CN105302100A - Online material regulation and control method and device thereof - Google Patents
Online material regulation and control method and device thereof Download PDFInfo
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- CN105302100A CN105302100A CN201510783102.XA CN201510783102A CN105302100A CN 105302100 A CN105302100 A CN 105302100A CN 201510783102 A CN201510783102 A CN 201510783102A CN 105302100 A CN105302100 A CN 105302100A
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- information
- line material
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32247—Real time scheduler
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides an online material regulation and control method. The method comprises the following steps of: A, collecting coding information of an online material; B, converting the coding information of the online material into standard format information; C, entering the standard format information of the online material; D, comparing the entered standard format information with preset basic information, and determining whether the online material is lacking or whether the online material is faulty; and E, according to a judgment result between the standard format information and the preset basic information, emitting out execution information. According to the invention, the scheduling of the onsite material can be effectively managed and controlled, and the usage rate of the material and the production efficiency are effectively improved.
Description
Technical field
The present invention relates to and apply to a kind of upper line material regulation and control control method and device field in production scene.
Background technology
Under the background of made in China 2025, traditional manufacturing industry, all to " wisdom factory " transition, by robotization and informationalized fusion, realizes operating personnel, automated production equipment, mechanical arm, material dispatch, product tracking equal altitudes information is interconnected.Wherein material loading and scheduling are the realizations of intelligent information is the essential step realizing " wisdom factory ".
At present, existing WMS(warehouse management system), just the income of management and control storage material is entered an item of expenditure in the accounts, disconnect with the management of production scene, real-time status management and control and scheduling can not be carried out to the material of production scene, thus cause production scene material logistics chaotic, cause production mistake material and loss of material, production efficiency is low.
Therefore, be necessary that providing one to apply to upper line material regulation and control control method and device in production scene solves the problems referred to above.
Summary of the invention
The upper line material of one that provides of the present invention regulates and controls control method and device thereof, its object is to carry out scheduling management and control and the check and correction of upper line material to the upper line material of production scene rapidly and accurately, prevents from using wrong material.
For achieving the above object, the invention provides following technical scheme, line material regulation and control control method in one, it comprises the steps: A: the coded message of line material in collection; B: the described coded message of upper line material is converted to standard format information; C: the standard format information of upper line material described in typing; D: the described standard format information of typing and the essential information preset are contrasted, in confirmation, whether the whether scarce material of line material is wrong with upper line material; E: according to described standard format information and the essential information judged result preset, send execution information.。
Be confirmed whether to lack in material, the described standard format information of typing and the first essential information preset have been contrasted, if lack material, sent and perform conveying instruction, if do not lack material, then send wait instruction.
In confirmation line material whether wrong in, the described standard format information of the upper line material be transported to and the second essential information preset are contrasted, are confirmed whether material mistake; If inerrancy, then send use instruction; If wrong, then send the instruction of the material returned.
After completing the coded message collection of above-mentioned upper line material, described coded message is stored.
Described standard format information comprises work order information and loaded material information, described work order information comprises odd numbers information and product type information, described loaded material information comprise truck numbering, loaded material coding, loaded material quantity, loaded material time, materials station not in several arbitrarily.
Described second essential information comprises work order information and checks and approves material information, and described work order information comprises odd numbers information and product type information, and described loaded material information comprises truck numbering, approval material code, available material quantity, this station station are other.
If find, the standard format information not being inconsistent described upper line material not to mate in the second essential information any one, then send the instruction of the material returned.
For achieving the above object, the present invention also provides following technical scheme, and in one, line material regulation and control control device comprises: acquisition module, for collecting the coded message of upper line material; Modular converter, is converted to standard format information for the described coded message upper line material; Typing module, the described standard format information of line material in typing; In confirmation, whether the whether scarce material of line material is wrong with upper line material.
Described module of checking contains the first judge module, the described standard format information of typing and the first essential information preset is contrasted, if lack material, sends and performs conveying instruction, if do not lack material, then send wait instruction.
Described module of checking contains the second judge module, contrasts, be confirmed whether material mistake to the described standard format information of the upper line material be transported to the second essential information preset; If inerrancy, then send use instruction; If wrong, then send the instruction of the material returned.
