CN208664499U - Environment-friendly type filter core automatic intelligent production line - Google Patents
Environment-friendly type filter core automatic intelligent production line Download PDFInfo
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- CN208664499U CN208664499U CN201821058698.2U CN201821058698U CN208664499U CN 208664499 U CN208664499 U CN 208664499U CN 201821058698 U CN201821058698 U CN 201821058698U CN 208664499 U CN208664499 U CN 208664499U
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Abstract
The utility model discloses a kind of environment-friendly type filter core automatic intelligent production lines, work station is cut including filter paper, filter paper heating work station, filter paper paper folding work station, filter paper sizing work station, filter paper solidification work station (5) is sequentially arranged in the side edge of filter paper sizing work station, filter paper cuts off work station (6), filter paper single-piece stripping operation station (7), the filter paper single-piece stripping operation station is connected with filter paper clamp bar edge sealing work station (8), end cover of filter element welding workstation (10) are housed in the side of the filter paper clamp bar edge sealing work station, plastic end cover welding workstation (9).The also subsequent filter core that is sequentially arranged with examines work station (13), the offline work station of filter core (14).The utility model has reached product and has not landed, do not shelve overstocked, and the synchronous online production of multi-assortment production, production task arrangement can disposably arrange according to customer order sequencing, and be improved in terms of product quality and production process control.
Description
Technical field
The present invention relates to a kind of filter core automated production equipments.
Background technique
According to the demand for development of auto manufacturing's environmental protection trend, as the main devices of automobile consumption product --- filter produces
Product develop to easy recovery processing, conducive to direction that is environmentally friendly, reducing waste of material in future application, are inevitable productions
Transition trend, therefore previous metal end cleaner product is substituted using environment-friendly materials plastic end cover, exploitation can it is intelligent,
The environment-friendly filter element product that automatic production line efficiently produces high-quality is imperative.
In original filter core production equipment and production distribution, repeats to have enough to meet the need frequently there are raw material (or semi-finished product), need
Artificial to repeat to carry turnover, the semi-finished product time to be produced is long, causes semi-finished product to overstock deformation, influences the quality of production of product, simultaneously
Centre production process cost is high, various in style due to filter, results in the need for mold, the tooling wide variety of replacement, and
Production of constantly remodeling is needed, production plan small for batch, which is also required to more frock clamp replacement, just can be carried out production,
In monthly plan production, need the close product of kind uniformly carrying out centralized production, which results in semi-finished product, to shelve the time long,
The phenomenon that being easy to produce defective products.Meanwhile it is long to the production response cycle of customer order, in production process the cutting of filter paper,
Removing, turnover, kind separation, output of products require to be accomplished manually, and it is low that there are production efficiencys, large labor intensity, and kind adapts to
Ability is poor, defective products is more, the disadvantage that production task arranges difficulty big.Therefore, it is necessary to develop intelligently adapt to filter core product product
Kind production, automatic logistics, automatic production reduce manpower, prevent repetition and have enough to meet the need, shelve the automatic production line of semi-finished product to improve
Disadvantages described above, deficiency realize efficiently production, reduce human input, improve product quality, the synchronous online production of different cultivars product
Automatic production line and its production technology.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, and provide that a kind of turnover is fast, multi items synchronize online life
It produces, the environment-friendly type filter core automatic intelligent production line of high degree of automation.
The purpose of the present invention is realized by following technical solution: environment-friendly type filter core automatic intelligent production line, including filter
Paper cuts work station, filter paper heating work station, filter paper paper folding work station, filter paper sizing work station, in filter paper sizing work
The side edge stood is sequentially arranged with filter paper solidification work station, filter paper cutting work station, filter paper single-piece stripping operation station, the filter paper list
Part stripping operation station is connected by filter paper clamp bar injecting glue feeding pipeline with filter paper clamp bar edge sealing work station, in the filter paper clamp bar
The side of edge sealing work station is equipped with end cover of filter element welding workstation, and the other side of the end cover of filter element welding workstation is equipped with plastics
End cap welding workstation.
