CN106315155A - Intelligent dispatching method for material temporarily-storing circulation conveying line - Google Patents
Intelligent dispatching method for material temporarily-storing circulation conveying line Download PDFInfo
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- CN106315155A CN106315155A CN201610723663.5A CN201610723663A CN106315155A CN 106315155 A CN106315155 A CN 106315155A CN 201610723663 A CN201610723663 A CN 201610723663A CN 106315155 A CN106315155 A CN 106315155A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses an intelligent dispatching method for a material temporarily-storing circulation conveying line. The intelligent dispatching method includes the following steps that firstly, materials are prepared and fed on the line according to distribution of a production work order; secondly, all the materials enter corresponding work stations in order, and work is started; thirdly, after the materials in material frames of all the work stations are used up, the corresponding material frames are automatically recycled; and fourthly, whether a work order production stopping order is received or not is judged, and if the work order production stopping order is received, the materials corresponding to the work order on the material temporarily-storing circulation conveying line are returned. The intelligent dispatching method for the material temporarily-storing circulation conveying line is provided, according to the method, the material circulation conveying line can be used for temporarily storing the materials, the materials are prepared in advance to ensure efficient production of the automatic production line, and material conveying is intelligently regulated in real time according to real-time material requirements in a production field; and meanwhile, various materials can be conveyed through the material circulation conveying line, distribution of all the materials can be conducted in order, and efficient material conveying is achieved.
Description
Technical field
The invention belongs to production automation technical field, particularly relate to the intelligent scheduling of a kind of material caching circulation pipeline
Method.
Background technology
Along with the development of market economy, consumer proposes higher demand for personalization of product, variation, manufactures row
Industry is faced with huge challenge, automatic production line progressively to be applicable to small lot, multi items, Flexible Production line development, because of
This requires that same automatic production line produces the product of multiple different model, quantity, then corresponding material exists for difference
Kind, needs according to the real-time production status of the product of different model in wire body, automatically Real-Time Scheduling distribution material.At present,
There is automatic production line and efficiently and quickly require the contradiction between poor efficiency, numerous and diverse material allocation.Additionally, some are modern
The large automatic production line changed, in the most large-scale production line for automatically assembling, each product is all to have been assembled by various materials
Becoming, wherein in wire body, the efficient transportation problem of each material is also the challenge faced at present.
Therefore, it is necessary to provide the intelligent dispatching method of a kind of material caching circulation pipeline to solve the problems referred to above.
Summary of the invention
It is an object of the invention to provide the intelligent dispatching method of a kind of material caching circulation pipeline.
The present invention is achieved through the following technical solutions above-mentioned purpose:
The intelligent dispatching method of a kind of material caching circulation pipeline, comprises the following steps:
S1: according to the distribution of production work order, get the raw materials ready and reach the standard grade;
S2: each material enters corresponding station in order, starts working;
S3: the material in each station material frame makes to be finished, and frame is expected in automatic recovery accordingly;
S4: judge whether to receive work order stopping production order, if receiving, then this work on rollback material caching circulation pipeline
The material that single pair of is answered;
Wherein, described S1 specifically includes following steps:
Produce master control system needed the material information in the first work order information produced to be transferred to material caching control by the same day
System processed;On corresponding, dock is according to the material information of work order demand, carries out material and frames up, and is entered into by material information
In the electronic tag of material frame;Material frame prepares to reach the standard grade, and is entering the electronics mark reading material frame at material caching circulation wire body feeding port
Signing, confirm that the work order number of material is the most consistent with the work order number of work at present, if unanimously, material frame entrance circular route is the most defeated
Send, reach the standard grade successfully, required corresponding material number real-time update in simultaneity factor, otherwise then alarm mistake, manually enter
Row confirms;
At the end of current work order is soon, producing master control system can prior notice material cache control system next work on the same day
Material information in single information, it is simple to feeding of manually getting the raw materials ready in advance, the material time such as decreases when changing work order;
Described S2 specifically includes following steps:
After material loading success, material carries along with wire body, when expecting that frame runs at the feeding mouth of station, reads material
