CN207116456U - Novel photovoltaic module manufacturing equipment - Google Patents

Novel photovoltaic module manufacturing equipment Download PDF

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Publication number
CN207116456U
CN207116456U CN201720348646.8U CN201720348646U CN207116456U CN 207116456 U CN207116456 U CN 207116456U CN 201720348646 U CN201720348646 U CN 201720348646U CN 207116456 U CN207116456 U CN 207116456U
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China
Prior art keywords
cell piece
conductive material
manufacturing equipment
photovoltaic module
feed box
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CN201720348646.8U
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Chinese (zh)
Inventor
李华超
焦伟猛
陈祥
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Suzhou Chenzheng Solar Energy Equipment Co Ltd
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Suzhou Chenzheng Solar Energy Equipment Co Ltd
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Abstract

Receiving mechanism after the utility model novel photovoltaic module manufacturing equipment, including automatic feed mechanism, conveying robot, addition conductive material mechanism, the overlapping mechanism of cell piece, welding of battery film mechanism and the welding of battery film for setting gradually and being used in combination;Automatic feed mechanism includes cell piece feed box, feed box transmission mechanism, material jacking mechanism, cell piece rotation carrying mechanism, cell piece transmission mechanism;Feed box transmission mechanism is used to transmit cell piece feed box, ensure the cell piece feed box for having certain amount cell piece being transferred to directly over material jacking mechanism, material jacking mechanism jacks cell piece below cell piece rotation carrying mechanism piecewise, cell piece rotation carrying mechanism cell piece is put successively piecewise be provided with CCD take pictures mechanism cell piece transmission mechanism on, CCD, which takes pictures after mechanism takes pictures, by the positional information of cell piece feeds back conveying robot.The utility model efficiency high, steady quality, maintenance are convenient, simple to operate, required artificial few.