Solidify in the filter paper equipped with filter paper cutting charging pipeline between work station and filter paper cutting work station, described
Filter paper cuts off and cuts off discharging transmission line equipped with filter paper between work station and filter paper single-piece stripping operation station.
Equipped with the discharging conveying of clamp bar injecting glue between the filter paper clamp bar edge sealing work station and end cover of filter element welding workstation
Line.It is defeated that hot plate welding discharging transmission line, hot plate welding process finished product are sequentially arranged in the discharge end of the end cover of filter element welding workstation
Pipeline out.In the case where the end of hot plate welding process finished product output pipeline is sequentially arranged with filter core inspection work station, filter core
Line work station.
Advantages of the present invention are as follows: after this environment-friendly type filter core automatic intelligent production line project is implemented, reached product and do not fallen
Ground is not shelved overstocked, and the synchronous online production of multi-assortment production, production task arrangement can be primary according to customer order sequencing
Property arrangement, and achieved the purpose that cut payroll to improve efficiency, after all automated production stations investment after can reduce 50% it is artificial
Investment, is improved in terms of product quality and production process control, prevented original production environment exist shelve partly at
The phenomenon that product damage, tended to simultaneously for whole production environment and process layout, in terms of logistics turnover it is scientific and reasonable,
Significantly technology upgrading, the good result of enhancement of environment are obtained in integrated automation production line investment.
Detailed description of the invention
The present invention is described in further detail with specific embodiment with reference to the accompanying drawing.
Fig. 1 is mounting structure schematic diagram of the invention.
Specific embodiment
Referring to Fig.1 it is found that environment-friendly type filter core automatic intelligent production line of the present invention, including filter paper cut work station 1, filter paper
Heating work station 2, filter paper paper folding work station 3, filter paper be formed work station 4, the filter paper sizing work station 4 side edge successively
Work station 6, filter paper single-piece stripping operation station 7, the filter paper single-piece stripping operation are cut off equipped with filter paper solidification work station 5, filter paper
It stands and 7 is connected with filter paper clamp bar edge sealing work station 8 (for left and right each station) by filter paper clamp bar injecting glue feeding pipeline L7, in institute
The side of filter paper clamp bar edge sealing work station 8 is stated equipped with end cover of filter element welding workstation 10, the end cover of filter element welding workstation 10
The other side be equipped with plastic end cover welding workstation 9 (ultrasonic wave mode).
Solidify in the filter paper and feeds pipeline L5 equipped with filter paper cutting between work station 5 and filter paper cutting work station 6,
Discharging transmission line L6 is cut off equipped with filter paper between the filter paper cutting work station 6 and filter paper single-piece stripping operation station 7.In the filter
It (is left and right each that clamp bar injecting glue discharging transmission line L2 is housed between folder edge sealing work station 8 and end cover of filter element welding workstation 10
Three strip transmission lines).
The discharge end of the end cover of filter element welding workstation 10 be sequentially arranged with hot plate welding discharging transmission line L1 (to be a plurality of),
Hot plate welding process finished product exports pipeline L8 (for shared one).At the end of hot plate welding process finished product output pipeline L8
It is sequentially arranged with filter core at end and examines work station 13, the offline work station 14 (and filter core packing work station 15) of filter core.
