CN216634791U - Composite sliding plate brick integrated forming die - Google Patents
Composite sliding plate brick integrated forming die Download PDFInfo
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- CN216634791U CN216634791U CN202123096870.8U CN202123096870U CN216634791U CN 216634791 U CN216634791 U CN 216634791U CN 202123096870 U CN202123096870 U CN 202123096870U CN 216634791 U CN216634791 U CN 216634791U
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- 239000002131 composite material Substances 0.000 title claims abstract description 94
- 239000011449 brick Substances 0.000 title claims abstract description 50
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 35
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 35
- 241001330002 Bambuseae Species 0.000 claims abstract description 35
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 35
- 239000011425 bamboo Substances 0.000 claims abstract description 35
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 43
- 229910052742 iron Inorganic materials 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims 7
- 238000007723 die pressing method Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000009415 formwork Methods 0.000 description 12
- 239000004744 fabric Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 4
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
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- Moulds, Cores, Or Mandrels (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A composite sliding plate brick integrated forming die belongs to the technical field of sliding plate brick dies. The method is characterized in that: lower mould slidable installs in the die cavity, go up the mould setting directly over the lower mould, the upper portion setting of dabber (11) is in the lower mould, awl mould and composite bed core section of thick bamboo (10) are by outer to interior dabber (11) setting of encircleing in proper order, and the upper portion of awl mould and composite bed core section of thick bamboo (10) all stretches into in the lower mould, between awl mould and the composite bed core section of thick bamboo (10) and between composite bed core section of thick bamboo (10) and dabber (11) all slidable relatively, the awl mould links to each other and keeps synchronous lift with the external mould, composite bed core section of thick bamboo (10) are connected with the power device who promotes its lift. This compound slide brick integrated into one piece mould had both guaranteed the production efficiency of compound slide brick, can guarantee again that the combination is inseparable between the different materials, and compound slide brick is difficult to damage.
Description
Technical Field
A composite sliding plate brick integrated forming die belongs to the technical field of sliding plate brick dies.
Background
The sliding plate brick is used as a functional refractory material for steelmaking, and the use conditions are harsh, so the service life and the use safety of the sliding plate brick are important evaluation indexes. The forming process is a key process for producing and manufacturing the sliding plate brick, and the density and the uniformity of each part of the sliding plate brick in the forming process have important influence on the performance and the using effect of the sliding plate brick. The sliding plate brick is mainly pressed by a brick press matched with a mould, the sliding plate brick is generally high in utilization rate of a middle position in the using process, the whole sliding plate brick is made of corundum materials, the cost is high, the composite sliding plate brick made of two materials is adopted at present to reduce the production cost of the sliding plate brick, but the composite sliding plate brick is produced by the existing special mould, and the popularization and the use of the composite sliding plate brick are influenced.
Disclosure of Invention
The technical problem to be solved by the utility model is as follows: overcomes the defects of the prior art and provides a composite sliding plate brick integrated forming die which can complete the press forming of the composite sliding plate brick at one time.
The technical scheme adopted by the utility model for solving the technical problems is as follows: this compound slide brick integrated into one piece mould, its characterized in that: including last mould, the external mold, the lower mould, the awl mould, dabber and composite bed core section of thick bamboo, the middle part of external mold is provided with the die cavity, lower mould slidable installs in the die cavity, go up the mould setting directly over the lower mould, the upper portion of dabber sets up in the lower mould, awl mould and composite bed core section of thick bamboo are by outer to interior dabber setting of encircleing in proper order, and the upper portion of awl mould and composite bed core section of thick bamboo all stretches into in the lower mould, between awl mould and the composite bed core section of thick bamboo and between composite bed core section of thick bamboo and the dabber all can relative slip, the awl mould links to each other and keeps synchronous lift with the external mold, the composite bed core section of thick bamboo is connected with the power device who promotes its lift.
Preferably, the conical die comprises a conical die bottom plate and a conical die bottom plate support, the conical die bottom plate support is slidably sleeved outside the composite layer core cylinder, the conical die bottom plate is installed at the top of the conical die bottom plate support, and the top of the composite layer core cylinder and the conical die bottom plate surround to form a conical cavity.
