CN203238497U - Full-automatic pulp molding four-work-station integration equipment - Google Patents
Full-automatic pulp molding four-work-station integration equipment Download PDFInfo
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- CN203238497U CN203238497U CN 201320262770 CN201320262770U CN203238497U CN 203238497 U CN203238497 U CN 203238497U CN 201320262770 CN201320262770 CN 201320262770 CN 201320262770 U CN201320262770 U CN 201320262770U CN 203238497 U CN203238497 U CN 203238497U
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Abstract
Full-automatic pulp molding four-work-station integration equipment comprises a suction filtering forming device and four heat pressing sizing devices, wherein the suction filtering forming device comprises a forming machine frame, a pulp tank, a forming mould plate, a transfer mould plate, a forming transfer mould gas storage tank, a forming transfer mould supporting plate movable air cylinder, a transfer air cylinder, an overturning oil cylinder and an overturning main shaft, the four heat pressing sizing devices are matched with the suction filtering forming device, each heat pressing sizing device comprises an upper mould plate, a lower mould plate, an upper mould pressurizing air cylinder, a lower mould movable air cylinder, a sizing transfer mould gas storage tank and a sizing transfer mould supporting plate movable air cylinder, the transfer air cylinder is arranged on a transfer mould supporting plate, and a transfer mould is fixed on the transfer mould plate, is guided through a mould plate guide shaft, and is driven by the transfer air cylinder to move up and down along the mould plate guide shaft. The full-automatic pulp molding four-work-station integration equipment not only improves mould utilization rate, but also improves the quality of products and labor production efficiency.
Description
Technical field:
The utility model relates to a kind of paper pulp molding forming equipment, particularly relates to a kind of full-automatic pulp-molding four station integrated equipment.
Background technology:
Traditional automatic paper pulp moulding apparatus is comprised of thermocompression forming station of a filtering molding station configuration, a filtering molding station is finished 5 seconds of working time less than of one bout, and thermocompression forming station is finished the working time of one bout and needed at least for 45 seconds.Like this, the filtering molding station surpasses 3/4 standby time.Take 8 moulds of a station configuration as example, traditional automatic paper pulp moulding apparatus daily output paper mould can only reach 1.5 ten thousand.And each each order of classes or grades at school of bar production line need to dispose at least one personnel and operate, and specific yield is low, and amount of labour demanded is large.
The utility model content:
The purpose of this utility model is exactly defective and the deficiency that exists for overcoming above-mentioned prior art, and a kind of full-automatic pulp-molding four station integrated equipment are provided.
The technical scheme that adopts is:
A kind of full-automatic pulp-molding four station integrated equipment, comprise a filtering molding device and four thermocompression forming devices, it is characterized in that: four thermocompression forming devices and a filtering molding device are complementary, described filtering molding device comprises that the mould air accumulator is shifted in forming frame, stock tank, forming panel, transferring templates, moulding, moulding is shifted the mould gripper shoe and moved cylinder, transfer cylinder, overturning oil cylinder and upset main shaft.Described stock tank is fixed on the forming frame, the top of upset main shaft is connected with described forming panel, the bottom of upset main shaft is installed on the spindle bearing holder, is equiped with a travelling gear on the upset main shaft, and spindle bearing holder is fixed on the crossbeam of the forming frame left and right sides.The top of forming panel is equiped with formation mould.Described transfer cylinder is installed in one and shifts on the mould gripper shoe, and the lower end of shifting cylinder piston is hinged on the described transferring templates, is fixed with transfer mold on the transferring templates.Transferring templates is led by the template guide shaft, and moves up and down along the template guide shaft by shifting the cylinder drive.Described overturning oil cylinder is fixed on the oil cylinder fixing base, and the piston of overturning oil cylinder connects a tooth bar, and described tooth bar is meshed with the travelling gear that upset is installed on the main shaft, makes the upset main shaft do reciprocal flip-flop movement.Described moulding transfer mould air accumulator and moulding transfer mould gripper shoe move cylinder and are fixed on the moulding transfer mould gripper shoe.
