CN202625140U - Intelligentized warehousing system for cast sand cores - Google Patents
Intelligentized warehousing system for cast sand cores Download PDFInfo
- Publication number
- CN202625140U CN202625140U CN 201220073156 CN201220073156U CN202625140U CN 202625140 U CN202625140 U CN 202625140U CN 201220073156 CN201220073156 CN 201220073156 CN 201220073156 U CN201220073156 U CN 201220073156U CN 202625140 U CN202625140 U CN 202625140U
- Authority
- CN
- China
- Prior art keywords
- delivery system
- core
- automation control
- control system
- high level
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Warehouses Or Storage Devices (AREA)
Abstract
The utility model relates to an intelligentized warehousing system for cast sand cores, characterized by comprising a high-level rack, a stacker system, a conveying system, an automatic control system, and a computer warehouse management system. The utility model discloses a warehousing management system for sand cores, which is highly intelligentized, flexible, and strong in the quality traceability of the sand cores, and used for realizing whole-process dynamic information acquisition and tracking for warehousing-in and warehousing-out for the sand cores; and the intelligentized warehousing system has the advantages of being high-speed in running, simple in operation, large in storage scale, less in warehouse floor area, high in space utilization rate, and high in efficiency, and is very high in economic value and social value for improvement for sand casting and manufacturing technology and management level.
Description
Technical field
The utility model relates to warehousing system, refers more particularly to the intelligent warehousing system of casting sand core of rolling stock enterprise.
Background technology
Casting industry plays a part very important in promoting national economy, and China's casting output increases year by year, but there are many restriction production problems in each sand casting process enterprise of rolling stock enterprise, and wherein there is following point in the core operation:
(1) core is deposited and is taken up room greatly, and product quantity, kind are prone to rambling phenomenon more for a long time;
(2) to deposit, withdraw efficient low for core, and it is more that logistics comes and goes phenomenon;
(3) can not carry out Whole Course Management to core, the information acquisition difficulty;
(4) depositing, withdrawing of core can not be satisfied technological requirement.
The problem that runs in process of production according to each foundry enterprise; Be better manufacturing technology and the level of management of promoting, be necessary to develop the efficient height of a tackling, flow process is succinct, floor area is few, space availability ratio is big, the storage scale is big, simple to operate, the core warehousing system of timing monitoring function.
The leading enterprise that the applicant makes as the Chinese Railway lorry for promoting manufacturing technology and level of management, according to each enterprise present situation and own characteristic, is bold in innovation, and adopts the intelligent warehousing system of core at home first.
Summary of the invention
The utility model technical matters to be solved provides the intelligent warehousing system of a kind of casting sand core, overcomes existing core and deposits and take up room greatly, and core deposits, withdraws inefficient defective.
For solving the problems of the technologies described above, the utility model provides a kind of casting sand core intelligent warehousing system, it is characterized in that, comprises High Level Rack, stacker systems, delivery system, automation control system and computing machine warehouse management system,
Said High Level Rack comprises some three-dimensional matrix forms goods yard,
Said delivery system; Comprise first delivery system, said first delivery system is installed in the warehouse-in mouth, is connected the arrival end of said High Level Rack; The pallet that is used for being equipped with core is transported to said High Level Rack, under automation control system control, takes off said pallet by said stacker systems; Also comprise second delivery system, said second delivery system is installed in the outbound mouth, is connected the exit end of said High Level Rack, is used for receiving the pallet that core is housed from said stacker systems, under automation control system control, delivers to the outbound mouth;
Said stacker systems is installed in the middle of the said High Level Rack, is used for taking off the pallet that core is housed from first delivery system, delivers on the goods yard of automation control system appointment; Perhaps, take off the pallet that core is housed, deliver on second delivery system from the goods yard of automation control system appointment;
Said automation control system connects said first, second delivery system respectively, said stacker systems; Be used to control said first, second delivery system startup, stop, controlling the location of said stacker systems, and core deposited or take out action; Said automation control system comprises the human-machine operation control desk, and said human-machine operation control desk is used to import out the core attribute data of warehouse-in or sends operating order;
Said computing machine warehouse management system comprises database system, and said database system is used to store said core attribute data; Said automation control system is connected with said computing machine warehouse management system, carries out data communication.
Further; In order to improve the efficient of core warehouse-in; Satisfy the production requirement of core surface drying stove manufacturing line, the quantity of said High Level Rack, first delivery system, stacker systems is respectively several, said several High Level Rack arrangement in parallels; An every corresponding respectively said stacker systems, every corresponding one to two said High Level Rack access core pallet of said stacker systems of being connected of said first delivery system;
Be provided with first transition apparatus between said first delivery system and the warehouse-in mouth; Said first transition apparatus; Be used under the control of automation control system; Receive the warehouse-in mouthful pallet that core is housed that core surface drying stove manufacturing line is sent here, be transported to first delivery system of automation control system appointment.