The electronic tag value of frame, confirms whether this material frame belongs to this station, and material frame is not empty, if belonging to, then roll off the production line this station of entrance
Storing area carry out etc. to be used, but when this station storing area completely time, material frame does not rolls off the production line, and continues along with wire body flows;
If being not belonging to, material frame continues along with wire body flows, and waits until next station feeding mouth makes a decision again;Either simplex station receives thing
Material, starts to produce, and by scanning the coding of each material, it is determined whether match, and during material uses, passes through station
Capture material carry out production and assembly with judge material whether as defective products, then by material defective products quantity and material number of mismatches
It is added through producing master control system transmission to material cache control system, the actual demand quantity of real-time update supply material;
Described S3 specifically includes following steps:
After the material in material frame makes to be finished, the material quantity in more virgin material frame electronic tag is 0;Empty material frame is from station certainly
Move back circulation pipeline, when sky material frame enters the discharge outlet of wire body, the information of reading electronic labels, confirm that whether this material frame is
Empty and whether belong to dock on this, the most empty material frame rolls off the production line, and returns to dock, waits that the next feeding cycle starts;
Otherwise, then continue and then wire body flowing and run to next discharge outlet, then judge whether to roll off the production line, this ensure that the orderly of recovery
Property, employ this circular route in maximum efficiency simultaneously;
Described S4 specifically includes following steps:
In whole automatic production line production process, if the work order receiving current production stops the order producing, produce
The work order number of stopping production is transferred to material cache control system and each underlying device station by master control system;Each underlying device work
The electronic tag of each material frame stood by scanning storage area, determines whether the affiliated work order number of material frame belongs to stopping production work order, if
It is no, then continues waiting in station storing area using, if it has, then by automatic from station for each material frame of this work order of storage area
Return circulation pipeline;Material cache control system is by the material of this work order all of on circular route, by contrasting each material frame electricity
Work order number in subtab and upper dock, whether verification belongs to stopping production work order and dock on this, if it has, then stopping production work order
Material frame roll off the production line, return to dock, if it has not, then material frame continue along with wire body flow, to next wire body outlet judge again, protect
The material frame demonstrate,proving this work order all can return to dock accurately, and whole process ensures wire body flexible production, it is achieved intelligent.
Further, material information described in above-mentioned steps S1 includes COM code, material number, work order number, station number
With upper shots.
Further, above-mentioned steps S1-S4 is carried out data transmission by profinet bus and Ethernet.
Compared with prior art, the present invention provides the intelligent dispatching method of a kind of material caching circulation pipeline, the method
Material can be cached by Matter Transfer pipeline, get the raw materials ready in advance and ensure that automatic production line efficiently produces, and according to life
Produce on-the-spot real-time material requirement, the in real time conveying of intelligent control material;This Matter Transfer pipeline can carry multiple simultaneously
Material, and carry out the distribution of each material in an orderly manner, it is achieved efficient material conveying.
Accompanying drawing explanation
Fig. 1 is the flow chart of the S1-S2 of the embodiment of the present invention;
Fig. 2 is the flow chart of the S3 of the embodiment of the present invention;
Fig. 3 is the flow chart of the S4 of the embodiment of the present invention.
Detailed description of the invention
Embodiment:
As Figure 1-3, the intelligent dispatching method of a kind of material caching circulation pipeline of the present embodiment, including following step
Rapid:
S1: according to the distribution of production work order, get the raw materials ready and reach the standard grade;
S2: each material enters corresponding station in order, starts working;
S3: the material in each station material frame makes to be finished, and frame is expected in automatic recovery accordingly;
S4: judge whether to receive work order stopping production order, if receiving, then this work on rollback material caching circulation pipeline
The material that single pair of is answered;
Wherein, S1 specifically includes following steps:
Produce master control system needed the material information in the first work order information produced to be transferred to material caching control by the same day
System processed;On corresponding, dock is according to the material information of work order demand, carries out material and frames up, and is entered into by material information
In the electronic tag of material frame;Material frame prepares to reach the standard grade, and is entering the electronics mark reading material frame at material caching circulation wire body feeding port
Signing, confirm that the work order number of material is the most consistent with the work order number of work at present, if unanimously, material frame entrance circular route is the most defeated