Compared with prior art, line material regulation and control control method and the beneficial effect of device thereof in the present invention: 1, can the scheduling of the on-the-spot material of management and control effectively, improve utilization rate and the production efficiency of material effectively; 2, the on-the-spot material of Automatic dispatching management and control, realizes intelligent, information-based; 3, material key message can be reviewed; 4, upper line material check and correction, guarantees that material is not misused mixed.
Accompanying drawing explanation
Fig. 1 is the realization flow figure of line material regulation and control control method in the present invention.
Fig. 2 is the structural representation of line material regulation and control control device in the present invention.
Fig. 3 is the standard format information content and the form of line material regulation and control control device in the present invention.
Fig. 4 is the second basic information content and the form of line material regulation and control control device in the present invention.
Embodiment
Refer to shown in Fig. 1, this figure discloses the realization flow of the upper line material regulation and control control method that the embodiment of the present invention provides, and for convenience of description, only disclose and embodiment of the present invention relevant portion, details are as follows:
In S1 step, the coded message of line material in collection;
When production line bursts at the seams work, the material that manual sorting cases needed for this production line is to materials vehicle, and the 2D material code of material label in materials vehicle is scanned by scanner, and to obtain the coded message of all upper line materials, the corresponding material of each coded message.
In S2 step, the coded message of line material in storage;
In the invention process, control processor connects scanner, by serial ports automatic acquisition 2D material code, and upload material code to C2IMS system (intelligence manufacture infosystem) by Ethernet, the coded message of line material in C2IMS system (intelligence manufacture infosystem) storage;
In S3 step, the coded message of upper line material is converted to standard format information;
In the present embodiment, upper line material check and correction and dispatching system read this work order, product information in C2IMS system (intelligence manufacture infosystem) by Ethernet, simultaneously in conjunction with 2D material code information, according to the form of setting as shown in Figure 3, material code information is carried out the process of extraction package and be converted into standard format information.Described standard format information comprises work order information and loaded material information, described work order information comprises odd numbers information and product type information, described loaded material information comprise truck numbering, loaded material coding, loaded material quantity, loaded material time, materials station not in several arbitrarily.
In S4 step, the standard format information of line material in typing
In the present embodiment, control processor by profinet bus by material standard format information transmission to RFID, then by the RFID automatic input information of electronic tag in the electronic tag on materials vehicle, make that there is in electronic tag standard format information.
In S5 step, the described standard format information of typing and the essential information preset are contrasted, in confirmation, whether the whether scarce material of line material is wrong with upper line material.
In the present embodiment, the described standard format information of typing contrasts with the first essential information preset, if lack material, sends and performs conveying instruction, if do not lack material, then send wait instruction.
Upper line material is proofreaded and budget first essential information in dispatching system, and monitor materials demand number and the present situation (full material, scarce material etc.) of each equipment in real time, upper line material is proofreaded and dispatching system reads the materials situation of each station in real time by Ethernet.
In the present embodiment, upper line material check and correction and dispatching system are contrasted by the standard format information of the first essential information and acquisition, to judge whether station lacks material, if lack material, upper line material check and correction and dispatching system send instruction, notice materials vehicle control system controls materials vehicle and uses website according to set track automatic transport to station, if do not lack material, materials vehicle control system controls materials vehicle and waits for feeding.
In the present embodiment, the standard format information of the upper line material be transported to is contrasted with the second essential information preset, is confirmed whether material mistake; If inerrancy, then send use instruction; If wrong, then send the instruction of the material returned.
As shown in Figure 4, the second essential information comprises work order information and checks and approves material information, and described work order information comprises odd numbers information and product type information, and described loaded material information comprises truck numbering, approval material code, available material quantity, this station station are other.
In the present embodiment, RFID reads materials vehicle electronic tag key message, and send this station control processor by profinet bus, this control processor reads the second essential information of this station in upper line material check and correction and dispatching system by Ethernet simultaneously, the material information in electronic tag and the second essential information is checked.
In S6 step, according to described standard format information and the essential information judged result preset, send execution information.
If check inerrancy, then send use instruction, equipment or mechanical arm according to loaded material number, automatic spent material; If check wrong, then materials vehicle auto-returned blanking point, material cancelling stocks.If find, the standard format information not being inconsistent described upper line material not to mate in the second essential information any one, then perform the instruction of the material returned.
As shown in Figure 2, be the structural representation of line material regulation and control control device in the present invention, in the present invention, line material regulation and control control device comprises: acquisition module 10, modular converter 20, typing module 30, checks module 40, execution module 50.
