CN207136157U - A kind of spiral cutter type green rind walnut dejacketer - Google Patents

Abstract

The utility model relates to a spiral knife type green peeling walnut peeling device, which includes a casing, correspondingly arranged inside the casing, a cutting mechanism composed of a main wheel shaft and a nylon brush shaft, and a spray mechanism composed of a spray pipe to provide a power source The electric motor is used to adjust the speed regulating mechanism of the motor; the top of the casing is provided with a material inlet, the lower end of the material inlet corresponds to the spiral cutter wheel of the main wheel shaft, and the rear end of the casing is provided with a discharge port. There is a discharge mechanism on the outside. The discharge mechanism includes a discharge port baffle, a lead plate and a discharge collection box; a waste outlet is provided at the lower end of the casing, and a waste delivery mechanism is provided below the waste outlet. The waste delivery mechanism includes a waste connection plate. and waste collection box with filter. The utility model has ingenious structural design, is convenient and practical, ensures the mechanical automation of the peeling of green-skinned walnuts, reduces the damage rate, improves the peeling efficiency, and can be widely used in the peeling process of green-skinned walnuts.

Description

A spiral knife type green peeling walnut peeling device

technical field

The utility model relates to the field of agricultural machinery, in particular to a spiral knife type green-skinned walnut peeling device.

Background technique

Walnut fruit is mainly composed of outer green peel, inner hard shell and kernel. After the walnut fruit is harvested, the outer green peel should be removed as soon as possible, otherwise the kernel will become moldy and seriously affect the quality of the walnut. As a big walnut producer, China ranks first in the world in terms of planting area and output, but its export of walnuts lags far behind that of the United States, which has developed industries. The appearance of the nuts is poor in color, moldy and of low quality. China's walnuts are harvested every year due to storage problems, and the loss of output accounts for 12% of the total output. At present, China's walnuts have not yet formed an effective business model. Most of the walnuts are sold in the form of raw fruits. There are many varieties of walnuts, the specifications are not uniform, and the competitiveness is not strong. The downward trend, and the gap with the United States in terms of output and commodity is constantly widening.

Walnut peeling is an important process of post-harvest walnut processing, which plays an important role in ensuring the quality of walnuts. The harvesting period of walnuts is seasonal, and the processing scale of green-skinned walnuts is large. If the green-skinned walnuts are not removed in time, the color of the nuts will be affected, the nuts will be mildewed, and black spots will appear on the surface of the walnut hard shell. The commodity value and market of walnuts Competitiveness will be severely affected. Therefore, the research and development of high-efficiency and high-quality green-skinned walnut peeling machine can ensure the rapid peeling of green-skinned walnuts within the specified time, greatly reduce the damage rate of products, and ensure the commodity value of walnuts.

By searching domestic and foreign patent documents, journals and other published documents (such as the Internet), the present invention has not been reported at home and abroad, and we have not published articles related to the content of the present invention. The present invention is unknown to the public at home and abroad. .

Utility model content

Aiming at the defects in the prior art, the purpose of this utility model is to provide a spiral knife type green-skinned walnut peeling device, which can quickly peel green-skinned walnuts, can process green-skinned walnuts of different sizes, and improve the peeling rate and reduce the damage rate .

For achieving above object, the technical scheme that the utility model takes is:

A spiral knife type green peeling walnut peeling device, comprising a casing 1, a cutting mechanism, a spray mechanism, a casing support column 9, a material discharging mechanism, a waste material sending mechanism, a motor 13 and a speed regulating mechanism;

The casing 1 is a cylindrical structure placed horizontally; the cutting mechanism includes a main wheel shaft 2 and 11 nylon brush shafts 3, which are located inside the casing 1; the main wheel shaft 2 is fixed on the shaft inside the casing 1 To the centerline position, the main wheel shaft 2 is divided into the first half and the second half, the first half of the main wheel shaft 2 is fixed with a helical cutter wheel 17, and the second half is fixed with steel bar rope brushes 18 equidistant in the axial direction;