Described four thermocompression forming devices have same structure, and each thermocompression forming device comprises that cope match-plate pattern, lower bolster, patrix pressurized cylinder, counterdie move cylinder, shaping equipment air accumulator and stock mould gripper shoe and move cylinder.Be equiped with mold on the described cope match-plate pattern, described patrix pressurized cylinder is installed on the stock mould gripper shoe, and cope match-plate pattern is led by the template guide shaft, and is driven to do along the template guide shaft by the patrix pressurized cylinder and move up and down.Be equiped with bed die on the described lower bolster, counterdie moves cylinder and is installed on the front crossbeam, and lower bolster moves cylinder by counterdie and drives transverse moving left and right.Described shaping equipment air accumulator and stock mould gripper shoe move cylinder and are fixed on the typing gripper shoe.
The moulding of described filtering molding device is shifted the mould gripper shoe and is installed on the moulding transfer mould gripper shoe moving beam, four typing gripper shoes of four thermocompression forming devices are installed in respectively on the typing gripper shoe moving beam of four different stations, wherein, moulding is shifted mould gripper shoe moving beam and is fixed on the frame of filtering molding device, and the typing gripper shoe moving beam of four different stations is separately fixed on the frame of four thermocompression forming devices.Be fixed with respectively the gripper shoe wedge on the frame of four thermocompression forming devices.
The course of work:
At first template is ploughed under in the stock tank, makes fiber adhere on it and moulding.Upper and lower mould closes up, and makes l Water Paper mould base transfer to patrix.Turn under the counterdie, repeat the suction strainer action.Patrix adhesive l Water Paper base rises and also to move on to A, B station centre position, with the A station hot pressing counterdie and the mould that arrive simultaneously, and l Water Paper mould base turned blows to A station hot pressing counterdie.A station hot pressing counterdie return, A station hot pressing patrix move down and finalize the design with A station hot pressing counterdie matched moulds.Through after a while, A station typing upper die and lower die separate and take away finished product by patrix, by the exhaust finished product that spues.Meanwhile, when the A station carries out thermocompression forming, shift mould and begin to carry out identical operation in tandem with B, C, D station hot pressing counterdie, the alternation that moves in circles of four stations.
The utility model compared with prior art has following having a few:
1, operating efficiency improves four times.The utility model utilizes a filtering molding device, and four thermocompression forming devices of tape splicing form a filtering molding and four production lines that thermocompression forming is complementary in order.The daily output is brought up to 60,000 by original 1.5 ten thousand.
2, unit raw material use amount greatly reduces, and it is the 75-80% of original product that this machine is produced the product grammes per square metre.
3, improve the mould utilization rate, single station thermocompression forming production line filtering molding of identical output needs 2 molds.And paper mould all-in-one of the present invention only needs a mold.
4, quality of item is more stable.Smooth in appearance, smooth, light weight.The filtering molding of paper mould all-in-one of the present utility model is continuous operating condition, and is therefore same relatively more stable by continuous supplementation paper pulp mode pulp density, and quality of item is more stable good.
5, raise labour productivity.Every production line of traditional single station forming machine needs 1 people, and paper mould all-in-one of the present utility model only needs 1 people to operate, and under the identical output condition, can reduce artificial 75%.
Description of drawings:
Fig. 1 is filtering molding device of the utility model and four thermocompression forming device combination schematic diagrames.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
The specific embodiment:
A kind of full-automatic pulp-molding all-in-one, comprise a filtering molding device and four thermocompression forming devices, see also Fig. 1, filtering molding device comprises that mould air accumulator 4 is shifted in forming frame 1, stock tank 2, forming panel 3, transferring templates 28, moulding, moulding is shifted the mould gripper shoe and moved cylinder 5, transfer cylinder 6, overturning oil cylinder 7 and upset main shaft 8.Stock tank 2 is fixed on the forming frame 1, the top of upset main shaft 8 is connected with forming panel 3, the bottom of upset main shaft 8 is installed on the spindle bearing holder 9, is equiped with a travelling gear 10 on the upset main shaft 8, and spindle bearing holder 9 is fixed on the crossbeam of forming frame 1 left and right sides.The top of forming panel 3 is equiped with formation mould 11.Shift cylinder 6 and be installed on the moulding transfer mould gripper shoe 12, the lower end of shifting cylinder 6 pistons is hinged on the transferring templates 3, is fixed with transfer mold 13 on the transferring templates 3.Transferring templates 3 is led by template guide shaft 14, and moves up and down along template guide shaft 14 by shifting cylinder 6 drives.Overturning oil cylinder 7 is fixed on the oil cylinder fixing base 15, and the piston of overturning oil cylinder 6 connects a tooth bar 16, tooth bar 16 with the upset main shaft 8 on the installing travelling gear 10 be meshed, make the upset main shaft 8 do reciprocal flip-flop movement.Moulding transfer mould air accumulator 4 and moulding transfer mould gripper shoe move cylinder 5 and are fixed on the moulding transfer mould gripper shoe 12.Moulding is shifted mould gripper shoe 12 and is installed on the moulding transfer mould gripper shoe moving beam 29, and moulding is shifted mould gripper shoe moving beam 29 and is fixed on the frame 1 of filtering molding device.