In order to improve the efficient of core outbound; Satisfying with the core is the vehicle part production requirement of mould; Said outbound mouth is provided with second transition apparatus and some outbound delivery systems; The quantity of said second delivery system is several, said stacker systems of every corresponding respectively linking of said second delivery system; Said second transition apparatus connects said automation control system; Be used under the control of automation control system; Receive the pallet that core is housed that said a plurality of second delivery system is carried; Be transported to the said outbound delivery system of certain bar of automation control system appointment, said outbound delivery system is used for core is transported to the vehicle part manufacturing line.
The utility model also comprises, at the exit end of said High Level Rack the conveying buffer storage is set, said conveying buffer storage linking automation control system, and be connected with said second delivery system, be used for placing in short-term the core of treating outbound.
The utility model also comprises, at the outbound mouth some outbound delivery systems is installed, said outbound delivery system linking automation control system, and be connected the core supply travel line that vehicle part is produced.
The utility model also comprises the 3rd delivery system, and said the 3rd delivery system linking automation control system is connected respectively between said first delivery system, the processing of nonconformity core.
The utility model also comprises the 3rd transition apparatus, and said the 3rd transition apparatus is other to be placed outside the said High Level Rack, the linking automation control system, and be connected with said first, second transition apparatus respectively.
The core WMS that the utility model is cover highly intellectuality, a flexibility, core quality traceability is strong; Realize that core goes out overall process dynamic information collection, the tracking of warehouse-in; Have high-speed operation, simple to operate, storage scale is big, the warehouse floor area is few, space availability ratio is big, efficient is high advantage, very high economic value and social value are arranged promoting sand casting process manufacturing technology and level of management.
Description of drawings
Further specify below in conjunction with accompanying drawing and the specific embodiment technical scheme the utility model.
Fig. 1: device (not comprising autonomous cruise speed system and computing machine warehouse management system) the planimetric position scheme drawing of a kind of specific embodiment of the intelligent warehousing system of core.
Fig. 2: the intelligent warehousing system core warehouse-in of core diagram of circuit.
Fig. 3: the intelligent warehousing system core of core outbound diagram of circuit.
The specific embodiment
The specific embodiment of the utility model is as shown in Figure 1; First to the 6th High Level Rack 1-6 parallel arranged of three-dimensional matrix form, is provided with stacker systems 7 at High Level Rack 1 between 2, High Level Rack 3, be provided with stacker systems 8 between 4; High Level Rack 5, be provided with stacker systems 9 between 6
At the warehouse-in end; First delivery system 14,15 is connected the arrival end of surface drying stove 10,11 and High Level Rack respectively; And the arrival end of High Level Rack is connected through first transition apparatus 17 with first delivery system 14,15, and the service direction of first transition apparatus 17 is perpendicular to the orientation of High Level Rack 1-6.The 3rd delivery system 16 is connected 13 and first transition apparatus 17 between the processing of nonconformity core respectively.
At the outbound end; Second delivery system, 20,21,22 respectively corresponding levels are connected stacker systems 7,8,9; Second delivery system 20,21 connects first, second outbound conveyor line 24,25 of outbound delivery system respectively; The end of second delivery system 20,21,22 is provided with the orientation of the service direction of second transition apparatus, 18, the second transition apparatus 18 perpendicular to High Level Rack 1-6.Second transition apparatus 18 is connected the 3rd, the 4th outbound conveyor line 26,27 of outbound delivery system.The parallel position that is close to second delivery system 21 is provided with carries buffer storage 23, is used for placing in short-term the core of treating outbound, carries buffer storage 23 also to be connected with second transition apparatus 18.
On the next door of High Level Rack, the two ends that are provided with the 3rd transition apparatus 19, the three transition apparatus 19 are connected first, second transition apparatus 17,18 respectively.
In this specific embodiment; Reason from the place; Home built core warehouse-in or send into the 3rd delivery system 28 of parts manufacturing line is connected second transition apparatus 18, successively directly gets into the parts manufacturing line through second transition apparatus 18, outbound delivery system; Perhaps, through second transition apparatus 18, the 3rd transition apparatus 19 and first transition apparatus, 17 warehouse-ins.
