CN102945522A - Steel management system and method - Google Patents
Steel management system and method Download PDFInfo
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- CN102945522A CN102945522A CN2012104718318A CN201210471831A CN102945522A CN 102945522 A CN102945522 A CN 102945522A CN 2012104718318 A CN2012104718318 A CN 2012104718318A CN 201210471831 A CN201210471831 A CN 201210471831A CN 102945522 A CN102945522 A CN 102945522A
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- control module
- capacity checking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention belongs to the technical field of storage information management and particularly relates to a steel management system and method. The steel management system comprises a steel management server, a label printer, a communication control module and a volume detection module, wherein the label printer is connected with the steel management server through a serial connecting line, and the communication control module is connected with the steel management server through a serial port connecting line. The volume detection module is connected with the communication control module through a serial port connecting line, and is used for performing scanning detection to acquire storage situations of steel in a storage yard and transmitting the storage information to the steel management server through the communication control module. Delivering and carrying of steel can be achieved accurately as required in a real-time mode, so that the system and method has significance in production efficiency improvement, cost reduction, optimization of supply allocation, displacement and storage, and guarantee of ship delivery.
Description
Technical field
The invention belongs to the information manage technical field, particularly relate to a kind of steel management system and method.
Background technology
At shipbuilding industry, accounted for the material cost of whole boats and ships 60% as the most important goods and materials-steel plate of shipbuilding.For a long time, China shipbuilding enterprise is paid attention to producing, and despises effective management of goods and materials, stacks arbitrarily at whole shipbuilding process light plate, overstocks, unordered mobile, is engulfing the huge circulating capital of enterprise.Along with database, barcode technology, automatic identification technology, wireless sensor network technology, the fast development of the technology such as the integrated and information management of information, realize the rational allocation of steel, accurately displacement and intelligent storage become possibility, material Management System or the method for various ways have been proposed in storage or logistics field at present, but these systems or method mainly concentrate on the management to general goods, also there be not special effective management system or method for this special materials of steel, and often there are following defective in common logistics or warehousing system when carrying out the steel management: 1) can't realize efficiently timely the stockyard access information being represented the whole-process management of steel to the user; 2) without surplus material matching feature, accurately statistical demand amount; 3) practicality is low, although for example the system among the patent publication No. CN101804896A provides material to deposit at random, need not to be stored in disaggregatedly according to every characteristic of goods and materials the position of appointment, but this is only applicable to the identical goods and materials storage of material specification, and inapplicable shipbuilding industry is to the requirement of steel plate management; 4) the information conversion of warehouse-in outbound is complicated, needs operating personnel to carry out Data Enter before each warehouse-in, will eliminate this material information before the outbound, and service efficiency is low.
Therefore foundation is fit to the effective steel management system of reason to reduce staff's working strength, improves draw materials efficient and accuracy, and the management level of promotion shipbuilding industry and competitive power are in the international market had very important significance.
Summary of the invention
For problems of the prior art, the present invention proposes a kind of shipbuilding enterprise steel management system, and the realization steel logistics in time, as required, is is accurately provided and delivered and carrying, for enhancing productivity, reduce cost, optimize allotment, displacement and the storage of goods and materials, guarantee that deliver the vessel is significant.
For achieving the above object, the present invention proposes a kind of steel management system, comprise steel management server, label machine, communication control module and capacity checking module, described steel management server is used for the user to the generation of the operation such as the inquiry of steel information, retrieval, extraction, storage, allotment, movement and material code; Described label machine links to each other by serial line connection with the steel management server, is used for printing the material code that generates; Described communication control module links to each other by serial port connecting wire with the steel management server, is used for the demonstration of stockyard steel positional information, the signal conversion between capacity checking module and the steel management server; Described capacity checking module links to each other by serial port connecting wire with communication control module, is used for the storage condition that scanning detects the stockyard steel, and will store information exchange and cross communication control module and pass to the steel management server.
Further, above-mentioned communication control module comprises control circuit board, light emitting diode, wherein control circuit board is electrically connected with light emitting diode, and control circuit board receives the steering order of steel management server and is converted to electric signal by serial port connecting wire, the light on and off of control light emitting diode.
Further, above-mentioned capacity checking module comprises steel frame, infrared scanner, sensor group and electronic board, described infrared scanner is installed in the steel top of the trellis, the sensor group evenly is installed in steel frame sidewall, described infrared scanner, sensor group and electronic board are electrically connected successively, and the sensor group is connected by serial port connecting wire with communication control module.
As a specific embodiment of the present invention, the steel frame among the present invention is comprised of 4 pillars and 8 crossbeams.
