CN108749145A - Environment-friendly type filter core automatic intelligent production line - Google Patents
Environment-friendly type filter core automatic intelligent production line Download PDFInfo
- Publication number
- CN108749145A CN108749145A CN201810750389.XA CN201810750389A CN108749145A CN 108749145 A CN108749145 A CN 108749145A CN 201810750389 A CN201810750389 A CN 201810750389A CN 108749145 A CN108749145 A CN 108749145A
- Authority
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- Prior art keywords
- filter paper
- work station
- filter
- station
- end cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 238000003466 welding Methods 0.000 claims abstract description 42
- 238000007789 sealing Methods 0.000 claims abstract description 18
- 239000004033 plastic Substances 0.000 claims abstract description 12
- 229920003023 plastic Polymers 0.000 claims abstract description 12
- 238000004513 sizing Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 238000007711 solidification Methods 0.000 claims abstract description 6
- 230000008023 solidification Effects 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000012163 sequencing technique Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 31
- 238000012856 packing Methods 0.000 description 5
- 239000011265 semifinished product Substances 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 230000002950 deficient Effects 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0082—Making filter elements, e.g. pleated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/04—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles including folding or pleating, e.g. Chinese lanterns
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Filtering Materials (AREA)
Abstract
The invention discloses a kind of environment-friendly type filter core automatic intelligent production lines, work station is cut including filter paper, filter paper heating work station, filter paper paper folding work station, filter paper sizing work station, it is sequentially arranged with filter paper solidification work station (5) in the side edge of filter paper sizing work station, filter paper cuts off work station (6), filter paper single-piece stripping operation station (7), the filter paper single-piece stripping operation station is connected with filter paper clamp bar edge sealing work station (8), end cover of filter element welding workstation (10) is housed in the side of the filter paper clamp bar edge sealing work station, plastic end cover welding workstation (9).It is also subsequently sequentially arranged with filter core and examines work station (13), the offline work station of filter core (14).Invention achieves products not to land, it is overstocked not shelve, and multi-assortment production synchronizes online production, production task arrangement can disposably arrange according to customer order sequencing, and be improved in product quality and production process control aspect.
Description
Technical field
The present invention relates to a kind of filter core automated production equipments.
Background technology
According to the demand for development of auto manufacturing's environmental protection trend, as the main devices of automobile consumption product --- filter produces
Product develop in future is applied to easy recovery processing, conducive to environmental protection, the direction for reducing waste of material, are inevitable productions
Transition trend, therefore previous metal end cleaner product is substituted using environment-friendly materials plastic end cover, exploitation can it is intelligent,
The environment-friendly filter element product that automatic production line efficiently produces high-quality is imperative.
In original filter core producing equipment and production distribution, there are raw material (or semi-finished product) to repeat to have enough to meet the need frequently, needs
Artificial to repeat to carry turnover, the semi-finished product time to be produced is long, causes semi-finished product to overstock deformation, influences the quality of production of product, simultaneously
Centre production process cost is high, various in style due to filter, results in the need for the mold replaced, tooling wide variety, and
Production of constantly remodeling is needed, being also required to more frock clamp replacement for the small production schedule of batch could produce,
In monthly plan production, need the close product of kind uniformly carrying out centralized production, which results in semi-finished product, to shelve the time long,
The phenomenon that easy ting produce defective products.Meanwhile it is long to the production response cycle of customer order, in production process the cut-out of filter paper,
Stripping, turnover, kind separation, output of products are required for being accomplished manually, and there are low production efficiencies, and labor intensity is big, and kind adapts to
Energy force difference, defective products are more, the disadvantage that production task arranges difficulty big.Therefore, it is necessary to develop intelligently adapt to filter core product product
Kind production, automatic logistics, automatic production reduce manpower, prevent repetition and have enough to meet the need, shelve the automatic production line of semi-finished product to improve
Disadvantages described above, deficiency realize efficiently production, reduce human input, improve product quality, and different cultivars product synchronizes online production
Automatic production line and its production technology.
Invention content
It is an object of the invention to overcome the deficiencies in the prior art, and provide that a kind of turnover is fast, multi items synchronize online life
It produces, the environment-friendly type filter core automatic intelligent production line of high degree of automation.