First, second, third transition apparatus comprises first, second, third shuttle machine and orbit thereof respectively.First, second, third stacker systems; First, second, third transition apparatus; First, second, third delivery system; Carry buffer storage and outbound delivery system respectively through electric cable linking automation control system, automation control system connects the computing machine warehouse management system, and carries out data communication with it.
Below in conjunction with warehouse-in diagram of circuit 2 and outbound diagram of circuit 3, with a kind of large scale core (core size 2300 * 600 * 320mm) specifies as follows the specific operation process of the intelligent warehousing system of a kind of casting sand core:
(1) the large scale core after the oven dry of surface drying stove is to the travel line of first delivery system, and the supervisory personnel checks the core quality.If core is off quality, operating personal sends the processing instruction of doing over again in the man-machine interface of human-machine operation control desk, and then first shuttle machine is delivered to core between the processing of nonconformity core.Handle qualified after; Operating personal is the instruction of input core warehouse-in on the warehouse-in man-machine interface; Automation system is according to the data of computing machine warehouse management system, control the fork that first shuttle machine delivers to the piler of its appointment with qualified core and get station, still nonconformity then manual work transfer in the waste product bucket.
If the core after the surface drying stove oven dry is up-to-standard, operating personal is the instruction of input core warehouse-in on the warehouse-in man-machine interface, and the fork of directly delivering to stacker systems through first shuttle machine is got station.
(2) after core arrived and treats that fork is got station, the jacking system of first travel line lifted certain space with core, simultaneously; Piler is accepted instruction operation and is got station to the core fork, and the piler pallet fork stretches out, forks core, recovery, and piler rises and carries out layer location automatically, piler advances and is listed as the location automatically; After finding assigned address, stretch out pallet fork, slowly descend general who has surrendered's core to put on the goods yard; Regain pallet fork, in-stockroom operation finishes, and piler is got back to location pending next instruction undetermined.
After arbitrary outbound conveyor line sends core outbound instruction in (3) 4 outbound delivery systems, moved ahead, be elevated to the appointment goods yard automatically by the piler of automation control system appointment, the piler pallet fork stretches out; Slowly core is lifted, regain pallet fork again, piler is put into core on the up-down station of specifying second travel line; Pallet fork is regained, and the second travel line lifting mechanism descends, treat that the core bottom surface is to second travel line after; Second travel line starts automatically; Second travel line is delivered to the outbound conveyor line that sends core outbound instruction with core automatically or through second shuttle machine, and core outbound end of operation, piler are got back to location pending next instruction undetermined.
As the coremaking line of linking automation control and an important step of moulding mould assembling line; All kinds of cores entrance is provided with testing station; The inspector confirms core title, quantity, warehouse-in information commands such as (discharges) according to assay on operator's station, connect by first shuttle machine by kind and be transported to the corresponding buffer memory station in warehouse; The piler that is instructed then in an organized way is placed on core on the shelf and stores, and automation control system generates automatically and instructs input time.According to the command request of each core setter position, comprise reservation or emergency instruction, core is organized timely outbound in order, be delivered to the appointment station, system can generate the outbound time automatically.
The utility model is according to the prolonged application effect, contrasts ancient stent-type or is placed directly in the core storing unit of the first-class mode in ground, and following remarkable advantages is arranged:
(1) floor area is few, the storage scale is big, space availability ratio is high.Adopt the multilayer shelf, centralized stores has effectively been utilized space advantage, compares common stent-type core location mode, improves 4 times at least and deposits quantity.
(2) deposit wide in varietyly, do not receive the core specification limits.Native system has designed two kinds of parking spaces of size, and big or small space crossed layout, big or small space are interchangeable, satisfies the depositing of all kinds core of industry product.
(3) to deposit, withdraw logistics smooth and easy for core, and efficient is high, and is safe and reliable.Native system is provided with man-machine interface at each warehouse-in, outbound mouth, and operating personal can deposit, withdraw core as required, and native system is a relatively independent enclosure space; Core is carried and can not interfered with other system, deposits, withdraws travel line and is the single line conveying, does not intersect; Do not exist core to carry and come and go phenomenon, system is according to depositing, withdrawing needs, automatic execution instruction; Per hour depositing, withdrawing 240 cores at least, is that conventional core deposits, withdraws more than 10 times of mode.
(4) realize the information acquisition of core overall process, tracking, realize modern management.Native system combines automation control system and computing machine warehouse management system; With core conveying, walking process, deposit implementation procedure information acquisition, tracking such as process, taking-up process; According to the technique initialization time, according to depositing earlier earlier, urgent principle of priority is carried out outbound and is handled; Calculating and management system can be carried out multiple mode according to product category, core kind, resting period, deposit position and inquired about the core relevant information, are convenient to core quality, process of producing product management.
