CN205300908U - Automatic detecting system of train part - Google Patents
Automatic detecting system of train part Download PDFInfo
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- CN205300908U CN205300908U CN201521026558.3U CN201521026558U CN205300908U CN 205300908 U CN205300908 U CN 205300908U CN 201521026558 U CN201521026558 U CN 201521026558U CN 205300908 U CN205300908 U CN 205300908U
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- slide unit
- electricity cylinder
- detection system
- lifting slide
- frame
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Abstract
The utility model relates to an automatic detecting system of train part, which comprises a frame, the frame is divide into by the workstation, lower two parts, transplant the mechanism in transversely installation level of the top surface front side of workstation, the rear workstation of transplanting the mechanism in the level is improved level the interval and is installed shake dish dynamic sending machine in proper order, loading checking machine constructs, lateral runout detection mechanism, diameter runout detection mechanism and non -defective unit box, respectively between loading checking machine structure and lateral runout detection mechanism, between lateral runout detection mechanism and diameter runout detection mechanism, respectively install a defective products box between diameter runout detection mechanism and non -defective unit box, install industrial computer and regulator cubicle in the frame of workstation below, at the edge of the preceding workstation of frame installation start button. The farm labourer of every station of this system makes the beat can not be above 10 seconds. The productivity that this system of that is to say estimates is 6 products of test in 1 minute, has greatly shortened check -out time.
Description
Technical field
The utility model belongs to automatic field, it relates to wheel based part, especially a kind of wheel based part automated detection system.
Background technology
The examination and test of products of wheel based part comprises the planeness of loading, end face, radial right alignment etc., and traditional way detects on different instruments respectively, all manual operations, and detection efficiency is low, and plant factor is low, and Detection job cannot ensure.
Practical novel content
The purpose of this utility model is to overcome the deficiencies in the prior art part, it is provided that the wheel based part automated detection system of a kind of very big raising detection efficiency.
The technical scheme that the utility model technical solution problem adopts is:
A kind of wheel based part automated detection system, comprise frame, shake dish automatic feed mechanism, horizontal transplanting mechanism, loading inspection body, face runout feeler mechanism and diameter run-out feeler mechanism, described frame is divided into by worktable, lower two portions, on front side of the end face of worktable, laterally horizontal transplanting mechanism is installed, on the rear area work platform of horizontal transplanting mechanism, horizontal interval installs shake dish automatic feed mechanism successively, loading inspection body, face runout feeler mechanism, diameter run-out feeler mechanism and good product box, respectively between loading inspection body and face runout feeler mechanism, between face runout feeler mechanism and diameter run-out feeler mechanism, each installation one defective products box between diameter run-out feeler mechanism and good product box, industrial computer and electric cabinet are installed in the frame below worktable, previous work edge of table in frame is installed and is started button.
And, described shake dish automatic feed mechanism comprises straight line slideway and feeding distribution mechanism, the dish that shakes, shake the dish support of table, corner, bottom surface mounting height at the dish support of table that shakes regulates damping lower margin, altitude mixture control damping lower margin is provided with cam lifting body, end face at the dish support of table that shakes is installed and is shaken dish, is connected and installed straight line slideway and feeding distribution mechanism shaking on dish.
And, described horizontal transplanting mechanism comprises leading screw guide rail, transplanting electricity cylinder, level transplanting gas pawl and lifting slide unit cylinder, horizontal cross installs a leading screw guide rail on the table, be slidably installed a back up pad on leading screw guide rail, this back up pad is connected with the slide unit transplanting electricity cylinder, evenly interval is installed multiple level and is transplanted gas pawl on the supporting plate, transplants in each level and all connects a lifting slide unit below gas pawl, and lifting slide unit is driven by lifting slide unit cylinder.
And, described loading inspection body comprises mounting bracket, product places frock, go out rod-type electricity cylinder, displacement sensor, pressure transmitter and pressure head, the base plate of mounting bracket is fixedly mounted with product and places frock, place at product and the mounting bracket top board above frock is installed out rod-type electricity cylinder, go out rod-type electricity cylinder to pass from the top board of mounting bracket, at the piston rod head going out rod-type electricity cylinder, pressure head is installed, one pressure head support is installed above pressure head, on pressure head support with pressure head coaxial setting pressure sensor, zygomorphy at pressure head support installs two transmission shafts, this two transmission shaft all passes top board, at the top of two transmission shafts, a plate is installed, installation position displacement sensor on web plate.