Description

Novel photovoltaic module manufacturing equipment
Technical field
It the utility model is related to automation equipment field, the automation equipment technology more particularly to prepared for photovoltaic module Field, specifically, it shows a kind of novel photovoltaic module manufacturing equipment.
Background technology
With the high speed development of national economy, automation equipment in factory has also welcome the high-speed developing period.Compared to traditional people Work workshop, automation equipment efficiency high, steady quality, it is easily managed, all trades and professions begin to use equipment replacement artificial, intelligence Energy factory, unmanned factory occur one after another.
Solar energy be it is a kind of it is inexhaustible, with its energy not to the utmost, be that a kind of energy of cleaning obtains using solar power generation The mode of obtaining.Important composition unit of the photovoltaic module as solar power generation, its manufacturing technology do not occur in a very long time compared with Big change, conversion efficiency is low, the small large-scale promotion for hindering solar power generation always of power ascension and application.Go out in the market A kind of existing new photovoltaic module manufacture, by changing the connected mode of cell piece, makes solar photovoltaic assembly generating efficiency About 10% is improved on current basis, but the connected mode, using can not manually realize, technical bottleneck is high.
For the manufacture of photovoltaic module, there is provided one kind have the characteristics that efficiency high, equipment operation simply, steady quality Manufacturing equipment be necessary.
Utility model content
The purpose of this utility model is to provide that a kind of efficiency high, equipment operation be simple, the novel photovoltaic module of steady quality Manufacturing equipment.
The utility model is achieved through the following technical solutions above-mentioned purpose:
A kind of novel photovoltaic module manufacturing equipment, including set gradually and be used in combination automatic feed mechanism, remove Rewinding after fortune manipulator, addition conductive material mechanism, the overlapping mechanism of cell piece, welding of battery film mechanism and welding of battery film Mechanism;
The automatic feed mechanism is removed including cell piece feed box, feed box transmission mechanism, material jacking mechanism, cell piece rotation Transport mechanism, cell piece transmission mechanism;The feed box transmission mechanism is used to transmit the cell piece feed box, and guarantee will have one The cell piece feed box of fixed number amount cell piece is transferred to directly over the material jacking mechanism, the material jacking mechanism by cell piece by Piece jacking puts cell piece to cell piece rotation carrying mechanism lower section, the cell piece rotation carrying mechanism successively piecewise To being provided with the cell piece transmission mechanism that CCD takes pictures mechanism, the CCD take pictures mechanism take pictures after by the positional information of cell piece Feed back the conveying robot.
Further, the cell piece transmission mechanism includes the transmission belt that cell piece absorption is carried out by vacuum suction.
Further, the conveying robot includes the axis robot of level four, is provided with the axis robot of level four With it is some can be with the vacuum cup of independent-lifting.
By set it is some can be with the vacuum cup of independent-lifting, it can carry multiple cell pieces simultaneously.
Further, the conveying robot is taken pictures mechanism feedback information according to the CCD, by multi-disc cell piece correction bit Postpone while be transported in the addition conductive material mechanism.
Further, the absorption that the addition conductive material mechanism includes launching cell piece for the conveying robot is put down Platform, cell piece is carried to the transmission module of the addition conductive material locations and supplies conductive material module for driving The reciprocating motion module of motion.
After the conveying robot launches cell piece, the transmission module passes cell piece together with the absorption platform The addition conductive material locations are transported to, the supply conductive material module is in the case where the reciprocating motion module drives in cell piece Conductive material is added above, and after having added conductive material, cell piece is transmitted back to by the transmission module, supplies the cell piece Overlapping mechanism.
Further, the transmission module transmits cell piece to addition conductive material locations together with the absorption platform Afterwards, the fortune manipulator directly adds conductive material above cell piece.
Further, the overlapping mechanism of the cell piece include can independent-lifting carrying sucker, cell piece added from described The carrying module for adding conductive material mechanism to be carried in the welding of battery film mechanism.
Further, the welding of battery film mechanism includes being used to adsorb and transmit the belt module of cell piece, be used for Heat the welding lampshade of cell piece and conductive material.
The overlapping mechanism of the cell piece will add conductive material cell piece carry it is described to after above belt module, according to Secondary to overlay the cell piece for having added conductive material is from beginning to end piecewise on the belt module, the belt module is by battery Piece is transmitted to the welding lampshade, the welding lampshade heating cell piece and conductive material, after conductive material melts solidification Multiple cell pieces are linked together, form battery strings.