(5) reduced labor strength.Operating personal only need be clicked command adapted thereto, and system can make associative operation automatically, has alleviated labor strength greatly.
It should be noted last that; The above specific embodiment is only unrestricted in order to the technical scheme of explanation the utility model; Although with reference to preferred embodiment the utility model is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement the technical scheme of the utility model; And not breaking away from the spirit and the scope of the utility model technical scheme, it all should be encompassed in the middle of the claim scope of the utility model.
Claims (7)
1. the intelligent warehousing system of casting sand core is characterized in that, comprises High Level Rack, stacker systems, delivery system, automation control system and computing machine warehouse management system,
Said High Level Rack comprises some three-dimensional matrix forms goods yard,
Said delivery system comprises first delivery system, and said first delivery system is installed in the warehouse-in mouth, is connected the arrival end of said High Level Rack; Also comprise second delivery system, said second delivery system is installed in the outbound mouth, is connected the exit end of said High Level Rack;
Said stacker systems is installed in the middle of the said High Level Rack, is used for taking off the pallet that core is housed from first delivery system, delivers on the goods yard of automation control system appointment; Perhaps, take off the pallet that core is housed, deliver on second delivery system from the goods yard of automation control system appointment;
Said automation control system connects said first, second delivery system respectively, said stacker systems; Be used to control said first, second delivery system startup, stop, controlling the location of said stacker systems, and core deposited or take out action; Said automation control system comprises the human-machine operation control desk, and said human-machine operation control desk is used to import out the core attribute data of warehouse-in or sends operating order;
Said automation control system is connected with said computing machine warehouse management system, carries out data communication.
2. the intelligent warehousing system of casting sand core according to claim 1; It is characterized in that; The quantity of said High Level Rack, first delivery system, stacker systems is respectively several; Said several High Level Rack arrangement in parallels, an every corresponding respectively said stacker systems, every corresponding one to two said High Level Rack access core pallet of said stacker systems of being connected of said first delivery system;
Be provided with first transition apparatus between said first delivery system and the warehouse-in mouth; Said first transition apparatus; Be used under the control of automation control system; Receive the warehouse-in mouthful pallet that core is housed that core surface drying stove manufacturing line is sent here, be transported to first delivery system of automation control system appointment.
3. the intelligent warehousing system of casting sand core according to claim 2; It is characterized in that; Said outbound mouth is provided with second transition apparatus and some outbound delivery systems; The quantity of said second delivery system is several, said stacker systems of every corresponding respectively linking of said second delivery system; Said second transition apparatus connects said automation control system; Be used under the control of automation control system; Receive the pallet that core is housed that said a plurality of second delivery system is carried; Be transported to the said outbound delivery system of certain bar of automation control system appointment, said outbound delivery system is used for core is transported to the vehicle part manufacturing line.
4. the intelligent warehousing system of casting sand core according to claim 3 is characterized in that, at the exit end of said High Level Rack the conveying buffer storage is set, said conveying buffer storage linking automation control system, and be connected with said second delivery system.
5. the intelligent warehousing system of casting sand core according to claim 4 is characterized in that, at the outbound mouth some outbound delivery systems is installed, said outbound delivery system linking automation control system, and be connected the core supply travel line that vehicle part is produced.
6. the intelligent warehousing system of casting sand core according to claim 5 is characterized in that, also comprises the 3rd delivery system, and said the 3rd delivery system linking automation control system is connected respectively between said first delivery system, the processing of nonconformity core.