Preferably, the lower part of the composite layer core barrel is provided with a composite layer core barrel connecting plate, the lower part of the conical die is provided with a vertical long hole, and the composite layer core barrel connecting plate is connected with a power device after penetrating through the long hole in a sliding manner. The power device is connected with the composite layer core barrel through the composite layer core barrel connecting plate, so that the composite layer core barrel can be lifted independently.
Preferably, the power device is a hydraulic cylinder.
Preferably, the outer die comprises an outer die frame, outer die fastening inclined iron, an outer die plate and an outer die plate pressing plate, the outer die plate is arranged in the outer die frame, the die cavity is formed in the outer die plate, the outer die fastening inclined iron is arranged between the outer die plate and the outer die frame, the outer die plate pressing plate is arranged on the upper side of the outer die fastening inclined iron, and the outer die plate pressing plate is detachably connected with the outer die frame. The outer die fastening inclined iron can enable the outer die plate to be centered, and the outer die fastening inclined iron is fixed through the outer die plate pressing plate, so that the outer die plate is convenient to disassemble and assemble.
Preferably, the outer die further comprises an outer die plate backing plate, the outer die plate backing plate. The number of layers of the outer template base plate is adjusted, so that the outer template base plate can adapt to fastening of outer templates with different sizes, and the universality of the outer template frame is improved.
Preferably, the mould also comprises a demoulding device which is simultaneously connected with the composite layer core cylinder and the lower mould.
Preferably, the demolding device comprises a demolding oil cylinder, the demolding oil cylinder is arranged on the lower side of the lower mold, and the demolding oil cylinder is simultaneously connected with the lower mold and the composite layer core cylinder.
Compared with the prior art, the utility model has the beneficial effects that:
this composite sliding plate brick integrated into one piece mould's composite bed core section of thick bamboo is connected with power device, and after the cloth was accomplished once, the external mold drove the dabber and rises, and composite bed core section of thick bamboo descends simultaneously, reserves the space for the secondary cloth, and the secondary cloth can be filled at the top and the through-hole inner wall of composite sliding plate brick to realized the one shot forming of composite sliding plate brick, both guaranteed the production efficiency of composite sliding plate brick, can guarantee again that to combine closely between the different materials, composite sliding plate brick is difficult to damage.
Drawings
Fig. 1 is a schematic sectional view of the composite slide brick integrally-forming mold.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
Fig. 3 is a partially enlarged view of B in fig. 1.
In the figure: 1. the device comprises an upper die support 2, an upper die plate 3, an outer die frame 4, an outer die plate backing plate 5, outer die fastening inclined iron 6, an outer die plate pressing plate 7, a conical die bottom plate 8, an outer die plate 9, a conical die bottom plate support 10, a composite layer core barrel 1001, a composite layer core barrel connecting plate 11, a mandrel 12, a lower die plate 13, a lower die support 14, a lower die seat 15, a demolding oil cylinder 16, a demolding top plate 17, a movable bottom plate 18 and a demolding column.
Detailed Description
The present invention is further described with reference to the following detailed description, however, it should be understood by those skilled in the art that the detailed description given herein with respect to the accompanying drawings is for better explanation and that the present invention is not necessarily limited to the specific embodiments, but rather, for equivalent alternatives or common approaches, may be omitted from the detailed description, while still remaining within the scope of the present application.
FIGS. 1 to 3 illustrate preferred embodiments of the present invention, and the present invention will be further described with reference to FIGS. 1 to 3.
The utility model provides a compound slide brick integrated into one piece mould, which comprises an upper die, the external mold, the lower mould, the awl mould, dabber 11 and composite bed core section of thick bamboo 10, the middle part of external mold is provided with the die cavity, lower mould slidable installs in the die cavity, it sets up directly over the lower mould to go up the mould, the upper portion of dabber 11 sets up in the lower mould, awl mould and composite bed core section of thick bamboo 10 are by outer to interior dabber 11 setting of encircleing in proper order, and the upper portion of awl mould and composite bed core section of thick bamboo 10 all stretches into in the lower mould, between awl mould and the composite bed core section of thick bamboo 10 and between composite bed core section of thick bamboo 10 and the dabber 11 all can relative slip, the awl mould links to each other and keeps synchronous lift with the external mold, composite bed core section of thick bamboo 10 is connected with the power device that promotes its lift. This composite sliding plate brick integrated into one piece mould's composite bed core section of thick bamboo 10 is connected with power device, and after the cloth was accomplished once, the external mold drove dabber 11 and rises, and composite bed core section of thick bamboo 10 descends simultaneously, reserves the space for the secondary cloth, and the secondary cloth can be filled at the top and the through-hole inner wall of composite sliding plate brick to the one-time press forming of composite sliding plate brick has been realized, has both guaranteed the production efficiency of composite sliding plate brick, can guarantee again to combine closely between the different materials, and composite sliding plate brick is difficult to damage.