See also Fig. 2, Fig. 3, four thermocompression forming devices and a filtering molding device are complementary, four thermocompression forming devices have same structure, each thermocompression forming device comprises that frame 27, cope match-plate pattern 17, lower bolster 18, patrix pressurized cylinder 19, counterdie move cylinder 20, shaping equipment air accumulator 21 and typing gripper shoe and move cylinder 22.Be equiped with mold 23 on the cope match-plate pattern 17, patrix pressurized cylinder 19 is installed on the upper backup pad 24, and cope match-plate pattern 17 is led by template guide shaft 25, and is driven to do along template guide shaft 25 by patrix pressurized cylinder 19 and move up and down.Be equiped with bed die 26 on the lower bolster 18, counterdie moves on the front crossbeam that cylinder 20 is installed in frame 27, and lower bolster 18 moves cylinder 20 by counterdie and drives transverse moving left and rights.Typing transfer mould air accumulator 21 and typing transfer mould gripper shoe move cylinder 22 and are fixed on the typing gripper shoe 24.Typing gripper shoe 24 is installed on the typing gripper shoe moving beam 29, and typing gripper shoe moving beam 29 is fixed on the frame 27 of thermocompression forming device.At first template is ploughed under in the stock tank, makes fiber adhere on it and moulding.Upper and lower mould closes up, and makes l Water Paper mould base transfer to patrix.Concrete production process is: forming panel turns over for 3 times, repeats the suction strainer action.Transferring templates 28 adhesive l Water Paper bases rise and also to move on to A, B station centre position, with the A station bed die 26 and the mould that arrive simultaneously, and l Water Paper mould base turned blow to A station bed die 26.A station lower bolster 18 returns, A station mold 23 move down and finalize the design with A station bed die 26 matched moulds.Through after a while, A station typing mold 23 separates with bed die 26 and takes away finished product by mold 23, by the exhaust finished product that spues.Meanwhile, when the A station carries out thermocompression forming, shift mould and carry out identical operation in tandem with B, C, D station bed die 26, the alternation that moves in circles of four stations.
Claims (1)
1. full-automatic pulp-molding four station integrated equipment, comprise a filtering molding device and four thermocompression forming devices, it is characterized in that: four thermocompression forming devices and a filtering molding device are complementary, described filtering molding device, comprise forming frame, stock tank, forming panel, transferring templates, the mould air accumulator is shifted in moulding, moulding is shifted the mould gripper shoe and is moved cylinder, shift cylinder, overturning oil cylinder and upset main shaft, described stock tank is fixed on the forming frame, the top of upset main shaft is connected with described forming panel, the bottom of upset main shaft is installed on the spindle bearing holder, be equiped with a travelling gear on the upset main shaft, spindle bearing holder is fixed on the crossbeam of the forming frame left and right sides, the top of forming panel is equiped with formation mould, described transfer cylinder is installed in one and shifts on the mould gripper shoe, the lower end of shifting cylinder piston is hinged on the described transferring templates, be fixed with transfer mold on the transferring templates, transferring templates is led by the template guide shaft, and drive and move up and down along the template guide shaft by shifting cylinder, described overturning oil cylinder is fixed on the oil cylinder fixing base, the piston of overturning oil cylinder connects a tooth bar, described tooth bar is meshed with the travelling gear that upset is installed on the main shaft, and described moulding is shifted mould air accumulator and moulding and shifted the mould gripper shoe and move cylinder and be fixed on moulding and shift on the mould gripper shoe;
