CN204433573U - Detecting and controlling system taken inventory by a kind of pallet - Google Patents

Detecting and controlling system taken inventory by a kind of pallet Download PDF

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Publication number
CN204433573U
CN204433573U CN201420706847.7U CN201420706847U CN204433573U CN 204433573 U CN204433573 U CN 204433573U CN 201420706847 U CN201420706847 U CN 201420706847U CN 204433573 U CN204433573 U CN 204433573U
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CN
China
Prior art keywords
pallet
conveying
steering hardware
transfer device
load
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420706847.7U
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Chinese (zh)
Inventor
梁健
李钰靓
王毅君
冯丰
梁启荣
梁子贵
崔群
朱晖
许林
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WUHU TIANYU TECHNOLOGY DEVELOPMENT Co Ltd
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WUHU TIANYU TECHNOLOGY DEVELOPMENT Co Ltd
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Priority to CN201420706847.7U priority Critical patent/CN204433573U/en
Application granted granted Critical
Publication of CN204433573U publication Critical patent/CN204433573U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of pallet and take inventory detecting and controlling system, comprise pallet inlet port, be arranged on the pallet elevator structure of pallet inlet port, the disk discharging machine of feeding from pallet elevator structure, pile dish machine, pallet shifts out mouth, first pallet conveying steering hardware, second pallet conveying steering hardware, described disk discharging machine and the first pallet are carried between steering hardware and are provided with pallet load-transfer device, this pallet load-transfer device is provided with tray information read-write cell, the first described pallet conveying steering hardware is provided with two conveying outlets, one of them conveying outlet is carried between steering hardware with the second pallet and is connected by another pallet load-transfer device.Adopt said structure, the utility model has the following advantages: 1, sort the pallet reclaimed and data management, to cut operating costs and risk; 2, to pallet, whether breakage detects.