The nylon brush shaft 3 is parallel to the main wheel shaft 2, and is evenly installed on the inside of the casing 1 and the outside of the main wheel shaft 2 around the axial center of the casing 1; the outside of the nylon brush shaft 3 is evenly wrapped with nylon bristles brush 16;

The spray mechanism is a spray pipe 4, located above the inside of the casing 1, parallel to the main wheel shaft 2, and the spray pipe 4 is provided with spray pipe nozzles at equal intervals along the axial direction;

The discharge mechanism is located at the rear end of the casing 1, and the waste delivery mechanism is positioned at the outside of the casing 1; the speed regulating mechanism is a motor control panel 12, which is connected with the motor 13 and is used for adjusting the speed of the motor 13; The motor 13 is connected with the main wheel shaft 2 and the nylon brush shaft 3 respectively through a chain.

On the basis of the above scheme, the top of the casing 1 is provided with a material inlet 5 , the rear end is provided with a material outlet, and the bottom is provided with a waste outlet; the bottom of the casing 1 is provided with a number of casing support columns 9 .

On the basis of the above scheme, the discharge mechanism includes a discharge port baffle 6, a discharge port connecting plate 7 and a discharge collection box 8; the discharge port baffle 6 is located above the outside of the discharge port, and the discharge port The lead plate 7 is located under the outside of the discharge port, and the discharge collecting box 8 is located under the lead plate 7 of the discharge port.

On the basis of above-mentioned scheme, described waste delivery mechanism comprises waste material lead-in board 10 and waste material collection box 11; A filter screen 14 is provided inside, and a waste water collection port 15 is provided at the bottom of one side of the waste collection box 11 .

On the basis of the above scheme, the front end of the main wheel shaft 2 protrudes from the casing 1, and the main wheel shaft sprocket 20 is installed on the protruding part; the front end of the nylon brush shaft 3 protrudes from the casing 1, and the protruding part is installed Nylon brush shaft sprocket 22 is arranged.

On the basis of the above scheme, the extension shaft of the motor 13 is respectively connected with the motor extension shaft sprocket I19 and the motor extension shaft sprocket II21; the motor extension shaft sprocket I19 and the main wheel shaft sprocket 20 pass through The chain I is connected, and the motor extension shaft sprocket II 21 and the nylon brush shaft sprocket 22 are connected through the chain II.

On the basis of the above solution, the nylon brush shaft 3 is evenly installed inside the casing 1 and outside the main wheel shaft 2 around the axial center of the casing 1 at equal angles of 30°.

On the basis of the above solution, the spiral cutter wheel 17, the steel wire rope brush 18 and the main wheel shaft 2 are fixedly connected by corresponding fixing devices.

On the basis of the above scheme, the number of the nylon brush shafts 3 is 11, which are divided into A and B shafts at counterclockwise intervals, wherein there are 6 A shafts and 5 B shafts, and the A and B shafts are driven by the same motor 13 Driven by different chains, so that the direction of rotation is opposite.

A kind of spiral cutter type walnut peeling machine with green peeling described in the utility model has corresponding fixing device between the spiral cutter wheel 17, the steel bar rope brush 18 and the main wheel shaft 2, which is convenient for maintenance and replacement. Nylon brush shaft 3 is divided into A and B shafts according to counterclockwise intervals. A and B shafts are driven by different chains of the same motor, so that their rotation directions are opposite, ensuring the reverse rotation of peeled waste between A and B Next, the waste material enters the waste material outlet through the gap between A and B to improve the waste material discharge rate. The waste collection box 11 is provided with a waste water recovery device, which is convenient for the discharge and collection of waste water, and prevents waste water from being discharged randomly and polluting the environment. The motor speed can be adjusted through the speed regulating mechanism, so that the corresponding speed can be adjusted according to different types and sizes of walnuts, so as to maximize the peeling rate and reduce the damage rate. The utility model has ingenious structural design, is convenient and practical, ensures the mechanical automation of peeling the green-skinned walnuts, and can be widely used in the peeling process of the green-skinned walnuts.