Specifically, the method comprises the following steps: as shown in FIGS. 1 to 3: go up the mould setting directly over the lower mould, go up the mould and support 1 and cope match-plate pattern 2 including last mould, go up the mould and support 1 level setting, cope match-plate pattern 2 installs in the bottom that last mould supported 1, and cope match-plate pattern 2 supports 1 detachable with last mould and is connected.
The outer mold comprises an outer mold frame 3, an outer mold plate backing plate 4, outer mold fastening wedge 5, an outer mold plate pressing plate 6 and an outer mold plate 8, the outer mold frame 3 is a cuboid horizontally arranged, a cuboid installation cavity is formed in the middle of the outer mold frame 3, and the outer mold plate 8 is slidably installed in the installation cavity. The outer formwork 8 is also a horizontally arranged cuboid, a cuboid die cavity is arranged in the middle of the outer formwork 8, the outer formwork fastening inclined iron 5 and the outer formwork backing plate 4 are arranged between the outer formwork 8 and the outer formwork 3, the outer formwork backing plate 4 and the outer formwork fastening inclined iron 5 are arranged between each side of the outer formwork 8 and the outer formwork 3, and the outer formwork fastening inclined iron 5 is arranged on the inner side of the outer formwork backing plate 4. The outer template pressing plate 6 is arranged on the upper sides of the outer template fastening inclined iron 5 and the outer template backing plate 4, the outer template pressing plate 6 is detachably connected with the outer template frame 3 through bolts, the outer template backing plate 4 and the outer template fastening inclined iron 5 are pressed in the outer template frame 3, and the outer side of the top of the outer template 8 is also arranged on the lower side of the outer template pressing plate 6 and is pressed by the outer template pressing plate 6.
The outer die fastening inclined iron 5 comprises outer inclined iron and inner inclined iron, the inner side of the outer inclined iron is inclined gradually inwards from top to bottom, the outer side of the inner inclined iron is inclined gradually inwards from top to bottom, and the inner inclined iron and the outer inclined iron are matched to fasten the outer die plate 8 and center the outer die plate 8.
The lower mould includes lower bolster 12, lower mould support 13 and die holder 14, and lower bolster 12 slidable installs in outer template 8, installs promptly in the die cavity, and lower bolster 12 sets up under cope match-plate pattern 2 to just set up with cope match-plate pattern 2. The lower die support 13 is arranged on the lower side of the lower die plate 12, the lower die support 13 is detachably connected with the lower die plate 12, and the lower die support 13 can also extend into the die cavity. The lower die base 14 is arranged on the lower side of the lower die support 13, the top of the lower die base 14 is detachably connected with the lower die support 13, and the top of the lower die base 14 can also extend into the die cavity.
This compound slide plate brick integrated into one piece mould still includes the mount pad, and the mount pad both sides all are provided with vertical guide bar, guide bar and mount pad fixed connection, and outer mold frame 3 slidable links to each other with the guide bar that corresponds the side, and the mount pad is used for linking to each other with the press. The lower die holder 14 is mounted on the mounting block.
The vertical setting of dabber 11 is in the bed die, and slidable is connected between dabber 11 and the bed die, and dabber 11 bottom and mount pad fixed connection make dabber 11 go up and down along with 8 synchronous lifts of exterior sheathing, and the top of dabber 11 is parallel and level with 8 tops of exterior sheathing. The composite layer core barrel 10 is slidably sleeved outside the core shaft 11, and the top of the composite layer core barrel 10 is flush with the bottom of the conical die bottom plate 7 and forms a conical cavity together with the conical die bottom plate 7.