In the present embodiment, acquisition module 10, for collecting the coded message of upper line material; When production line bursts at the seams work, the material that manual sorting cases needed for this production line is to materials vehicle, and the 2D material code of material label in materials vehicle is scanned by scanner, and to obtain the coded message of all upper line materials, the corresponding material of each coded message.
Modular converter 20 connects acquisition module 10, is converted to standard format information for the described coded message upper line material; Control processor connects scanner, automatic acquisition 2D material code, and uploads material code to C2IMS system (intelligence manufacture infosystem) by Ethernet, the coded message of line material in C2IMS system (intelligence manufacture infosystem) storage;
Typing module 30 connects modular converter 20, the described standard format information of line material in typing; Upper line material check and correction and dispatching system read this work order, product information in upper line material check and correction and dispatching system by Ethernet, simultaneously in conjunction with 2D material code information, according to the form of setting as shown in Figure 3, material code information is carried out the process of extraction package and be converted into standard format information.Described standard format information comprises work order information and loaded material information, described work order information comprises odd numbers information and product type information, described loaded material information comprise truck numbering, loaded material coding, loaded material quantity, loaded material time, materials station not in several arbitrarily.
Check module 40 and connect typing module 30, the described standard format information of typing and the essential information preset are contrasted, in confirmation, whether the whether scarce material of line material is wrong with upper line material.
In the present embodiment, check module 40 containing the first judge module 401 and the second judge module 402, the essential information preset comprises the first essential information and the second essential information.
First judge module 401, the described standard format information for typing contrasts with the first essential information preset, if lack material, sends and performs conveying instruction, if do not lack material, then send wait instruction.
Upper line material is proofreaded and budget first essential information in dispatching system, and monitor materials demand number and the present situation (full material, scarce material etc.) of each equipment in real time, upper line material is proofreaded and dispatching system reads the materials situation of each station in real time by Ethernet.
Upper line material check and correction and dispatching system are contrasted by the standard format information of the first essential information and acquisition, to judge whether station lacks material, if lack material, upper line material check and correction and dispatching system send instruction, notice materials vehicle uses website according to set track automatic transport to station, if do not lack material, materials vehicle control system controls materials vehicle and waits for feeding.
Second judge module 402 connects the first judge module 401, for contrasting with the second essential information preset the standard format information of the upper line material be transported to, is confirmed whether material mistake; If inerrancy, then send use instruction; If wrong, then send the instruction of the material returned.
As shown in Figure 4, the second essential information comprises work order information and checks and approves material information, and described work order information comprises odd numbers information and product type information, and described loaded material information comprises truck numbering, approval material code, available material quantity, this station station are other.
Execution module 50 connects the second judge module 402, according to described standard format information and the essential information judged result preset, sends execution information.
The present invention also has memory module 60, connects acquisition module 10, for storing the coded message of upper line material.
In the invention process, control processor connects scanner, automatic acquisition 2D material code, and upload material code to C2IMS system (intelligence manufacture infosystem) by Ethernet, the coded message of line material in C2IMS system (intelligence manufacture infosystem) storage;
RFID reads materials vehicle electronic tag key message, and send this station control processor by profinet bus, this control processor reads the second essential information of this station in upper line material check and correction and dispatching system by Ethernet simultaneously, material information in electronic tag and the second essential information are checked, if check inerrancy, then send use instruction, equipment or mechanical arm according to loaded material number, automatic spent material; If check wrong, then materials vehicle auto-returned blanking point, material cancelling stocks.If find, the standard format information not being inconsistent described upper line material not to mate in the second essential information any one, then perform the instruction of the material returned.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (10)
1. a upper line material regulation and control control method, is characterized in that: described upper line material regulation and control control method comprises the steps:
A: the coded message of line material in collection;
B: the described coded message of upper line material is converted to quasiconfiguaration information;
C: the standard format information of upper line material described in typing;
D: the described standard format information of typing and the essential information preset are contrasted, in confirmation, whether the whether scarce material of line material is wrong with upper line material;
E: according to described standard format information and the essential information judged result preset, send execution information.
2. upper line material regulation and control control method as claimed in claim 1, is characterized in that: be confirmed whether to lack in material, the described standard format information of typing and the first essential information preset contrasted, if lack material, send and perform conveying instruction, if do not lack material, then send wait instruction.