The present invention also proposes a kind of storage method based on the steel management system on the basis of steel management system, mainly may further comprise the steps:
(1) user logins the steel management server, and typing steel attribute information generates material code;
(2) user prints material code by label machine, and material code is attached to the end face of warehouse-in steel;
(3) the steel management server sends ready-to-receive signal by communication control module to the capacity checking module;
(4) the capacity checking module is stacked according to steel and is highly judged whether to have put into steel, confirm that steel are put into after, sends to the steel management server by communication control module and to deposit complete signal in, and the positional information that will put steel in storage deposits the steel management server in.
Further, warehouse-out method of the present invention also comprises step (5): when user's typing warehouse-in steel information or send ready-to-receive signal and when directly steel not being put in storage to the capacity checking module not, the capacity checking module is by the storage change notification communication control module of steel in the scanning detection stockyard, and the communication control module reminding user has carried out faulty operation.
The present invention also proposes a kind of warehouse-out method based on the steel management system on the basis of steel management system, mainly may further comprise the steps:
(1) user logins the steel management server, inquires about required steel information, submits the steel applied ex-warehouse to;
(2) positional information of steel management server queries outbound steel, and by the capacity checking module transmission preparation outbound signal of communication control module to this position;
(3) the capacity checking module is stacked according to steel and is highly judged whether to have taken out steel, after the affirmation steel take out, sends the complete signal of outbound by communication control module to the steel management server, and upgrades this outbound steel information of steel management server.
Further, warehouse-out method of the present invention also comprises step (4): when the user does not submit the steel applied ex-warehouse to or send not prepare the outbound signal and during directly with the steel outbound to the capacity checking module, the capacity checking module is by the storage change notification communication control module of steel in the scanning detection stockyard, and the communication control module reminding user has carried out faulty operation.
The present invention has following advantage: 1. there is pick-up unit in each storage stockyard, can detect in real time the full state of sky of storage unit; 2. system makes the production schedule, design, buying, field management, production etc. form integrated organic whole from the whole-process management of design, buying and steel bay management aspect realization steel; 3. the capacity status of scanning system and point out all vacant positions at any time is so that operating personnel's access; 4. can be by portable set and steel management system shared data bank, the data real-time, interactive has solved the information retention problems.Therefore the present invention greatly improved shipbuilding enterprise steel goods and materials running efficiency, reduce stockpile number, improve efficiency of on-the-spot management, the use of prevention steel mistake and the quality accident that produces.
Description of drawings
Fig. 1 is the structural representation of steel management system of the present invention;
Fig. 2 is the warehouse-in process flow diagram of steel management system of the present invention;
Fig. 3 is the outbound process flow diagram of steel management system of the present invention.
Embodiment
The structural representation of steel management system of the present invention as shown in Figure 1, as can be seen from the figure, the present invention includes steel management server, label machine, communication control module and capacity checking module, wherein the steel management server is used for the user to the generation of the operation such as the inquiry of steel information, retrieval, extraction, storage, allotment, movement and material code; Label machine links to each other by serial line connection with the steel management server, is used for printing the material code that generates; Communication control module links to each other by serial port connecting wire with the steel management server, is used for the demonstration of stockyard steel positional information, the signal conversion between capacity checking module and the steel management server; The capacity checking module links to each other by serial port connecting wire with communication control module, is used for the storage condition that scanning detects the stockyard steel, and will store information exchange and cross communication control module and pass to the steel management server.
As a specific embodiment of the present invention, above-mentioned communication control module comprises control circuit board, light emitting diode, wherein control circuit board is electrically connected with light emitting diode, control circuit board receives the steering order of steel management server and is converted to electric signal by serial port connecting wire, the light on and off of control light emitting diode.
As a specific embodiment of the present invention; above-mentioned capacity checking module comprises steel frame, infrared scanner, sensor group and electronic board; the steel frame generally is made of four pillars and 8 crossbeams; infrared scanner is installed in the steel top of the trellis; the sensor group evenly is installed in steel frame sidewall, and protects with transparency protected device.Infrared scanner, sensor group and electronic board are electrically connected successively, and the sensor group is connected by serial port connecting wire with communication control module.When infrared scanner scanning allows the steel of the maximum height born to the steel frame, the sensor group becomes corresponding environmental data the signals such as voltage, electric current in the monitoring node, and it is transferred to control circuit board, control circuit board converts thereof into the position encoded steel management server that is transferred to, and electronic board shows steel type and " this storehouse is full " printed words simultaneously; After steel were removed, circuit disconnected, and electronic board shows steel type and " this storehouse less than " printed words.Thereby the steel management system can scan successively at any time each place detect its empty full state residual capacity in the outbound.