Description of drawings

The utility model has following drawings:

Fig. 1 is the structural representation of the utility model;

The schematic side view of Fig. 2 Fig. 1;

Partial sectional view of Fig. 3 Fig. 2;

Fig. 4 schematic diagram of the main wheel shaft of the utility model;

Fig. 5 schematic diagram of the shaft of the utility model nylon hair brush;

Fig. 6 is a schematic diagram of the spray pipe of the utility model;

Fig. 7 is a top view of the waste collection box of the utility model.

In the figure: 1—casing, 2—main wheel shaft, 3—nylon brush shaft, 4—spray pipe, 5—feed inlet, 6—discharge port baffle, 7—discharge port guide plate, 8— Discharge collection box, 9—chassis support column, 10—waste guide plate, 11—waste collection box, 12—motor control panel, 13—motor, 14—filter, 15—waste water collection port, 16—nylon brush , 17—helical cutter wheel, 18—reinforced rope brush, 19—motor extension shaft sprocket I, 20—main wheel shaft sprocket, 21—motor extension shaft sprocket II, 22—nylon brush shaft sprocket.

Detailed ways

Below in conjunction with accompanying drawing 1～7, the utility model is described in further detail.

A kind of screw knife type green peeling walnut peeling device described in the utility model comprises casing 1, cutting mechanism, spraying mechanism, casing supporting column 9, discharging mechanism, waste material sending mechanism, motor 13 and speed regulating mechanism;

The casing 1 is a cylindrical structure placed horizontally; the cutting mechanism includes a main wheel shaft 2 and 11 nylon brush shafts 3, which are located inside the casing 1; the main wheel shaft 2 is fixed on the shaft inside the casing 1 To the centerline position, the main wheel shaft 2 is divided into the first half and the second half, the first half of the main wheel shaft 2 is fixed with a helical cutter wheel 17, and the second half is fixed with steel bar rope brushes 18 equidistant in the axial direction;

The nylon brush shaft 3 is parallel to the main wheel shaft 2, and is evenly installed on the inside of the casing 1 and the outside of the main wheel shaft 2 around the axial center of the casing 1; the outside of the nylon brush shaft 3 is evenly wrapped with nylon bristles brush 16;

The spray mechanism is a spray pipe 4, located above the inside of the casing 1, parallel to the main wheel shaft 2, and the spray pipe 4 is provided with spray pipe nozzles at equal intervals along the axial direction;

The discharge mechanism is located at the rear end of the casing 1, and the waste delivery mechanism is positioned at the outside of the casing 1; the speed regulating mechanism is a motor control panel 12, which is connected with the motor 13 and is used for adjusting the speed of the motor 13; The motor 13 is connected with the main wheel shaft 2 and the nylon brush shaft 3 respectively through a chain.

On the basis of the above scheme, the top of the casing 1 is provided with a material inlet 5 , the rear end is provided with a material outlet, and the bottom is provided with a waste outlet; the bottom of the casing 1 is provided with a number of casing support columns 9 .

On the basis of the above scheme, the discharge mechanism includes a discharge port baffle 6, a discharge port connecting plate 7 and a discharge collection box 8; the discharge port baffle 6 is located above the outside of the discharge port, and the discharge port The lead plate 7 is located under the outside of the discharge port, and the discharge collecting box 8 is located under the lead plate 7 of the discharge port.

On the basis of the above scheme, the waste delivery mechanism includes a waste lead plate 10 and a waste collection box 11; A filter screen 14 is provided inside, and a waste water collection port 15 is provided at the bottom of one side of the waste collection box 11 .

On the basis of the above scheme, the front end of the main wheel shaft 2 protrudes from the casing 1, and the main wheel shaft sprocket 20 is installed on the protruding part; the front end of the nylon brush shaft 3 protrudes from the casing 1, and the protruding part is installed Nylon brush shaft sprocket 22 is arranged.