Description

Detecting and controlling system taken inventory by a kind of pallet
Technical field
The utility model relates to pallet traffic technical field, and particularly detecting and controlling system taken inventory by a kind of pallet.
Background technology
Pallet is for collecting dress, stacking, carrying and the goods of placement as unit load transported and the levelling bench arrangement of goods, is the intermediary making static goods change dynamic goods into.As a kind of unit load devices similar with freight container, pallet has now been widely used in the fields such as production, transport, storage and circulation.The application of pallet decreases " rehandling " and " temporary storage " significantly, improves conveying efficiency.Along with pallet carry in enterprise, deposit, a large amount of uses in adjustment between logistics transportation and even trans-regional enterprise, cost is carried out to pallet and lifecycle management just seems extremely important.And at present, pallet in use easily mixes up disorderly or damages, cause work efficiency lower.
Utility model content
Technical problem to be solved in the utility model is, for the deficiencies in the prior art, provides a kind of pallet to reclaiming to sort and data management, to cut operating costs and detecting and controlling system taken inventory by the pallet of risk.
For solving the problems of the technologies described above, the technical solution of the utility model is: detecting and controlling system taken inventory by a kind of pallet, comprise pallet inlet port, be arranged on the disk discharging machine at pallet inlet port place, pile dish machine, pallet shifts out mouth, first pallet conveying steering hardware, second pallet conveying steering hardware, described disk discharging machine and the first pallet are carried between steering hardware and are provided with pallet load-transfer device, this pallet load-transfer device is provided with tray information read-write cell, the first described pallet conveying steering hardware is provided with two conveying outlets, one of them conveying outlet is carried between steering hardware with the second pallet and is connected by another pallet load-transfer device, this pallet load-transfer device is provided with optical appearance detecting unit, another conveying outlet of the first described pallet conveying steering hardware is connected with the second pallet exit by load-transfer device, the second described pallet conveying steering hardware is provided with two conveying outlets, one of them conveying outlet is connected by another pallet load-transfer device with between pile dish machine, another conveying outlet of the second described pallet conveying steering hardware is connected with the 3rd pallet exit by load-transfer device.
Described tray information read-write cell adopts RFID read-write unit, and described pallet is provided with RFID.
Described system also comprise control disk discharging machine, pile dish machine, first pallet conveying steering hardware, second pallet conveying steering hardware PLC, described PLC respectively with RFID read-write unit, the communication of optical appearance detecting unit.
Described tray information read-write cell and optical appearance detecting unit side are respectively equipped with the photoelectric switch be connected with PLC input end.
Described PLC adopts Siemens S7-300 controller.
The pallet that detecting and controlling system taken inventory by described pallet is cigarette finished product pallet.
The utility model adopts said structure, has the following advantages: 1, sort the pallet reclaimed and data management, to cut operating costs and risk; 2, to pallet, whether breakage detects; 3, the operation scheme of system divides manual, automatic two kinds.Manual operation scheme can carry out starting or stoping of each motor of manual control by the button being arranged on motor scene, and the next motor of which is unrelated, can only light locomotive running, is applicable to the unit action under the installation of system, debugging and service mode; Automatic operation scheme the opening-stopping and carrying out concerted action with each unit each motor that be exactly PLC according to programming logic or artificial setting, and carry out arrangement and the transmission of data, to reach, whole piece detection line is coordinated, the object of safe operation.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail;
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the logical organization block diagram of control part in the utility model;
Fig. 3 is the software flow pattern that in the utility model, disk discharging machine is separated from the pallet stacked together from a pallet;
Fig. 4 is the control software design diagram of circuit that in the utility model, whether RFID read-write unit judges tray information conforms to storage information;
Fig. 5 is that in the utility model, optical appearance detecting unit judges the control software design diagram of circuit whether tray outline is qualified;
In Fig. 1 ~ Fig. 2,1, pallet inlet port; 2, disk discharging machine; 3, pile dish machine; 4, pallet shifts out mouth; 5, the first pallet conveying steering hardware; 6, the second pallet conveying steering hardware; 7, tray information read-write cell; 8, optical appearance detecting unit.
Detailed description of the invention
As shown in Fig. 1 ~ Fig. 2, detecting and controlling system taken inventory by a kind of pallet, comprise pallet inlet port 1, be arranged on the disk discharging machine 2 at pallet inlet port 1 place, pile dish machine 3, pallet shifts out mouth 4, first pallet conveying steering hardware 5, second pallet conveying steering hardware 6, disk discharging machine 2 and the first pallet are carried between steering hardware 5 and are provided with pallet load-transfer device, this pallet load-transfer device is provided with tray information read-write cell 7, first pallet conveying steering hardware 5 is provided with two conveying outlets, one of them conveying outlet is carried between steering hardware 6 with the second pallet and is connected by another pallet load-transfer device, this pallet load-transfer device is provided with optical appearance detecting unit 8, another conveying outlet of first pallet conveying steering hardware 5 is connected with the second pallet exit by load-transfer device, second pallet conveying steering hardware 6 is provided with two conveying outlets, one of them conveying outlet is connected by another pallet load-transfer device with between pile dish machine 3, another conveying outlet of second pallet conveying steering hardware 6 is connected with the 3rd pallet exit by load-transfer device.Tray information read-write cell 7 adopts RFID read-write unit, and pallet is provided with RFID.
System also comprises the PLC controlling disk discharging machine 2, pile dish machine 3, first pallet conveying steering hardware 5, second pallet conveying steering hardware 6, PLC respectively with RFID read-write unit, optical appearance detecting unit 8 communication.Optical appearance detecting unit 8 comprises camera, receives the tray outline picture signal of camera collection and the treater of this picture signal of analyzing and processing, the picture signal of the intact profile of pallet of picture signal and storage is made comparisons by treater, whether profile is damaged to judge pallet, if damaged system alarm, sound and light alarm can be adopted.Tray information read-write cell 7 and optical appearance detecting unit 8 side are respectively equipped with the photoelectric switch be connected with PLC input end.The pallet that detecting and controlling system taken inventory by pallet is cigarette finished product pallet.
For reaching such technological requirement, PLC adopts Siemens S7-300 controller, adopt the master mode that centralized control combines with fieldbus (ProfIBus) network, adopt Siemens WinCC as man-machine interface, have and control flexibly, stable performance, installs and easy to operate, the characteristics such as man-machine interface is friendly.
A control method for detecting and controlling system taken inventory by pallet, and method comprises the following steps:
A) by the identity information of RFID storage tray;
B) as shown in Figure 4, pallet is delivered to pallet load-transfer device by Systematical control disk discharging machine, by pallet load-transfer device by tray transport to RFID read-write unit, the photoelectric switch of RFID read-write unit side detects pallet, transfer signals to PLC, PLC controls pallet load-transfer device and stops conveying, and starts RFID read-write unit and carry out read-write operation to the RFID on pallet, judges read-write result;
After read-write operation completes, PLC starts pallet load-transfer device, pallet is continued conveying, if read-write result conforms to the information stored before system, then the identity information of this pallet read is uploaded to management database server through network, by the first pallet conveying steering hardware, this pallet is delivered to optical appearance detecting unit simultaneously; If read-write result does not conform to the information stored before system, this pallet is delivered to the second pallet exit by the first pallet conveying steering hardware by system, is rejected by this pallet;
As shown in Figure 3, in stepb, the detailed process of Systematical control disk discharging machine is (pallet is separated by Systematical control disk discharging machine from the pallet stacked together),
After disk discharging machine starts, first unload pallet whether to be unloaded on dish position according to photoelectric switch, if had, by the rotating action of two motors of control disk discharging machine, the pallet on top is risen to a high position; Not having pallet then to unload next pallet from bracket by unloading dish position, isolating the pallet on its top and rising to most significant bit; If now bracket does not have pallet, then start the conveying motor of pallet inlet port yet, load a pile pallet to unloading dish position, and then complete above-mentioned enhancing action.Consequently on structure for conveying, only leave a pallet.The extreme higher position promoting pallet is controlled by travel switch, and PLC detects the signal of this trip switch motion, and enhancing action completes, and then starts conveying motor and this pallet is transported to RFID read-write unit, carry out RFID read-write.
C) as shown in Figure 5, the photoelectric switch of optical appearance detecting unit side detects the pallet carried and come, by this Signal transmissions to PLC, PLC controls pallet load-transfer device and stops conveying, system starts optical appearance detecting unit, and detect tray outline information and be transferred to PLC, this information is uploaded to management database server by network by PLC, if tray outline is qualified, this pallet is delivered to pile dish machine by the second pallet conveying steering hardware by system; If tray outline nonconformity, system alarm, is delivered to the 3rd pallet exit by the second pallet conveying steering hardware by this pallet, is rejected by this pallet.
By reference to the accompanying drawings the utility model is exemplarily described above; obvious the utility model specific implementation is not subject to the restrictions described above; as long as have employed the various improvement that the technical solution of the utility model is carried out; or directly apply to other occasion, all within protection domain of the present utility model without improving.

