Full-automatic conjoined toilet high-pressure forming machine pressing molding mechanism and forming machine
Technical field
A kind of sanitary ceramics high-pressure molding technology is the utility model is related to, more particularly to a kind of full-automatic conventional one-piece toilet stool is high
Pressing machine and its pressing molding mechanism.
Background technology
At present, the blank forming machine kind of domestic sanitary ceramics manufacturing enterprise toilet seat product is more and more, public by me
Taking charge of the high-pressure forming machine of development and production just includes circle high-pressure forming machine and body high-pressure forming machine, these equipment in actual use by
To the favor of numerous clients.
But the continuous renewal of production technology and the frequent replacing of sanitary ceramic product kind and to ceramic body quality will
The continuous improvement asked, above-mentioned two kinds of forming machines are independent closed moulding, it is impossible to meet the high-quality need of Production of Ceramics producer
Ask.
In long-term production practices, in order to save the working components of equipment, space-consuming and control ceramic body(Circle,
Body)The matching of molding cycle, the forming machine of various structures emerge in an endless stream, but all using lightweight, compression two kinds of forming machines
Appearance and size, to reach the reduction of space-consuming and cost of manufacture, therefore two kinds of forming machines are caused to correspond to producible ceramics again
The range shorter of product, ceramic body is not solved(Circle, body)The matching of molding cycle, add process control cost and base substrate
Disqualification rate after bonding, have a strong impact on the integrated planning of Production of Ceramics enterprise.A kind of Chinese patent " the height that circle body produces with machine
Press toilet seat forming machine(ZL201210348847.X)", the toilet forming machine that disclosed circle body produces with machine, although realizing circle
Body produces with machine, but lifts the technological improvement of circle forming machine and body forming machine using series connection, realizes that circle body is one big
Closure slip casting production, but the improvement of the patented technology and imperfection are realized in system, be still will enclose, the model of body is closed respectively
Closing operation, then slip casting respectively, although the occupation of land and part-structure for equipment are improved, but still high want can not be met
Ask, the production needs of high standard.
Utility model content
The defects of the purpose of this utility model is to overcome in the prior art, there is provided it is a kind of simple in construction, it can pass through
Adjustment to hydraulic mechanism, realizes ceramic body(Circle, body)One-shot forming, cost are low, occupy little space, and energy consumption is low, pollution it is small,
Noise is low, it is reasonable in design, using easy, significant effect high-pressure forming machine pressing molding mechanism.
The technical solution adopted in the utility model is:A kind of high-pressure forming machine circle body pressing molding mechanism, this is compacted into
Type mechanism includes being arranged on the mould crane combination in the middle part of the shaping rollover stand of high-pressure forming machine,
Including integration mold crane framework, the mould crane framework and the side for being fixedly mounted on the shaping rollover stand
Track on framework is slidably matched;
Including a traveling motor, the traveling motor is arranged on one end of the mould crane;
Including a model compressed oil cylinder, the model compressed oil cylinder is arranged on the middle part of mould crane framework, model pressure
Locking oil cylinder passes through mould crane framework, and the beam hanger of model compressed oil cylinder and the compression that is arranged on below mould crane framework
Plate is fixedly connected;
Including one group of side mould enhancing hook, the side mould enhancing hook is separately mounted to the body Model pressure strip
Both ends, the side mould enhancing hook are vertically arranged with the body Model pressure strip.
Mould crane also includes one group of sliding sleeve;The sliding sleeve is fixedly mounted on the upper table of the mould crane framework
Face, the lifting guide rod being slidably matched with it is provided with the sliding sleeve;The lower end of the lifting guide rod and the body Model
Pressure strip is fixedly connected.
The mold hoisting frame is slidably matched with the track, realizes whole mould crane assemblage zone kinetoplast side form type
Moved horizontally with model on body;The model compressed oil cylinder stretches, and coordinates with lifting guide rod, realizes whole mould
The upper and lower of model vertically moves in crane assemblage zone kinetoplast side form type and body.