And, described face runout feeler mechanism comprises end face displacement sensor, lifting slide unit cylinder and lifting slide unit thereof, moves horizontally electricity cylinder, product fixing tool, rotary electric machine and rotation axis, rotary electric machine is by shaft coupling connection of rotating axle, coaxial package product fixing tool on the rotating shaft, install in the side of product fixing tool and move horizontally electricity cylinder, moving horizontally be slidably installed on electricity cylinder lifting slide unit cylinder and lifting slide unit thereof, end face displacement sensor installed by lifting slide unit.
And, described end face displacement sensor is furnished with trolley type joint.
And, described diameter run-out feeler mechanism comprises servomotor and step-down gear, three-jaw clamping mechanism, radial displacement transducer, the output shaft of servomotor and step-down gear is successively by shaft coupling connection rotating shaft, rotating shaft is set with three-jaw and clamps mechanism, translation electricity cylinder is installed in the side clamping mechanism at three-jaw, installs radial displacement transducer on the slide block of translation electricity cylinder.
And, described radial displacement transducer has the joint of big plane formula.
And, touch-screen is installed before frame.
And, before frame, both sides column is symmetrically installed with safe grating.
Advantage of the present utility model and positively effect be:
1, native system beat 10, this time is each station automatic operation beat of system, and the longest work tempo of each station can not more than 10 seconds. That is the production capacity that native system is estimated is test in 1 minute 6 products.
2, native system operation only needs 1 people, carries out vibrating disk feed, product blanking, and product blanking adopts and stores body feed tank.
3, namely native system loading inspection rivets stability inspection, and loading scope is 2-300N adjustable, has automatic decision and sorting function.
4, native system face runout amount checks, measures useful range 0.01-0.5mm, and program can set its acceptability limit, has and automatically sorts function, and mixing industrial computer can carry out data preservation to same batch products.
5, native system diameter run-out amount checks, measures useful range 0.01-0.5mm, and program can set its acceptability limit, has and automatically sorts function, and mixing industrial computer can carry out data preservation to same batch products.
Accompanying drawing explanation
Fig. 1 is three-dimensional structure diagram of the present utility model;
Fig. 2 is the perspective view of shake dish automatic feed mechanism;
Fig. 3 is the perspective view of horizontal transplanting mechanism;
Fig. 4 is the perspective view of loading inspection body;
Fig. 5 is the perspective view of face runout feeler mechanism;
Fig. 6 is the perspective view of diameter run-out feeler mechanism.
Embodiment
Below in conjunction with accompanying drawing, also by specific embodiment, the utility model is described in further detail, and following examples are descriptive, are not limited, can not limit protection domain of the present utility model with this.
A kind of wheel based part automated detection system, comprise frame 14, shake dish automatic feed mechanism 1, horizontal transplanting mechanism 10, loading inspection body 2, face runout feeler mechanism 9 and diameter run-out feeler mechanism 7, described frame is divided into by worktable 15, lower two portions, on front side of the end face of worktable, laterally horizontal transplanting mechanism is installed, on the rear area work platform of horizontal transplanting mechanism, shake dish automatic feed mechanism is installed at horizontal interval successively, loading inspection body, face runout feeler mechanism, diameter run-out feeler mechanism and good product box 4, respectively between loading inspection body and face runout feeler mechanism, between face runout feeler mechanism and diameter run-out feeler mechanism, each installation one defective products box 8 between diameter run-out feeler mechanism and good product box. industrial computer 6 and electric cabinet 5 are installed in the frame below worktable. installing touch-screen 13 before frame, the previous work edge of table in frame is installed and is started button 11, is symmetrically installed with safe grating 12 before frame on the column of both sides, injures operator when avoiding frock to pass in and out. one tower lamp 3 is installed at the top of frame.