The warehouse-in process flow diagram of steel management system of the present invention as shown in Figure 2, as can be seen from the figure, this storage method comprises following step:
(1) user logins the steel management server, and typing warehouse-in steel attribute information generates material code;
(2) user prints material code by label machine, and material code is attached to the end face of warehouse-in steel;
(3) the steel management server sends ready-to-receive signal by communication control module to the capacity checking module; This moment, communication control module obtained the empty storage condition of same model steel in the stockyard from the capacity checking module, and lighted the communication control module diode luminescence pipe prompting user of this position;
(4) the capacity checking module judges whether to put into steel by infrared scanner and the sensor group detection steel stacking variation highly that is placed on the steel frame, after confirming that steel are put into, send to the steel management server by communication control module and to deposit complete signal in, and the positional information that will put steel in storage deposits the steel management server in.
As a specific embodiment of the present invention, the storage method of these steel management system also comprises step (5): when user's typing warehouse-in steel information or send ready-to-receive signal and when directly steel not being put in storage to the capacity checking module not, the capacity checking module is by the storage change notification communication control module of steel in the scanning detection stockyard, and the communication control module reminding user has carried out faulty operation.
The outbound process flow diagram of steel management system of the present invention as shown in Figure 3, as can be seen from the figure, this warehouse-out method comprises following step:
(1) user logins the steel management server, inquires about required steel information, submits the steel applied ex-warehouse to;
(2) positional information of steel management server queries outbound steel, and by the capacity checking module transmission preparation outbound signal of communication control module to this position; This moment, communication control module obtained the position of these steel from the steel management server, and lighted the communication control module diode luminescence pipe prompting user of this position;
(3) the capacity checking module is stacked according to steel and is highly judged whether to have taken out steel, after the affirmation steel take out, sends the complete signal of outbound by communication control module to the steel management server, and upgrades this outbound steel information of steel management server.
As a specific embodiment of the present invention, the warehouse-out method of these steel management system also comprises step (4): when the user does not submit the steel applied ex-warehouse to or send not prepare the outbound signal and during directly with the steel outbound to the capacity checking module, the capacity checking module is by the storage change notification communication control module of steel in the scanning detection stockyard, and the communication control module reminding user has carried out faulty operation.
Claims (8)
1. steel management system, it is characterized in that: comprise steel management server, label machine, communication control module and capacity checking module, described steel management server is used for the user to the generation of the operation such as the inquiry of steel information, retrieval, extraction, storage, allotment, movement and material code; Described label machine links to each other by serial line connection with the steel management server, is used for printing the material code that generates; Described communication control module links to each other by serial port connecting wire with the steel management server, is used for the demonstration of stockyard steel positional information, the signal conversion between capacity checking module and the steel management server; Described capacity checking module links to each other by serial port connecting wire with communication control module, is used for the storage condition that scanning detects the stockyard steel, and will store information exchange and cross communication control module and pass to the steel management server.
2. steel management system as claimed in claim 1, it is characterized in that, described communication control module comprises control circuit board, light emitting diode, described control circuit board is electrically connected with light emitting diode, described control circuit board receives the steering order of steel management server and is converted to electric signal by serial port connecting wire, the light on and off of control light emitting diode.
3. steel management system as claimed in claim 1, it is characterized in that, described capacity checking module comprises steel frame, infrared scanner, sensor group and electronic board, described infrared scanner is installed in the steel top of the trellis, the sensor group evenly is installed in steel frame sidewall, described infrared scanner, sensor group and electronic board are electrically connected successively, and the sensor group is connected by serial port connecting wire with communication control module.
4. steel management system as claimed in claim 3 is characterized in that, described steel frame is comprised of 4 pillars and 8 crossbeams.
5. the storage method of steel management system as claimed in claim 1 is characterized in that may further comprise the steps:
(1) user logins the steel management server, and typing warehouse-in steel attribute information generates material code;
(2) user prints material code by label machine, and material code is attached to the end face of warehouse-in steel;
(3) the steel management server sends ready-to-receive signal by communication control module to the capacity checking module;
(4) the capacity checking module is stacked according to steel and is highly judged whether to have put into steel, confirm that steel are put into after, sends to the steel management server by communication control module and to deposit complete signal in, and the positional information that will put steel in storage deposits the steel management server in.