A kind of full-automatic conjoined toilet high-pressure forming machine, including described circle body pressing molding mechanism, in addition to by body
The forming die of upper model, body bed die type and two body side models composition, the shaping being made up of body side frame and lower and upper cross-member are turned over
Pivoted frame, the ring mould crane being made up of model installing plate on traveling drive motor, circle, by enclosing upper model and enclosing what bed die type formed
Enclose mould, the ring mould collet being made up of die sinking spring and substrate;
The circle mould is arranged on the top of the shaping rollover stand, and model is arranged on the ring mould crane on circle
On, ring mould crane is connected with being molded the entablature of rollover stand, and circle bed die type is arranged on ring mould collet;
Enter motor installation on the circles on model installing plate in the ring mould crane, model is pacified on the circle
Road wheel under loading board is slidably matched with the track being fixedly mounted on the shaping rollover stand;Model is arranged on institute on the circle
State on the upper model installing plate of circle;
Model compressed oil cylinder and the central part of ring mould collet lower surface in the circle body pressing molding mechanism align
Set;
In the forming die, model is arranged on the body Model pressure strip in the circle body pressing molding mechanism on body
On, body examination model is mounted in the side mould enhancing hook in the circle body pressing molding mechanism, and body bed die type is arranged on described
It is molded on the sill of rollover stand.
Model is hung on the circle in the ring mould crane on model installing plate on circle;The ring mould crane realizes circle
Upper model moves horizontally.
Ring mould collet includes substrate and die sinking spring, and the circle bed die type is arranged on substrate, the upper surface two of substrate
Side is separately installed with die sinking spring;Match somebody with somebody between the body side frame inwall of the shaping rollover stand for slip two sides of the substrate
Close;The upper end of the die sinking spring is fixedly connected with the body side frame inwall of the shaping rollover stand.
Mold the compression of spring and moving up and declining for ring mould collet is realized in stretching, extension.
The flexible compression matched moulds for completing circle model and body Model of pressurization of the model compressed oil cylinder of mould crane combination:
The beam hanger of model compressed oil cylinder stretches out, and drives body Model pressure strip and side model hook to decline, i.e., on band kinetoplast
Model and side model decline, to body on model and be arranged on the body bed die type for being molded rollover stand bottom and contact;
Model compression beam hanger continues pressurization and stretched out, and under reaction force acts, the oily cylinder of model compressed oil cylinder is relative to be moved up, and
Contacted with the circle model collet for being arranged on the shaping rollover stand top, during it is persistently moved up, band moving-coil model collet
Contacted with being moved in circle bed die type with enclosing upper model, and continue to move to shaping rollover stand on model and ring mould crane on band moving-coil
Entablature at, when model compressed oil cylinder hydraulic system persistent pressure is to preset value, the now die sinking bullet in ring mould collet
Spring is in compressive state, encloses model and body Model completes matched moulds, realizes that the high-pressure slip-casting shaping simultaneously of circle, body prepares.
Full-automatic conjoined toilet high-pressure forming machine, including a pressure controller, the pressure controller and the mould
Type compressed oil cylinder is connected, and the pressure preset of multiple stage gears, the pressure controller are provided with the pressure controller
Control the model compressed oil cylinder to complete the pressure size of an action, realize the change step by step of pressure, complete due to model pressure
Multiple model closed actions that the change of locking oil cylinder pressure size is realized.
Compared with prior art, the beneficial effect of the pressing molding mechanism of this high-pressure forming machine disclosed in the utility model
Fruit is:The pressing molding mechanism of this high-pressure forming machine be by traditional circle high-pressure forming machine and body high-pressure forming machine it is independent into
Type mode is merged the unique design to be formed, and realizes circle, a body pressing molding, except substantially reduce equipment take up space,
Cost of manufacture, maintenance cost, outside energy loss, more can by circle, body blank forming work system it is unified regulate and control, obtain more
Add the ceramic product of excellent quality, greatly improve working environment.
Brief description of the drawings
, below will be to required use in embodiment in order to illustrate more clearly of the technical scheme of the utility model embodiment
Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should not be by
Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also
To obtain other related accompanying drawings according to these accompanying drawings.
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is the overall structure diagram under the utility model impaction state.
Fig. 3 is the front view of mould crane combination.