On the basis of the above scheme, the extension shaft of the motor 13 is respectively connected with the motor extension shaft sprocket I19 and the motor extension shaft sprocket II21; the motor extension shaft sprocket I19 and the main wheel shaft sprocket 20 pass through The chain I is connected, and the motor extension shaft sprocket II 21 and the nylon brush shaft sprocket 22 are connected through the chain II.

On the basis of the above solution, the nylon brush shaft 3 is evenly installed inside the casing 1 and outside the main wheel shaft 2 around the axial center of the casing 1 at equal angles of 30°.

On the basis of the above solution, the spiral cutter wheel 17, the steel wire rope brush 18 and the main wheel shaft 2 are fixedly connected by corresponding fixing devices.

On the basis of the above scheme, the number of the nylon brush shafts 3 is 11, which are divided into A and B shafts at counterclockwise intervals, wherein there are 6 A shafts and 5 B shafts, and the A and B shafts are driven by the same motor 13 Driven by different chains, so that the direction of rotation is opposite.

The helical cutter wheel 17 that the main wheel shaft 2 first half section of the utility model is installed can guarantee that when green walnut enters the peeling machine, the skin is initially broken by the helical cutter wheel 17. Due to the rotation of the helical cutter wheel 17, the walnuts can be moved to the second half of the main wheel shaft 2 with the lateral feed speed given to the walnuts. Arrangement ensures that the green-skinned walnuts after the preliminary breaking of the spiral cutter wheel 17 are further broken and peeled in this working section (as shown in Figure 3). Corresponding fixtures are arranged between the spiral cutter wheel 17, the steel bar rope brush 18 and the main wheel shaft 2, which is convenient for maintenance and replacement.

The nylon brush shaft 3 is wrapped by a shorter and soft nylon brush 16 (as shown in FIG. 5 ). 11 nylon hairbrush shafts 3 are parallel to the main wheel shaft 2, and are installed on the outer ring of the main wheel shaft 2 with 30 ° of equiangular angles around the radial center of the cylindrical casing 1 (as shown in Figure 2). The nylon brush shaft 3 is arranged on the outer ring of the main wheel shaft 2, which ensures that the walnut can fully contact with the nylon brush 16 for a long time in the whole process of breaking and peeling, so as to achieve further peeling effect. Adopting shorter nylon hairbrush 16 has guaranteed the output of peeling, and the softer texture has protected the walnut after removing green skin from being damaged, and has reduced breakage rate. 11 nylon brush shafts 3 are divided into A and B shafts at counterclockwise intervals, wherein there are 6 A shafts and 5 B shafts, and the A and B shafts are driven by different chains of the same motor 13 to make their directions of rotation opposite. It is ensured that the peeled waste enters the waste discharge port through the gap between the AB wheels under the reverse rotation between the AB wheels, and the waste discharge rate is improved.

The main wheel shaft 2 and the nylon brush shaft 3 are driven by the same motor 13 , sprockets and chain transmissions are correspondingly arranged on the two wheel shafts, and a fixing device is correspondingly arranged between the two wheel shafts and the casing 1 .

The spray pipe 4 of the utility model is provided with spray pipe nozzles at equal intervals along the axial direction. When the peeling machine is working, the spray pipe 4 starts at the same time, which ensures the moistening of the green-skinned walnuts during the whole peeling process, which is beneficial to the protection of the peeling. After the integrity of the walnut, reduce the breakage rate. Under the scouring of water, the peeling effect is strengthened and the peeling efficiency is improved. It also ensures the cleanliness of the walnut surface after peeling.

Described green skin walnut peeling device mainly pushes walnuts to the discharge port end by the rotational force between the wheel shafts, and the discharge port is provided with a discharge port baffle plate 6 and a discharge port guide plate 7, and the discharge port baffle plate 6 A discharge collection box 8 is placed below the outer side of the bottom. When the peeling machine is working, the discharge port baffle 6 is closed, so that the green-skinned walnuts stay in the peeling machine for a long time, until the peeling is clean, the discharge port baffle 6 is opened, and the peeled walnuts roll from the discharge port. out and fall into the discharge collection box 8.