6. the warehouse-out method of steel management system as claimed in claim 1 is characterized in that may further comprise the steps:
(1) user logins the steel management server, inquires about required steel information, submits the steel applied ex-warehouse to;
(2) positional information of steel management server queries outbound steel, and by the capacity checking module transmission preparation outbound signal of communication control module to this position;
(3) the capacity checking module is stacked according to steel and is highly judged whether to have taken out steel, after the affirmation steel take out, sends the complete signal of outbound by communication control module to the steel management server, and upgrades this outbound steel information of steel management server.
7. the storage method of steel management system as claimed in claim 5 characterized by further comprising step (5):
When user's typing warehouse-in steel information or send ready-to-receive signal and when directly steel not being put in storage to the capacity checking module not, the capacity checking module is by the storage change notification communication control module of steel in the scanning detection stockyard, and the communication control module reminding user has carried out faulty operation.
8. the warehouse-out method of steel management system as claimed in claim 6 characterized by further comprising step (4):
When the user does not submit the steel applied ex-warehouse to or send not prepare the outbound signal and during directly with the steel outbound to the capacity checking module, the capacity checking module is by the storage change notification communication control module of steel in the scanning detection stockyard, and the communication control module reminding user has carried out faulty operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210471831.8A CN102945522B (en) | 2012-11-20 | 2012-11-20 | Steel management system and method |
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| CN201210471831.8A CN102945522B (en) | 2012-11-20 | 2012-11-20 | Steel management system and method |
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| CN102945522A true CN102945522A (en) | 2013-02-27 |
| CN102945522B CN102945522B (en) | 2017-04-19 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103488444A (en) * | 2013-09-13 | 2014-01-01 | 首钢总公司 | Method and system for controlling font sizes of labels of steel coils |
| CN108665024A (en) * | 2018-04-09 | 2018-10-16 | 芜湖立普德机械科技有限公司 | A kind of machining steel management method based on RFID |
| CN108681757A (en) * | 2018-04-09 | 2018-10-19 | 芜湖立普德机械科技有限公司 | A kind of machining steel management method based on Quick Response Code |
| CN109345168A (en) * | 2018-09-21 | 2019-02-15 | 中石化第十建设有限公司 | A kind of petrochemical plant mounting material storage management method and system |
| CN110525873A (en) * | 2019-08-30 | 2019-12-03 | 海南来个碗网络科技有限公司 | A kind of storage management method and device of table ware |
| CN110659951A (en) * | 2018-06-29 | 2020-01-07 | 天津宝钢钢材配送有限公司 | Multi-steel mill intelligent purchasing method based on big data |
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| CN101894324A (en) * | 2010-07-13 | 2010-11-24 | 大连斯博瑞科技有限公司 | System for controlling in and out of storage of steel plates |
| CN102663576A (en) * | 2012-04-01 | 2012-09-12 | 上海宝钢物流有限公司 | Steel product intelligent warehousing system based on radio frequency identification technology |
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| US20080055084A1 (en) * | 2006-08-25 | 2008-03-06 | William Kress Bodin | Item position indicator and optimized item retrieval for a sensor equipped storage unit |
| CN101804896A (en) * | 2010-02-05 | 2010-08-18 | 东华大学 | Thin-type material intensive warehouse management system and method thereof |
| CN101894324A (en) * | 2010-07-13 | 2010-11-24 | 大连斯博瑞科技有限公司 | System for controlling in and out of storage of steel plates |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103488444A (en) * | 2013-09-13 | 2014-01-01 | 首钢总公司 | Method and system for controlling font sizes of labels of steel coils |
| CN108665024A (en) * | 2018-04-09 | 2018-10-16 | 芜湖立普德机械科技有限公司 | A kind of machining steel management method based on RFID |
| CN108681757A (en) * | 2018-04-09 | 2018-10-19 | 芜湖立普德机械科技有限公司 | A kind of machining steel management method based on Quick Response Code |
| CN110659951A (en) * | 2018-06-29 | 2020-01-07 | 天津宝钢钢材配送有限公司 | Multi-steel mill intelligent purchasing method based on big data |
| CN109345168A (en) * | 2018-09-21 | 2019-02-15 | 中石化第十建设有限公司 | A kind of petrochemical plant mounting material storage management method and system |
| CN110525873A (en) * | 2019-08-30 | 2019-12-03 | 海南来个碗网络科技有限公司 | A kind of storage management method and device of table ware |
| CN110525873B (en) * | 2019-08-30 | 2021-09-10 | 广东来个碗网络科技有限公司 | Storage management method and device for catering utensils |
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| CN102945522B (en) | 2017-04-19 |
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