Described shake dish automatic feed mechanism is as shown in Figure 2, comprise straight line slideway and feeding distribution mechanism 20, the dish 16 that shakes, shake the dish support of table 17, corner, bottom surface mounting height at the dish support of table that shakes regulates damping lower margin 19, altitude mixture control damping lower margin is provided with cam lifting body 18, end face at the dish support of table that shakes is installed and is shaken dish, is connected and installed straight line slideway and feeding distribution mechanism shaking on dish.
The operating process of this shake dish automatic feed mechanism is:
1, workman puts into test products within the dish that shakes in advance.
2, starting switch, the dish that shakes delivers to feeding distribution mechanism material automatically.
3, feeding distribution mechanism separately delivers to specified location one by one material, waits that transplanting mechanism takes material away.
4, repeat above-mentioned action and carry out next circulation.
Described horizontal transplanting mechanism is as shown in Figure 3, comprise leading screw guide rail 23, transplant electricity cylinder 24, level transplants gas pawl 22 and lifting slide unit cylinder 21, horizontal cross installs a leading screw guide rail on the table, be slidably installed a back up pad 25 on leading screw guide rail, this back up pad is connected with the slide unit transplanting electricity cylinder, evenly interval is installed multiple level and is transplanted gas pawl on the supporting plate, transplants in each level and all connects a lifting slide unit below gas pawl, and lifting slide unit is driven by lifting slide unit cylinder.
The operating process of this horizontal transplanting mechanism is:
1, transplant gas pawl closed clamping product, lifting slide unit rises.
2, transplant electricity cylinder and move horizontally 300mm (tentative test station spacing 300mm, if there being defective products, then transplant electricity cylinder and only move 150mm, then defective products folder pawl unclamps, and defective products falls into defective products box, transplants electricity cylinder and continues to move to 300mm, there is material station to continue test, it is in waiting status without material station. ).
3, lifting slide unit decline, transplants gas pawl and opens placement product.
4, after waiting that each station has been tested, repeat above-mentioned 1-3 and walk, carry out subsequent cycle.
Described loading inspection body is as shown in Figure 4, comprise mounting bracket 27, product places frock 28, go out rod-type electricity cylinder 31, displacement sensor 26, pressure transmitter 30 and pressure head 29, the base plate of mounting bracket is fixedly mounted with product and places frock, place at product and the mounting bracket top board above frock is installed out rod-type electricity cylinder, go out rod-type electricity cylinder to pass from the top board of mounting bracket, at the piston rod head going out rod-type electricity cylinder, pressure head is installed, one pressure head support is installed above pressure head, on pressure head support with pressure head coaxial setting pressure sensor, zygomorphy at pressure head support installs two transmission shafts, this two transmission shaft all passes top board, at the top of two transmission shafts, a plate is installed, installation position displacement sensor on web plate.
The operating process of this loading inspection body is:
1, first copy the exemplar of Product processing to carry out displacement calibrating with one.
2, electricity cylinder presses down, and when equipressure sensor detects setting pressure, electricity cylinder rises, and displacement sensor exports current reading simultaneously, and current reading, with demarcating numerical value contrast, looks at whether have considerable change. If there being explanation to be defective products; If not having explanation to be good product.
Described face runout feeler mechanism is as shown in Figure 5, comprise end face displacement sensor 37, lifting slide unit cylinder and lifting slide unit 32 thereof, move horizontally electricity cylinder 33, product fixing tool 36, rotary electric machine and rotation axis 34, rotary electric machine is by shaft coupling 35 connection of rotating axle, coaxial package product fixing tool on the rotating shaft, install in the side of product fixing tool and move horizontally electricity cylinder, moving horizontally be slidably installed on electricity cylinder lifting slide unit cylinder and lifting slide unit thereof, end face displacement sensor installed by lifting slide unit, this end face displacement sensor is furnished with trolley type joint, abrasion can be eliminated.
The operating process of this face runout feeler mechanism is:
1, move horizontally electricity cylinder reach, lifting slide unit decline.
2, rotary electric machine slow circumvolve one week, the data that end face displacement sensor exports different positions on test surfaces contrast.