The waste material outlet of the utility model is provided with a waste material connecting plate 10, and a waste material collection box 11 is provided below. During work, the waste material after peeling falls on the waste material guide plate 10 from between the nylon brush shafts 3, and then falls into the waste material collection box 11. Waste collection box 11 is provided with sewage recovery device (as Fig. 7), and one deck filter screen 14 is housed in waste material box 11, filters out the waste water in the waste material, makes waste material in the upper strata of filter screen 14, and waste water is in filter screen 14 lower floors, lower floor. A waste water collection port 15 is provided to facilitate the discharge and collection of waste water and prevent waste water from being discharged randomly and polluting the environment.

The power source of the utility model is the electric motor 13, and the extension shaft of the motor 13 is connected with the motor extension shaft sprocket I19. When working, the motor 13 transmits the power to the motor extension shaft sprocket I19, and then the power is transmitted through the chain transmission. It is transmitted to the main wheel shaft sprocket 20 connected with the main wheel shaft 2; at the same time, the extension shaft of the motor 13 is also connected to the motor extension shaft sprocket II 21. During work, the motor 13 also transmits power to the nylon brush shaft sprocket 22, then by chain transmission, power is transmitted to 11 nylon hairbrush shaft sprockets 22 that are connected with 11 nylon hairbrush shafts respectively, thereby driving the nylon hairbrush shaft 3 to rotate.

The speed regulating device of the utility model is a control panel 12, through its internal programming control, the adjustment of the rotating speed of the motor 13 can be realized, so that the corresponding speed can be adjusted according to different types and sizes of walnuts, and the peeling rate can be improved as much as possible. Reduce breakage rate.

The using method of the spiral knife type green peel walnut peeling device described in the utility model is as follows:

(1) Start the motor 13, drive the main wheel shaft 2 and the nylon brush shaft 3 to rotate, start the water pump to drive the spray pipe 4 to spray water, pour the green-skinned walnuts to be peeled from the feed port 5, and ensure that the number of green-skinned walnuts does not exceed Two-thirds of the total peeling unit volume;

(2) Observe the walnut peeling situation from the feed port 5, until most of the green walnuts are peeled clean, open the discharge port baffle plate 6, and the peeled walnuts enter the discharge collection box 11 from the discharge port guide plate 10, and collect them. Peeled walnuts. The peeled waste enters the waste collection box 11 through the waste guide plate 10 from the waste exit, and the waste in the waste collection box 11 is cleaned up in time;

(3) Pick out unpeeled clean walnuts and new green-skinned walnuts in the discharge collection box 8 and mix, repeat the above steps.

In the above-described embodiment, the main wheel shaft 2, the nylon brush shaft 3 and the motor 13 are connected with a sprocket, and the sprocket is connected on the extension shaft of the motor. The motor 13 transmits power to the sprocket, and the sprocket transmits power to the main motor. Axle 2 and nylon brush shaft 3. The spray pipe 4 is driven by a water pump, and the specific driving device belongs to the prior art and will not be described in detail.

The foregoing embodiments are only used to illustrate the present invention, wherein the structure, location and connection of each component can be changed, and all improvements and equivalent transformations carried out on the basis of the technical solutions of the present invention should not be excluded. outside the protection scope of the present invention.

The content not described in detail in this specification belongs to the prior art known to those skilled in the art.