Fig. 4 is the overall structure diagram of mould crane combination.
Fig. 5 is the structural representation of ring mould crane.
In figure:1. mould crane framework, 2. traveling motors, 3. model compressed oil cylinders, 4. lifting guide rods, 5. bodies
Model pressure strip, 6. side mould enhancing hooks, model on 7. bodies, 8. body bed die types, 9. side models, 10. body side frames, on 11.
Crossbeam, 12. sills, 13. sliding sleeves, 14. traveling drive motors, the upper model installing plate of 15. circles, 16. ring mould cranes, 17. circles
Upper model, 18. circle bed die types, 19. tracks, 20. die sinking springs, 21. substrates, 22. ring mould collets.
Embodiment
The utility model is described further with reference to the accompanying drawings and examples.
This high-pressure forming machine disclosed in the utility model circle body pressing molding mechanism, including it is arranged on high-pressure molding
Mould crane combination in the middle part of the shaping rollover stand of machine.
This body film tool crane combination includes mould crane framework 1, traveling motor 2, model compressed oil cylinder 3, body
Side form enhancing hook 6, body Model pressure strip 5.Mould crane framework 1 and the body side frame for being fixedly mounted on the shaping rollover stand
Track 19 on 10 is slidably matched.Traveling motor be arranged on the mould crane one end, the traveling motor with
Road wheel connection transmission below mould crane framework, road wheel adhere on the track, and road wheel is being advanced
Walked in orbit under the driving of motor, realize the horizontal shifting of mould crane combination.Model compressed oil cylinder is set
Put and pass through mould crane framework, and model compressed oil cylinder in the middle part of mould crane framework, the bottom of model compressed oil cylinder
Beam hanger be connected with the body Model pressure strip being arranged on below mould crane framework.Two individual side form enhancing hooks are installed respectively
At the both ends of the body Model pressure strip, the side mould enhancing hook is vertically arranged with the body Model pressure strip.Side mould
The vertically action of type is engaged with side mould enhancing hook, is driven by side mould enhancing hook on two body side model realizations
Vertical lifting action down, the side mould lifting hook are dynamic to complete the demoulding and mould playback for hooking up lifting body side form type
Make.
In order to ensure stability of the mould crane framework during moving up and down, it is ensured that the lifting of body Model pressure strip
Position is accurate, and mould crane also includes one group of lifting guide rod 4 and the sliding sleeve 13 being used cooperatively with it.Sliding sleeve is fixedly mounted on
The upper surface of the mould crane framework, it is preferably located at the both sides of model compressed oil cylinder.It is provided with the sliding sleeve and is slided with it
The dynamic lifting guide rod 4 coordinated.The lower end of lifting guide rod is fixedly connected with the body Model pressure strip.
Model is connected with body Model pressure strip on body, and side model is together with the hanging of side mould enhancing hook.Mould
Crane framework is slidably matched with the track, realizes the level of model in whole mould crane assemblage zone kinetoplast side form type and body
It is mobile.
Traveling motor in the combination of mould crane is adjusted using buncher to speed, ensures mould
Crane is walked steady.The beam hanger end of model compressed oil cylinder uses the upper table of high-strength bolt right angle setting in vivo model pressure strip
Face.Model compressed oil cylinder it is flexible, and coordinate with lifting guide rod, realize whole mould crane assemblage zone kinetoplast side form type and
The upper and lower of model vertically moves on body.
Above-mentioned pressing molding mechanism and other mechanisms coordinate jointly, realize circle, a body pressing molding, what is be combined into is complete
Automatic conjoined toilet high-pressure forming machine also include by model on body 7, body bed die type 8 and the body that two body side models 9 form into
Pattern has, the shaping rollover stand being made up of body side frame 10, entablature 11 and sill 12, by mould on traveling drive motor 14, circle
The ring mould crane that type installing plate 15 forms, the circle mould formed by enclosing upper model 17 and circle bed die type 18, by die sinking bullet
The ring mould collet 22 that spring 20 and substrate 21 form.
