate unit intelligent transport vehicle, use this system in order to significantly more efficient, usual production line can For single or a plurality of, corresponding planning road is a, b, c ..., configures four, every line or more intelligent transport vehicles according to demand and hands over Fork operation uses(Depending on can also be by actual production line length and station quantity).Central control system meeting classification processing information, passes through section Overall planning method carries out accurate operational, intersects reasonable arrangement.

Claims (10)

1. a kind of production line intelligent-tracking matches feed system, it is characterised in that:Including Material Staging Area, intelligent transport vehicle, material trolley, Unloading station, road telltale and central control system;Wherein:
The Material Staging Area is used to as material trolley storage point and material entrucking region, the Material Staging Area include multiple according to life The stock subregion that producing line number of stations divides, each stock subregion are each equipped with for obtaining material information and corresponding material trolley letter The laser scanner I of breath, the output end of the laser scanner I and the input terminal of central control system connect;
Delivery vehicle of the intelligent transport vehicle as material transmits wireless module configured with data, and data transmission is wireless Module is connect with central control system, and the laser scanner II of two dimensional code for identification or bar code is provided on intelligent transport vehicle, is used In the magnetic force induction device of induction road telltale;Laser scanner II, magnetic force induction device output end transmit nothing by data Wire module is connect with central control system, and central control system transmits wireless module by data and connect with the power device of intelligent transport vehicle;
For charging, which is equipped with two dimensional code or bar code and for judging that material uses the material trolley The pressure inductor I of situation, the output end of pressure inductor I transmit wireless module by data and connect with central control system;
The unloading station is unloaded region as material, is configured with status indicator lamp and pressure inductor II, status indicator lamp For transmitting signal, intelligent transport vehicle is prompted to enter the working condition of handling material trolley, and for the timely feeding of producers;Pressure Whether station is vacant for identification for power inductor II;The input terminal of status indicator lamp transmits wireless module by data and middle control is The output end of system connects, and the output end of pressure inductor II is connected by the input terminal that data transmit wireless module and central control system It connects;
The road telltale is used to be oriented to the running track of intelligent transport vehicle, which includes being preset in Magnetic strip line on travel, intelligent transport vehicle incude the magnetic strip line pre-seted on travel by the magnetic force induction device Instruct the driving direction of intelligent transport vehicle;
The central control system is connect by network with the computer end of higher level's department user or cell phone application end, for realizing task It assigns, understand progress instruction, central control system is also according to the information control the entire production line intelligent-tracking received with feed system.
2. production line intelligent-tracking according to claim 1 matches feed system, it is characterised in that:Each stock subregion is facing The position on shortcut road is equipped with entrucking air cylinder device, which is used in entrucking boosting material trolley to intelligent fortune Defeated truck position.
3. production line intelligent-tracking according to claim 2 matches feed system, it is characterised in that:The Material Staging Area configuration There is large LED display screen, the input terminal of the large LED display screen and the output end of central control system connect, each standby for showing Material division code and required stock information use to stock up, and also there are can be by Material Staging Area manual working updating content for Material Staging Area The data port of manipulator operation.
4. production line intelligent-tracking according to claim 1 matches feed system, it is characterised in that:The intelligent transport vehicle On be also configured with pallet for loading and unloading material trolley, which connect with lifting device, and lifting device transmits nothing by data Wire module is connect with central control system.
5. production line intelligent-tracking according to claim 1 matches feed system, it is characterised in that:The intelligent transport vehicle On be also configured with for identification the strain gauge of material trolley landing state, for identification with unloading station or stock zone bit Set the infrared sensor of distance.
6. production line intelligent-tracking according to claim 1 matches feed system, it is characterised in that:The intelligent transport vehicle On be additionally provided with warning note device, which, which passes through data, transmits the output end of wireless module and central control system and connects It connects, alarms for road barricade.
7. production line intelligent-tracking according to claim 1 matches feed system, it is characterised in that:The central control system is matched It is equipped with display, for showing whole system operating state, understands specifying information in real time for monitoring personnel.
8. a kind of production line intelligent-tracking matches feeding method, it is characterised in that:This approach includes the following steps:
A, instruction is assigned
Higher level department inputs the task code of corresponding production line by computer end or cell phone application end and quantity is sent to central control system Instruction is assigned, connect command information overall arrangement sends instruction to central control system according to historical data information and newly;
B, it stocks up
Material and material trolley are scanned according to the stock information shown on large LED display screen, by laser scanner I in Material Staging Area On two dimensional code or bar code information, by material stock enter corresponding material trolley;
C, haul
Intelligent transport vehicle drives into Material Staging Area, is pushed on material trolley to intelligent transport vehicle by the entrucking air cylinder device for subregion of stocking up It is held up behind side, the material trolley that the through specified unloading station of the running route planned into central control system nearby unloads, by The air cylinder device of unloading station is drawn to station;
D, Material Staging Area is returned to
Material Staging Area is returned on the way and waits next transport instruction, is returned to central control system on the way and is planned as a whole according to the information feedback being collected into Operation issues order structure intelligent transport vehicle nearby or walking collects vacant material trolley to other production lines and returns to Material Staging Area Storage;
E, statistics and storage information
Central control system goes out specific material according to the information real-time statistics of instruction performance and each information gathering point feedback and distributes position Set with kind quantity, it is daily stop work after automatically generate and store statistics inventory list, pass through computer end or cell phone application for higher level department End inquiry understands and instruction issuing;The production line and station that the supplier information correspondence of the standby material of Material Staging Area institute is dispensed into simultaneously Information sets up database storage.
9. production line intelligent-tracking according to claim 8 matches feeding method, it is characterised in that:In step D, middle control system The information feedback being collected into of uniting is to realize by the following method:
Material trolley passes through the pressure inductor I configured and tells the fully loaded and unloaded material trolley status information of material, and leads to It crosses data transmission wireless module and the material trolley status information is sent to central control system;Unloading station also by configuration pressure Inductor II tell whether vacant unloading station status information;And wireless module is transmitted by the unloading station shape by data State information feeds back to central control system.
10. production line intelligent-tracking according to claim 9 matches feeding method, it is characterised in that:In intelligent transport vehicle Alarm signal prompt evacuation is issued when entirely encountering barrier in transit, feeds back central control system when can not avoid, and is by middle control System issues the artificial participation obstacle cleaning of alarm signal prompt.
CN201810943436.2A 2018-08-17 2018-08-17 Production line intelligent-tracking matches feeding system and method Pending CN108840054A (en)

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CN110524254A (en) * 2019-08-28 2019-12-03 青岛奥伟钣金制品有限公司 A kind of wire drawing sheet metal component forming production process
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CN109725577A (en) * 2018-12-28 2019-05-07 软控股份有限公司 A kind of automatic charging room, control system and control method
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CN110524254B (en) * 2019-08-28 2022-03-08 青岛奥伟钣金制品有限公司 Wire drawing sheet metal part forming production method
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