Further, receiving mechanism includes the transmission module, right docked with the belt module after the welding of battery film Switching mechanism that the battery strings being welded are overturn and the battery strings for having overturn the switching mechanism are carried to the receipts The rewinding module of magazine.
The beneficial effects of the utility model:
After multiple cell pieces are uniformly manually put into cell piece magazine, equipment takes out cell piece piecewise from magazine automatically, Put successively and be provided with CCD and take pictures the transmission unit of mechanism, after CCD takes pictures, conveying robot can be according to result of taking pictures Cell piece is corrected, multi-disc cell piece is neatly arranged in addition conductive material mechanism, through underproof cell piece of taking pictures Rewinding box can be automatically flowed into or be handled upside down machinery and be manually placed into rewinding box, add the cell piece after conductive material by the overlapping machine of cell piece Structure is overlapping piecewise, is placed into welding of battery film mechanism, is collected by receiving mechanism after being welded and is used for next station again. The cell piece welded can also directly be carried to next station of production line by receiving mechanism;Efficiency high, steady quality, maintenance It is convenient, simple to operate, required artificial few.
Brief description of the drawings
Fig. 1 is one of structural representation of the present utility model;
Fig. 2 is the two of structural representation of the present utility model;
Fig. 3 is the three of structural representation of the present utility model;
Fig. 4 is the structural representation of automatic feed mechanism;
Fig. 5 is the structural representation of conveying robot;
Fig. 6 is the structural representation for adding conductive material;
Fig. 7 is the structural representation of the overlapping mechanism of cell piece and welding of battery film mechanism;
Fig. 8 is the structural representation of receiving mechanism after welding of battery film;
Numeral represents in figure:
1 automatic feed mechanism:
7 cell piece feed boxes, 8 cell pieces, 9 feed box transmission mechanisms, 10 material jacking mechanisms, 11 cell pieces rotation carrying implement Structure, 12 cell piece transmission mechanisms, 13CCD take pictures mechanism, 14 transmission belts;
2 conveying robot mechanisms:
The axis robot of 15 level four, 16 vacuum cups;
3 addition conductive material mechanisms:
17 absorption platforms, 18 transmission modules, 19 supply conductive material modules, 20 move back and forth module, 21 conductive materials;
The overlapping mechanism of 4 cell pieces:
The overlapping mechanism of 22 cell pieces, 4 carrying suckers, 23 carry module;
5 welding of battery film mechanisms:
24 belt modules, 25 welding lampshades, 26 battery strings;
Receiving mechanism after 6 welding of battery film:
27 transmission modules, 28 switching mechanisms, 29 rewinding boxes, 30 rewinding modules.
Embodiment
Embodiment:
Refering to Fig. 1-8, the present embodiment shows a kind of novel photovoltaic module manufacturing equipment:
Including the automatic feed mechanism 1, conveying robot 2, addition conductive material machine for setting gradually and being used in combination Receiving mechanism 6 after the overlapping mechanism 4 of structure 3, cell piece, welding of battery film mechanism 5 and welding of battery film;
Automatic feed mechanism 1 includes cell piece feed box 7, feed box transmission mechanism 9, material jacking mechanism 10, cell piece rotation Carrying mechanism 11, cell piece transmission mechanism 12;The automatic feed mechanism 1 includes the feed that can transmit cell piece feed box 7 Box transmission mechanism 9, ensure the cell piece feed box 7 for having certain amount cell piece 8 being transferred to directly over material jacking mechanism 10, top Material mechanism 10 can jack cell piece 8 piecewise to the lower section of cell piece rotation carrying mechanism 11, and cell piece rotation carrying mechanism 11 will Cell piece 8 put successively piecewise be provided with CCD take pictures mechanism 13 cell piece transmission mechanism 12 on, CCD mechanisms 13 of taking pictures are clapped The positional information of cell piece is sent to conveying robot 2 according to after;
Cell piece transmission mechanism includes the transmission belt 14 that cell piece absorption hair is carried out by vacuum suction;
Conveying robot 2 includes the axis robot 15 of level four, and being provided with the axis robot 15 of level four some can independently rise The vacuum cup 16 of drop, it can carry multiple cell pieces 8 simultaneously;
Conveying robot 2 is taken pictures the result of mechanism 13 according to CCD, will be transported to simultaneously after the correction position of multi-disc cell piece 8 Add in conductive material mechanism 3;
Meanwhile be optimal explanation the present embodiment, 16 numbers of vacuum cup are four groups;
Addition conductive material mechanism 3 includes launching the absorption platform 17 of cell piece 8 for conveying robot 2, removes cell piece 8 The transmission module 18 of addition conductive material locations is transported to, the reciprocating mould of the motion of supply conductive material module 19 can be driven Group 20;
After conveying robot 2 launches cell piece 8, transmission module 18 by cell piece 8 together with absorption platform 17 transmit to Conductive material locations are added, supply conductive material module 19 is added on cell piece 8 in the case where moving back and forth module 20 and driving and led Electric material 21, after having added conductive material 21, cell piece 8 can be transmitted back to by transmission module 18, the overlapping mechanism of supply cell piece 4;