3. line material regulation and control control method as claimed in claim 2 upper, is characterized in that: confirmations in line material whether wrong in, the described standard format information of the upper line material be transported to and the second default essential information are contrasted, are confirmed whether material mistake; If inerrancy, then send use instruction; If wrong, then send the instruction of the material returned.
4. upper line material regulation and control control method as claimed in claim 3, is characterized in that: after completing the coded message collection of above-mentioned upper line material, store described coded message.
5. upper line material regulation and control control method as claimed in claim 4, it is characterized in that: described standard format information comprises work order information and loaded material information, described work order information comprises odd numbers information and product type information, described loaded material information comprise truck numbering, loaded material coding, loaded material quantity, loaded material time, materials station not in several arbitrarily.
6. upper line material regulation and control control method as claimed in claim 5, it is characterized in that: described second essential information comprises work order information and checks and approves material information, described work order information comprises odd numbers information and product type information, and described loaded material information comprises truck numbering, checks and approves material code, available material quantity, this station station are other.
7. line material regulation and control control method as claimed in claim 6 upper, is characterized in that: the standard format information not being inconsistent described upper line material if find not to mate in the second essential information any one, then perform the instruction of the material returned.
8. a upper line material regulation and control control device, is characterized in that: described upper line material regulation and control control device comprises:
Acquisition module, for collecting the coded message of upper line material;
Modular converter, is converted to standard format information for the described coded message upper line material;
Typing module, the described standard format information of line material in typing;
Check module, the described standard format information of typing and the essential information preset are contrasted, in confirmation, whether the whether scarce material of line material is wrong with upper line material;
Execution module, according to described standard format information and the essential information judged result preset, sends execution information.
9. line material regulation and control control device as claimed in claim 8 upper, is characterized in that: described in check module and contain the first judge module, the described standard format information of typing and the first essential information preset are contrasted, if lack material, send and perform conveying instruction, if do not lack material, then send wait instruction.
10. upper line material regulation and control control device as claimed in claim 9, it is characterized in that: described in check module and contain the second judge module, the described standard format information of the upper line material be transported to is contrasted with the second essential information preset, is confirmed whether material mistake; If inerrancy, then send use instruction; If wrong, then send the instruction of the material returned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510783102.XA CN105302100A (en) | 2015-11-16 | 2015-11-16 | Online material regulation and control method and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510783102.XA CN105302100A (en) | 2015-11-16 | 2015-11-16 | Online material regulation and control method and device thereof |
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| CN105302100A true CN105302100A (en) | 2016-02-03 |
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| CN201510783102.XA Pending CN105302100A (en) | 2015-11-16 | 2015-11-16 | Online material regulation and control method and device thereof |
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Cited By (6)
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| CN105759769A (en) * | 2016-04-19 | 2016-07-13 | 上汽通用汽车有限公司 | Multi-vehicle collinear production management method and system |
| CN106022410A (en) * | 2016-05-31 | 2016-10-12 | 杭州塔网科技有限公司 | Work order identifying device |
| CN109548398A (en) * | 2018-12-30 | 2019-03-29 | 深圳捷创电子科技有限公司 | A kind of SMT surface mount elements stowage and its device |
| CN111222591A (en) * | 2019-12-19 | 2020-06-02 | 航天信息股份有限公司 | Method and system for manufacturing personalized certificate card |
| CN112722766A (en) * | 2020-12-25 | 2021-04-30 | 苏州索芙特威尔软件科技有限公司 | Feeding error-proofing control method and system |
| CN113628198A (en) * | 2021-08-18 | 2021-11-09 | 深圳米飞泰克科技有限公司 | Material abnormity detection method and device, terminal equipment and storage medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113628198A (en) * | 2021-08-18 | 2021-11-09 | 深圳米飞泰克科技有限公司 | Material abnormity detection method and device, terminal equipment and storage medium |
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Address after: The 215200 West Jiangsu city of Suzhou province Wujiang economic and Technological Development Zone No. 666 Applicant after: Bo Seiko Polytron Technologies Inc Address before: The 215200 West Jiangsu city of Suzhou province Wujiang economic and Technological Development Zone No. 666 Applicant before: Suzhou Bozhong Precision Industry Technology Co., Ltd. |
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Application publication date: 20160203 |