Send, reach the standard grade successfully, required corresponding material number real-time update in simultaneity factor, otherwise then alarm mistake, manually enter
Row confirms;
At the end of current work order is soon, producing master control system can prior notice material cache control system next work on the same day
Material information in single information, it is simple to feeding of manually getting the raw materials ready in advance, the material time such as decreases when changing work order;
S2 specifically includes following steps:
After material loading success, material carries along with wire body, when expecting that frame runs at the feeding mouth of station, reads material
The electronic tag value of frame, confirms whether this material frame belongs to this station, and material frame is not empty, if belonging to, then roll off the production line this station of entrance
Storing area carry out etc. to be used, but when this station storing area completely time, material frame does not rolls off the production line, and continues along with wire body flows;
If being not belonging to, material frame continues along with wire body flows, and waits until next station feeding mouth makes a decision again;Either simplex station receives thing
Material, starts to produce, and by scanning the coding of each material, it is determined whether match, and during material uses, passes through station
Capture material carry out production and assembly with judge material whether as defective products, then by material defective products quantity and material number of mismatches
It is added through producing master control system transmission to material cache control system, the actual demand quantity of real-time update supply material;
S3 specifically includes following steps:
After the material in material frame makes to be finished, the material quantity in more virgin material frame electronic tag is 0;Empty material frame is from station certainly
Move back circulation pipeline, when sky material frame enters the discharge outlet of wire body, the information of reading electronic labels, confirm that whether this material frame is
Empty and whether belong to dock on this, the most empty material frame rolls off the production line, and returns to dock, waits that the next feeding cycle starts;
Otherwise, then continue and then wire body flowing and run to next discharge outlet, then judge whether to roll off the production line, this ensure that the orderly of recovery
Property, employ this circular route in maximum efficiency simultaneously;
S4 specifically includes following steps:
In whole automatic production line production process, if the work order receiving current production stops the order producing, produce
The work order number of stopping production is transferred to material cache control system and each underlying device station by master control system;Each underlying device work
The electronic tag of each material frame stood by scanning storage area, determines whether the affiliated work order number of material frame belongs to stopping production work order, if
It is no, then continues waiting in station storing area using, if it has, then by automatic from station for each material frame of this work order of storage area
Return circulation pipeline;Material cache control system is by the material of this work order all of on circular route, by contrasting each material frame electricity
Work order number in subtab and upper dock, whether verification belongs to stopping production work order and dock on this, if it has, then stopping production work order
Material frame roll off the production line, return to dock, if it has not, then material frame continue along with wire body flow, to next wire body outlet judge again, protect
The material frame demonstrate,proving this work order all can return to dock accurately, and whole process ensures wire body flexible production, it is achieved intelligent.
Wherein, in above-mentioned steps S1, material information includes COM code, material number, work order number, station number and upper shots.
Above-mentioned steps S1-S4 is carried out data transmission by profinet bus and Ethernet.
The method of the present embodiment is for circulation pipeline, and when normally working, wire body operates always, the thing of caching
Material carries on circular route.Have the advantage that
1, getting the raw materials ready in advance according to the condition of production, decrease production line waits the material time, improves production efficiency, and circulation conveying
Line can cache material, manually carries out feeding without the moment, only needs time segment to carry out feeding operation periodically, increases people's work-break
The breath time;
2, various materials circulation conveying, according to the materials of each station demand, in order, inerrably carries out feed;The method
Empty material frame can be reclaimed in an orderly manner by pipeline, it is ensured that feed and the order of recovery simultaneously;
3, multiplexing's single job, multiple work order materials that the same day produces can be got the raw materials ready caching in advance, it is ensured that when switching work order, thing
Material can accurately and timely supply;
4, unproductive material can the most automatically be reclaimed, according to the production status that production scene is real-time, it is achieved intelligence
Flexible production.
Above is only some embodiments of the present invention.For the person of ordinary skill of the art, without departing from
On the premise of the invention design, it is also possible to making some deformation and improvement, these broadly fall into protection scope of the present invention.