The side of the filter paper cutting work station 1 is coiled strip filter paper storage region A1, the filter paper single-piece stripping operation station 7
Side be single-piece filter paper storage region A2, the side of the end cover of filter element welding workstation 10 is end cover die storage region
A3, the two sides at filter core packing work station 15 are respectively filter core packaging material storage region A4, filter core finished product storage region
A5。
The present invention is by filter paper cutting work station 1, filter paper heating work station 2, filter paper paper folding work station 3, filter paper sizing work
4, filter paper of standing solidifies work station 5, filter paper cuts off work station 6, filter paper single-piece stripping operation station 7, filter paper clamp bar edge sealing work station 8
(for left and right each work station), plastic end cover welding workstation 9 (ultrasonic wave mode is left and right each work station), filter
Core end cap welding workstation 10 (for left and right each three work stations), filter core examine work station 13, the offline work station 14 of filter core, filter
The corresponding production process composition of 20 work stations such as core packing work station 15, and match hot plate welding discharging transmission line L1, clamp bar
Injecting glue discharging transmission line L2 (for left and right each three strip transmission line), filter paper cutting charging pipeline L5, filter paper cut off discharging transmission line
After L6, filter paper clamp bar injecting glue feeding pipeline L7, hot plate welding process finished product output pipeline L8, realize in production process, product
Do not land consecutive production.Wherein: the filter paper cutting work station 1, filter paper heating work station 2, filter paper paper folding work station 3, filter
Paper is formed, and work station 4, filter paper solidify work station 5, filter paper cuts off work station 6, filter paper single-piece stripping operation station 7, filter core inspection man
Work station 13, the offline work station 14 of filter core, filter core packing work station 15 are fully-automatic production process.The filter paper clamp bar edge sealing work
8, plastic end cover welding workstation 9, end cover of filter element welding workstation 10 stand as semi-automatic production process.
Production craft step of the invention is successively are as follows:
One, filter paper is cut as quantity required and cuts size automatically through filter paper cutting work station 1 after entire volume filter paper feeding,
And it is delivered to subsequent processing automatically；
Two, filter paper heating work station 2 carries out predetermined temperature heating to the filter paper flowed through automatically；
Three, filter paper paper folding work station 3, filter paper sizing work station 4 are automatic respectively carries out filter paper paper folding processing, sizing；
Four, the filter paper after paper folding sizing flows through solidifying channel through the filter paper solidification driving of work station 5, is automatically performed filter paper solidification
Technical process；
Five, the filter paper after solidifying cuts off charging pipeline L5 through filter paper and delivers to the feed entrance point of filter paper cutting work station 6；
Six, filter paper cutting 6 automatic identification filter paper cutting sign of work station carries out automatic cutting；
Seven, the filter paper after cutting off is delivered to the charging at filter paper single-piece stripping operation station 7 through filter paper cutting discharging transmission line L6
Position；Filter paper single-piece stripping operation station 7 carries out single-piece removing to whole cutting filter paper automatically；
Eight, filter paper is delivered through filter paper clamp bar injecting glue feeding pipeline L7 to filter paper clamp bar edge sealing work station 8 after removing, simultaneously
Other kind filter paper of synchronous online production can be loaded into filter paper clamp bar injecting glue feeding pipeline L7 by operator, and blending transportation is extremely
Filter paper clamp bar edge sealing work station 8；
Nine, filter paper clamp bar edge sealing work station 8 (for two stations) automatic identification product variety, the corresponding filter paper clamp bar of Auto-matching
Injecting glue track program completes holding strip type filter paper head and the tail edge sealing, then the clamp bar injecting glue for automatically picking up this product to corresponding kind goes out
Expect in pipeline L2 (for six)；
Ten, clamp bar injecting glue discharging transmission line L2 delivers the filter paper of holding strip type head and the tail edge sealing to corresponding end cover of filter element Welder
Make 10 (for left and right each three station) of station；
11, plastic end cover welding workstation 9 (ultrasonic wave mode) completes the ultrasonic bonding of plastic end cover and non-woven fabrics
Technique, and this plastic end cover is matched to end cover of filter element welding workstation 10, operator is from clamp bar injecting glue discharging transmission line L2
Pick up filter paper be loaded into work station fixture (and loading associated component), end cover of filter element welding workstation 10 be automatically performed filter core with
(hot plate welding mode) is welded in the heating of plastic end cover, and the filter core (environment-friendly type) that operator picks up after welding is loaded into hot plate welding discharging
On pipeline L1；
12, the circulation of delivery filter core is collected to the conveying of hot plate welding process finished product to hot plate welding discharging transmission line L1 (a plurality of) automatically
Line L8；Hot plate welding process finished product pipeline L8 delivery filter core flows through filter core and examines work station 13；
13, filter core examines work station 13 to be automatically performed this filter core product (environment-friendly type) height dimension parallel with plastic end cover
Degree detection, qualified product continue online conveying, and rejected product rejects defective products through the device for eliminating of equipment；
14, the offline work station 14 of filter core is automatically performed the offline loading of filter core；
15, product packaging is finally automatically performed by filter core packing work station 15.