Claims (6)

1. detecting and controlling system taken inventory by a pallet, it is characterized in that: comprise pallet inlet port (1), be arranged on the disk discharging machine (2) at pallet inlet port (1) place, pile dish machine (3), pallet shifts out mouth (4), first pallet conveying steering hardware (5), second pallet conveying steering hardware (6), described disk discharging machine (2) and the first pallet are carried between steering hardware (5) and are provided with pallet load-transfer device, this pallet load-transfer device is provided with tray information read-write cell (7), the first described pallet conveying steering hardware (5) is provided with two conveying outlets, one of them conveying outlet is carried between steering hardware (6) with the second pallet and is connected by another pallet load-transfer device, this pallet load-transfer device is provided with optical appearance detecting unit (8), another conveying outlet of the first described pallet conveying steering hardware (5) is connected with the second pallet exit by load-transfer device, the second described pallet conveying steering hardware (6) is provided with two conveying outlets, one of them conveying outlet is connected by another pallet load-transfer device with between pile dish machine (3), another conveying outlet of the second described pallet conveying steering hardware (6) is connected with the 3rd pallet exit by load-transfer device.
2. detecting and controlling system taken inventory by a kind of pallet according to claim 1, it is characterized in that: described tray information read-write cell (7) adopts RFID read-write unit, and described pallet is provided with RFID.
3. detecting and controlling system taken inventory by a kind of pallet according to claim 2, it is characterized in that: described system also comprise control disk discharging machine (2), pile dish machine (3), first pallet conveying steering hardware (5), second pallet conveying steering hardware (6) PLC, described PLC respectively with RFID read-write unit, optical appearance detecting unit (8) communication.
4. detecting and controlling system taken inventory by a kind of pallet according to claim 3, it is characterized in that: described tray information read-write cell (7) and optical appearance detecting unit (8) side are respectively equipped with the photoelectric switch be connected with PLC input end.
5. detecting and controlling system taken inventory by a kind of pallet according to claim 3, it is characterized in that: described PLC adopts Siemens S7-300 controller.
6. detecting and controlling system taken inventory by a kind of pallet according to claim 1, it is characterized in that: the pallet that detecting and controlling system taken inventory by described pallet is cigarette finished product pallet.
CN201420706847.7U 2014-11-22 2014-11-22 Detecting and controlling system taken inventory by a kind of pallet Expired - Fee Related CN204433573U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104401633A (en) * 2014-11-22 2015-03-11 芜湖天宇科技开发有限公司 Tray inventory detection control system and control method thereof
CN105621085A (en) * 2016-03-29 2016-06-01 苏州倍特罗智能科技有限公司 Tray collection device with automatic detection function
CN108357845A (en) * 2018-03-05 2018-08-03 菲尼克斯(南京)智能制造技术工程有限公司 Flexible conveyor line system
CN114308743A (en) * 2021-12-21 2022-04-12 重庆特斯联智慧科技股份有限公司 Commodity security inspection and loading system for logistics robot

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104401633A (en) * 2014-11-22 2015-03-11 芜湖天宇科技开发有限公司 Tray inventory detection control system and control method thereof
CN105621085A (en) * 2016-03-29 2016-06-01 苏州倍特罗智能科技有限公司 Tray collection device with automatic detection function
CN108357845A (en) * 2018-03-05 2018-08-03 菲尼克斯(南京)智能制造技术工程有限公司 Flexible conveyor line system
CN114308743A (en) * 2021-12-21 2022-04-12 重庆特斯联智慧科技股份有限公司 Commodity security inspection and loading system for logistics robot
CN114308743B (en) * 2021-12-21 2024-04-05 重庆特斯联智慧科技股份有限公司 Logistics robot-oriented article security inspection and loading system

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150701

Termination date: 20181122

CF01 Termination of patent right due to non-payment of annual fee