Circle mould is arranged on the top of the shaping rollover stand, and circle bed die type is arranged on ring mould collet.Enclose mould
Enter motor installation on the circles on model installing plate in tool crane, the road wheel of model installing plate is with consolidating on the circle
Track of the Dingan County on the shaping rollover stand is slidably matched.Model hangs mould on the circle in the ring mould crane on circle
On type installing plate, ring mould crane is flexibly connected with being molded the entablature of rollover stand, realizes moving horizontally for the upper model of circle.
Model compressed oil cylinder and the central part of ring mould collet lower surface in circle body pressing molding mechanism align setting,
Ring mould collet lower surface is acted at the top of model compressed oil cylinder.
Traveling drive motor is adjusted using frequency conversion to speed, ensures to remove the steady of black chrysanthemum crane walking.
In forming die, model is arranged on the body Model pressure strip in the circle body pressing molding mechanism on body, body
Survey model to be mounted in the side mould enhancing hook in the circle body pressing molding mechanism, body bed die type is arranged on the shaping and turned over
On the sill of pivoted frame.
Ring mould collet includes substrate 21 and die sinking spring 20, and the circle bed die type is arranged on substrate, the upper table of substrate
Face both sides are separately installed with die sinking spring.Match somebody with somebody between the body side frame inwall of the shaping rollover stand for slip two sides of substrate
Close, substrate translates along on the inside of body side frame;The upper end for molding spring is fixedly connected with the body side frame inwall of the shaping rollover stand.Open
Moving up and declining for ring mould collet is realized in the compression of mould spring and stretching, extension.
The flexible compression matched moulds for completing circle model and body Model of pressurization of the model compressed oil cylinder of mould crane combination, tool
Body motion action process is as follows:
Under the guide operation of electric control system and hydraulic system, the beam hanger of model compressed oil cylinder stretches out, band kinetoplast mould
Type pressure strip and side model hook decline, i.e., model and side model decline on band kinetoplast, to body on model with being arranged on institute
State the body bed die type contact of shaping rollover stand bottom;
Model compresses beam hanger and continues pressurization stretching, because model is docking together with body bed die type on body, can not be further continued for
Move down, under reaction force acts, the oily cylinder of model compressed oil cylinder is relative to be moved up, and with being arranged on the shaping rollover stand top
Circle model collet contact, during it is persistently moved up, band moving-coil model collet and circle bed die type on move to circle above model
Contact, and continue with being moved on model on moving-coil and ring mould crane at the entablature of shaping rollover stand, when model compressed oil cylinder
During hydraulic system persistent pressure to preset value, now the die sinking spring in ring mould collet is in compressive state, encloses model and body
Model completes matched moulds, realizes that the high-pressure slip-casting shaping simultaneously of circle, body prepares.
After the high-pressure slip-casting shaping simultaneously of circle, body terminates, hydraulic system guides beam hanger retraction and the cylinder barrel of model compressed oil cylinder
Fall after rise, while mold spring and coordinate ring mould collet and circle bed die type to recover under Gravitative Loads to original state, coordinate other
Technique, ring mould die sinking action is completed, traveling drive motor starts on ring mould crane, model water on ring mould crane dragging circle
It is flat to move to specified location backward, coordinate other technological actions, initial position is returned after completing the off-type action of circle base substrate;Mould simultaneously
The beam hanger of type compressed oil cylinder is retracted, and drives body Model pressure strip, side mould enhancing hook, model and side model rise on body
Specified location, side mould enhancing hook dragging side model continue to rise, and coordinate model and body bed die in other technique perfect aspects
Type off-type, the traveling motor on mould crane start, and mould crane dragging side model level moves to finger backward
Positioning is put, and coordinates other techniques, and initial position is returned after completing the action of base substrate off-type, and overall circle, body base substrate are completed once for this
Matched moulds pressing molding actuation cycle.
Full-automatic conjoined toilet high-pressure forming machine, preferably also include a pressure controller in its electrical apparatus control system,
The pressure controller is connected with the model compressed oil cylinder, and the pressure of multiple stage gears is provided with the pressure controller
Preset value, the pressure controller control the model compressed oil cylinder to complete the pressure size of an action, realize pressure by
Level change, completes the multiple model closed actions realized by the change of model compressed oil cylinder pressure size.