The purpose of the present invention is realized by following technical solution：Environment-friendly type filter core automatic intelligent production line, including filter
Paper cuts work station, filter paper heating work station, filter paper paper folding work station, filter paper sizing work station, in filter paper sizing work
The side edge stood is sequentially arranged with filter paper solidification work station, filter paper cut-out work station, filter paper single-piece stripping operation station, the filter paper list
Part stripping operation station is connected by filter paper clamp bar injecting glue feeding pipeline with filter paper clamp bar edge sealing work station, in the filter paper clamp bar
The side of edge sealing work station is equipped with end cover of filter element welding workstation, and the other side of the end cover of filter element welding workstation is equipped with plastics
End cap welding workstation.
Cure equipped with filter paper cut-out charging pipeline between work station and filter paper cut-out work station, described in the filter paper
Filter paper cuts off and cuts off discharging transmission line equipped with filter paper between work station and filter paper single-piece stripping operation station.
Equipped with the discharging conveying of clamp bar injecting glue between the filter paper clamp bar edge sealing work station and end cover of filter element welding workstation
Line.It is defeated it to be sequentially arranged with hot plate welding discharging transmission line, hot plate welding process finished product in the discharge end of the end cover of filter element welding workstation
Go out pipeline.The end that pipeline is exported in the hot plate welding process finished product is sequentially arranged under filter core inspection work station, filter core
Line work station.
Advantages of the present invention is：After this environment-friendly type filter core automatic intelligent production line project is implemented, product is reached and has not fallen
Ground is not shelved overstocked, and multi-assortment production synchronizes online production, production task arrangement can be primary according to customer order sequencing
Property arrangement, and achieved the purpose that cut payroll to improve efficiency, after all automated production stations input after can reduce 50% it is artificial
Input, is improved in product quality and production process control aspect, prevented original production environment exist shelve half at
The phenomenon that product damage, tended to simultaneously for whole production environment and process layout, in terms of logistics turnover it is scientific and reasonable,
Significantly technology upgrading, the good result of enhancement of environment are obtained in integrated automation production line input.
Description of the drawings
The present invention is described in further detail with specific implementation mode below in conjunction with the accompanying drawings.
Fig. 1 is the mounting structure schematic diagram of the present invention.
Specific implementation mode
Referring to Fig.1 it is found that environment-friendly type filter core automatic intelligent production line of the present invention, including filter paper cut work station 1, filter paper
Heating work station 2, filter paper paper folding work station 3, filter paper shape work station 4, the filter paper shape work station 4 side edge successively
Equipped with filter paper solidification work station 5, filter paper cut-out work station 6, filter paper single-piece stripping operation station 7, the filter paper single-piece stripping operation
It stands and 7 is connected (for left and right each station) with filter paper clamp bar edge sealing work station 8 by filter paper clamp bar injecting glue feeding pipeline L7, in institute
The side for stating filter paper clamp bar edge sealing work station 8 is equipped with end cover of filter element welding workstation 10, the end cover of filter element welding workstation 10
The other side be equipped with plastic end cover welding workstation 9 (ultrasonic wave mode).
Cure in the filter paper and feeds pipeline L5 equipped with filter paper cut-out between work station 5 and filter paper cut-out work station 6,
Equipped with filter paper cut-out discharging transmission line L6 between the filter paper cut-out work station 6 and filter paper single-piece stripping operation station 7.In the filter
It (is left and right each that clamp bar injecting glue discharging transmission line L2 is housed between folder edge sealing work station 8 and end cover of filter element welding workstation 10
Three strip transmission lines).
The discharge end of the end cover of filter element welding workstation 10 be sequentially arranged with hot plate welding discharging transmission line L1 (to be a plurality of),
Hot plate welding process finished product exports pipeline L8 (for shared one).At the end of hot plate welding process finished product output pipeline L8
It is sequentially arranged with filter core at end and examines work station 13, the offline work station 14 (and filter core packing work station 15) of filter core.