The conical die comprises a conical die bottom plate 7 and a conical die bottom plate support 9, the inner diameter of the conical die bottom plate 7 is tapered from top to bottom, the conical die bottom plate support 9 can be slidably sleeved outside the composite layer core cylinder 10, the bottom of the conical die bottom plate support 9 is fixedly connected with the mounting seat, and the conical die bottom plate support 9 is slidably connected with the lower die.
The both sides that the awl mould bottom plate supported 9 all are provided with vertical slot hole, and the bilateral symmetry of composite bed core section of thick bamboo 10 is provided with radial composite bed core section of thick bamboo connecting plate 1001, and the one end and the composite bed core section of thick bamboo 10 fixed connection of composite bed core section of thick bamboo connecting plate 1001, the other end link to each other with power device, and in this embodiment, power device is the pneumatic cylinder, and the piston rod of pneumatic cylinder links to each other with the composite bed core section of thick bamboo connecting plate 1001 of both sides simultaneously.
The both sides of composite bed core section of thick bamboo 10 are also provided with the slot hole symmetrically, and the slot hole on the composite bed core section of thick bamboo 10 just sets up with the slot hole that corresponds the side on the awl mould bottom plate supports 9, and the bilateral symmetry of dabber 11 is provided with radial dabber connecting plate, the one end and the dabber 11 fixed connection of dabber connecting plate, and the other end passes behind the slot hole of composite bed core section of thick bamboo 10 and the slot hole that awl mould bottom plate supported 9 in proper order and external mold frame 3 fixed connection.
The composite sliding plate brick integral forming die also comprises a demoulding device, the demoulding device comprises a demoulding oil cylinder 15, a demoulding top plate 16 and a movable bottom plate 17, the movable bottom plate 17 is arranged on the upper side of the mounting seat, the lower die seat 14 is arranged on the movable bottom plate 17, the demoulding top plate 16 is slidably arranged in the mounting seat, the demoulding oil cylinder 15 is also arranged on the mounting seat, the demoulding oil cylinder 15 is arranged on the lower side of the demoulding top plate 16, a piston rod of the demoulding oil cylinder 15 is connected with the demoulding top plate 16 and pushes the demoulding top plate to lift, the top of the demoulding top plate 16 is provided with a demoulding part which can slidably extend into the conical die bottom plate support 9 and is jointed with the composite layer core cylinder 10 but not connected, a demoulding column 18 is arranged between the demoulding top plate 16 and the movable bottom plate 17, the demoulding column 18 is slidably arranged on the mounting seat, the bottom of the demoulding column 18 is connected with the demoulding top plate 16, and the top is connected with the movable bottom plate 17, the movable bottom plate 17 and the knockout top plate 16 are synchronously operated.
The working process of the composite sliding plate brick integrated forming die is as follows: the press pushes the outer die frame 3 to move upwards, the outer die plate 8 and the mandrel 11 synchronously ascend, and at the moment, material is distributed into the die cavity once. After the primary material distribution is completed, the outer template 8 and the mandrel 11 ascend again, meanwhile, the hydraulic cylinder drives the composite layer mandrel cylinder 10 to move downwards, a space for secondary material distribution is reserved, and then secondary material distribution is performed in the die cavity.
After the material distribution is finished, the upper template 2 and the lower template 12 are matched to press the material in the die cavity, and meanwhile, the hydraulic cylinder pushes the composite layer core barrel 10 to move upwards and presses the material at the position of the conical die bottom plate 7, so that the one-step press forming of the composite sliding plate brick is realized.