Addition conductive material mechanism 3 is arranged to transmit module 18 to transmit cell piece 8 to addition together with absorption platform 17 and led Electric material position;After conveying robot 2 launches cell piece 8, directly conductive material can also be added on cell piece 8 21;
The overlapping mechanism 4 of cell piece include can independent-lifting carrying sucker 22, can by cell piece 8 from addition conductive material machine Structure 3 is carried to the carrying module 23 in welding of battery film mechanism 5;
Welding of battery film mechanism 5 includes to adsorb and transmitting the belt module 24 of cell piece 8, can heat cell piece 8 and the welding lampshade 25 of conductive material 21;
After the cell piece 8 for having added conductive material 21 is carried to the top of belt module 24 by the overlapping mechanism 4 of cell piece, successively Overlay the cell piece 8 for having added conductive material 21 is from beginning to end piecewise on belt module 24, belt module 24 is by cell piece 8 transmit to the lower section of welding lampshade 25, and welding lampshade 25 heats cell piece 8 and conductive material 21, after conductive material 21 melts solidification Multiple cell pieces 8 are linked together, form battery strings 26;
Receiving mechanism 6 includes the transmission module 27 being docking together with belt module 24 after welding of battery film, will be welded The switching mechanism 28 that overturns of battery strings 26, the battery strings 26 that switching mechanism 28 has been overturn are carried to the rewinding mould of rewinding box 29 Group 30.
During this real utility model work, the cell piece 8 that is transmitted by automatic feed mechanism 1, which reaches, to be provided with CCD and takes pictures On the cell piece transmission mechanism 12 of mechanism 13, CCD takes pictures after mechanism 13 takes pictures the positional information of cell piece 8 being sent to carrying Manipulator 2, conveying robot 2 are taken pictures the result of mechanism 13 according to CCD, will be transported to simultaneously after the correction position of multi-disc cell piece 8 Add in conductive material mechanism 3, after conveying robot 2 launches cell piece 8, transmission module 18 is by cell piece 8 together with absorption Platform 17 is transmitted to addition conductive material locations, and supply conductive material module 19 is in the case where moving back and forth module 20 and driving in cell piece 8 add conductive material 21 above, and after having added conductive material 21, cell piece 8 can be transmitted back to by transmission module 18, supply battery The overlapping mechanism 4 of piece, after the cell piece 8 for having added conductive material 21 is carried to the top of belt module 24 by the overlapping mechanism 4 of cell piece, Overlay the cell piece 8 for having added conductive material 21 is from beginning to end piecewise on belt module 24 successively, belt module 24 is by electricity Pond piece 8 transmits to the lower section of welding lampshade 25, welding lampshade 25 and heats cell piece 8 and conductive material 21, and conductive material 21 melts solidifying Gu multiple cell pieces 8 are linked together after, form battery strings 26, battery strings 26 are transferred to receiving mechanism after welding of battery film 6, rewinding module 30 overturns the battery strings 26 being welded, and is carried to rewinding box 26.
To realize high efficiency of the present utility model, what the cell piece rotation carrying mechanism 11 in automatic feed mechanism 1 was set Sucker 31 is set as two, and cell piece 8 is put toward the upslide of cell piece transmission mechanism 12 simultaneously when from feeding on material jacking mechanism 10, Vacuum absorption device is also equipped with cell piece transmission mechanism 12, cell piece can be adsorbed on transmission belt 14;
Conveying robot 2 be also provided with several can independent-liftings vacuum cup 16, addition conductive material mechanism 3 can be with Conductive material 21 is added for multiple cell pieces 8 simultaneously, the overlapping mechanism 4 of cell piece can also carry multiple cell pieces 8 simultaneously, successively From beginning to end to overlay on belt module 24, the welding lampshade 25 for being arranged on the top of belt module 24 can be one or more simultaneously Individual cell piece 8 and conductive material 21 heat.
Compared with prior art, the beneficial effect of the new light reaction device manufacturing equipment of the present embodiment is:Manually will After multiple cell pieces are uniformly put into cell piece magazine, equipment takes out cell piece piecewise from magazine automatically, puts setting successively There is CCD to take pictures the transmission unit of mechanism, after CCD takes pictures, conveying robot can correct cell piece according to result of taking pictures, will Multi-disc cell piece is neatly arranged in addition conductive material mechanism, and through taking pictures, underproof cell piece can automatically flow into rewinding box Or be handled upside down machinery and be manually placed into rewinding box, the cell piece added after conductive material is overlapping piecewise by the overlapping mechanism of cell piece, places Collected by receiving mechanism onto welding of battery film mechanism, after being welded and used for next station again.Receiving mechanism can also The cell piece welded is directly carried to next station of production line;Efficiency high, steady quality, safeguard it is convenient, simple to operate, It is required artificial few.
Above-described is only some embodiments of the present utility model.For the person of ordinary skill of the art, On the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these belong to this practicality New protection domain.