The side of the filter paper cutting work station 1 is coiled strip filter paper storage region A1, the filter paper single-piece stripping operation station 7
Side be single-piece filter paper storage region A2, the side of the end cover of filter element welding workstation 10 is end cover die storage region
The two sides of A3, filter core packing work station 15 are respectively filter core packaging material storage region A4, filter core finished product storage region
A5。
The present invention is by filter paper cutting work station 1, filter paper heating work station 2, filter paper paper folding work station 3, filter paper sizing work
4, filter paper of standing cures work station 5, filter paper cut-out work station 6, filter paper single-piece stripping operation station 7, filter paper clamp bar edge sealing work station 8
(for left and right each work station), plastic end cover welding workstation 9 (ultrasonic wave mode is left and right each work station), filter
Core end cap welding workstation 10 (for left and right each three work stations), filter core examine work station 13, the offline work station 14 of filter core, filter
The corresponding production process composition of 20 work stations such as core packing work station 15, and match hot plate welding discharging transmission line L1, clamp bar
Injecting glue discharging transmission line L2 (for left and right each three strip transmission line), filter paper cut-out charging pipeline L5, filter paper cut off discharging transmission line
After L6, filter paper clamp bar injecting glue feeding pipeline L7, hot plate welding process finished product output pipeline L8, realize in production process, product
Do not land consecutive production.Wherein：The filter paper cutting work station 1, filter paper heating work station 2, filter paper paper folding work station 3, filter
Paper is shaped, and work station 4, filter paper cure work station 5, filter paper cuts off work station 6, filter paper single-piece stripping operation station 7, filter core inspection man
Work station 13, the offline work station 14 of filter core, filter core packing work station 15 are fully-automatic production process.The filter paper clamp bar edge sealing work
8, plastic end cover welding workstation 9, end cover of filter element welding workstation 10 stand as semi-automatic production process.
The production craft step of the present invention is followed successively by：
One, filter paper cutting for quantity required and is cut into size automatically through filter paper cutting work station 1 after entire volume filter paper feeding,
And it is delivered to subsequent processing automatically；
Two, filter paper heating work station 2 carries out predetermined temperature heating to the filter paper flowed through automatically；
Three, filter paper paper folding work station 3, filter paper sizing work station 4 are automatic respectively carries out filter paper paper folding processing, sizing；
Four, the filter paper after paper folding sizing flows through solidifying channel through the filter paper solidification driving of work station 5, is automatically performed filter paper solidification
Technical process；
Five, the filter paper after curing cuts off charging pipeline L5 through filter paper and delivers to the feed entrance point of filter paper cut-out work station 6；
Six, filter paper cut-out 6 automatic identification filter paper cutting sign of work station carries out automatic cutting；
Seven, the filter paper after cutting off is delivered to the charging at filter paper single-piece stripping operation station 7 through filter paper cut-out discharging transmission line L6
Position；Filter paper single-piece stripping operation station 7 carries out single-piece stripping to whole cut-out filter paper automatically；
Eight, filter paper is delivered to filter paper clamp bar edge sealing work station 8, simultaneously through filter paper clamp bar injecting glue feeding pipeline L7 after removing
Other kind filter paper of synchronous online production can be loaded into filter paper clamp bar injecting glue feeding pipeline L7 by operator, and blending transportation is extremely
Filter paper clamp bar edge sealing work station 8；
Nine, filter paper clamp bar edge sealing work station 8 (for two stations) automatic identification product variety, the corresponding filter paper clamp bar of Auto-matching
Injecting glue track program completes holding strip type filter paper head and the tail edge sealing, then automatically goes out the clamp bar injecting glue that this product is picked up to corresponding kind
Expect on pipeline L2 (for six)；
Ten, clamp bar injecting glue discharging transmission line L2 delivers the filter paper of holding strip type head and the tail edge sealing to corresponding end cover of filter element Welder
Make 10 (for left and right each three station) of station；
11, plastic end cover welding workstation 9 (ultrasonic wave mode) completes the ultrasonic bonding of plastic end cover and non-woven fabrics
Technique, and this plastic end cover is matched to end cover of filter element welding workstation 10, operator is from clamp bar injecting glue discharging transmission line L2
Pickup filter paper be loaded into work station fixture (and loading associated component), end cover of filter element welding workstation 10 be automatically performed filter core with
The heating welding (hot plate welding mode) of plastic end cover, operator pick up the filter core (environment-friendly type) after welding and are loaded into hot plate welding discharging
On pipeline L1；
12, the circulation of delivery filter core is collected to the conveying of hot plate welding process finished product to hot plate welding discharging transmission line L1 (a plurality of) automatically
Line L8；Hot plate welding process finished product pipeline L8 delivery filter cores flow through filter core and examine work station 13；
13, filter core examines work station 13 to be automatically performed this filter core product (environment-friendly type) height dimension parallel with plastic end cover
Degree detection, certified products continue online conveying, and device for eliminating of the defective work through equipment rejects defective products；
14, the offline work station of filter core 14 is automatically performed the offline loading of filter core；
15, product packaging is finally automatically performed by filter core packing work station 15.