7. the intelligent warehousing system of casting sand core according to claim 6; It is characterized in that the utility model also comprises the 3rd transition apparatus, said the 3rd transition apparatus is other to be placed outside the said High Level Rack; The linking automation control system, and be connected with said first, second transition apparatus respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220073156 CN202625140U (en) | 2012-03-01 | 2012-03-01 | Intelligentized warehousing system for cast sand cores |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220073156 CN202625140U (en) | 2012-03-01 | 2012-03-01 | Intelligentized warehousing system for cast sand cores |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202625140U true CN202625140U (en) | 2012-12-26 |
Family
ID=47378363
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220073156 Expired - Fee Related CN202625140U (en) | 2012-03-01 | 2012-03-01 | Intelligentized warehousing system for cast sand cores |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202625140U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105366302A (en) * | 2015-12-03 | 2016-03-02 | 无锡普天铁心股份有限公司 | Automatic combining system for complete-sequence iron core silicon steel sheets |
| CN105858041A (en) * | 2016-05-09 | 2016-08-17 | 西安合力汽车配件有限公司 | Tooling transfer system for production line |
| CN110482092A (en) * | 2019-08-17 | 2019-11-22 | 佛山蓝动力智能科技有限公司 | A kind of AGV is without support intelligence storage base system and operation method |
| CN110834900A (en) * | 2019-11-22 | 2020-02-25 | 蚌埠依爱电子科技有限责任公司 | Hatching farm chick frame transfer equipment and method based on AGV platform |
| CN111776565A (en) * | 2020-06-23 | 2020-10-16 | 贵州省烟草公司毕节市公司 | Method for realizing goods allocation by stacker and computer program product |
-
2012
- 2012-03-01 CN CN 201220073156 patent/CN202625140U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105366302A (en) * | 2015-12-03 | 2016-03-02 | 无锡普天铁心股份有限公司 | Automatic combining system for complete-sequence iron core silicon steel sheets |
| CN105858041A (en) * | 2016-05-09 | 2016-08-17 | 西安合力汽车配件有限公司 | Tooling transfer system for production line |
| CN110482092A (en) * | 2019-08-17 | 2019-11-22 | 佛山蓝动力智能科技有限公司 | A kind of AGV is without support intelligence storage base system and operation method |
| CN110834900A (en) * | 2019-11-22 | 2020-02-25 | 蚌埠依爱电子科技有限责任公司 | Hatching farm chick frame transfer equipment and method based on AGV platform |
| CN110834900B (en) * | 2019-11-22 | 2021-07-23 | 蚌埠依爱电子科技有限责任公司 | Hatching farm chick frame transfer equipment and method based on AGV platform |
| CN111776565A (en) * | 2020-06-23 | 2020-10-16 | 贵州省烟草公司毕节市公司 | Method for realizing goods allocation by stacker and computer program product |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102530462B (en) | Intelligent storage system for casting sand cores | |
| CN109205163B (en) | Across tunnel Multilayer shuttle car warehousing system design method, system and storage medium | |
| CN202625140U (en) | Intelligentized warehousing system for cast sand cores | |
| CN105319988B (en) | A kind of analogue system and method for Multilayer shuttle car access system | |
| CN108996099A (en) | A kind of automatic stereowarehouse scheduling system and its control method | |
| CN107555056A (en) | Hopper stores radio frequency and storage divides integral system | |
| CN203294644U (en) | Intensive bidirectional shuttle vehicle automatic storage and retrieval warehouse logistics device | |
| CN204280470U (en) | A kind of tiered warehouse facility dispatching system | |
| CN103010648B (en) | Three-dimensional warehousing method for automatic virtual storage bin and warehousing system | |
| CN105923334B (en) | A kind of auxiliary material automatic delivery of ultrahigh speed cigarette machine | |
| CN207580617U (en) | Hopper stores radio frequency and automation storage divides integrated system | |
| CN101894432B (en) | Automatic library book storage and accessing method and equipment | |
| CN103955818A (en) | Task scheduling method of multilayer shuttle vehicle automatic warehousing system | |
| CN104346658B (en) | System dynamic dispatching method is accessed based on the automatic vehicle for improving banker's algorithm | |
| CN106773686B (en) | Path model method for building up is dispatched with piler under the double vehicle operational modes of rail | |
| CN206766889U (en) | A kind of automated three-dimensional Yi nationality medicine warehouse | |
| CN105795511B (en) | A kind of auxiliary material material object pallet of ultrahigh speed cigarette machine will expect method | |
| CN107117423B (en) | Drawer type goods shelf sorting system for multilayer shuttle warehouse | |
| CN110395516A (en) | A kind of steel cylinder automated three-dimensional access system and its access method | |
| CN105911982A (en) | Piler scheduling path model establishment method based on distributed warehouse in/out layout mode | |
| CN103197614A (en) | Automatic material handling system based on programmable logic controller (PLC) control and control method thereof | |
| CN202245000U (en) | Warehouse management system | |
| CN107235275A (en) | One kind automation filter stick storehouse filter stick storage system | |
| CN106779535A (en) | A kind of product warehousing and ex-warehouse address changing method and system | |
| CN204433573U (en) | Detecting and controlling system taken inventory by a kind of pallet |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 430212 Jiangxia Economic Development Zone, Wuhan, the new bridge area of the city of Hubei Patentee after: CRRC YANGTZE CO., LTD. Address before: 430212 Jiangxia Economic Development Zone, Wuhan, the new bridge area of the city of Hubei Patentee before: China South Locomotive & Rolling Stock Changjiang Vehicle Company |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20200301 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |