CN207188254U - A kind of automatic test machine of 24 volts of transformers - Google Patents
A kind of automatic test machine of 24 volts of transformers Download PDFInfo
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- CN207188254U CN207188254U CN201720778295.4U CN201720778295U CN207188254U CN 207188254 U CN207188254 U CN 207188254U CN 201720778295 U CN201720778295 U CN 201720778295U CN 207188254 U CN207188254 U CN 207188254U
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Abstract
The utility model provides a kind of automatic test machine of 24 volts of transformers, and the technical scheme of the automatic test machine of 24 volts of transformers is as follows：The automatic test machine of 24 volts of transformers includes：Frame, manipulator support, operation touch-screen, machine tank cover and control system；A kind of beneficial effect of the automatic test machine of 24 volts of transformers described in the utility model is：The automatic test machine of 24 volts of transformers has good continuity, flexibility, efficiency high, programs automatic classification according to technological requirement to three project testings, defective products automatically, certified products carry out laser marking, automatic balance；Corresponding test module need to only be changed to the transformer testing of different cultivars, the scope of application of the test machine can be expanded, lift technique content makes operation easier, and can increase substantially production efficiency, production quality is improved, mitigates the labor intensity of operating personnel.
Description
Technical field
The utility model is related to electronic component detection device and make technical field, more particularly to a kind of 24 volts of transformers from
Dynamic test machine, 24 volts of transformer automatic test machines described in the utility model refer in particular to 24 volts of transformer automatic test machines of T6727 types.
Background technology
24 volts of transformers of T6727 types of present utility model application people production are set with three Testing index, i.e., voltage-withstand test,
High-frequency and high-voltage is tested, integration test, and under present case, the test job of this three Testing index is divided into three processes, by artificial
Operation complete, the problems of be：Low production efficiency, detection quality is unstable, and the labor intensity of operating personnel is big.
Utility model content
To solve problem present in background technology, the utility model provides a kind of automatic test machine of 24 volts of transformers,
The technical scheme of the automatic test machine of 24 volts of transformers is as follows：The automatic test machine of 24 volts of transformers includes：Frame,
Manipulator support, operation touch-screen, machine tank cover and control system；The frame be provided with feeding disc holder, the first testing station,
Second testing station, the 3rd testing station, laser printer, the first sorting box, the second sorting box, blanking disc holder, console；It is described
Manipulator support is provided with the first manipulator, the second manipulator, the 3rd manipulator, and second manipulator is left and right both hands,
During feeding position, the first manipulator corresponds to feeding disc holder, corresponding first testing station of left hand of the second manipulator, the second manipulator
Corresponding second testing station of the right hand, corresponding 3rd testing station of the 3rd manipulator；In feeding discharge position, the first manipulator corresponding the
One testing station, corresponding second testing station of left hand of the second manipulator, corresponding 3rd testing station of the right hand of the second manipulator, the 3rd machine
Tool hand corresponds to laser printer, the first sorting box, the second sorting box, blanking disc holder respectively；The operation touch-screen is arranged on
On machine tank skin plate；The control system is furnished with programmable controller, in machine tank cover, the operation touch-screen
There is corresponding wire to connect with console with control system.
Further, the feeding disc holder is equipped with feeding disc holder longitudinal slide rail and blanking pan arrest with blanking disc holder
Frame longitudinal slide rail, longitudinally reciprocal movement can be carried out by programme-control.
Further, it is laterally sliding to be equipped with the first manipulator for first manipulator, the second manipulator and the 3rd manipulator
Rail, the second manipulator horizontal slide rail and the 3rd manipulator horizontal slide rail and respective vertical slide rail, it can be carried out by programme-control horizontal
To moving back and forth and move back and forth up and down.
Further, first testing station, the second testing station, the 3rd testing station are modular organization, can be according to difference
The transformer of model is designed corresponding modular organization.
A kind of operation principle of the automatic test machine of 24 volts of transformers described in the utility model is：
Work step 1, by product to be tested manually is swung in into loading plate, the loading plate for occupying product is then put into loading plate
On bracket, and the discharge tray of no storage product is put into blanking disc holder；
Work step 2, start detection machine, instruction is sent according to control system, the first manipulator feeding from loading plate, be put into the
One testing station, former station is then retracted, and feedback signal is sent to control system；
Work step 3, according to feedback signal, control system sends instruction, and the first testing station enters working condition, to product carry out
Resistance test, after the completion of this detection, working condition is exited in the first testing station, and sends feedback signal to control system；
Work step 4, according to feedback signal, control system sends instruction, the first manipulator, the second machinery
Hand synchronization action, wherein the first manipulator repeat process step 2, the left hand of the second manipulator is by the product of the first testing station
The second testing station is put into, feeding action and blowing action of first manipulator with the second manipulator left hand synchronously complete, Ran Houtong
Step retracts former station, and sends feedback signal to control system；
Work step 5, according to feedback signal, control system sends instruction, and the first testing station is synchronous with the second testing station to enter work
Make state, the first testing station carries out resistance test to product, and the second testing station carries out high-frequency and high-voltage test, this detection to product
After the completion of, working condition is synchronously exited in the first testing station with the second testing station, and sends feedback signal to control system；
Work step 6, according to feedback signal, control system sends instruction, the first manipulator, the second machinery
Hand synchronization action, wherein the first manipulator repeat process step 2, the second manipulator repeat process step 4, now, the second machinery
Hand left hand takes out the product of the first testing station, and the second manipulator right hand takes out the product of the second testing station, then, the second machine
Product is put into the second testing station by tool hand left hand, and product is put into the 3rd testing station, the first manipulator, by the second manipulator right hand
The feeding action of two manipulators and blowing action synchronously complete, and then synchronously retract former station, and send feedback to control system
Signal；；
Work step 7, according to feedback signal, control system sends instruction, the first testing station, the second testing station, the second test
Stand, the 3rd testing station synchronously enters working condition, to product progress resistance test, the second testing station is entered to product for the first testing station
Row high-frequency and high-voltage test, the 3rd testing station to product carry out integration test, after the completion of detection, the first testing station, the second testing station,
Working condition is synchronously exited in 3rd testing station, and sends feedback signal to control system；
Work step 8, according to feedback signal, control system sends instruction, the first manipulator, the second manipulator,
3rd manipulator synchronization action, wherein the first manipulator repeat process step 2, the second manipulator repeat process step 6, the 3rd machine
Detection record before tool hand, after the product of the 3rd testing station is taken out, qualified products are put again after being put into laser printer stamp
Enter in discharge tray, detecting underproof product in the first testing station and the second testing station is put into the first sorting box, in the 3rd test
The underproof product of detection of standing is put into the second sorting box；First manipulator, the second manipulator, the 3rd manipulator feeding action and
Blowing action synchronously completes, and then synchronously retracts former station, and send feedback signal to control system；
Work step 9, according to feedback signal, control system sends instruction, and each portion of detection machine continuously repeats work step 8, until will treat
All detection finishes the product of test.
A kind of beneficial effect of the automatic test machine of 24 volts of transformers described in the utility model is：24 volts of transformers
Automatic test machine has good continuity, flexibility, efficiency high, three project testings, defective products is wanted according to technique automatically
The automatic classification of programming is asked, certified products carry out laser marking, automatic balance；The transformer testing of different cultivars need to only be changed accordingly
Test module, you can expand the scope of application of the test machine, lift technique content makes operation easier, and can significantly carry
High efficiency, production quality is improved, mitigate the labor intensity of operating personnel.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the automatic test machine of 24 volts of transformers described in the utility model.
Fig. 2 is A portions close-up schematic view in Fig. 1.
Fig. 3 is a kind of complete machine schematic appearance of the automatic test machine of 24 volts of transformers shown in Fig. 1.
Fig. 4 is a kind of automatic test machine systemic-function schematic diagram of 24 volts of transformers described in the utility model.
Fig. 5 is a kind of automatic test machine operating process schematic diagram of 24 volts of transformers described in the utility model, wherein：HV1
It is the first testing station, HV2 is the second testing station, and comprehensive survey is the 3rd testing station.
Description of reference numerals：
1 frame, 11 loading plates, 111 feeding disc holders, 112 feeding disc holder longitudinal slide rails, 12 first testing stations, 13
Two testing stations, 14 the 3rd testing stations, 15 laser printers, 16 first sorting boxes, 17 second sorting boxes, 18 discharge trays, 181 blankings
Disc holder, 182 blanking disc holder longitudinal slide rails,
19 consoles；
2 manipulator supports, 21 first manipulators, 211 first manipulator horizontal slide rails, 22 second manipulators, 221 second machines
Tool hand horizontal slide rail, 23 the 3rd manipulators, 231 the 3rd manipulator horizontal slide rails；
3 operation touch-screens；4 machine tank covers.
Embodiment
With reference to embodiment, to a kind of technology of the automatic test machine of 24 volts of transformers described in the utility model
Scheme is described further：
Embodiment one：
The utility model provides a kind of automatic test machine of 24 volts of transformers, the automatic test machine of 24 volts of transformers
Technical scheme is as follows：The automatic test machine of 24 volts of transformers includes：Frame 1, manipulator support 2, operation touch-screen 3, machine
Device case cover 4 and control system；The frame 1 is provided with feeding disc holder 111, the first testing station 12, the second testing station the 13, the 3rd
Testing station 14, laser printer 15, first sort box 16, second and sort box 17, blanking disc holder 181, console 19；The machine
Tool hand support 2 is provided with the first manipulator 21, the second manipulator 22, the 3rd manipulator 23, and second manipulator 22 is left and right
Both hands, at feeding position, 21 corresponding feeding disc holder 111 of the first manipulator, the left hand corresponding first of the second manipulator 22 is surveyed
Examination station 12, corresponding second testing station 13 of the right hand of the second manipulator 22, corresponding 3rd testing station 14 of the 3rd manipulator 23；In feeding
During discharge position, corresponding first testing station 12 of the first manipulator 21, corresponding second testing station 13 of left hand of the second manipulator 22, second
Corresponding 3rd testing station 14 of the right hand of manipulator 22, the 3rd manipulator 23 correspond to respectively the sorting of laser printer 15, first box 16,
Second sorting box 17, blanking disc holder 181；The operation touch-screen 3 is arranged on the panel of machine tank cover 4；The control system
Under unified central planning to have programmable controller, in machine tank cover 4, the operation touch-screen 3 and console 19 have with control system
Corresponding wire connection.
Embodiment two：
Compared with embodiment one, difference in this case is that：The feeding disc holder 111 is divided with blanking disc holder 181
Not She You feeding disc holder longitudinal slide rail 112 and blanking disc holder longitudinal slide rail 182, longitudinally reciprocal shifting can be carried out by programme-control
It is dynamic.
Embodiment three：
Compared with embodiment one, difference in this case is that：First manipulator 21, the second manipulator 22 and the 3rd
It is laterally sliding that manipulator 23 is respectively equipped with the first manipulator horizontal slide rail 211, the second manipulator horizontal slide rail 221 and the 3rd manipulator
Rail 231 and respective vertical slide rail, transverse reciprocating movement can be carried out by programme-control with moving back and forth up and down.
Example IV：
Compared with embodiment one, difference in this case is that：First testing station 12, the second testing station the 13, the 3rd
Testing station 14 is modular organization, can be designed corresponding modular organization according to the transformer of different model.
A kind of operation principle of the automatic test machine of 24 volts of transformers described in the utility model is：
Work step 1, by product to be tested manually is swung in into loading plate, the loading plate for occupying product is then put into loading plate
On bracket, and the discharge tray of no storage product is put into blanking disc holder；
Work step 2, start detection machine, instruction is sent according to control system, the first manipulator feeding from loading plate, be put into the
One testing station, former station is then retracted, and feedback signal is sent to control system；
Work step 3, according to feedback signal, control system sends instruction, and the first testing station enters working condition, product is entered
Row resistance test, after the completion of this detection, working condition is exited in the first testing station, and sends feedback signal to control system；
Work step 4, according to feedback signal, control system sends instruction, the first manipulator, the second machinery
Hand synchronization action, wherein the first manipulator repeat process step 2, the left hand of the second manipulator is by the product of the first testing station
The second testing station is put into, feeding action and blowing action of first manipulator with the second manipulator left hand synchronously complete, Ran Houtong
Step retracts former station, and sends feedback signal to control system；
Work step 5, according to feedback signal, control system sends instruction, and the first testing station is synchronous with the second testing station to be entered
Working condition, the first testing station carry out resistance test to product, and the second testing station carries out high-frequency and high-voltage test, this inspection to product
After the completion of survey, working condition is synchronously exited in the first testing station with the second testing station, and sends feedback signal to control system；
Work step 6, according to feedback signal, control system sends instruction, the first manipulator, the second machinery
Hand synchronization action, wherein the first manipulator repeat process step 2, the second manipulator repeat process step 4, now, the second machinery
Hand left hand takes out the product of the first testing station, and the second manipulator right hand takes out the product of the second testing station, then, the second machine
Product is put into the second testing station by tool hand left hand, and product is put into the 3rd testing station, the first manipulator, by the second manipulator right hand
The feeding action of two manipulators and blowing action synchronously complete, and then synchronously retract former station, and send feedback to control system
Signal；
Work step 7, according to feedback signal, control system sends instruction, the first testing station, the second testing station, the second test
Stand, the 3rd testing station synchronously enters working condition, to product progress resistance test, the second testing station is entered to product for the first testing station
Row high-frequency and high-voltage test, the 3rd testing station to product carry out integration test, after the completion of detection, the first testing station, the second testing station,
Working condition is synchronously exited in 3rd testing station, and sends feedback signal to control system；
Work step 8, according to feedback signal, control system sends instruction, the first manipulator, the second manipulator,
3rd manipulator synchronization action, wherein the first manipulator repeat process step 2, the second manipulator repeat process step 6, the 3rd machine
Detection record before tool hand, after the product of the 3rd testing station is taken out, qualified products are put again after being put into laser printer stamp
Enter in discharge tray, detecting underproof product in the first testing station and the second testing station is put into the first sorting box, in the 3rd test
The underproof product of detection of standing is put into the second sorting box；First manipulator, the second manipulator, the 3rd manipulator feeding action and
Blowing action synchronously completes, and then synchronously retracts former station, and send feedback signal to control system；
Work step 9, according to feedback signal, control system sends instruction, and each portion of detection machine continuously repeats work step 8, until will treat
All detection finishes the product of test.
A kind of beneficial effect of the automatic test machine of 24 volts of transformers described in the utility model is：24 volts of transformers
Automatic test machine has good continuity, flexibility, efficiency high, three project testings, defective products is wanted according to technique automatically
The automatic classification of programming is asked, certified products carry out laser marking, automatic balance；The transformer testing of different cultivars need to only be changed accordingly
Test module, you can expand the scope of application of the test machine, lift technique content makes operation easier, and can significantly carry
High efficiency, production quality is improved, mitigate the labor intensity of operating personnel.
Better embodiment of the present utility model is explained in detail above, but the utility model be not limited to it is above-mentioned
Embodiment, in one skilled in the relevant art's possessed knowledge, the utility model ancestor can also not departed from
Made a variety of changes on the premise of purport.
Claims (4)
- A kind of 1. automatic test machine of 24 volts of transformers, it is characterised in that：The automatic test machine of 24 volts of transformers includes：Machine Frame（1）, manipulator support（2）, operation touch-screen（3）, machine tank cover（4）And control system；The frame（1）It is provided with feeding Disc holder（111）, the first testing station（12）, the second testing station（13）, the 3rd testing station（14）, laser printer（15）, first Sort box（16）, second sorting box（17）, blanking disc holder（181）, console（19）；The manipulator support（2）It is provided with First manipulator（21）, the second manipulator（22）, the 3rd manipulator（23）, second manipulator（22）For left and right both hands, During feeding position, the first manipulator（21）Corresponding feeding disc holder（111）, the second manipulator（22）Corresponding first test of left hand Stand（12）, the second manipulator（22）Corresponding second testing station of the right hand（13）, the 3rd manipulator（23）Corresponding 3rd testing station （14）；In feeding position, the first manipulator（21）Corresponding first testing station（12）, the second manipulator（22）Left hand corresponding the Two testing stations（13）, the second manipulator（22）Corresponding 3rd testing station of the right hand（14）, the 3rd manipulator（23）Respectively to stress Light inker（15）, first sorting box（16）, second sorting box（17）, blanking disc holder（181）；The operation touch-screen（3） Installed in machine tank cover（4）Panel on；The control system is furnished with programmable controller, installed in machine tank cover（4）It is interior, The operation touch-screen（3）And console（19）There is corresponding wire to connect with control system.
- A kind of 2. automatic test machine of 24 volts of transformers according to claim 1, it is characterised in that：The feeding disc holder （111）With blanking disc holder（181）It is respectively equipped with feeding disc holder longitudinal slide rail（112）With blanking disc holder longitudinal slide rail （182）, longitudinally reciprocal movement can be carried out by programme-control.
- A kind of 3. automatic test machine of 24 volts of transformers according to claim 1, it is characterised in that：First manipulator （21）, the second manipulator（22）With the 3rd manipulator（23）It is respectively equipped with the first manipulator horizontal slide rail（211）, the second manipulator Horizontal slide rail（221）With the 3rd manipulator horizontal slide rail（231）And respective vertical slide rail, it can be carried out by programme-control laterally past It is multiple mobile with moving back and forth up and down.
- A kind of 4. automatic test machine of 24 volts of transformers according to claim 1, it is characterised in that：First testing station （12）, the second testing station（13）, the 3rd testing station（14）For modular organization, can be designed according to the transformer of different model Corresponding modular organization.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720778295.4U CN207188254U (en) | 2017-06-30 | 2017-06-30 | A kind of automatic test machine of 24 volts of transformers |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720778295.4U CN207188254U (en) | 2017-06-30 | 2017-06-30 | A kind of automatic test machine of 24 volts of transformers |
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| CN207188254U true CN207188254U (en) | 2018-04-06 |
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| CN201720778295.4U Active CN207188254U (en) | 2017-06-30 | 2017-06-30 | A kind of automatic test machine of 24 volts of transformers |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110465762A (en) * | 2019-07-12 | 2019-11-19 | 惠州市多科达科技有限公司 | A kind of semi-automatic Soldering lug machine of lithium battery |
| CN113305019A (en) * | 2021-07-29 | 2021-08-27 | 苏州鼎纳自动化技术有限公司 | Connection frame check out test set between casing |
-
2017
- 2017-06-30 CN CN201720778295.4U patent/CN207188254U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110465762A (en) * | 2019-07-12 | 2019-11-19 | 惠州市多科达科技有限公司 | A kind of semi-automatic Soldering lug machine of lithium battery |
| CN113305019A (en) * | 2021-07-29 | 2021-08-27 | 苏州鼎纳自动化技术有限公司 | Connection frame check out test set between casing |
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| GR01 | Patent grant | ||
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Address after: 519000 room 702, 7th floor, Zhuhai Taiwan business activity center, No. 2029, Mingzhu South Road, Qianshan, Zhuhai, Guangdong Province Patentee after: Zhuhai Huarui Automation Technology Co.,Ltd. Address before: 519000 room 702, 7th floor, Zhuhai Taiwan business activity center, No. 2029, Mingzhu South Road, Qianshan, Xiangzhou District, Zhuhai, Guangdong Province Patentee before: ZHUHAI HUARUI MACHINERY EQUIPMENT CO.,LTD. |
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| CP03 | Change of name, title or address |