Claims (5)
1. environment-friendly type filter core automatic intelligent production line, including filter paper cutting work station (1), filter paper heating work station (2), filter paper
Paper folding work station (3), filter paper sizing work station (4), it is characterised in that：The filter paper sizing work station (4) side edge according to
It is secondary to cut off work station (6), filter paper single-piece stripping operation station (7), the filter paper single-piece equipped with filter paper solidification work station (5), filter paper
Stripping operation station (7) is connected by filter paper clamp bar injecting glue feeding pipeline (L7) with filter paper clamp bar edge sealing work station (8), described
The side of filter paper clamp bar edge sealing work station (8) is equipped with end cover of filter element welding workstation (10), the end cover of filter element welding workstation
(10) the other side is equipped with plastic end cover welding workstation (9).
2. environment-friendly type filter core automatic intelligent production line as described in claim 1, it is characterised in that：Cure work in the filter paper
It stands (5) equipped with filter paper cut-out charging pipeline (L5) between filter paper cut-out work station (6), work station is cut off in the filter paper
(6) equipped with filter paper cut-out discharging transmission line (L6) between filter paper single-piece stripping operation station (7).
3. environment-friendly type filter core automatic intelligent production line as claimed in claim 1 or 2, it is characterised in that：In the filter holder
Clamp bar injecting glue discharging transmission line (L2) is housed between edge sealing work station (8) and end cover of filter element welding workstation (10).
4. environment-friendly type filter core automatic intelligent production line as claimed in claim 3, it is characterised in that：It is welded in the end cover of filter element
The discharge end for connecing work station (10) is sequentially arranged with hot plate welding discharging transmission line (L1), hot plate welding process finished product output pipeline
(L8)。
5. environment-friendly type filter core automatic intelligent production line as claimed in claim 4, it is characterised in that：In the hot plate welding process
The end of finished product output pipeline (L8) is sequentially arranged with filter core and examines work station (13), the offline work station of filter core (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810750389.XA CN108749145B (en) | 2018-07-02 | 2018-07-02 | Environment-friendly filter element automatic intelligent production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810750389.XA CN108749145B (en) | 2018-07-02 | 2018-07-02 | Environment-friendly filter element automatic intelligent production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108749145A true CN108749145A (en) | 2018-11-06 |
| CN108749145B CN108749145B (en) | 2023-10-27 |
Family
ID=63973173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810750389.XA Active CN108749145B (en) | 2018-07-02 | 2018-07-02 | Environment-friendly filter element automatic intelligent production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN108749145B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108749144A (en) * | 2018-07-02 | 2018-11-06 | 刘万斌 | Environment-friendly type filter core automatic intelligent production line and its production technology |
| CN110280452A (en) * | 2019-06-20 | 2019-09-27 | 高博集团有限公司 | A kind of circulating filter paper point tree lace |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108749145B (en) | 2023-10-27 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20190411 Address after: 325204 Zhejiang global filter Co., Ltd., B District, Ruian Industrial Park, Zhejiang Applicant after: ZHEJIANG UNIVERSE FILTER Co. Address before: 325204 B District, Ruian Industrial Park, Zhejiang (Zhejiang global filter Co., Ltd.) Applicant before: Liu Wanbin |
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