Claims (5)
1. environment-friendly type filter core automatic intelligent production line, including filter paper cut work station (1), filter paper heating work station (2), filter paper
Paper folding work station (3), filter paper sizing work station (4), it is characterised in that: the filter paper sizing work station (4) side edge according to
It is secondary to cut off work station (6), filter paper single-piece stripping operation station (7), the filter paper single-piece equipped with filter paper solidification work station (5), filter paper
Stripping operation station (7) is connected by filter paper clamp bar injecting glue feeding pipeline (L7) with filter paper clamp bar edge sealing work station (8), described
The side of filter paper clamp bar edge sealing work station (8) is equipped with end cover of filter element welding workstation (10), the end cover of filter element welding workstation
(10) the other side is equipped with plastic end cover welding workstation (9).
2. environment-friendly type filter core automatic intelligent production line as described in claim 1, it is characterised in that: solidify work in the filter paper
It stands (5) equipped with filter paper cutting charging pipeline (L5) between filter paper cutting work station (6), cuts off work station in the filter paper
(6) equipped with filter paper cutting discharging transmission line (L6) between filter paper single-piece stripping operation station (7).
3. environment-friendly type filter core automatic intelligent production line as claimed in claim 1 or 2, it is characterised in that: in the filter holder
Clamp bar injecting glue discharging transmission line (L2) is housed between edge sealing work station (8) and end cover of filter element welding workstation (10).
4. environment-friendly type filter core automatic intelligent production line as claimed in claim 3, it is characterised in that: welded in the end cover of filter element
The discharge end for connecing work station (10) is sequentially arranged with hot plate welding discharging transmission line (L1), hot plate welding process finished product output pipeline
(L8)。
5. environment-friendly type filter core automatic intelligent production line as claimed in claim 4, it is characterised in that: in the hot plate welding process
The end of finished product output pipeline (L8) is sequentially arranged with filter core and examines work station (13), the offline work station of filter core (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821058698.2U CN208664499U (en) | 2018-07-02 | 2018-07-02 | Environment-friendly type filter core automatic intelligent production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821058698.2U CN208664499U (en) | 2018-07-02 | 2018-07-02 | Environment-friendly type filter core automatic intelligent production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208664499U true CN208664499U (en) | 2019-03-29 |
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ID=65826571
Family Applications (1)
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| CN201821058698.2U Active CN208664499U (en) | 2018-07-02 | 2018-07-02 | Environment-friendly type filter core automatic intelligent production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108749144A (en) * | 2018-07-02 | 2018-11-06 | 刘万斌 | Environment-friendly type filter core automatic intelligent production line and its production technology |
| CN108749145A (en) * | 2018-07-02 | 2018-11-06 | 刘万斌 | Environment-friendly type filter core automatic intelligent production line |
| CN110328899A (en) * | 2019-07-06 | 2019-10-15 | 厦门森电电气科技有限公司 | A kind of machine for forming filter element |
-
2018
- 2018-07-02 CN CN201821058698.2U patent/CN208664499U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108749144A (en) * | 2018-07-02 | 2018-11-06 | 刘万斌 | Environment-friendly type filter core automatic intelligent production line and its production technology |
| CN108749145A (en) * | 2018-07-02 | 2018-11-06 | 刘万斌 | Environment-friendly type filter core automatic intelligent production line |
| CN108749145B (en) * | 2018-07-02 | 2023-10-27 | 浙江环球滤清器有限公司 | Environment-friendly filter element automatic intelligent production line |
| CN110328899A (en) * | 2019-07-06 | 2019-10-15 | 厦门森电电气科技有限公司 | A kind of machine for forming filter element |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: HSOAR GROUP Co.,Ltd. Assignor: ZHEJIANG UNIVERSE FILTER Co. Contract record no.: X2021330000386 Denomination of utility model: Environmental friendly filter element automatic intelligent production line Granted publication date: 20190329 License type: Common License Record date: 20211011 |
|
| EE01 | Entry into force of recordation of patent licensing contract |