3, if data fluctuations is within setting range, then it is good product. It is then defective products that data fluctuations exceeds setting range.
Described diameter run-out feeler mechanism is as shown in Figure 6, comprise servomotor and step-down gear 39, three-jaw clamping mechanism 40, radial displacement transducer 41, the output shaft of servomotor and step-down gear is successively by shaft coupling connection rotating shaft, rotating shaft is set with three-jaw and clamps mechanism, mechanism's fixed axis gear trains parts are clamped by three-jaw, translation electricity cylinder 38 is installed in the side clamping mechanism at three-jaw, the slide block of translation electricity cylinder installs radial displacement transducer, described radial displacement transducer has the joint of big plane formula, it is possible to eliminate the impact of wheel teeth groove.
The operating process of this diameter run-out feeler mechanism is:
1, three-jaw clamps mechanism's clamping product, translation electricity cylinder reach.
2, servomotor slow circumvolve one week, the data that radial displacement transducer exports different positions on test surfaces contrast.
3, if data fluctuations is within setting range, then it is good product. It is then defective products that data fluctuations exceeds setting range.
Above-described is only preferred implementation of the present utility model; it is noted that for the person of ordinary skill of the art, under the prerequisite not departing from practical novel design; can also making some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (10)
1. a wheel based part automated detection system, it is characterized in that: comprise frame, shake dish automatic feed mechanism, horizontal transplanting mechanism, loading inspection body, face runout feeler mechanism and diameter run-out feeler mechanism, described frame is divided into by worktable, lower two portions, on front side of the end face of worktable, laterally horizontal transplanting mechanism is installed, on the rear area work platform of horizontal transplanting mechanism, horizontal interval installs shake dish automatic feed mechanism successively, loading inspection body, face runout feeler mechanism, diameter run-out feeler mechanism and good product box, respectively between loading inspection body and face runout feeler mechanism, between face runout feeler mechanism and diameter run-out feeler mechanism, each installation one defective products box between diameter run-out feeler mechanism and good product box, industrial computer and electric cabinet are installed in the frame below worktable, previous work edge of table in frame is installed and is started button.
2. according to claim 1 take turns based part automated detection system, it is characterized in that: described shake dish automatic feed mechanism comprises straight line slideway and feeding distribution mechanism, the dish that shakes, shake the dish support of table, corner, bottom surface mounting height at the dish support of table that shakes regulates damping lower margin, altitude mixture control damping lower margin is provided with cam lifting body, end face at the dish support of table that shakes is installed and is shaken dish, is connected and installed straight line slideway and feeding distribution mechanism shaking on dish.
3. according to claim 1 take turns based part automated detection system, it is characterized in that: described horizontal transplanting mechanism comprises leading screw guide rail, transplanting electricity cylinder, level transplanting gas pawl and lifting slide unit cylinder, horizontal cross installs a leading screw guide rail on the table, be slidably installed a back up pad on leading screw guide rail, this back up pad is connected with the slide unit transplanting electricity cylinder, evenly interval is installed multiple level and is transplanted gas pawl on the supporting plate, transplanting in each level and all connect a lifting slide unit below gas pawl, lifting slide unit is driven by lifting slide unit cylinder.
4. according to claim 1 take turns based part automated detection system, it is characterized in that: described loading inspection body comprises mounting bracket, product places frock, go out rod-type electricity cylinder, displacement sensor, pressure transmitter and pressure head, the base plate of mounting bracket is fixedly mounted with product and places frock, place at product and the mounting bracket top board above frock is installed out rod-type electricity cylinder, go out rod-type electricity cylinder to pass from the top board of mounting bracket, at the piston rod head going out rod-type electricity cylinder, pressure head is installed, one pressure head support is installed above pressure head, on pressure head support with pressure head coaxial setting pressure sensor, zygomorphy at pressure head support installs two transmission shafts, this two transmission shaft all passes top board, at the top of two transmission shafts, a plate is installed, installation position displacement sensor on web plate.