Described four thermocompression forming devices have same structure, each thermocompression forming device comprises cope match-plate pattern, lower bolster, the patrix pressurized cylinder, counterdie moves cylinder, shaping equipment air accumulator and stock mould gripper shoe move cylinder, be equiped with mold on the described cope match-plate pattern, described patrix pressurized cylinder is installed on the stock mould gripper shoe, cope match-plate pattern is led by the template guide shaft, and driven to do along the template guide shaft by the patrix pressurized cylinder and move up and down, be equiped with bed die on the described lower bolster, counterdie moves cylinder and is installed on the front crossbeam, lower bolster moves cylinder by counterdie and drives transverse moving left and right, and described shaping equipment air accumulator and stock mould gripper shoe move cylinder and be fixed on the typing gripper shoe;
The moulding of described filtering molding device is shifted the mould gripper shoe and is installed on the moulding transfer mould gripper shoe moving beam, four typing gripper shoes of four thermocompression forming devices are installed in respectively on the typing gripper shoe moving beam of four different stations, described moulding is shifted mould gripper shoe moving beam and is fixed on the frame of filtering molding device, the typing gripper shoe moving beam of four different stations is separately fixed on the frame of four thermocompression forming devices, is fixed with respectively the gripper shoe wedge on the frame of four thermocompression forming devices.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320262770 CN203238497U (en) | 2013-05-09 | 2013-05-09 | Full-automatic pulp molding four-work-station integration equipment |
| PCT/US2014/018784 WO2014193504A1 (en) | 2013-05-09 | 2014-02-26 | Automatic multi-station integrated equipment and method for forming waste-paper-based packaging products |
| US14/786,317 US9663898B2 (en) | 2013-05-09 | 2014-02-26 | Automatic multi-station integrated equipment and method for forming waste-paper-based packaging products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320262770 CN203238497U (en) | 2013-05-09 | 2013-05-09 | Full-automatic pulp molding four-work-station integration equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203238497U true CN203238497U (en) | 2013-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320262770 Expired - Lifetime CN203238497U (en) | 2013-05-09 | 2013-05-09 | Full-automatic pulp molding four-work-station integration equipment |
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| CN (1) | CN203238497U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103556546A (en) * | 2013-05-09 | 2014-02-05 | 张宝华 | Full-automatic molded pulp four-workstation integrated equipment and production process for same |
| CN104652178A (en) * | 2015-01-22 | 2015-05-27 | 谷照林 | Large and bulky paper pulp die-pressing process and device |
| CN106638164A (en) * | 2016-12-29 | 2017-05-10 | 许洪涛 | Full-automatic multi-station integrated pulp molding equipment and production technology |
| CN110747700A (en) * | 2019-10-31 | 2020-02-04 | 湖北麦秆环保科技有限公司 | Integrated efficient sugarcane pulp molding equipment and process |
-
2013
- 2013-05-09 CN CN 201320262770 patent/CN203238497U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103556546A (en) * | 2013-05-09 | 2014-02-05 | 张宝华 | Full-automatic molded pulp four-workstation integrated equipment and production process for same |
| CN104652178A (en) * | 2015-01-22 | 2015-05-27 | 谷照林 | Large and bulky paper pulp die-pressing process and device |
| CN104652178B (en) * | 2015-01-22 | 2017-02-22 | 谷照林 | Large and bulky paper pulp die-pressing device |
| CN106638164A (en) * | 2016-12-29 | 2017-05-10 | 许洪涛 | Full-automatic multi-station integrated pulp molding equipment and production technology |
| CN106638164B (en) * | 2016-12-29 | 2019-04-23 | 许洪涛 | Full-automatic pulp-molding multistation integrated equipment and production technology |
| CN110747700A (en) * | 2019-10-31 | 2020-02-04 | 湖北麦秆环保科技有限公司 | Integrated efficient sugarcane pulp molding equipment and process |
| CN110747700B (en) * | 2019-10-31 | 2021-02-26 | 湖北麦秆环保科技有限公司 | Integrated efficient sugarcane pulp molding equipment and process |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220315 Address after: 7144 55th Avenue, Seattle, Washington, USA Patentee after: Zhang IP Holding Co.,Ltd. Address before: 118001 No. 3 Hejing street, Zhen'an District, Dandong City, Liaoning Province Patentee before: Zhang Baohua |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131016 |