Claims (9)

  1. A kind of 1. novel photovoltaic module manufacturing equipment, it is characterised in that:Including the automatic confession for setting gradually and being used in combination Expect mechanism, conveying robot, addition conductive material mechanism, the overlapping mechanism of cell piece, welding of battery film mechanism and cell piece weldering Connect rear receiving mechanism;
    The automatic feed mechanism includes cell piece feed box, feed box transmission mechanism, material jacking mechanism, cell piece rotation carrying implement Structure, cell piece transmission mechanism;The feed box transmission mechanism is used to transmit the cell piece feed box, and guarantee will have a fixed number The cell piece feed box of amount cell piece is transferred to directly over the material jacking mechanism, and the material jacking mechanism pushes up cell piece piecewise It is raised to below the cell piece rotation carrying mechanism, the cell piece rotation carrying mechanism puts cell piece successively piecewise to be set Be equipped with CCD take pictures mechanism cell piece transmission mechanism on, the CCD, which takes pictures after mechanism takes pictures, feeds back the positional information of cell piece The conveying robot.
  2. A kind of 2. novel photovoltaic module manufacturing equipment according to claim 1, it is characterised in that:The cell piece conveyer Structure includes the transmission belt that cell piece absorption is carried out by vacuum suction.
  3. A kind of 3. novel photovoltaic module manufacturing equipment according to claim 1 or 2, it is characterised in that:The handling machinery Hand includes the axis robot of level four, is provided with the axis robot of level four and can be inhaled with some with the vacuum of independent-lifting Disk.
  4. A kind of 4. novel photovoltaic module manufacturing equipment according to claim 3, it is characterised in that:The conveying robot root Taken pictures mechanism feedback information according to the CCD, the addition conductive material machine will be transported to after multi-disc cell piece correction position simultaneously On structure.
  5. A kind of 5. novel photovoltaic module manufacturing equipment according to claim 4, it is characterised in that:The addition conductive material Mechanism includes launching the absorption platform of cell piece for the conveying robot, cell piece is carried into the addition conduction material material position The transmission module put and the reciprocating motion module for driving supply conductive material block motion.
  6. A kind of 6. novel photovoltaic module manufacturing equipment according to claim 5, it is characterised in that:The module that transmits is by electricity Pond piece is transmitted to addition conductive material locations together with the absorption platform, and the fortune manipulator directly adds above cell piece Conductive material.
  7. A kind of 7. novel photovoltaic module manufacturing equipment according to claim 4-6 any one, it is characterised in that:The electricity The overlapping mechanism of pond piece include can independent-lifting carrying sucker, cell piece is carried to from the addition conductive material mechanism it is described Carrying module in welding of battery film mechanism.
  8. A kind of 8. novel photovoltaic module manufacturing equipment according to claim 7, it is characterised in that:The cell chip bonding machine Structure includes being used to adsorb and transmit the belt module of cell piece, the welding lampshade for heating cell piece and conductive material.
  9. A kind of 9. novel photovoltaic module manufacturing equipment according to claim 8, it is characterised in that:After the welding of battery film Receiving mechanism include docked with the belt module transmission module, the battery strings being welded are overturn switching mechanism, And the battery strings for having overturn the switching mechanism are carried to the rewinding module of the rewinding box.
CN201720348646.8U 2017-04-05 2017-04-05 Novel photovoltaic module manufacturing equipment Active CN207116456U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720348646.8U CN207116456U (en) 2017-04-05 2017-04-05 Novel photovoltaic module manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720348646.8U CN207116456U (en) 2017-04-05 2017-04-05 Novel photovoltaic module manufacturing equipment

Publications (1)

Publication Number Publication Date
CN207116456U true CN207116456U (en) 2018-03-16

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106956097A (en) * 2017-04-05 2017-07-18 苏州辰正太阳能设备有限公司 Novel photovoltaic module manufacturing equipment
CN109623222A (en) * 2019-01-31 2019-04-16 武汉三工智能装备制造有限公司 The blanking device and solar battery bonding machine of cell piece
CN109742193A (en) * 2019-02-26 2019-05-10 苏州辰正太阳能设备有限公司 Silk-screen lamination machine equipment
CN109830574A (en) * 2019-03-25 2019-05-31 苏州巨能图像检测技术有限公司 The solar battery sheet high efficiency smart laminating method of view-based access control model control
CN113579593A (en) * 2021-09-27 2021-11-02 深圳光远智能装备股份有限公司 Be used for many main grids solar wafer welding monolithic mechanism

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106956097A (en) * 2017-04-05 2017-07-18 苏州辰正太阳能设备有限公司 Novel photovoltaic module manufacturing equipment
CN109623222A (en) * 2019-01-31 2019-04-16 武汉三工智能装备制造有限公司 The blanking device and solar battery bonding machine of cell piece
CN109742193A (en) * 2019-02-26 2019-05-10 苏州辰正太阳能设备有限公司 Silk-screen lamination machine equipment
CN109742193B (en) * 2019-02-26 2023-12-08 苏州辰正太阳能设备有限公司 Silk screen lamination machine equipment
CN109830574A (en) * 2019-03-25 2019-05-31 苏州巨能图像检测技术有限公司 The solar battery sheet high efficiency smart laminating method of view-based access control model control
CN113579593A (en) * 2021-09-27 2021-11-02 深圳光远智能装备股份有限公司 Be used for many main grids solar wafer welding monolithic mechanism

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