5. according to claim 1 take turns based part automated detection system, it is characterized in that: described face runout feeler mechanism comprises end face displacement sensor, lifting slide unit cylinder and lifting slide unit thereof, move horizontally electricity cylinder, product fixing tool, rotary electric machine and rotation axis, rotary electric machine is by shaft coupling connection of rotating axle, coaxial package product fixing tool on the rotating shaft, install in the side of product fixing tool and move horizontally electricity cylinder, moving horizontally be slidably installed on electricity cylinder lifting slide unit cylinder and lifting slide unit thereof, end face displacement sensor installed by lifting slide unit.
6. according to claim 5 take turns based part automated detection system, it is characterised in that: described end face displacement sensor is furnished with trolley type joint.
7. according to claim 1 take turns based part automated detection system, it is characterized in that: described diameter run-out feeler mechanism comprises servomotor and step-down gear, three-jaw clamping mechanism, radial displacement transducer, the output shaft of servomotor and step-down gear is successively by shaft coupling connection rotating shaft, rotating shaft is set with three-jaw and clamps mechanism, translation electricity cylinder is installed in the side clamping mechanism at three-jaw, installs radial displacement transducer on the slide block of translation electricity cylinder.
8. according to claim 7 take turns based part automated detection system, it is characterised in that: described radial displacement transducer has the joint of big plane formula.
9. according to claim 1 take turns based part automated detection system, it is characterised in that: touch-screen is installed before frame.
10. according to claim 1 take turns based part automated detection system, it is characterised in that: before frame, both sides column is symmetrically installed with safe grating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521026558.3U CN205300908U (en) | 2015-12-09 | 2015-12-09 | Automatic detecting system of train part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521026558.3U CN205300908U (en) | 2015-12-09 | 2015-12-09 | Automatic detecting system of train part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205300908U true CN205300908U (en) | 2016-06-08 |
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ID=56430528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521026558.3U Expired - Fee Related CN205300908U (en) | 2015-12-09 | 2015-12-09 | Automatic detecting system of train part |
Country Status (1)
| Country | Link |
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| CN (1) | CN205300908U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105527080A (en) * | 2015-12-09 | 2016-04-27 | 天津百特瑞机械自动化科技有限公司 | Gear system component automatic detection system |
| CN108237493A (en) * | 2018-04-04 | 2018-07-03 | 苏州优纳科技有限公司 | A kind of wheel hub detects auxiliary device |
| CN108759766A (en) * | 2018-05-14 | 2018-11-06 | 芜湖致新信息科技有限公司 | A kind of industrial part surface detection apparatus |
| CN109787434A (en) * | 2019-03-05 | 2019-05-21 | 上海鑫国动力科技有限公司 | A kind of motor assembly machine |
| CN110701991A (en) * | 2019-09-30 | 2020-01-17 | 沈阳建筑大学 | Bearing inner race terminal surface beats intelligent detection device with external diameter |
-
2015
- 2015-12-09 CN CN201521026558.3U patent/CN205300908U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105527080A (en) * | 2015-12-09 | 2016-04-27 | 天津百特瑞机械自动化科技有限公司 | Gear system component automatic detection system |
| CN108237493A (en) * | 2018-04-04 | 2018-07-03 | 苏州优纳科技有限公司 | A kind of wheel hub detects auxiliary device |
| CN108237493B (en) * | 2018-04-04 | 2019-11-12 | 苏州优纳科技有限公司 | A kind of wheel hub detection auxiliary device |
| CN108759766A (en) * | 2018-05-14 | 2018-11-06 | 芜湖致新信息科技有限公司 | A kind of industrial part surface detection apparatus |
| CN109787434A (en) * | 2019-03-05 | 2019-05-21 | 上海鑫国动力科技有限公司 | A kind of motor assembly machine |
| CN110701991A (en) * | 2019-09-30 | 2020-01-17 | 沈阳建筑大学 | Bearing inner race terminal surface beats intelligent detection device with external diameter |
| CN110701991B (en) * | 2019-09-30 | 2021-01-01 | 沈阳建筑大学 | Bearing inner race terminal surface beats intelligent detection device with external diameter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160608 Termination date: 20161209 |