Claims (9)

1. A kind of 1. spiral cutter type green rind walnut dejacketer, it is characterised in that：Including casing (1), cutting mechanism, spraying mechanism, Cabinet supports post (9), discharging mechanism, waste material delivering mechanism, motor (13) and speed adjusting gear；

   The casing (1) is horizontal positioned cylindrical structure；The cutting mechanism includes main axle (2) and 11 nylon bristles Axle (3), positioned at the inside of casing (1)；The main axle (2) is fixed on the internal axial centerline position of casing (1), main axle (2) it is divided into front half section and second half section, the front half section of main axle (2) is fixed with spiral break bar (17), and the second half section is fixed with axis side To equidistant reinforcing bar rope brush (18)；

   The nylon bristle axle (3) is uniformly arranged on casing (1) parallel to main axle (2), and around the axial centre of casing (1) Inside, the outside of main axle (2)；The outside of nylon bristle axle (3) is uniformly enclosed with nylon bristle (16)；

   The spraying mechanism is shower (4), the inner upper positioned at casing (1), parallel to main axle (2), the shower (4) it is provided with shower nozzle at equal intervals in the axial direction；

   The discharging mechanism is located at the rear end of casing (1), and the waste material delivering mechanism is located at the outside lower section of casing (1)；It is described Speed adjusting gear is Motor Control panel (12), is connected with motor (13), the adjustment of rotational speed for motor (13)；The electricity Motivation (13) is connected with main axle (2) and nylon bristle axle (3) respectively by chain.
2. 2. spiral cutter type green rind walnut dejacketer as claimed in claim 1, it is characterised in that：The top of the casing (1) Provided with feeding mouth (5), rear end is provided with discharging opening, and bottom is provided with waste outlet；The lower section of casing (1) is provided with some cabinet supports posts (9)。
3. 3. spiral cutter type green rind walnut dejacketer as claimed in claim 2, it is characterised in that：The discharging mechanism includes Material mouth baffle plate (6), discharging opening draw fishplate bar (7) and discharging collecting box (8)；Discharging opening baffle plate (6) is located at the outside top of discharging opening, Discharging opening draws the outside lower section that fishplate bar (7) is located at discharging opening, and discharging collecting box (8) is located at the lower section that discharging opening draws fishplate bar (7).
4. 4. spiral cutter type green rind walnut dejacketer as claimed in claim 2, it is characterised in that：The waste material delivering mechanism bag Include waste material and draw fishplate bar (10) and scrap collecting tank (11)；Waste material draws the lower section that fishplate bar (10) is located at waste outlet, scrap collecting tank (11) lower section of fishplate bar (10) is drawn positioned at waste material, the inside of scrap collecting tank (11) is provided with screen pack (14), scrap collecting tank (11) a side bottom is provided with wastewater collection mouth (15).
5. 5. spiral cutter type green rind walnut dejacketer as claimed in claim 1, it is characterised in that：Before the main axle (2) Casing (1) is stretched out at end, and extension is provided with main axle sprocket wheel (20)；Casing is stretched out in the front end of the nylon bristle axle (3) (1), extension is provided with nylon bristle axle sprocket wheel (22).
6. 6. spiral cutter type green rind walnut dejacketer as claimed in claim 5, it is characterised in that：Motor (13) stretch Shaft is connected with motor projecting shaft chain wheel I (19) and motor projecting shaft chain wheel II (21) respectively；Motor projecting shaft chain wheel I (19) it is connected between main axle sprocket wheel (20) by chain I, motor projecting shaft chain wheel II (21) and nylon bristle axle sprocket wheel (22) connected between by chain II.
7. 7. spiral cutter type green rind walnut dejacketer as claimed in claim 1, it is characterised in that：The nylon bristle axle (3) Axial centre around casing (1) is with 30 ° of inside for being angularly uniformly arranged on casing (1), the outside of main axle (2).
8. 8. spiral cutter type green rind walnut dejacketer as claimed in claim 1, it is characterised in that：The spiral break bar (17), It is fixedly connected between reinforcing bar rope brush (18) and main axle (2) by corresponding fixing device.
9. 9. spiral cutter type green rind walnut dejacketer as claimed in claim 7, it is characterised in that：The nylon bristle axle (3) Quantity be 11, be divided into A, B axle, wherein 6, A axles by interval counterclockwise, B axle 5, A, B axle are by same motor (13) Different chain-drivings, make direction of rotation opposite.