Claims (3)
1. the intelligent dispatching method of a material caching circulation pipeline, it is characterised in that comprise the following steps:
S1: according to the distribution of production work order, get the raw materials ready and reach the standard grade;
S2: each material enters corresponding station in order, starts working;
S3: the material in each station material frame makes to be finished, and frame is expected in automatic recovery accordingly;
S4: judge whether to receive work order stopping production order, if receiving, then this work order pair on rollback material caching circulation pipeline
The material answered;
Wherein, described S1 specifically includes following steps:
Producing master control system needed the material information in the first work order information produced to be transferred to material buffer control system the same day
System;On corresponding, dock is according to the material information of work order demand, carries out material and frames up, and material information is entered into material frame
Electronic tag in;Material frame prepares to reach the standard grade, and is entering the electronic tag reading material frame at material caching circulation wire body feeding port, really
The work order number recognizing material is the most consistent with the work order number of work at present, if unanimously, material frame enters circular route and carries therewith, reaches the standard grade
Success, required corresponding material number real-time update in simultaneity factor, otherwise then alarm mistake, manually confirm;
Described S2 specifically includes following steps:
After material loading success, material carries along with wire body, when expecting that frame runs at the feeding mouth of station, reads material frame
Electronic tag value, confirms whether this material frame belongs to this station, and material frame is not empty, if belonging to, then rolls off the production line and enters the storage of this station
Material district carries out etc. to be used, but when this station storing area completely time, material frame does not rolls off the production line, and continues along with wire body flows;If no
Belonging to, material frame continues along with wire body flows, and waits until next station feeding mouth makes a decision again;Either simplex station receives material, opens
Begin to produce, by scanning the coding of each material, it is determined whether match, and during material uses, captured by station
Material carries out production and assembly to judge that material defective products quantity and material number of mismatches, whether as defective products, then are added by material
Through producing master control system transmission to material cache control system, the actual demand quantity of real-time update supply material;
Described S3 specifically includes following steps:
After the material in material frame makes to be finished, the material quantity in more virgin material frame electronic tag is 0;Empty material frame returns automatically from station
Circulation pipeline, when sky material frame enters the discharge outlet of wire body, the information of reading electronic labels, confirm this material frame be whether empty and
Whether belong to dock on this, the most empty material frame rolls off the production line, and returns to dock, waits that the next feeding cycle starts;Instead
It, then continue and then wire body flowing and run to next discharge outlet, then judge whether to roll off the production line;
Described S4 specifically includes following steps:
In whole automatic production line production process, if the work order receiving current production stops the order producing, produce master control
The work order number of stopping production is transferred to material cache control system and each underlying device station by system;Each underlying device station is led to
The electronic tag of each material frame of overscanning storage area, determines whether the affiliated work order number of material frame belongs to stopping production work order, if it has not,
Then continue waiting in station storing area using, if it has, then by each material frame of this work order of storage area from the automatic Hui Xun of station
Ring pipeline;Material cache control system is by the material of this work order all of on circular route, by contrasting each material frame electronics mark
Work order number in label and upper dock, whether verification belongs to stopping production work order and dock on this, if it has, then the material of stopping production work order
Frame rolls off the production line, and returns to dock, if it has not, then material frame continues, along with wire body flows, to judge to the outlet of next wire body again.
The intelligent dispatching method of a kind of material the most according to claim 1 caching circulation pipeline, it is characterised in that: above-mentioned
Material information described in step S1 includes COM code, material number, work order number, station number and upper shots.
The intelligent dispatching method of a kind of material the most according to claim 1 caching circulation pipeline, it is characterised in that: above-mentioned
Step S1-S4 is carried out data transmission by profinet bus and Ethernet.
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Cited By (6)
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CN107844108A (en) * | 2017-11-10 | 2018-03-27 | 郑州云海信息技术有限公司 | A kind of kanban methodology of the material Auto-matching feeding based on MES |
CN108805506A (en) * | 2018-06-13 | 2018-11-13 | 北京航空航天大学 | A kind of intelligent material dispensing method |
CN109335435A (en) * | 2018-10-17 | 2019-02-15 | 精华电子(苏州)有限公司 | A kind of Automatic-feeding device and method |
CN109607107A (en) * | 2019-01-09 | 2019-04-12 | 江苏金帆新程装备有限公司 | A kind of product line automatic distribution system and distribution method |
CN110724998A (en) * | 2019-11-15 | 2020-01-24 | 俊杰机械(深圳)有限公司 | Automatic scheduling method and device for electroplating feeding |
CN112499142A (en) * | 2020-12-04 | 2021-03-16 | 浙江瑞晟智能科技股份有限公司 | Empty carrier distribution method and system |
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CN110724998A (en) * | 2019-11-15 | 2020-01-24 | 俊杰机械(深圳)有限公司 | Automatic scheduling method and device for electroplating feeding |
CN112499142A (en) * | 2020-12-04 | 2021-03-16 | 浙江瑞晟智能科技股份有限公司 | Empty carrier distribution method and system |
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