After the composite sliding plate brick is formed, the upper template 2 rises, the demoulding oil cylinder 15 acts to push the demoulding top plate 16 to move upwards, and the demoulding top plate 16 pushes the composite layer core cylinder 10 to move upwards through the demoulding part; the demoulding top plate 16 also pushes the movable bottom plate 17 to move upwards through the demoulding column 18, and the lower template 12 moves upwards, so that automatic demoulding is realized.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the utility model may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (8)
1. The utility model provides a compound slide plate brick integrated into one piece mould which characterized in that: the device comprises an upper die, an outer die, a lower die, a conical die, dabber (11) and composite bed core section of thick bamboo (10), the middle part of outer mould is provided with the die cavity, lower mould slidable installs in the die cavity, go up the mould setting directly over the lower mould, the upper portion setting of dabber (11) is in the lower mould, conical die and composite bed core section of thick bamboo (10) are by outer to interior dabber (11) setting of encircleing in proper order, and the upper portion of conical die and composite bed core section of thick bamboo (10) all stretches into in the lower mould, between conical die and the composite bed core section of thick bamboo (10) and between composite bed core section of thick bamboo (10) and dabber (11) all slidable relatively, conical die links to each other with the outer mould and keeps synchronous lift, composite bed core section of thick bamboo (10) are connected with the power device that promotes its lift.
2. The composite slide plate brick integral molding die of claim 1, characterized in that: the conical die comprises a conical die bottom plate (7) and a conical die bottom plate support (9), the conical die bottom plate support (9) is slidably sleeved outside the composite layer core cylinder (10), the conical die bottom plate (7) is installed at the top of the conical die bottom plate support (9), and the top of the composite layer core cylinder (10) and the conical die bottom plate (7) enclose a conical cavity.
3. The composite slide plate brick integral molding die of claim 1, characterized in that: the composite layer core barrel is characterized in that a composite layer core barrel connecting plate (1001) is installed on the lower portion of the composite layer core barrel (10), a vertical long hole is formed in the lower portion of the conical die, and the composite layer core barrel connecting plate (1001) can slidably penetrate through the long hole and then is connected with a power device.
4. The composite slide plate brick integral molding die according to claim 1 or 3, characterized in that: the power device is a hydraulic cylinder.
5. The composite slide plate brick integral molding die of claim 1, characterized in that: the outer die comprises an outer die frame (3), outer die fastening inclined iron (5), an outer die plate (8) and an outer die plate pressing plate (6), the outer die plate (8) is arranged in the outer die frame (3), the die cavity is formed in the outer die plate (8), the outer die fastening inclined iron (5) is arranged between the outer die plate (8) and the outer die frame (3), the outer die plate pressing plate (6) is arranged on the upper side of the outer die fastening inclined iron (5), and the outer die plate pressing plate (6) is detachably connected with the outer die frame (3).
6. The composite slide plate brick integral molding die of claim 5, characterized in that: the outer die further comprises an outer die plate backing plate (4), the outer die plate backing plate (4) is arranged between the outer die fastening wedge (5) and the outer die frame (3), and the outer die plate backing plate (4) is arranged on the lower side of the outer die pressing plate (6).
7. The composite slide plate brick integral molding die of claim 1, characterized in that: the composite layer core barrel is characterized by further comprising a demolding device, and the demolding device is connected with the composite layer core barrel (10) and the lower die at the same time.
8. The composite slide plate brick integral molding die of claim 7, characterized in that: the demolding device comprises a demolding oil cylinder (15), wherein the demolding oil cylinder (15) is arranged on the lower side of the lower mold, and the demolding oil cylinder (15) is connected with the lower mold and the composite layer core cylinder (10) simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123096870.8U CN216634791U (en) | 2021-12-10 | 2021-12-10 | Composite sliding plate brick integrated forming die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123096870.8U CN216634791U (en) | 2021-12-10 | 2021-12-10 | Composite sliding plate brick integrated forming die |
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| Publication Number | Publication Date |
|---|---|
| CN216634791U true CN216634791U (en) | 2022-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123096870.8U Active CN216634791U (en) | 2021-12-10 | 2021-12-10 | Composite sliding plate brick integrated forming die |
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| CN (1) | CN216634791U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115464750A (en) * | 2022-08-30 | 2022-12-13 | 山东圣德智能装备有限公司 | Slide plate brick pressing forming device and forming method thereof |
-
2021
- 2021-12-10 CN CN202123096870.8U patent/CN216634791U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115464750A (en) * | 2022-08-30 | 2022-12-13 | 山东圣德智能装备有限公司 | Slide plate brick pressing forming device and forming method thereof |
| CN115464750B (en) * | 2022-08-30 | 2024-03-08 | 山东圣德智能装备有限公司 | Compression molding device and molding method for sliding plate bricks |
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Effective date of registration: 20240620 Granted publication date: 20220531 |